4p345f

Maintenance Manual for

SFA-115-2124-L-2 Wrap Around Packing Machine

＊The manual is for maintenance staff.

INDEX Ⅰ、Machinery Parts Index

1

Ⅱ、Mold－Change

2

Ⅲ、Mold－Part List . Name . Size

3

Ⅳ、Assembly Drawing

4

Ⅴ、Maintenance Technical Manual

5

Ⅵ、Pressurized gas line distribution diagram

6

Ⅶ、Electric Parts List

7

Ⅷ、Electric Wiring Diagram

8

Ⅸ、Timetable for parts exchange

9

Ⅹ、Guarantees

10

Wrap Around Packing Machine

SFA-2124-L CHAPTERⅠ Machinery Parts Index

-1-

1-1

1-2

1-3

Wrap Around Packing Machine

SFA-2124-L CHAPTERⅡ Mold—Change

-2-

Wrap Around Packing Machine

Importance Issue Before Operation Please follow the instruction and steps before bottles/Cans Mode changes: 1. Release the high pressure manual valve on Air-Pressure Controller. 2. Turn the switch to STOP (OFF) on operation . 3. Turn off the Conveyor Motor, Carton Transfer Motor, Vacuum Switch, Paper transfer Motor, Hot Glue, hot glue Gun switches before next step. Noted: If you need to have production right way after mode changed, please do not turn off the hot glue machine, and be aware the high temperature of glue gun. Please do not touch to avoid burn injury. Preparation 5mm Hex Wrench

17mm Wrench

Wrench

6mm Hex Wrench

19mmWrench

Large open-end wrench (special)

8mm Hex Wrench Noted：All the tools are in installation tool box Measurement — Please replace the mold boxes and to measure and records the length of the previous and current replacement, the width and height.  Length Measurement—Last length minus current length data and divide by 2, you will get the adjustment data. Example：Last Packaging Box Length is 400mm, current packaging Length is 360mm, then (400-360)/2=20 mm, adjustment length will be 20mm.  Width measurement—Last width minus current width data, you will get the adjustment data. Example：Last packaging box width is 270mm, current packaging width is 250mm, then 270-250=20mm, it means need to move 20mm.  Height Measurement—Last height minus current height data, you will get the adjustment data. Example ： Last packaging height is 300mm, current packaging height is 240mm, then 300-240=60mm, it drawing <一>

means need to adjust down 60mm.

2-1

Wrap Around Packing Machine

Mode change instruction chart (1~6)

3. Adjustment for bottle dividing plate (Swing mechanism)

1. Mold change bottle pusher set

2. Adjustment for Conveyor Track Plate

4. Adjustment for bottle falling detection mechanism 6. Adjustment Front & Back Press mechanism Set

5. Adjustment for Paper placement and paper transfer mechanism

2-2

Wrap Around Packing Machine

Mode change instruction chart (7~12)

7. Carton Holder Mechanism Width Adjustment 12. Side Press Mechanism 10. Glue Spray Mechanism Set Adjustment

11. Carton Transfer Mechanism Adjustment 9. Carton Suction Holding system Mechanism Adjustment (Back Part) 8. Carton Suction Holding system Mechanism Adjustment (Front Part)

2-3

Wrap Around Packing Machine 1. Mode change bottle pusher set (According to the machine model) 1-1. Depalletized Bottle Pusher setStep 1. Use

6mm

hex

wrench

to

release 2pcs of M8 screw in A part, and release the 【 Bottle Pusher Mode Set】. Step 2. When 1-2【Bottle Pusher Plate】

changed, then install the new bottle type mode【New Bottle Pusher Mode SET】.

Bottle Pusher Mode Set 1-2. Release Bottle Pusher— Step 1. Use

the

Special

Wrench

(Drawing), follow the drawing and release the 2 screw nuts. Step 2. Use

6mm

Hex

wrench

to

release 2pcs of M8 screws. Step 3. Take out all the parts in STEP3. Step 4. Take off the parts at STEP4

【Bottle Pusher plates】 Step 5. Change the new spare parts

(Mold). Note：For Change Parts【Bottle Push Plate】, Please see 『Chapter 3: Mold-Change parts』section.

2-4

Wrap Around Packing Machine

1-3. Adjust Bottle Positioning SwitchStep 1. Use

6mm

Hex

Wrench,

Counterclockwise the screw on A part. Step 2. Move B part switch to proper

position, then screw tight the screws by counterclockwise.

Note：Adjust the number of tracks as a result of changes in the extra limit switches, please remove it.

Bottle In feed Positioning switch adjustment chart No.

Bottle Type

Scale B1

Adjust Scale

Scale B2

Adjust Scale Scale B3 Adjust Scale

Bottle Type

Scale B4

Adjust Scale

Scale B5

Adjust Scale Scale B6 Adjust Scale

1 2 3 4 5 6

No.

1 2 3 4 5 6

2-5

Wrap Around Packing Machine

1-4. Adjust for space between bottle pusher and bottle stopper— Step 1. Use

Wrench

to

release

(counterclockwise) the screw on Part A-1. Step 2. Then Turn the B-1 Part Wheel,

adjust front and back part until the suitable position. Step 3. After

commissioning

finished,

please

testing

adjust

the

dimension and record to the chart down below.

wi dth

Bottle Pusher Plate Adjustment dimension Chart No.

Bottle Type

Scale C1

Scales Adjust C1

1 2 3 4 5 6

2-6

Width Dimension

Width Adjustment Dimentsion

Wrap Around Packing Machine

1-5. Spare Parts Positioning Correction— Step 1. The high-pressure release valve

manually pushed into the pressure entrance. Step 2. Control switch to manual

mode, press screen F1 then press F3 to “4”bottle pusher position, and then press F2 to retake the cylinder. Step 3. The【Bottle Pusher Plate】and【Bottle

Pusher Strip Plate】might not on the right position, put 【 Bottle Pusher Strip Plate】 move left or right side line up to the same position as 【Bottle Pusher Plate】, then screw up the M8 Round Hex Wrench. Step 4. After Positioning, please clockwise

the screw on C parts. Do not release out during next positioning.

1-6. Adjustment

for

Cylinder

Signal

Positioning— Step 1. Press Screen F2 to regain the

cylinder, Check the cylinder signal light (colors depends o n brand), if not on, please move the cylinder to light spot position. Step 2. If everything is all correct, please

turn the switch to stop position to prevent the accident.

2-7

Wrap Around Packing Machine 2. Adjustment for Conveyor Track Plate Step 1. Use

8mm

Hex

Wretch,

release the M10 screw on A part by counterclockwise. Step 2. Move【Track Plate】to left and

right and parallel with bottle pusher plate, then screw tight the M10 hex wrench. Note：Please remove the track plate if the track number changes. Step 3. Place

A

the bottle between

two【Track Plate】,and see rather is too loose or too tight.

A

2-8

Wrap Around Packing Machine

3. Adjustment for bottle dividing plate (According to the machine model) Step 1. Use

Wrench

17mm

to

release the M10 screw on part A. Step 2. Then Use 【 Bottle Divider

Track Plate 】 parallel with 【 Conveyor Plate 】 , then screw M10 clockwise un til

align

tight. Note：Don’t Adjust when the motor is on operation. Step 3. After commissioning testing

finished, please adjust the dimension and record to the chart down below. Track Plate

Bottle Track Plate Adjustment Chart No.

Bottle Type

Scale C1

Adjust Scale

Scale C2 Adjust Scale

Scale C3 Adjust Scale

Bottle Type

Scale C4

Adjust Scale

Scale C5 Adjust Scale

Scale C6 AdjustScale

1 2 3 4 5 6

No. 1 2 3 4 5 6

2-9

Wrap Around Packing Machine

4. Adjustment for Bottle falling detection mechanism Step 1. Turn D part manually to the

proper

D

scale

position

(Adjust up and down). Step 2. Use

5mmhex

counterclockwise

wrench, the

M6

screw x 6 pcs on A part, then move the detection mechanism to the proper position, then screw tight

Detection mechanism

the M6. Step 3. After commissioning testing

finished, please adjust the dimension and record to the chart down below.

Adjustment for bottle falling detection mechanism, chart No.

Bottle Type

Scale C1

Adjust Scale

Scale C2

Adjust Scale

Scale C3

Adjust Scale

Bottle Type

Scale C4

Adjust Scale

Scale C5

Adjust Scale

Scale C6

Adjust Scale

1 2 3 4 5 6

No. 1 2 3 4 5 6

2-10

Wrap Around Packing Machine

5. Adjustment for Paper placement and paper transfer mechanism Please turn the switch to OFF on control , Conveyor motor (OFF), To prevent the accident. 5-1 Adjustment for carton paper

middle line

left and right plate— When Operator adjust the left and right plate A, use the previous carton paper A dimension minus the current carton A dimension, then

will

get

the

adjustment

dimension data. When Operator

back

adjust the left and right plate B, the same as above.

front

Note：Previous carton paper A is

front

240mm, current carton paper

back

A is 220mm, then 240-200 =20 mm, this will be the side plate A need to move to center 20mm of both side. 5-2 Adjust the side plate at the

back of carton paper— Manually Adjust C part until the proper position. Note：When first time adjust the Back side plate stand, until 2 side plate is already move backward, then switch the C part as backward manually, replace the carton paper into the section, then manually adjust the handle 2~3mm before the end. this will be the final position. 5-3 After

commissioning

testing

finished, please adjust the dimension and record to the chart down below.

2-11

Wrap Around Packing Machine

Carton paper Left & Right stopper mechanism adjustment chart -A-1 No

Bottle

standard Scale

Adjustment Scale

1 2 3 4 5 6

Carton paper Left & Right stopper mechanism adjustment chart -B-1 No

Bottle

Standard scale

Adjustment Scale

1 2 3 4 5 6

Carton paper Left & Right stopper mechanism adjustment chart -C-1 No

Bottle

Standard Scale

1 2 3 4 5 6

2-12

Adjustment Scale

Wrap Around Packing Machine

5-4 Adjustment for carton paper

placement

mechanism

positioning — Step 1. Use 6mm Hex Wrench to

release 4 of M8 screws. Step 2. Let the paper out then

centre line

turn the A part manually, forward or backward until the carton paper line (as drawing) is parallel with the front

back

centre line, then tighten the screws. Step 3. After commissioning testing

finished, please adjust the dimension and record to the chart down below.

Carton paper mechanism adjustment dimension chart No

Bottle

Standard Scale A-1

1 2 3 4 5 6

2-13

Adjustment Scale A-1

Wrap Around Packing Machine

5-5 Carton Adjust Positioning— Step 1. Turn hand wheel at A. Step 2. Adjust the positioning plate

to the standard position according to the scales A-1. Step 3. After commissioning testing

finished, please adjust the dimension and record to the chart down below.

front back

Carton Paper positioning mechanism adjustment chart No

Bottle

Standard Scales D

1 2 3 4 5 6

2-14

Adjustment Scales D

Wrap Around Packing Machine

back front

front

5-6 Suction

front

Pad

Set

Positioning

Mechanism Adjustment—

back

Turn the A part manually, adjust until the proper position, adjust

back

standard will be scales A-1. 5-7 Suction

Pad

Set

Positioning

Mechanism Adjustment-Turn the B part manually, adjust until the proper position, adjust standard will be scales B-1 5-8 Suction

Pad

Set

Positioning

Mechanism Adjustment— Turn the C part manually, adjust until the proper position, adjust standard will be scales C-1 5-9 After

commissioning

finished,

please

testing

adjust

the

dimension and record to the chart down below.

Suction Pad Front & Back Mechanism Adjustment Scales Chart No

Bottles

Standard A-1

Adjust. A-1

1 2 3 4 5 6 Suction Pad Left & Right Mechanism Adjustment Scales Chart No

Bottles

Standard B-1

1 2 3 4 5 6

2-15

Adjust B-1

Standard C-1

Adjust C-1

Wrap Around Packing Machine 6. Adjustment Font & Back Press Mechanism Set 6-1 Adjustment

Mechanism

Set

Top and Bottom Scales— Step 1. Use

8mmHex

Wrench,

release the B part 4 of M10 screw. Step 2. Turn A part wheel, adjust D

part scale to the proper position,

then

according

the scale tighten the M10 screw in B part. Note：Please see page 2-1 [High adjustment]. Ex. ： According to [Height scale adjustment]

D

part

scale

need to adjustment down for 60mm. According to standard scale. Step 3. After commissioning testing

finished, please adjust the dimension and record to the chart down below.

Front & Back Side Press Mechanism Adjustment Chart No

Bottle

Top & Bottom standard

Top & Bottom Adjustment

scale

Scale

1 2 3 4 5 6

2-16

Wrap Around Packing Machine

6-2 Left & Right Carton Folding Mechanism— Step 1. Use

8mmHex

counterclockwise

Wrench, release

the A1、A2 down part M10 screw, then move B1、B2, adjust

until

position,

the

proper

according

to

standard scale, tighten the M10 screw by clockwise. Note：If there is no accurate data, please follow the page 2-1 [Length measurement]. Step 2. After commissioning testing

finished, please adjust the dimension and record to the chart down below.

Left & Right Carton Folder Mechanism Adjustment Chart No

Bottle

Standard

Adjustment

Standard Dimension

Adjustment

Scale A-1

Scale A-1

A-2

Dimension A-2

1 2 3 4 5 6

2-17

Wrap Around Packing Machine

6-3 Front-Down

Part

Press

Mechanism Adjustment— Step 1. Use

6mm Hex Wrench,

release the B part 4 of M8 screw by counterclockwise Step 2. Use A part spare part move

front and back until proper position or change A part’s spare part. Step 3. Then screw tight the M8

Hex screw by clockwise. Note ： D part’s spare part are unmovable

parts

cannot

move or change (Special Packaging

needs

to

be

change.) Note ： Carton width can be add 3~5mm

more

during

the

adjustment. Step 4. After commissioning testing

finished, please adjust the dimension and record to the chart down below.

Front-Down Press Mechanism Adjustment Chart No

Bottle

Standard Dimension Adjustment Dimension Scales C1

Scale C1

1 2 3 4 5 6

2-18

Standard Dimension Adjustment Dimension Scale C2

Scale C2

Wrap Around Packing Machine

6-4 Back and Down Press Mechanism Adjustment— Step 1. Use 6mmHex Wrench, Release

the two of M8 Hex Screw in B Part by counterclockwise. Step 2. A part spare part move to proper

position, or change the A part’s spare part, then tighten the M8 screw by clockwise. Note：D part’s spare parts are unmovable spare part. ( Special Packaging needs to be change) Note：Carton width can be add 3~5mm more during the adjustment. 6-5 Back-Down Press C part spare part adjustment— Step 1. Use 6mm Hex Wrench release C

part

M8

screw

by

counterclockwise, then adjust C part’s spare part and carton length (E1 surface、E2 surface) parallel, then tighten the M8 screw by clockwise. Step 2. After

finished,

commissioning please

testing

adjust

the

dimension and record to the chart down below.

Back-Down Press Mechanism Adjustment Chart No

Bottle

Standard Dimension Scales C1

1 2 3 4 5 6

2-19

Adjustment Dimension Scales C1

Wrap Around Packing Machine 7. Carton Holder Mechanism Width Adjustment Step 1. Use

19mm

Wrench

to

release the mechanism by counterclockwise, and M 12 screw 4 pcs in B part. Step 2. Then

[Large

open-end

wrench] insert to C part hex spare part, adjust the A part width, wrench face up for reduce the A parts width, wrench

face

down

for

increase the A parts width. Step 3. Adjust the correct width, then

tighten the M12 screw by counterclockwise Note：Adjust the Width dimension, if it cannot

reach

predetermined

the

width,

then

release the M12 screw in B part, and start operation again. After finish the movement, screw up the M12 screw tight. Step 4. After

commissioning

finished,

please

testing

adjust

the

dimension and record to the chart down below.

Carton Holder Mechanism Width No

Bottle & packaging

Standard Dimension A

1 2 3 4 5 6

2-20

Adjustment Dimension A

Wrap Around Packing Machine 8. Carton Suction Holding system Mechanism Adjustment (Front Part) 8-1 Adjustment for Front and Back Scale— Step 1. Use 8mm Hex wrench, release

the M10 screws in B1 part by counterclockwise, then move the A1 part front and back adjustment

to

the

proper

position, then tighten the M10 screw by clockwise. Note：If there is no correct data, please refer

to

Page

2-1

[Length

measurement]. Step 2. Left & Right Scale Adjustment

Note：Adjust the mechanism left and right movement, if the last move is correct, then no need to adjust. Step 3. After

commissioning

testing

finished, please adjust the dimension and record to the chart down below.

Carton Suction Holding system Mechanism Adjustment (Front Part) Chart Front & Back No

Front & Back

Left & Right

Left & Right

Bottle Standard Scales Adjust. Scales

1 2 3 4 5 6

2-21

Standard Scales Adjust. Scales

Wrap Around Packing Machine

9. Carton Suction Holding system Mechanism Adjustment (Back Part) 9-1 Adjustment for Front and Back Scale — Step 1. Use 8mm Hex Wrench, release

M10 screws in B2 part by counterclockwise. Step 2. Then move the A2 part front and

back adjustment to the proper position, then tighten the M10 screw by clockwise. Note：If there is no correct data, please refer

to

Page

2-1

[Length

measurement]. 9-2 Left & Right Scale Adjustment — Step 1. Use 8mm Hex Wrench, release

M10 screws in D part by counterclockwise. Step 2. Then move C to left and right

direction adjust to the proper position, then tighten the M10 screw by clockwise. Note：If there is no correct data, please refer

to

Page

2-1

[Length

measurement]. 9-3 After

commissioning

finished,

please

testing

adjust

the

dimension and record to the chart down below.

Carton Suction Holding system Mechanism Adjustment (Back Part) Chart -B NO

Front & Back

Front & Back

Left & Right

Left & Right

Standard Scale

Adjust. Scale

Standard Scale

Adjust. Scale

Bottle

1 2 3 4 5 6

2-22

Wrap Around Packing Machine 10. Glue Spray Mechanism Set Adjustment 10-1 Front & Back Scale Adjustment— Step 1. Use 8mm Hex Wrench, release

M10 screws in A part by counterclockwise. Step 2. Then move the B part front and

back adjustment to the proper position, then tighten the M10 screw by clockwise. Step 3. Another side of mechanism will

do the same adjustment. Note：If there is no correct data, please refer

to

Page

2-1

[Length

measurement]. 10-2 Adjustment for Glue Spray Height— Step 1. Use 8mm Hex Wrench, release

M10 screws in A part by counterclockwise. Step 2. Then move the D part front and

back adjustment to the proper position, then tighten the M10 screw by clockwise. Step 3. After

commissioning

finished,

please

testing

adjust

the

dimension and record to the chart down below.

Glue Spray Mechanism Adjustment Chart NO

Front & Back

Adjustment

Top & Bottom Standard

Top & Bottom

Standard Scale

Scale

Scale

Adjust. Scale

Bottle

1 2 3 4 5 6

2-23

Wrap Around Packing Machine 11. Carton Transfer Mechanism Adjustment Before operating this action, please turn the operation switch and carton transfer motor switch to OFF position on the touch screen, after all switch is turn OFF, then start the adjustment operation for safety. 11-1 Front

&

Back

Scale

Adjustment — Step 1. Use

8mm Hex Wrench,

release M10 screws in A part

(Single

Side)

by

counterclockwise. Step 2. Then

adjust

the

B1,B2

spare parts to the proper position, follow the standard scales. Then tighten the M10 screws by clockwise. Step 3. Another side of mechanism

will be same adjustment. Note：If there is no correct data, please refer to Page 2-1 [Length measurement] Step 4. After commissioning testing

finished, please adjust the dimension and record to the chart down below.

Carton Transfer Mechanism Adjustment Chart No

Bottle

Standard Scale B1

1 2 3 4 5 6

2-24

Adjustment Scale B1

Standard Scale Adjustment Scale B2 B2

Wrap Around Packing Machine 12. Side Press Mechanism 12-1 Release and change for side

plate— Use

6mm

Hex

Wrench,

release 2 of M8 screws in A1 part, lift up and change the side plate A, then screw tight all M8 screws by clockwise. 12-2 Adjustment

mechanism

for

side

front

&

press back

dimension— Step 1. Use

8mm Hex Wrench,

release the M10 screw in C part. Step 2. Follow the standard scale.

Adjust B part Side press stand to proper position, then tight the M10 screw by clockwise. Note：If there is no correct data, please refer to Page 2-1 [Length measurement] 12-3 After

commissioning

testing

finished, please adjust the dimension and record to the chart down below.

Side Press Mechanism Adjustment Chart

No

Bottle

Front & Back Scale (Left) Standard

Adjust.

1 2 3 4 5 6

2-25

Front & Back Scale (Right) Standard

Adjust.

Side Plate Height & Dimension

Wrap Around Packing Machine 13. Track Number Setting For Track Number Setting, please refer and follow the operation manual Chapter 5【5-5.1Track Number Setting instruction】

14. Glue Spray Time Adjustment 1. For Front Spray Nozzle adjustment, please refer and follow the instruction of operation manual Chapter 5【5-6.2Fron Spray Time Adjustment】. For this section, the setting for carton number is all use the same data, no need to set up again. 2. For

both side of Nozzle Spray Time, please refer and follow the instruction of Chapter 5

【5-6.2~5-6.5】

Before the Operation, please make sure all the operator and tools are all clear on the operation area to prevent the accident.

15. All Adjustment check point 1. Check all the mechanism scale data correction. 2. Check the correction of glue spray adjustment. 3. Check the air-pressure flow. 4. Check the operation screen switch are in ON position, switch are in the AUTO position. 5. Check the Glue Spray Machine is already start and well heating. 6. Start The Production Line Operation

2-26

Wrap Around Packing Machine

SFA-2124-L CHAPTERⅢ Mold－Part List . Name . Size

-3-

3-1

3-2

3-3

3-4

3-5

3-6

3-7

3-8

3-9

3-10

3-11

3-12

3-13

3-14

3-15

3-16

3-17

3-18

3-19

3-20

3-21

Wrap Around Packing Machine

SFA-2124-L CHAPTERⅣ Assembly Drawing

-4-

4-1

4-2

4-3

4-4

4-5

4-6

4-7

4-8

4-9

4-10

4-11

4-12

4-13

4-14

4-15

4-16

4-17

4-18

4-19

4-20

4-21

4-22

4-23

4-24

4-25

4-26

4-27

4-28

4-29

4-30

4-31

4-32

4-33 DNC-40-100-PPV-A

4-34 DNC-40-100-PPV-A

4-35 DNC-40-100-PPV-A

4-36 DNC-40-100-PPV-A

4-37

4-38

4-39

4-40

4-41

4-42

4-43

4-44

4-45

4-46

4-47

4-48

4-49

4-50

4-51

4-52

4-53

4-54

4-55

4-56

4-57

4-58 DNC-50-320-PPV-A-KP

DNC-50-320-PPV-A-KP

4-59

4-60

4-61

4-62

4-63

4-64

4-65

4-66

4-67

4-68

DNC-40-170-PPV-A

DNC-40-100-PPV-A

4-69

4-70

4-71

4-72

4-73

4-74

4-75

DSNU-25-50-PPV-A

4-76

4-77

4-78

4-79

4-80

LV-22-200-90-S

4-81

4-82

4-83

4-84

4-85

4-86

4-87

4-88

4-89

4-90

4-91

4-92

4-93

4-94

4-95

DNC-40-100-PPV-A

4-96

4-97

4-98

4-99

4-100

4-101

4-102

4-103

4-104

4-105

DSNU-25-100-PPV-A

4-106

4-107

4-108

4-109

4-110

4-111

4-112

4-113

DNC-50-160-PPV-A

4-114

4-115

4-116

4-117

4-118

4-119

4-120

4-121

4-122

4-123

4-124

4-125

4-126

4-127

4-128

4-129

4-130

4-131

4-132

4-133

4-134

4-135

4-136

4-137

4-138

4-139

4-140

Wrap Around Packing Machine

SFA-2124-L CHAPTERⅤ Maintenance Technical Manual

-5-

Wrap Around Packing Machine

Index of operator maintenance specifications Please leaking the air from the air pressure adjustment of high pressure valve by manual and switch the button of the Operation display screen to stop and turn OFF the switch of Transporting case motor, Carton motor, Vacuum switch, Paper feeder motor, Hot melt glue machine, Glue gun ,then turn the power off before proceeding below maintenance. When proceeding below process, please pay attention on body protection and wearing the protect equipment when maintaining, be aware the temperature of the hot melt glue gun is very high, please don’t touch to avoid burned. 一、Daily maintenance action: After completion of work every day, clean the inside of the machine with high-pressure gas nozzle to remove paper debris dust, wipe clean outside. 二、Weekly maintenance action: a. Check reducer to see if there has oil leakage. (refer to ChapterⅣ /Chart No./ 2125-L-1-1I02 / NMRV-110-25 ) (refer to ChapterⅣ /Chart No./ 2125-L-1-6C08 / NMRV-040-7.5 ) (refer to ChapterⅣ /Chart No./ 2124-L-1-5F01 / LV-22-200-90-S ) (refer to ChapterⅣ /Chart No./ 2125-L-1-6D04 / TKM48B-30-19-200 ) b. Check each reducer operation for strange noise. c. Check to see if the lubrication of gas pressure adjustor is enough or not. Refer page 5-14, fuel cup fuel volume. d. Check to see if each cylinder works properly. (refer to ChapterⅣ /Chart No./ 2125-L-1-6C07 / DNC-50-160-PPV-A ) (refer to ChapterⅣ /Chart No./ 2125-L-1-6C02 /DSNU-25-100-PPV-A ) (refer to ChapterⅣ /Chart No./ 1156-2124-L-1-2D01 & 2D02

/

DNC-50-320-PPV-A-KP ) (refer to ChapterⅣ /Chart No./ 2125-L-1-6A02 / DNC-40-100-PPV-A ) (refer to ChapterⅣ /Chart No./

/)

(refer to ChapterⅣ /Chart No./ 2125-L-1-3D01 / DSNU-25-50-PPV-A ) (refer to ChapterⅣ /Chart No./ 2124-L-1-3A05 / DNC-40-170-PPV-A ) (refer to ChapterⅣ /Chart No./

/

)

(refer to ChapterⅣ /Chart No./ 2124-L-1-3A05 / DNC-40-100-PPV-A ) (refer to ChapterⅣ /Chart No./ 1156-2125-L-1-2A03 / DNC-40-100-PPV-A )

5-1

Wrap Around Packing Machine e. Check net type conveyor operation for strange noise and vibration. f.

Open up electric box and check electric parts for looseness or wire selector for abnormal conditions. （Turn off power supply before open.）

g. Check the emergency stop push button outside the machine for normal operation. h. Check operation switch for smooth operation. i.

Remove and clean vacuum paper filter, and clean paper debris from suction dish high-pressure pipe internal. Refer to page 5-15.

j.

Add oil to all ball bearings for maintenance (refer to page 5-9）.

k. Clean filter mesh of hot melt adhesive machine, once every half-year.

Refer to page 5-3.

5-2

Wrap Around Packing Machine

Hot melt adhesive machine filtration mesh cleaning procedure diagram I. Main machine heating tank f iltration mesh cleaning procedure 1.

First, lower the pump adjuster pressure to 0 kg.

2.

Open up the adhesive discharge valve located at the manifold seat of the machine.

3.

After all the residue adhesives are discharges, use 1/2 inch or 13 mm wrench to dismantle the machine filtration mesh from the manifold seat.

4.

Use clean mop (best use non-nylon material and cotton will not fall out) wipe clean the filter mesh of the main machine.

5.

Raise the pressure of the pump adjuster to 1 kg. Discharge all residue carbonized compounds inside the manifold valve, until clean.

6.

Replace the wipe clean main machine filtration mesh back to the manifold valve seat. Use hand to tighten.

II. Main machine heating tank adhesive discharge valve cleaning procedure 1.

First, lower the pump adjuster pressure to 0 kg.

2.

Use fillip driver counter clock wisely rotate the adhesive discharge valve. Then gradually increase the pressure of the pump pressure adjuster until hot melt adhesive flow out the adhesive discharge valve.

3.

At the end, lower the pressure of the pump adjuster to 0 kg, then use fillip driver clock wisely rotate the adhesive discharge valve. Use hand to tighten.

Note: when cleaning item A main machine filtration mesh, clean once every two weeks. If the dismantled filtration mesh is not dirty, the time between cleaning may be extended. When cleaning item B main machine adhesive discharge valve, clean once per weeks. If the discharged hot melt adhesive from the adhesive discharge is not dirty, the time between cleaning may be extended.

5-3

Wrap Around Packing Machine

Packaging Machine Hot Melt Adhesive Suppliers & Specifications A. Chengtai Resin Company, Ltd. Kaohsiung – Global Headquarter

Taichung Sales Office

Taipei Sales Office

88, Chungsan S. Rd., Luchu Hsian,

16F-11, 60, Yuanfu Rd., Shitun

P.O.BOX 617 Sanchong Taipei

Kaohsiung County 821

District, Taichung City 407

County 24199

TEL：+886-7-696-7111

TEL：+886-4-2463-1112

Taiwan ( R.O.C)

FAX：+886-7-696-7725

FAX：+886-4-2463-1116

TEL：+886-2-8985-8068 FAX：+886-2-8985-8536

http：//www.chetay.com.tw E-Mail：[email protected]

Hot melt adhesive specifications: 301A Description

301A is a kind of EVA base resin that is used for hot melt adhesive. It possesses short setting time and good adhesion to corrugated paper-board without wax or water repellent. It is suitable for box-making (side and top) that packaged small paper containers, tin cans, bottles and plastics which is filled with contents already. The temperature of the contents is less than 45 ℃.

Properties

Properties

Specs

Testing Methods

Outside appearance

sheet

--

Color

Yellow

--

s / 170℃

1,380

--

s / 150℃

2,392

softening point

107 ℃

R & B method

Opening time

1～2 sec

--

Solidification time

1～2 sec

--

Viscosity (CAP 2000)

Operation temperature

150~180℃

Packaging

25 KG / bag

Notice

1. Avoid temperature use over 200°C, glue adhesive property lower down if long-term heating over 200°C 2. To prevent melting adhesive air and carbonize, the adhesive tank shall be tightly covered all the time. 3. When using this adhesive, do not add any solvents or other types of adhesives. 4. Any operation problem, please supplier. 5. This instruction is for property references only. It is not delivery specifications.

5-4

Wrap Around Packing Machine

Chengtai Resin Company, Ltd. South China District No.12, Tinsan Avenue East, Sanjiao Town, Zhongshan City, Guandong TEL：0760--85541516 FAX：0706-85541515

Hot melt adhesive: 3246 Description

3246 is a hot melt adhesive that uses EVA as base. It has extremely short opening time, fast melt rate. It can be sued for large and fast machine with 30-60 boxes per hour. It is good to be used to seal boxes for small paper containers, tin cans, plastic containers etc. corrugated paperboard boxes in food industry. The fill material temperature shall not exceed 40°C.

Properties

Properties

Specs

Testing Methods

Outside appearance

sheet

--

Color

Yellow

--

s / 170℃

1,150

--

s / 150℃

2,000

softening point

107 ℃

R & B method

Opening time

1～3 sec

--

Solidification time

1～2 sec

--

Viscosity (CAP 2000)

Operation temperature

150~180℃

Packaging

25 KG/bag

Notice

1. Avoid temperature use over 200°C, glue adhesive property lower down if long-term heating over 200°C 2. To prevent melting adhesive air and carbonize, the adhesive tank shall be tightly covered all the time. 3. When using this adhesive, do not add any solvents or other types of adhesives. 4. Any operation problem, please supplier. 5. This instruction is for property references only. It is not delivery specifications.

5-5

Wrap Around Packing Machine

B. Taiwan Raubon Resin Company, Ltd. 13, Chungchen Rd., Minghsiung Industrial Park, Chiayi County TEL：+886-5-221-8801 website：http://www.libond.com.tw/ E-Mail：[email protected]

Hot melt adhesive specifications: Li-Bond 2783 Description

2783 is a kind of hot melt adhesive with good property in low temperature without fragile and good adhesion. It is suitable for color box bonding.

Properties

Properties Raw base material

Thermoplastic synthetic resin

Testing Methods Visual

Color

Yellow

Visual

Form

Granule

Visual

Softening point

90±5℃

R&B method

Viscosity @ 180℃

1,800 mPas

@ 160℃

3,300 mPas

Application temp

150～180℃

--

Setting time

15～20 sec

--

Open time

10～15 sec

--

Solid content

100%

--

Storage direction

Operation temperature

150~180℃

Packaging

25 KG / bag

Notice

Specs

Store in cool, dry place

Brookfield Viscometer CAP2000+

--

1. The temperature of heating should not be over 200℃; it would cause weak bonding due to high temperature heating in long time. 2. Capping the tank to avoid air ing can reduce adhesive gelling. 3. Try some sample before purchase. 4. This description is for reference only. 5. Wearing protection during operation.

5-6

Wrap Around Packing Machine

C. Tex Year Industries Inc. Taipei

Taichung

China

No.9, Wuquan 6th Rd., New Taipei

10F.-6, No.186, Sec. 2, Dongxing

NO.6 Canghai 2 Road,Yonghe Economic

Industrial Park, New Taipei City

Rd., Nantun Dist., Taichung City

Zone of Guangzhou Economic &

24889, Taiwan.

40878, Taiwan.

Technological Development District,

TEL：+886-2-2299-2121 (Main Line)

TEL：+886-4-2472-0189

Guangzhou., China

website：www.adhesive.com.tw

TEL：+86-20-3222-2288

E-Mail：[email protected]

website：www.texyear.com.cn E-mail：[email protected]

768D2 Hot Melt Adhesive Tex Year hot melt adhesive for automatic packaging can be applied to fast carton closing production line in food and beverage industries, such as box sealing of plastic bottle, tin or aluminum cans, aluminum foil sealing, glass bottle, etc. Product

1. Fast curing, even at room temperature of 37 ℃.

Features

2. The rapidest speed can reach 60 boxes/min. Suitable for various packaging machines. 3. Small granules that is easy to disperse in the melting tank and enhance melting speed. 4. Heat Resistance. Withstand 45 ℃ products loaded in cartons. 5. No Stringing, great operation performance. If you need special products for corrugated boxes with PE or OPP film coating or wax treatment, please us for more information.

Product Properties

Properties

Specs

Testing Methods

Shape

Piece

Observation

Color

Yellow

Observation

Viscosity 850

s / 160℃

1,400

Softening Point

100℃

Open time

15 sec

TY method

Setting time

2 sec

TY method

Recommended

Operational temperature is 150 ~ 180 ℃.

conditions of use

The optimal temperature is 160 ~ 170 ℃

Packing

Brookfield Viscometer

s / 180℃

25 KG / bag

5-7

RV-DVII, Spindle #34 ASTM E-28 (R&B)

Wrap Around Packing Machine Notice

1. Open time is changeable, depending upon the nature of the substrate, application temperature, thickness of adhesive applied, room temperature and closing pressure. 2. Do not touch the molten adhesive. In case of burns from hot adhesive, immediately flush skin with cold water and cover with a clean dressing, do not remove adhesive. Have burn treated by a physician. 3. All surfaces should be clean and free of loose elements. 4. Do not heat the adhesive over 180℃ in prolonged time to avoid material decomposition and consequent decreased properties. 5. Always keep containers tightly capped when not in use.

Note

Product color may vary due to different raw material batch. This variation does not impact on properties.

FAD

Product compositions meet FDA Food Grade 21 CFR 175.105 -Adhesives.

5-8

Wrap Around Packing Machine

Lubrication location

【Figure I】Lubrication Oil location

5-9

Wrap Around Packing Machine

Lubrication location

【Figure II】Lubrication Oil location

5-10

Wrap Around Packing Machine

Reducer Location and Lubrication Oil

【Figure III】

5-11

Wrap Around Packing Machine

TK series Reducer — Choice of Lubricant

Ambient temperature -10～+40 -20～+25 -30～+10 TR.. TF..

-40～-20

TK..

ISO

SHELL

MOBIL

BP

Shell Omala

Mobilgear

BP Energol

220

630

GR-XP 220

VG 150

Shell Omala

Mobilgear

BP Energol

VG 100

100

627

GR-XP 100

VG 68-46

Shell Tellus

Mobil

VG 32

T 32

D.T.E. 13M

VG 22

Shell Tellus

Mobil

BP Energol

VG 15

T 15

D.T.E. 11M

HLP-HM 15

Shell Omala

Mobil

HD 220

SHC 630

VG 220

-40～+80

VG 220

-40～+40

VG 150

-40～+10

VG 32

Mobil SHC 629 Mobil SHC 624

Q＇ty of oil in litres M1

M2

M3

M4

M5

M6

TK..38

0.50

1.00

1.00

1.40

1.00

1.00

TK..48

0.80

1.30

1.60

2.1

1.60

1.60

5-12

Wrap Around Packing Machine

NMRV series Reducer — Choice of Lubricant NMRV 025-090

NMRV 110-150

Synthetic oil

Mineral oil

TELIUM

BLASIA

VSF 320

460

TIVELA OIL

OMALA

S320

OIL460

AGIP SHELL ESSO

SPARTAN

S220

MOBIL CASTROL BP

EP460

GLYGOYLE

MOBILGEAR

30

634

ALPHASYN

ALPHA MAX

PG320

460

ENERGOL

ENERGOL

SG-XP320

GR-XP460

Q＇ty of oil in litres NMRV

110

130

150

B3

3

4.5

7

B8

2.2

3.3

5.1

2.5

3.5

5.4

V5

3

4.5

7

V6

2.2

3.3

5.1

B6-B7

025

0.02

030

0.04

040

0.08

050

0.15

063

0.30

075

0.55

090

1.00

※ NMRV reducer does not need oil change. Please the original manufacturer for technical guidance.

5-13

Wrap Around Packing Machine

【Figure IV】F.R.L

Use Pres 16bar - 230psi sure 5.0kg/cm2 - 8.0kg/cm2 Pe max 50℃ - 120℃ Use oil Class 1 Turbine Oil (with no additive), ISO VG32 Idemitsu Kosan Co., Ltd

Turbine oil P-32

Nippon Oil Corp.

Turbine oil 32

Cosmo Oil Co., Ltd

Cosmo turbine 32

Japan Energy Corp. Kygnus

Kyodo turbine 32 Turbine Oil 32

5-14

Kyushu Oil Co.

Stork turbine 32

Mitsubishi Oil

Mitsubishi turbine

Corp.

32

Showa Shell Sekiyu K.K. Tonen General Sekiyu K.K. Fuji Kosan Co., Ltd

Turbine 32 General R turbine 32 Fucoal turbine 32

Wrap Around Packing Machine

【Figure V】Vacuum Filter

1.

When cleaning out paper debris, install filter cup, open up counter clockwisely. Then, in counter clockwise direction open the internal filter mesh (1). Use high-pressure gas nozzle to clean out (note that there is a black gas seal rubber ring on the filter cup). Then, open (2), (3), and (4) air pressure pipe. Similarly, use high-pressure gas nozzle to clean out the internal. After all the paper debris are removed. Replace all parts.

2.

The cleaning action shall be carried out at least once per week.

3.

The filter mesh shall be replaced once per year.

5-15

Wrap Around Packing Machine

SFA-2124-L CHAPTERⅥ Pressurized gas line distribution diagram

-6-

6-1

6-2

6-3

Wrap Around Packing Machine

SFA-2124-L CHAPTERⅦ Electric Parts List

-7-

SFA-2125-L Electric parts List Item NO. PH1 PH2 PH3 PH4 PH5 PH6 PH7 PH8 PH9

Part Name Photo-Switch Photo-Switch Photo-Switch Photo-Switch Photo-Switch Photo-Switch Photo-Switch Photo-Switch Photo-Switch

Model E3FA-DN12 E3FA-TN11 E3FA-TN11 E3FA-DN12 E3FA-TN11 E3Z-T61 E3FA-DN12 E3Z-D61 E3Z-T61

Page 1 Remark OMRON OMRON OMRON OMRON OMRON OMRON OMRON OMRON OMRON

PR1

Proximity Switch

TL-Q5MC1

OMRON

PR2

Proximity Switch

TL-Q5MC1

OMRON

PR3

Proximity Switch

TL-Q5MC1

OMRON

PR4

Proximity Switch

TL-Q5MC1

OMRON

PR5

Proximity Switch

TL-Q5MC1

OMRON

PR6

Proximity Switch

TL-Q5MC1

OMRON

PR7

Proximity Switch

TL-Q5MC1

OMRON

PR8

Proximity Switch

TL-Q5MC1

OMRON

PR9

Proximity Switch

TL-Q5MC1

OMRON

PR10

Proximity Switch

TL-Q5MC1

OMRON

PR11

Proximity Switch

TL-Q5MC1

OMRON

PR12

Proximity Switch

TL-Q5MC1

OMRON

PR13

Proximity Switch

TL-W5MC1

OMRON

PR14

Proximity Switch

SME-8-K-LED-24

FESTO

PB1 PB2 PB3 PB4 PB5 SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 SW9 SW10

Push/Pull Switch Push/Pull Switch Push/Pull Switch Push/Pull Switch Push Switch Switch Switch Switch Switch Switch Switch Switch Switch Switch Switch

XB5-AS542 (1B) XB5-AS542 (1B) XB5-AS542 (1B) XB5-AS542 (1B) XB5-XB5-AA3 XB5-AD33 XB5-AD21 XB5-AD21 XB5-AD21 XB5-AD21 XB5-AD21 XB5-AD21 XB5-AD21 XB5-AD21 XB5-AD21

Schneider Schneider Schneider Schneider Schneider Schneider Schneider Schneider Schneider Schneider Schneider Schneider Schneider Schneider Schneider

7a-1

SFA-2125-L Electric parts List Item NO. RF1 RA RB RC

Part Name Relay Relay Relay Relay

Model RU4S-C-DC24V RU2S-C-DC24V RU2S-C-DC24V RU2S-C-DC24V

Page 2 Remark IDEC IDEC IDEC IDEC

RM1 RM2

Realy model Realy model

16P 16P

COIL1 COIL2 COIL3 COIL4

Solenoid Coil Solenoid Coil Solenoid Coil Solenoid Coil

COIL5

Solenoid Coil

COIL6 COIL7

Solenoid Coil Solenoid Coil

100TYP XX=COIL=61 MAC 100TYP XX=COIL=61 MAC 100TYP XX=COIL=61 MAC VUVG-L18-M52-RT-G1 FESTO 4-1P3 VUVG-L18-M52-RT-G1 FESTO 4-1P3 MFH-5/3G-3/8-B FESTO VUVG-L18-M52-RT-G1 FESTO 4-1P3

COIL12

Solenoid Coil

COIL13

Solenoid Coil

COIL14

Solenoid Coil

COIL15

Solenoid Coil

COIL16

Solenoid Coil

COIL17

Solenoid Coil

COIL18 COIL19

Solenoid Coil Solenoid Coil

COIL20

Solenoid Coil

LM1 LM2 LM3 LM4 LM5 LM6 LM7

Limit Switch Limit Switch Limit Switch Limit Switch Limit Switch Limit Switch Limit Switch

VUVG-L18-M52-RT-G1 FESTO 4-1P3 VUVG-L18-M52-RT-G1 FESTO 4-1P3 VUVG-L18-M52-RT-G1 FESTO 4-1P3 VUVG-L18-M52-RT-G1 FESTO 4-1P3 VUVG-L18-M52-RT-G1 FESTO 4-1P3 VUVG-L18-M52-RT-G1 FESTO 4-1P3 MFH-5/3G-3/8-B FESTO VUVG-L18-M52-RT-G1 FESTO 4-1P3 VUVG-L18-M52-RT-G1 FESTO 4-1P3 TZ-8108 TZ-8108 TZ-8108 TZ-8108 TZ-8108 TZ-8108 TZ-8108 7a-2

TEND TEND TEND TEND TEND TEND TEND

SFA-2125-L Electric parts List Item NO. MC1 MC2 MC3 MC4 MC5

Part Name Magnetic Switch Magnetic Switch Magnetic Switch Magnetic Switch Magnetic Switch

Model S-P11 MSO-P11 MSO-P11 S-P11 S-P11

(1.2A) (0.6A)

Page 3 Remark Shihlin Shihlin Shihlin Shihlin Shihlin

BK1

Circuit Breaker

EZC100B 3P 75A

EasyPact

PLC1 PLC2 PLC3

PLC Controller PLC Controller PLC Controller

FX3G-60MT FX2N-16EX FX2N-16EYR

Mitsubishi Mitsubishi Mitsubishi

EC1 EC2

Encoder Encoder

C3278397H HLS-S-10-1

HENGSTLER 拉線式驛碼器

SV1 M1

SERVER MOTOR M1

ASD-A2-4523-U ECMA-E11333R8

DELTA DELTA

Fuse Fuse Fuse Fuse

7A 3A 3A 5A

P1 L1 L2,3,4

Power Supply Lamp Tower Light

LP1150D-24M 昂鼎 XB5AV61+LED 220V Schneider TPTL-24-3 R,G,Y TEND

INV1

Invrter

RM6E1-4001

寧茂

Transformer Buzzer

380V/220V/110V/50Hz 7A

BZ-1114

富源 Matsushita

Fan PLC Workstation

220V PT-070-WST2B

CerMate

F1 F2 F3 F4

T1 BZ FAN

7a-3

7b-1

7b-2

7b-3

7b-4

7b-5

7b-6

7b-7

Wrap Around Packing Machine

SFA-2124-L CHAPTERⅧ Electric Wiring Diagram

-8-

A

B

C

D

E

N

N BK0

3Φ 415V 5 線式

4

L01

L1

L1

L02

L2

L2

L03

L3

L3

4

EZC100B 3P 75A

使用415V

E

E1 - 415V/380V T1 E2 - 220V/200V

LS1

LR1

LT1

3

3

E

MC2

MC3

MC6

MC4

MC1

U2

V2

U3

W2

V3

U7

W3

V7

U4

W7

N

2

2

L11

L12

LR1

LT1

L1

M6 E 1/2HP

MESA

L2

L3

Conveyor motor 輸送機馬達 INV Power INV電源

M3 E 1/4HP

熱熔膠機 Hot melt glue machine

M2 E 1/2HP

出口輸送馬達 Roller conveyor motor (Exit)

搖擺馬達 Swinging motor

送紙馬達 Paper feeding motor

控制用 Main Power (control) 主電源

motor SERVER power

Case loadingSERVER電源 Servo 載箱伺服馬達

1

L13

E

1

RSFAE1156-2124-L-2 Size

A3

Date: A

B

C

D

Document Number

Rev

SFA-2124L-SV electric wiring diagram 自動包裝機 SFA-2124L-SV 電路配線圖 Monday, February 23, 2015

Sheet E

1

of

Y

1

A

B

C

D

E

4

4

L1

R

L2

S

L3

INV1

T OR22

STF1

U V W

U5

M4 E bottle in-feed Conveyor motor 入瓶輸送機馬達 1HP

V5 W5

RM6E1 X1

ALM

TA

X41

RF1

A0

VB

Fan 風扇

G

Fan control 風扇控制

R1B

Fan 風扇

Y22 COM

RF1

RF1

SD1

R1A

Abnormal N0V 異常輸出 output P24 Fan control 風扇控制

ALM

TC

Abnormal 異常輸出 output

3

3

2

2

1

1

RSFAE1156-2124-L-2 Size

A3

Date: A

B

C

D

Document Number

Rev

自動包裝機 SFA-2124L-SV 電路配線圖 SFA-2124L-SV electric wiring diagram Monday, February 23, 2015

Sheet E

1

of

Y

2

A

B

ASD-A2-4523-U

L11 4

C

L12 L13

R

U

S

V

T

E

U1 V1 W1

W

SV1

D

Motor for case 伺服馬達 M1 E Servo 3.3KW loading

4

載箱用

FG

L1C L2C

3

COM+

11

VDD

17

CN1 pin 11,17 短接

3

N0V

CN7

2

SP-MODE3 SP-MODE2 SP-MODE1

Y46 Y45 Y44

7

EDI14

6

EDI13

5

EDI12

4

EDI11

3

EDI10

2

EDI9

1

COM+

CN1

COM-

45

DI3

34

DI4

8

DI5

RA Y41

32

DI7

31

DI8

30

DO4-

26

DO4+

1

DO5-

27

DO5+

28

SERVER-JOG

Y40

33

DI6

SERVER-DOG

RST-ALM

Y42

RST TO DOG

OR23

START-SERVER

Y43

EMG STOP

DONE

RB

SERVER DONE

ALM

RC

SERVER ALM

2

P24

Servo driver 伺服驅動器

1

1

RSFAE1156-2124-L-2 Size

Document Number

Date:

Monday, February 23, 2015

A3

A

B

C

D

Rev

SFA-2124L-SV electric wiring diagram 自動包裝機 SFA-2124L-SV 電路配線圖 Sheet E

1

of

Y

3

A

B

C

D

E

LT1

LR1

A0

VB

4

4

Power switch 電源開關

L1

XB5AV61+LED

Power light (white) 電源燈(白色)

F1 7A 3

Fan 風扇

FAN F2 3A

UA

SK1

3

SK1

ONLY FOR NOTEBOOK

OR20

MC1

PLUG AC OR21 SW9

MC5

主電源開關(操作面板) Main power switch (operation ) 主电源开关(操作面板)

MC5

ON\OFF ON\OFF

XB5-AD21

SW7

RF1

XB5-AD21 SW8 MC5

MC5

XB5-AD21

MC4

RF1

MC2

MC3

Case loading motor switch 載箱馬達開關

MC1

MC2

MC3

OL1 OL1

Paper Feeding motor switch 送紙馬達開關

1.4A

OL2 OL2

Swinging motor switch 搖擺馬達開關 (swinging 置搖擺側 side location)

0.6A

Hot melt glue switch 熱熔膠機開關

MC4

Power control 電源控制

2

UC

F3

F4

3A

5A

UC

2

VB

A0

A1

A0

VB

VB

1

1

RSFAE1156-2124-L-2 Size

A3

Date: A

B

C

D

Document Number

Rev

SFA-2124L-SV electric wiring diagram 自動包裝機 SFA-2124L-SV 電路配線圖 Monday, February 23, 2015

Sheet E

2

of

Y

1

A

B

C

N24

P24

D

E

N24

P24

4

4

OR00

COIL1

200

MAC

COIL2 OR01 OR02 OR03 OR04 OR05

MAC

COIL3

201

MAC

COIL4

202

FESTO

203

COIL5

204

COIL6

FESTO

FESTO

COIL7

205

3

FESTO

COIL8 FESTO

COIL9 FESTO

COIL10 FESTO

COIL11 OR12 OR13 OR14 2

OR15 OR16 OR17

FESTO

212

COIL12

213

COIL13

214

COIL14

FESTO

FESTO

FESTO

215

COIL15

216

COIL16

217

COIL17

FESTO

FESTO

FESTO

Pneumatic solenoid coil controlling signal of 兩側噴膠電磁閥線圈控制信號 both side spraying Pneumatic solenoid coil controlling signal of 兩側噴膠電磁閥線圈控制信號 both side spraying Pneumatic solenoid coil controlling signal of 前噴頭噴膠電磁閥線圈控制信號 front spray nozzle Pneumatic solenoid coil controlling signal of 吸紙氣壓缸電磁閥線圈控制信號 paper suction cylinder Pneumatic Solenoid coil controlling signal 推紙氣壓缸電磁閥線圈控制信號 of paper pushing cylinder Pneumatic solenoid coil controlling signal 吸箱座上昇氣壓缸電磁閥線圈控制信號 of case seat ascending Pneumatic solenoid coil controlling signal 推罐氣壓缸電磁閥線圈控制信號 of can pushing cylinder Pneumatic Solenoid coil controlling signal 擋罐退氣壓缸電磁閥線圈控制信號 of Bottle back stop cylinder Pneumatic Solenoid coil controlling signal 輸送下壓氣壓缸電磁閥線圈控制信號 of Convey down-press cylinder Pneumatic solenoid coil controlling signal 閘門氣壓缸電磁閥線圈控制信號 of gate cylinder control signal of the side swing cylinder, 側擺氣壓缸電磁閥線圈控制信號 Pneumatic Solenoid Valve and coil Pneumatic solenoid coil controlling signal 吸紙真空氣壓缸電磁閥線圈控制信號 of paper suction vacuum Pneumatic solenoid coil controlling signal 下箱真空氣壓缸電磁閥線圈控制信號 of case downing vacuum

OR24

OR25

OR26

OR27

224

225

226

L2

Auto light 自動燈

L3

Abnormal light 異常燈

BZ

227

BZ1

Buzzer 蜂鳴器

Paper 缺紙燈insufficient light

L4

3

OR32 OR33 OR34

COIL18

232

FESTO

COIL19

233

FESTO

COIL20

234

FESTO

Pneumatic solenoid coil controlling signal 吸箱座下降電磁閥線圈控制信號 of case seat descending Pneumatic solenoid coil controlling signal 吸箱座慢速電磁閥線圈控制信號 of case seat low speed Pneumatic solenoid coil controlling signal 吸箱座下箱煞車電磁閥線圈控制信號 of case seat brake (case down)

Pneumatic solenoid coil controlling signal of front spray cylinder 前噴氣缸氣壓缸電磁閥線圈控制信號 2

Pneumatic solenoid coil controlling signal of front press cylinder 前下壓氣壓缸電磁閥線圈控制信號

Pneumatic solenoid coil controlling signal of back press cylinder 後下壓氣壓缸電磁閥線圈控制信號 Pneumatic solenoid coil controlling signal of 2 side press cylinder 雙側壓氣壓缸電磁閥線圈控制信號

1

1

RSFAE1156-2124-L-2 Size

Document Number

Date:

Monday, February 23, 2015

A3

A

B

C

D

Rev

自動包裝機 SFA-2124L-SV 電路配線圖 SFA-2124L-SV electric wiring diagram Sheet E

2

of

Y

2

A

B

VB

A0

E

P24

C

X0,X1,X2,.....................,X42,X43

D

P24

X50,X51~X57

4

SS

0V

X0,X1,X2,.....................,X42,X43

24V

S/S

X50,X51~X57 S/S

INPUT

AC

COM0,......,COM7

X60,X61~X67

Y0,Y1,...................,Y26,Y27

X60,X61~X67 N24

P1

+

POWER 24V/150W LP10150D-24M

-

N0V

VB N

E

A1

E

L

P24

2

N0V

Y0,Y1,...................,Y26,Y27

+

-

4

Y30,Y31~Y37

PLC3 FX2N-16EYR

COM9

OUTPUT

3

S/S

Y30,Y31~Y37

OUTPUT

PLC2 FX2N-16EX

INPUT

PLC1 FX3G-60MT/ES-A

N0V

COM8

N

L

P24

E

3

Y40,Y41~Y47

Y40,Y41~Y47

2

P24 N0V

人機顯示屏 PT070 TST2H-C1R1

1

1

RSFAE1156-2124-L-2 Size

A3

Date: A

B

C

D

Document Number

Rev

SFA-2124L-SV electric wiring diagram 自動包裝機 SFA-2124L-SV 電路配線圖 Monday, February 23, 2015

Sheet E

2

of

Y

3

A

P24

B

C

N24

D

P24

4

C3278397H

HLS-S-10-1

EC1

EC2

X0 HENGSTLER

X0

N24

Decoder – at case loading 譯碼器-裝置於載箱處

Brown(棕)

PH6

Blue(藍)

X1 HOTKO

X1

Decoder - for layers 譯碼器-層數用

Brown(棕)

PH1

Blue(藍) Pink(粉)

Brown(棕)

Black(黑)

Brown(棕) Blue(藍)

Brown(棕) 3

Blue(藍)

Brown(棕) Black(黑)

Brown(棕) Black(黑)

Brown(棕) Black(黑)

Brown(棕) Black(黑)

Brown(棕) Black(黑)

Brown(棕)

2

Black(黑)

Brown(棕)

Black(黑)

Brown(棕)

Brown(棕) Blue(藍)

Brown(棕)

PR3

X4

Black(黑)

X5

TL-Q5MC1 PR4

Blue(藍)

X6

Blue(藍)

X7

Blue(藍)

X10

TL-Q5MC1 PR5 TL-Q5MC1 PR6 TL-Q5MC1 PR7

Blue(藍)

X11

TL-Q5MC1 PR8

Blue(藍)

X12

TL-Q5MC1 PR9

Blue(藍)

X13

TL-Q5MC1 PH3

X3

Black(黑)

X14

Black(黑)

X15

X4

X5

X6

X7

Photocell switch signal for detection of case 紙箱落差入位偵測之光電開關信號 drop height to the position Proximity switch signal for detection of case 吸箱座氣壓缸下降偵測之近接開關信號 suction cylinder descending Proximity switch signal for detection of case 吸箱座氣壓缸上昇偵測之近接開關信號 suction cylinder ascending

PH4

CY-22

PR10

Black(黑)

X16

TL-Q5MC1

Black(黑)

X17

X10 Proximity 成品入定位偵測之近接開關信號 switch signal for detection

of finished items to the position

Arrangement: three rows one box 排列方式:三排一箱 X11 成品入定位偵測之近接開關信號 Proximity switch signal for detection of finished items to the position 排列方式:四排一箱 Arrangement: four rows one box X12 Proximity 成品入定位偵測之近接開關信號 switch signal for detection of finished items to the position Arrangement: five rows one box 排列方式:五排一箱 switch signal for detection of finished items to the position X13 Proximity 成品入定位偵測之近接開關信號 Arrangement: six rows one box 排列方式:六排一箱 X14 Photocell switch 倒罐光電開關信號

signal of can falling

Black(黑)

X22

switch signal of back X22 Proximity 後下壓上升之近接開關信號

TZ-8108

LM5

X233

TZ-8108

press ascending

X23

switch signal for detection X23 Micro 安全門入位偵測之微動開關信號 safety door to the position

TZ-8108

LM6

LM7

X241 TZ-8108

X242

TZ-8108

of

X24

X24 Micro switch signal for detection of 下方安全門入位偵測之微動開關信號

X25

switch signal for external X25 Toggle 外部緊急停止押扣開關信號

TZ-8108

X251 PB2

safety door to the position

X252 PB3

3

emergency stop

XB5-AS542 (1B)

X26 X27 X30

SW2

XB5-AD21

X31

SW3

XB5-AD21

X32

SW4

X33

XB5-AD21 SW5

SW6

PR13

Blue(藍)

DOG

X31

真空開關信號 Vacuum switch signal

X32 Controlling signal 熱熔膠槍控制信號

of hot melt glue gun X33 送紙馬達開關 Motor switch of Paper feeding motor

X35

X35 Cam 入罐輸送馬達開關 input conveyor

X36

X36 Hot 熱熔膠機 RUNmachine 信號 melt glue

RUN signal

X37

loading SERVER X37 Case 載箱 SERVER 異常

Abnormal

載箱 SERVER ALM

Black(黑)

stop on the operation 自動 Automatic 停止 Stop X30 手動 Manual X27

X34 Motor 載箱馬達開關 switch of

熱熔膠機輸出接點

RL1

X26 Toggle switch signal for emergency 操作面板處緊急停止押扣開關信號

X34

XB5-AD21

Brown(棕)

RA

TL-W5MC1

of side

case loading

2

motor switch

Proximity Switch for carton 載箱原點 DOG 近接開關 loading origin point "DOG" 1

RSFAE1156-2124-L-2 Size

A3

Date: A

B

4

press ascending

LM4

X232

XB5-AD21 RG

X16 Proximity 推罐座氣壓缸原點定位近接開關信號 switch signal for the origin

press start up

switch signal of front X21 Proximity 前下壓上升之近接開關信號

LM3

X231

paper board in-feed to the lower of can pushing seat

X17 Photocell 側壓啟動偵測之光電開關信號信號 switch signal for detection

X21

TL-Q5MC1

LM2

X15 紙板送入推罐座下方入位偵測之光電開關信號 Photocell switch signal for detection of

1

PR12

PB4

positioning of can pushing cylinder

PH5

CY-21

Brown(棕)

PB1

Black(黑)

TL-Q5MC1

Blue(藍)

TZ-8108

X20

of case outlet overloading

PR11

成品入定位偵測之近接開關信號 Proximity switch signal for detection of finished items to the position Arrangement: one row one box Switch 排列方式:一排一箱 Proximity switch signal for detection of finished items to the position 模式開關 mode SW1 成品入定位偵測之近接開關信號 Arrangement: two rows one box XB5-AD33+1A 排列方式:二排一箱

CY-21

Blue(藍) Pink(粉)

Black(黑)

TL-Q5MC1

Blue(藍) Pink(粉)

X3

CY-21

PR2

Photocell switch signal for detection of 紙板下拉入位偵測之光電開關信號 paperdown-pulling to the position LM1

PH2

Blue(藍) Pink(粉)

X2

CY-22

Blue(藍) Pink(粉)

X2

X20 Photocell switch signal for detection 出箱滿載偵測之光電開關信號信號

Black(黑)

HP7-T11

Blue(藍) Brown(棕)

E

C

D

Document Number

Rev

自動包裝機 SFA-2124L-SV 電路配線圖 SFA-2124L-SV electric wiring diagram Monday, February 23, 2015

Sheet E

3

of

Y

1

A

P24

B

C

N24

P24

D

E

N0V

4

4

LINK1

OL1

X40

INV1

X41

(A)

(C) OL2

Brown(棕) 3

Blue(藍)

Brown(棕)

PH7 Black(黑)

Brown(棕)

X50

PR1

X51

Black(黑)

X52

Brown(棕) Blue(藍)

X53

X63

X62

bottle inlet conveyor Inverter 2 abnormal 入瓶輸送機變頻器2異常

X63

Photocell switch signal 2 for detection of 入瓶偵測之光電開關信號信號2 bottle in-feed

Photocell switch for bottle full X43 出口滿瓶光電開關 loading (exit)

X65

signal for case out-feed X65 Detection 出箱滾筒馬達過載跳脫偵測信號

switch for X50Photocell 缺紙檢知光電開關

X66

X53

X54

switch (case out-feed) 3

roller motor skipping of overloading

insufficient

X67

SERVER original signal SERVER 原點信號

X66

reserve 備用

X67

reserve 備用

for bottle in-feed

Black(黑)

X55

Black(黑)

X56

SERVER step run signal SERVER 單格運轉到達信號

X54 Pressure detection 壓力偵測開關 X55

switch

X57

X57

2

Photocell switch signal 2 for detection of 出箱滿載光電開關信號信號2 case outlet overloading

X56 Proximity sensor signal 2層用定位近接開關

SME-8-K-LED-24

PB5

(A)

motor 2 switch

full loading

HP7-T11

PR13

Bottle inlet conveyor X61 入瓶輸送機馬達2開關

X64 Roller conveyor motor 出箱滾筒馬達開關

Proximity switch X52 入瓶滿罐近接開關

2

PH9

X61

X62 (C)

input

X64

X51

TL-Q5MC1

PS1

Blue(藍)

bottle inlet conveyor motor 入罐輸送馬達異常 abnormal

X60 Connection 連線輸入

paper detection

RB

Brown(棕)

X41

CY-22

RA

Blue(藍)

X43

HP7-A13

Blue(藍) Pink(粉)

Black(黑)

Detection signal for paper feeding 送紙馬達過載跳脫偵測信號 motor skipping of overloading

signal for swinging motor X42 Detection 搖擺馬達過載跳脫偵測信號 skipping of overloading

X42

PH8

X40

X60

of 2 layer to fixed position

reset 復歸按鈕

1

1

RSFAE1156-2124-L-2 Size

A3

Date: A

B

C

D

Document Number

Rev

自動包裝機 SFA-2124L-SV 電路配線圖 SFA-2124L-SV electric wiring diagram Monday, February 23, 2015

Sheet E

3

of

Y

2

A

B

C

P24

D

E

P24

G2R-1-E

OR00

Y0

Y0

spraying 　噴頭 nozzle

Y1

Front 前噴頭 spraying nozzle

G2R-1-E

Y2

Paper 吸紙 suction

G2R-1-E

Y3

Paper 推紙 pushing

G2R-1-E

Y4

Case seat cylinder (ascend) 吸箱座氣壓缸(上昇)

G2R-1-E

Y5

Case 推罐 pushing

G2R-1-E

Y6

Bottle 擋罐退 back stop

G2R-1-E

4

4

G2R-1-E

G2R-1-E

G2R-1-E

G2R-1-E

G2R-1-E

G2R-1-E

3

G2R-1-E

G2R-1-E

G2R-1-E

G2R-1-E

G2R-1-E

2

G2R-1-E

G2R-1-E

G2R-1-E

G2R-1-E

OR01

OR02

OR03

OR04

OR05

OR06

OR07

OR10

OR11

OR12

OR13

OR14

OR15

OR16

OR17

Y1

Y2

Y3

Y4

Y5

Y6

Y7

Y10

Y11

Y12

Y13

Y14

Y15

Y16

Y17

Y7

Convey 輸送下壓 down-press

G2R-1-E

Y10

Gate 閘門

G2R-1-E

Y11

side 側擺 swing

G2R-1-E

Y12

Paper suction vacuum 吸紙真空

G2R-1-E

Y13

Case lowering vacuum 下箱真空

G2R-1-E

Y14

Front spray cylinder 前噴氣缸

G2R-1-E

Y15

Front press 前下壓

G2R-1-E

Y16

Back press 後下壓

G2R-1-E

Y17

Double side press 雙側壓

G2R-1-E

OR37

R37A

1

G2R-1-E

Y20

OR20

Y21

OR21

Y22

OR22

Y23

OR23

Y24

OR24

Y25

OR25

Y26

OR26

Y27

OR27

Y30

OR30

Y31

OR31

Y32

OR32

Y33

OR33

Y34

OR34

Y35

OR35

Y36

OR36

Y37

OR37

Y20

載箱 SERVER Case 1oading 控制 SERVER Control

Y21

Paper feeding motor control 送紙馬達控制

Y22

Bottle in motor control 1 入瓶馬達控制1

Y23

SERVERstep 單格運轉 SERVER rotation

Y24

自動燈light Auto

Y25

異常燈 Abnormal light

Y26

蜂鳴器 Buzzer

Y27

缺紙燈 insufficient light Paper

Y30

出箱滾筒馬達控制 Case Out-let roller motor control

Y31

入瓶側入輸送機馬達控制 Bottle In-feed Conveyor Motor control

Y32

吸箱座氣壓缸(下降) Case seat cylinder (descending)

Y33

吸箱座速度(慢速)控制 Case seat speed control (low speed)

Y34

吸箱座下箱煞車 Case seat brake (descending)

Y35

備用 reserve

Y36

reserve 備用

Y37

連線輸出 output Connection

1

RSFAE1156-2124-L-2 Size

A3

Date: B

2

R37C

Abnormal Connection output 異常連線輸出

A

3

C

D

Document Number

Rev

自動包裝機 SFA-2124L-SV 電路配線圖 SFA-2124L-SV electric wiring diagram Monday, February 23, 2015

Sheet E

4

of

Y

1

Wrap Around Packing Machine

SFA-2124-L CHAPTERⅨ Timetable for parts exchange

-9-

Wrap Around Packing Machine Timetable below uses for torn parts exchange of each mechanism, when checking the torn damage which parts if still useable, in order to affect other relevant parts use and boost the torn percentage, it＇s recommended immediately to renew parts. Time of parameter is shown roughly for reference, actual torn scale depends on machine maintenance, if machine use is over 2-3 period of time (8h per each period) each day, please reduce below time for reference. Before to execute below items for exchanging maintenance, please release manually the high-air pressure valve on air-pressure adjustment mechanism, switch to＂ Stop＂ on operation , switch to “OFF＂ on conveyor motor, delivery motor, vacuum switch, paper-delivery motor, glue spraying gun, and switch main power to “OFF＂, when parts exchange. When executing below items, make sure to body protection, to wear body protective goods, especially hot temperature on glue spraying gun, avoid burning injury occurs.

Transmittal Mechanism set 1. Delivery transmittal chains or relevant parts renew (refer to ChapterⅣ /Chart No./ 2124-L-1-1B03 / RS-80 Pin link plate) (refer to ChapterⅣ (refer to ChapterⅣ (refer to ChapterⅣ (refer to ChapterⅣ (refer to ChapterⅣ (refer to ChapterⅣ (refer to ChapterⅣ (refer to ChapterⅣ (refer to ChapterⅣ (refer to ChapterⅣ (refer to ChapterⅣ

/Chart No./ 2124-L-1-1B03 / RS-80 Twin Detachable Chain) /Chart No./ 2124-L-1-1B03 / 2125-L-1G01) /Chart No./ 2125-L-1-1B04 / RS-80 Detachable Chain) /Chart No./ 2125-L-1-1B04 / RS-80 Pin link plate) /Chart No./ 2124-L-1-1B05 / RS-80 Twin Detachable Chain exceptional) /Chart No./ 2124-L-1-1B05 / 2125-L-1G02) /Chart No./ 2124-L-1-1B05 / RS-80 Twin Detachable Chain) /Chart No./ 2125-L-1-1E01 / 2125-L-1E04-1) /Chart No./ 2125-L-1-1E02 / 2125-L-1E12) /Chart No./ 2125-L-1-1E03 / 2125-L-1E12) /Chart No./ 2125-L-1-1F01 / 2125-L-1F03)

Running limited single period of time roughly 5 years or 10,000hrs, parts need to be exchanged.

Side press mechanism 1. Auto-Lubricated bearing and assistant guiding tube exchange (refer to ChapterⅣ /Chart No./ 2125-L-1-2A02 / shaft oil seal- JIS B 2402 – D 20 × 32 × 8) (refer to ChapterⅣ /Chart No./ 2125-L-1-2A02 / PFB-2020-BUSH SERIES) (refer to ChapterⅣ /Chart No./ 1156-2125-L-1-2A03 /2125-L-2A08) Running limited single period of time roughly 5 years or 10,000hrs, parts need to be exchanged. 9-1

Wrap Around Packing Machine 2. Side press cylinder exchange (refer to ChapterⅣ /Chart No./ 1156-2125-L-1-2A03 / DNC-40-100-PPV-A) Running limited single period of time roughly 6 years or 12,000hrs, parts need to be exchanged. 3. Case delivery roller exchange (refer to ChapterⅣ /Chart No./2125-L-1-2A05 /2125-L-2A10-6) Running limited single period of time roughly 5 years or 10,000hrs, parts need to be exchanged.

Case ing track Mechanism 1. Case delivery roller exchange (refer to ChapterⅣ /Chart No./2125-L-1-2B05 /2125-L-1H04-5) Running limited single period of time roughly 5 years or 10,000hrs, parts need to be exchanged.

Case- Suction Mechanism 1. Case- Suction Cylinder exchange (refer to ChapterⅣ /Chart No./ 1156-2124-L-1-2D01 & 2D02 / DNC-50-320-PPV-A-KP) Running limited single period of time roughly 6 years or 12,000hrs, parts need to be exchanged. 2. Case- Suction Cylinder assistant guiding tube exchange (refer to ChapterⅣ /Chart No./ 1156-2124-L-1-2D01 /2124-L-2D05) (refer to ChapterⅣ /Chart No./ 1156-2124-L-1-2D02 /2124-L-2D05) Running limited single period of time roughly 5 years or 10,000hrs, parts need to be exchanged. 3. Auto-Lubricated bearing exchange (refer to ChapterⅣ /Chart No./ 2125-L-1-2D03 / PFB-2020-BUSH SERIES) (refer to ChapterⅣ (refer to ChapterⅣ (refer to ChapterⅣ (refer to ChapterⅣ (refer to ChapterⅣ

/Chart No./ 2125-L-1-2D03 / shaft oil seal- JIS B 2402 – D 20 × 32 × 8) /Chart No./ 1156-2124-L-1-2D01 / 2125-L-2F04) /Chart No./ 1156-2124-L-1-2D01 / PFB-1215-BUSH SERIES) /Chart No./ 1156-2124-L-1-2D02 / 2125-L-2F04) /Chart No./ 1156-2124-L-1-2D02 / PFB-1215-BUSH SERIES)

Running limited single period of time roughly 5 years or 10,000hrs, parts need to be exchanged. 4. Case- Suction united bearing exchange (refer to ChapterⅣ /Chart No./2125-L-1-2F01 / SUJ-2-25×360L) (refer to ChapterⅣ /Chart No./2125-L-1-2F02 / PLM-25UU) Running limited single period of time roughly 5 years or 10,000hrs, parts need to be exchanged. 9-2

Wrap Around Packing Machine 5. Case- Suction Mechanism oil pressure buffer exchange (refer to ChapterⅣ /Chart No./ 1156-2124-L-1-2D01 / FC2525- Buffer) (refer to ChapterⅣ /Chart No./ 1156-2124-L-1-2D02 / FC2525- Buffer) Running limited single period of time roughly 3 years or 6,000hrs, parts need to be exchanged. 6. Case- Suction Mechanism sucker exchange (refer to ChapterⅣ /Chart No./ 1156-2121-L-1-2D01 / KFG-60N Sucker) (refer to ChapterⅣ /Chart No./ 1156-2121-L-1-2D02 / KFG-60N Sucker) Running limited single period of time roughly 1 year or 2,000hrs, parts need to be exchanged.

Front-Back down press case Mechanism 1. Down press case cylinder exchange (refer to ChapterⅣ /Chart No./ 2124-L-1-3A05 / DNC-40-170-PPV-A) (refer to ChapterⅣ /Chart No./ 2124-L-1-3A05 / DNC-40-100-PPV-A) Running limited single period of time roughly 6 years or 12,000hrs, parts need to be exchanged. 2. Down press case cylinder assistant guiding tube exchange (refer to ChapterⅣ /Chart No./ 1156-2124-L-1-3C01 / 2125-L-3A11) (refer to ChapterⅣ /Chart No./ 1156-2124-L-1-3C02 / 2125-L-3A11) 3. Auto-Lubricated bearing exchange (refer to ChapterⅣ /Chart No./2125-L-1-3A06 / PFB-2020-BUSH SERIES) (refer to ChapterⅣ /Chart No./2125-L-1-3A06 / shaft oil seal- JIS B 2402 – D 20 × 32 × 8) Running limited single period of time roughly 5 years or 10,000hrs, parts need to be exchanged. 4. Paper-folder mechanism bearing exchange (refer to ChapterⅣ /Chart No./ 1156-2124-L-1-3C01 / CF-08-CAM FOLLWER) (refer to ChapterⅣ /Chart No./ 1156-2124-L-1-3C01 /Deep Groove Ball Bearing-JIS B 1521-6002 15×32×9) Running limited single period of time roughly 5 years or 10,000hrs, parts need to be exchanged. 5. Glue-Spraying Cylinder exchange (refer to ChapterⅣ /Chart No./ 2125-L-1-3D01 / DSNU-25-50-PPV-A) Running limited single period of time roughly 6 years or 12,000hrs, parts need to be exchanged. 6. End-Shaft bearing exchange (refer to ChapterⅣ /Chart No./2125-L-1-3D01 / PHS-10-ROD END) Running limited single period of time roughly 6 years or 12,000hrs, parts need to be exchanged.

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Wrap Around Packing Machine

Case-Suction air pressure vacuum set 1. Air pressure quick air-released valve exchange (refer to ChapterⅣ /Chart No./2125-L-1-5D02 / 04-quick exhaust valve) Running limited single period of time roughly 2 years or 4,000hrs, parts need to be exchanged. 2. Air pressure air-released speed adjustment valve exchange (refer to ChapterⅣ /Chart No./2125-L-1-5D02 / CKD-SC1-10-exhaust speed control valve) Running limited single period of time roughly 2 years or 4,000hrs, parts need to be exchanged. 3. Air pressure air-released muffler exchange (refer to ChapterⅣ /Chart No./2125-L-1-5D02 / 3/8＇-muffler) Running limited single period of time roughly half-year or 1,000hrs, parts need to be exchanged. 4. Vacuum producer exchange (refer to ChapterⅣ /Chart No./2125-L-1-5D03 / KV20HS-Vacuume Generator) Running limited single period of time roughly 2 years or 4,000hrs, parts need to be exchanged. 5. Vacuum filter exchange (refer to ChapterⅣ /Chart No./2125-L-1-5D03 / AF2000-M-Vacuum Filter) Running limited single period of time roughly 2 years or 4,000hrs, parts need to be exchanged.

Bottle-Can delivering swing mechanism set 1. Auto-Lubricated bearing and guiding tube exchange (refer to ChapterⅣ /Chart No./ 2124-L-1-5F01 / 2125-L-5F08) (refer to ChapterⅣ /Chart No./ 2125-L-1-5F02 / PLMC-25-BUSH SERIES) Running limited single period of time roughly 5 years or 10,000hrs, parts need to be exchanged. 2. Swing mechanism bearing exchange (refer to ChapterⅣ /Chart No./2125-L-1-5F03 / CF-16-CAM FOLLWER) Running limited single period of time roughly 5 years or 10,000hrs, parts need to be exchanged.

Can-Pushing mechanism set 1. Can-pushing cylinder exchange (refer to ChapterⅣ /Chart No./ 2125-L-1-6A02 / DNC-40-100-PPV-A) Running limited single period of time roughly 6 years or 12,000hrs, parts need to be exchanged. 9-4

Wrap Around Packing Machine 2. Auto-Lubricated bearing and guiding tube exchange (refer to ChapterⅣ /Chart No./2125-L-1-6A03 / LM-25UU) (refer to ChapterⅣ /Chart No./2125-L-1-6A03 / shaft oil seal- JIS B 2402 – D 25 × 40 × 8) (refer to ChapterⅣ /Chart No./2125-L-1-6A02 / 2125-L-6A12) (refer to ChapterⅣ /Chart No./2125-L-1-6A06 / 2125-L-6A12-1) Running limited single period of time roughly 5 years or 10,000hrs, parts need to be exchanged. 3. Oil-Pressure buffer exchange (refer to ChapterⅣ /Chart No./2124-L-1-6A05 / FC2525- Buffer) (refer to ChapterⅣ /Chart No./2125-L-1-6A10 / FC2525- Buffer) Running limited single period of time roughly 5 years or 10,000hrs, parts need to be exchanged.

Paper-delivering mechanism set 1. Paper-Pushing cylinder exchange (refer to ChapterⅣ /Chart No./ 2125-L-1-6C02 / DSNU-25-100-PPV-A) Running limited single period of time roughly 6 years or 12,000hrs, parts need to be exchanged. 2. Paper-Pushing cylinder auto-lubricated bearing and guiding tube exchange (refer to ChapterⅣ /Chart No./2125-L-1-6C02 / PLM-16UU) (refer to ChapterⅣ /Chart No./2125-L-1-6C02 / 2125-L-6C09-4) Running limited single period of time roughly 5 years or 10,000hrs, parts need to be exchanged. 3. Paper-Pushing belt and bearing exchange (refer to ChapterⅣ /Chart No./2125-L-1-6C05 / Belt) (refer to ChapterⅣ /Chart No./2125-L-1-6C05 / Deep Groove Ball Bearing-JIS B 1521-6902 15×28×7) Running limited single period of time roughly 4years or 8,000hrs, parts need to be exchanged. 4. Paper-Suction cylinder exchange (refer to ChapterⅣ /Chart No./ 2125-L-1-6C07 / DNC-50-160-PPV-A) Running limited single period of time roughly 6 years or 12,000hrs, parts need to be exchanged. 5. Paper-Suction cylinder auto-lubricated bearing and guiding tube exchange (refer to ChapterⅣ /Chart No./2125-L-1-6C10 / TBC-25UU) (refer to ChapterⅣ /Chart No./2125-L-1-6C01 / 2125-L-6C89) Running limited single period of time roughly 5 years or 10,000hrs, parts need to be exchanged. 6. Paper-Suction guiding shaft bearing and guiding board exchange (refer to ChapterⅣ /Chart No./2125-L-1-6C11 / CF-12-CAM FOLLWER)

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Wrap Around Packing Machine (refer to ChapterⅣ /Chart No./2125-L-1-6C01 / 2125-L-6C90) Running limited single period of time roughly 6 years or 12,000hrs, parts need to be exchanged. 7. Paper-Suction sucker exchange (refer to ChapterⅣ /Chart No./2125-L-1-6C12 / KFG-60N Sucker) Running limited single period of time roughly 1 year or 2,000hrs, parts need to be exchanged. 8. Paper-delivering mechanism vacuum producer exchange (refer to ChapterⅣ /Chart No./2125-L-1-5D03 / KV20HS- Vacuum Generator) Running limited single period of time roughly 2 years or 4,000hrs, parts need to be exchanged. 9. Paper-delivering mechanism vacuum filter exchange (refer to ChapterⅣ /Chart No./2125-L-1-5D03 / AF2000-M- Vacuum Filter) Running limited single period of time roughly 2 years or 4,000hrs, parts need to be exchanged. 10. Air-pressure air-released muffler exchange (refer to ChapterⅣ /Chart No./2125-L-1-5D02 / 3/8＇-muffler) Running limited single period of time roughly half year or 1,000hrs, parts need to be exchanged.

Bottle-Can conveyor mechanism set 1. Mesh conveyor, gear axle and ive plastic steel roller exchange (refer to ChapterⅣ /Chart No./2125-L-1-6D03 / SNB-19T-Deliver Net Gear Wheet 25 Aperture) (refer to ChapterⅣ /Chart No./2125-L-1-6D03 / 2125-L-6D09-1) (refer to ChapterⅣ /Chart No./2125-L-1-6D05 / SNB-19T-Deliver Net Gear Wheet Four Square Aperture) (refer to ChapterⅣ /Chart No./2125-L-1-6D05 / 2125-L-6D10) (refer to ChapterⅣ /Chart No./2125-L-1-6D06 / 2125-L-6D06-1) Running limited single period of time roughly 5 years or 1,000hrs, parts need to be exchanged. 2. Conveyor transmittal gear and chains exchange (refer to ChapterⅣ /Chart No./2125-L-1-6D04 / 2125-L-5I01) (refer to ChapterⅣ /Chart No./2125-L-1-6D05 / 2125-L-5I01) Running limited single period of time roughly 5 years or 1,000hrs, parts need to be exchanged. 3. Conveyor transmittal bearing exchange (refer to ChapterⅣ /Chart No./2125-L-1-6D04/Deep Groove Ball Bearing-JIS B 1521-6005 25×47×12) Running limited single period of time roughly 5 years or 1,000hrs, parts need to be exchanged. 9-6

Wrap Around Packing Machine

Electrical appliances 1. According to each brand of technical regulations herewith over 2-8 years limitation. 2. Relays 1-2 years or 3,000hrs limitation. Based on actual each brand of technical regulations. 3. Photoelectrics signals contain 3-5 years or 8,000hrs limitation. Based on actual each brand of technical regulations. 4. Cylinder starter air-pressure valve contain 4-5 years or 10,000hrs limitation. Based on actual each brand of technical regulations. Note. Running limited single period of time based on international regulations equals to 8hrs everyday, 5 days a week.

Consumable parts list Parts shown below are consumable parts under formal operation for one year 1. Case-suction mechanism suckers (refer to ChapterⅣ /Chart No./ 1156-2124-L-1-2D01 / KFG-60N Sucker) (refer to ChapterⅣ /Chart No./ 1156-2124-L-1-2D02 / KFG-60N Sucker) 2. Air-Pressure air-released muffler or Cylinder starter air-pressure valve sets. (refer to ChapterⅣ /Chart No./2125-L-1-5D02 / 3/8＇-muffler) 3. Paper-Suction sucker (refer to ChapterⅣ /Chart No./2125-L-1-6C12 / KFG-60N Sucker) 4. Paper-delivering mechanism vacuum filter exchange (refer to ChapterⅣ /Chart No./2125-L-1-5D03 / AF2000-M- Vacuum Filter)

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Wrap Around Packing Machine

SFA-2124-L CHAPTERⅩ Guarantees

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Guarantees: 1. The guarantee covers the replacement f.o.c. of the parts that are comprised in the supply and those acknowledged to bear manufacturing faults or are materials that contribute to the incorrect function of the machine. 2. Herewith guarantees with which the products supplied for a 12-month period as of from the date of the start up but however, not more than 18 months from the date of the relative invoice. 3. As for the electrical and electronic parts, the guarantee lasts for 6 months from the start up date but however, not more than 12 months from the date of the relative invoice. 4. Merchandise that is supplied under guarantee will be delivered with pre-paid freight and packaging. 5. For any part that is damaged and/or broken, the Customer must send written advice to suppliers indicating the serial number of the machine and the description of the article with its relative code number. 6. Suppliers reserves the right to request the return of the goods replaced under guarantee in order to carry out its own inspections. 7. Failure in returning eventual materials requested, entails automatic termination of the Guarantee. 8. The guarantee covers also workmanship in the case of: - Significant damages on the main gears either reducers or shafts - Significant damages on the electric cabinet 9. The guarantee does not cover workmanship in the case the materials can be easily replaced according to the instructions included in the Maintenance Manuals supplied by Suppliers along with the equipment. NOTE: Any intervention of Suppliers which results to be the Customer’s fault or caused by inability of Client’s operators to replace the parts according to the Maintenance Manuals, the cost for the intervention will be invoiced to the Customer according to the Suppliers’ After Sales Service Dept. tariffs.

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Exclusion: The guarantee does not cover the following parts that result to be faulty due to: 1. Negligence and carelessness whilst handling 2. Inattentiveness of the instructions in the manual 3. Unexpected changes to the voltage of the network to which the machine is attached 4. Faults that are caused by inductive/electrostatic discharges created by lightning or other external phenomenon 5. Incorrect installation of original spare parts 6. Use of spare parts that are not of our manufacture 7. Maintenance that has been carried out by unskilled or unauthorized personnel 8. All situations that, in any case, cannot be attributed to faults in manufacture of the supply The wear and tear parts are not included. NOTE: Replacement of parts having been damaged under the above conditions will take place upon payment according to the prices of the suppliers’ After Sales Service Dept.

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