1006 Tag 5s6bc

YD37746

YD37746Y

1006-6TW

2011/11/03

The information given within this parts book was correct at the time of printing and is subject to change without notice. Always refer to your local Perkins outlet for the latest information. Only fully trained personnel should carry out servicing of engines. Before working on any engine always refer to the correct service and maintenance manual. Always refer to your local Perkins outlet before purchasing any parts Subject to any existing rights of third parties, the information given in this document is the property of Perkins Engines Limited and should not be copied, in whole or part, without the prior written consent of the Company.

Contents 1.

Introduction

Pg. 4

2.

How To Use Your Parts Book

Pg. 4

3.

Engine Breakdown

Pg. 5

4.

Symbol Descriptions

Pg. 9

5.

Parts Lists & Illustrations

Pg. 11

6.

Parts Index

Pg. 172

Introduction The build list of your engine, found on the front page of this parts book, provides a unique reference to the components fitted to your engine; therefore this parts book is only applicable to this particular engine Always quote your build list and engine serial number when ing your Perkins outlet.

How to use your Parts Book This parts book has been designed to provide you with all the information you need to identify parts to service your engine. There are several features within the book to make it easy to find the parts you require. Front Page This lists your build list number and the date of publication of this book Symbol Descriptions Provides a quick reference guide to the symbols used within the book. Engine Breakdown Use this to identify all the major sections of your engine and the relevant pages within the book. Parts Lists & Illustrations This section shows each major section of your engine broken down into individual part numbers along with an associated illustration for identifying the parts you require. The illustrations used in this parts book are representational only and should only be used for identification purposes. For fitting instructions please refer to your engine Service Manual. Parts Index Using either the part number or description of the part you require this section will help you locate the page within the Parts Lists & Illustrations section where the part appears.

Engine Breakdown

Section

Page

Section

Page

Long Engine ACEY3749

11

Fuel Injection Pump Breakdown AFHY4627

41

Long Engine ACEY8126

13

High Pressure Fuel Pipes AFHY4627

43

Short Engine ACEY8126

15

Atomisers AFHY4627

45

Cylinder Block ACHY0417

17

Control Unit AFHY4627

47

Cylinder Block ACHY0417

21

Control Unit AFHY4627

49

Crankshaft, Pistons & Connecting Rods ACHY0417

23

Boost Control Pipe AFHY4627

51

Crankshaft, Pistons & Connecting Rods ACHY0417

27

Fuel Leak-Off Pipe AFHY4627

53

Cylinder Head ACHY0417

29

Sensors AFHY4627

55

Rocker Shaft ACHY0417

31

Flywheel Housing CDH00892

57

Timing Gear & Camshaft ACHY0417

33

Starter Motor EDH00936

59

Lubricating Oil Pump & Delivery Housing ACHY0417

37

Flywheel & Starter Ring DDH00889

61

39

Fan Drive FBH00423

63

Fuel Injection Pump AFHY4627

Lubricating Oil Sump GBH01780

65

Page 5

Engine Breakdown

Section

Page

Section

Page

Lubricating Oil Sump GBH01780

67

Alternator & Generator NDH01961

93

Lubricating Oil Filler & Breather HBH01970

69

Alternator NDHY2916

95

Lubricating Oil Filler & Breather HBH01970

71

Alternator Bracket & Fixings NDHY2916

97

Lubricating Oil Filler & Breather HBH01970

73

Alternator Bracket & Fixings NDHY2916

99

Lubricating Oil Filter & Integral Oil Cooler JBH00933

75

Alternator Bracket & Fixings NDHY2916

101

79

Pulleys NDHY2916

103

Lubricating Oil Filter & Integral Oil Cooler JBH00933

Blanking Plates QDHY1165

105

Front End Drive Input KBHY0626

81 Blanking Plugs QDHY1165

107

Water Pump, Thermostat & Heat Exchanger LBH01967

83 Turbocharger SBHY1490

109

Water Pump, Thermostat & Heat Exchanger LBH01967

85

Feed Pipes SBHY1490

111

Water Outlet & Inlet LDH00519

87

Leak-Off Pipes SBHY1490

113

Fan MDH01320

89

Induction Manifold SBHY1490

115

Alternator & Generator NDH01961

91

Pipework & Connections SBHY1490

117

Page 6

Engine Breakdown

Section

Page

Section

Page

Exhaust Manifold SBHY1490

119

Cold Start System WDH00013

145

Pipework & Connections SBHY1490

121

Engine Lifting XBH00356

147

Pipework & Connections SBHY1490

123

Throttle & Stop Controls ZAH00632

149

Air Filters SDH00427

125

Engine Mounts ZCHY1236

151

Air Filters SDH00427

127

Heater/Starter Switch ZEH01325

153

Remote Air Charge Cooler SDH00427

129

Lub. Oil Pressure Switch & Gauge ZJH00479

155

Pipework SDH00427

131

Lift Pump VBHY2235

133

Fuel Filter VBHY2235

135

Lift Pump to Filter Pipe VBHY2235

137

Filter to Injection Pump Pipe VBHY2235

139

Injection Pump to Filter Pipe VBHY2235

141

Leak Off Rail to Fuel Filter Pipe VBHY2235

143

Page 7

Engine Breakdown

Section

Page

Temperature Gauge & Sender ZLH00338

157

Radiator & Cowling ZMH00385

159

Radiator & Cowling ZMH00385

161

Radiator & Cowling ZMH00385

163

Fuel Pre-Lift Pump ZVH00405

165

Fuel Pre-Lift Pump ZVH00405

167

Application Miscellaneous & Auxiliaries ZZH00338

169

ts & Gaskets - Bottom Service Kit SGBY0347

171

Page 8

Symbols and Notes Symbol

Description

A

From Engine Number

B

Upto Engine Number

C

Repairs and Replaces

D

See Appropriate Section - Reference Number

E

Alternative

F

Order

G

Remanufactured Part

H

New for Old Part

I

Number of Teeth

J

Thickness

K

Bottom

L

Top

M

Left Hand

N

Right Hand

O

Reference for Detailed Breakdown

P

Other Service Options Available

Q

Cylinder Number

R

See History Section

Page 9

Long Engine

Plate A

ACEY3749

Parts kit instruction

21820214

Power Exchange Long Engines This power exchange long engine is shipped with a sump, timing case and cover, cylinder head and valve train with a protective cover and oil pump. The long engine is shipped with the number one cylinder at top dead centre. This is to allow easier fuel pump assembly and timing. In all applications, the fuel pump drive gear will need to be transferred to the new long engine. In some applications the original engine will have a different sump and oil pickup tube. These should be transferred to the new long engine and the components supplied shall be returned on the core engine. A complete upper and lower gasket kit are supplied with each long engine to ease assembly. A plate on the side of the block is stamped to indicate the crankshaft and bore size of the long engine. Crankshaft identification is also marked on the first lobe. The following suffixes apply: A = 0.010 undersize, B = 0.020 undersize, C = 0.030 undersize. The assembled long engine is built to the latest specification and may have improved internal design features when compared to the original engine. To identify components, the long engine number is stamped on the engine serial number plate and must be used when the long engine components are ordered. To ensure that components moved from the original engine to the new long engine continue to be correctly identified, it is important that the original engine serial number and TPL number are stamped onto the long engine serial number plate when the engine is fully assembled. For 1000 series engines; the 1.6mm sump t must only be used with pressed steel sumps. The 0.8mm t must only be used with cast sumps. For 1000 series engines; the rocker cover t, part number 3681 A021, must only be used with aluminium top covers.The rocker cover t, part number 3681 A032, must only be used with plastic top covers. Some timing cases do not allow adjustment of the front seal position. If the crankshaft pulley has a groove worn in the spigot, it can be reconditioned with a speedi-sleeve. For 1000 series, use speedisleeve part number 21820104, refer to the workshop manual. End Issued by Perkins Engines Company Limited 2005, Peterborough PE1 SNA, England. (c) Proprietary information of Perkins Engines Company Limited 2005, all rights reserved. The information is correct at the time of going to press. This Intruction is for technical information only and cannot be used as a basis for a warranty claim.

Page 10

Long Engine

Plate A

ACEY3749

Item 1 2 3 4 5 6 7 8 9

Part No. YDL3749R YD39861 ZZ80228R ZZ90057 3716C522 4142A171 4142X021 4145H079 31416307

References

Qty. 1 1 1 1 1 1 1 1 1

Description ENGINE - EXCHANGE SHORT ENGINE - ASSEMBLY CYLINDER HEAD KIT - EXCH ROCKER SHAFT ASSEMBLY TIMING CASE TIMING COVER CYLINDER HEAD COVER SUMP CAMSHAFT

Notes

(A)

Footnotes (A)

ORDER PARTS BOOK YD39861PB FOR COMPLETE BREAKDOWN

Page 11

Long Engine

Plate A

ACEY8126

1

Long Engine Kit Moteur Long Satz - Langer Motor Kit Mot Completo Equipo De Motor Largo

Page 12

Long Engine

Plate A

ACEY8126

Item

Part No.

1 U5MK8126 2 YD39861 3 ZZ80228 4 U5MK0385 5 U5LB1168 6 3688C003 7 3681M005 8 3681P029 9 U5MK0633 Service Options 3

ZZ80228P

References B U786029J G

Qty.

Description

Notes

1 1 1 1 1 1 1 1 1

LONG ENGINE - KIT SHORT ENGINE - ASSEMBLY (A) CYLINDER HEAD KIT BOLT KIT GASKET KIT - BOTTOM GASKET - IND MANIFOLD GASKET - SUMP GASKET - TIMING CASE COVER OIL COOLER KIT

1

CYLINDER HEAD KIT - EXCH

Footnotes (A)

ORDER PARTS BOOK YD39861PB FOR COMPLETE BREAKDOWN

Page 13

Short Engine

Plate A

ACEY8126

1

Short Engine Moteur Court Kurzer Motor Motore Corto Motor Corto

Page 14

Short Engine

Plate A

ACEY8126

Item

Part No.

1

YD39861

2 ZZ50296 3 ZZ90229 4 4181A026 5 4115C314 6 2418F703 7 ZZ50309 8 ZZ90229 9 10 4181A026 11 4115C314 12 2418F703 Service Options 2 2 9 9 9 9 9 9

References B U786029J R a. G R a.

R a. P

ZZ50296P ZZ50296R U5LF0019 U5LF0020 U5LF0021 U5LF0022 U5LF0023 U5LF0024

Qty.

Description

1

SHORT ENGINE - ASSEMBLY

1 1 6 6 1 1 1 6 6 6 1

CYLINDER BLOCK ASSEMBLY CRANKSHAFT KIT PISTON RING KIT CON ROD ASSEMBLY SEAL - REOS HOUSING CYLINDER BLOCK ASSEMBLY CRANKSHAFT KIT PISTON KIT PISTON RING KIT CON ROD ASSEMBLY SEAL - REOS HOUSING

1 1 6 6 6 6 6 6

CYLINDER BLOCK ASSEMBLY CYLINDER BLOCK ASSEMBLY PISTON KIT PISTON KIT PISTON KIT PISTON KIT PISTON KIT PISTON KIT

1 1 1 1

SHORT ENGINE - ASSEMBLY CRANKSHAFT ASSEMBLY CRANKSHAFT ASSEMBLY SHORT ENGINE - ASSEMBLY

Notes (A)

GRADE J

(B,C,D) GRADE J

GRADE .F GRADE .G GRADE .H GRADE .J GRADE .K GRADE .L

History a. 1 3 8 29

YD39861 ZZ90230 ZZ90230 YD39865

B U786029J

A U786030J

(A)

(E)

Footnotes (A)

ORDER PARTS BOOK YD39861PB FOR COMPLETE BREAKDOWN

(B)

ENSURE THE CORRECT PISTON HEIGHT GRADE IS FITTED. REFER TO WORKSHOP MANUAL:TDP0191 1301

(C)

THE HEIGHT GRADE OF THE PISTON IS IDENTIFIED BY AN ALPHA CHARACTER STAMPED ON THE TOP OF THE PISTON.

(D)

THE TOP OF THE PISTON SHOULD NOT BE MACHINED

(E)

ORDER PARTS BOOK YD39865PB FOR COMPLETE BREAKDOWN

Page 15

Cylinder Block

Plate c

ACHY0417

26

30

14

31

17

16

12 11

4

15 10

13

9

7

8

2 3

25 5 24

18 20

6 28 27

29

Page 16

21 22 23

19 1

Cylinder Block

Plate c

ACHY0417

Item 1

Part No. ZZ50296

2 3 4 3135X063 5 33142111 6 32166329 7 32418122 8 31134165 9 0650710 10 32418122 11 3774A004 12 2485A204 13 32417134 14 32418122 15 32416119 16 32168212 17 2415D108 18 3861A027 19 4138A017 20 21 22 23 24 3271H004 25 2116087 26 29990001 27 2182110 28 0920469 29 3211A005 30 3627P043 31 2311D039 Service Options 1 1 4 4

ZZ50296P ZZ50296R 3135X062 3135X065

4

3135X066

24

3271H005

References G R a. F ZZ50296 F ZZ50296 P

A 01/08/2001

F F F F P

J J J J J

4138A017 4138A017 4138A017 4138A017

(+)0.010" (+)0.25MM (+)0.020" (+)0.50MM (+) 1.33MM

Qty.

Description

Notes

1

CYLINDER BLOCK ASSEMBLY

1 2 6 14 14 5 1 3 3 6 1 1 1 1 1 1 6 6 1 1 1 1 1 1 2 6 6 2 1 2

CYLINDER BLOCK BEARING CAP LINER - PRESS FIT THIMBLE SCREW PLUG CAMSHAFT BUSH PLUG PLUG PLUG PLUG PLUG PLUG PLUG PLUG WASHER PISTON COOLING JET RELIEF VALVE VALVE BODY BALL SPRING RETAINER SHAFT PIN DOWEL SCREW SPACER PLUG BRIDGE PIECE SCREW

1 1 6 6

CYLINDER BLOCK ASSEMBLY CYLINDER BLOCK ASSEMBLY LINER - SLIP FIT LINER - OVERSIZE

SLIP FIT (B)

6

LINER - OVERSIZE

(C)

1

SHAFT

(D,E)

1 1

CYLINDER BLOCK ASSEMBLY BRIDGE PIECE

STD

(A)

History a. 1

ZZ50296 3627P023

G

Footnotes (A)

LOCATING DOWELS

Page 17

Cylinder Block

Plate c

ACHY0417

26

30

14

31

17

16

12 11

4

15 10

13

9

7

8

2 3

25 5 24

18 20

6 28 27

29

Page 18

21 22 23

19 1

Cylinder Block

Plate c

ACHY0417

Footnotes (B)

SLIP FIT

(C)

PRESS FIT

(D)

ALTERNATIVE APPLIES TO 4 CYLINDER ENGINES ONLY

(E)

REFER TO SERVICE BULLETIN NO.163

Page 19

Cylinder Block

Plate A

ACHY0417

4

3

1 2

Page 20

Cylinder Block

Plate A

ACHY0417

Item

Part No.

1

2418F701

2 3

3211C002

4

2116081

References A R F R A R

U764752H a. 2418F701 a. U764752H a.

Qty.

Description

1

SEAL - REOS HOUSING

1

REAR OIL SEAL

10

METRIC BOLT

2

DOWEL

1 1 12 1 2 2

SEAL - REOS HOUSING SEAL - REAR END OIL SCREW GASKET - OIL SEAL HOUSING DOWEL SCREW

Notes

(A)

History a. 1 2 3

B U764751H 4142V066 2418F475 2314H003 3681T018 0350009 3212V002

C 3681T012

Footnotes (A)

REFER TO SERVICE BULLETIN

Page 21

Crankshaft, Pistons & Connecting Rods

Plate A

ACHY0417

9

11

14

13 10

12 18

16

8

19 17

1

2 4

5 7

6

15 3

Page 22

Crankshaft, Pistons & Connecting Rods

Plate A

ACHY0417

Item

Part No.

1

ZZ90229

2 3 4 5 6 7 8

U5MB0030 U5ME0035 31137551 31137561 0500012 ZZ90146

9 10 11 3112E005 12 32186142 13 3246A001 14 4181A026 15 3117C061 16 U5LF0019 17 18 19 2721332 Service Options 3 3 3 4 4 4 5 6 16 16 16 16 16

U5MB0030A U5MB0030C U5MB0030B U5ME0035B U5ME0035A U5ME0035C 31137312 31137322 U5LF0020 U5LF0022 U5LF0023 U5LF0024 U5LF0021

References A R R R R F P P P P

U801518J a. b. c. d. ZZ90229

B B F F

14/08/2002 U801517J ZZ90146 ZZ90146

R F F R

e. U5LF0019 U5LF0019 e.

J J J J J J J J

(-)0.25MM (-)0.75MM (-)0.50MM (-)0.50MM (-) 0.25MM (-)0.75MM (+)0.007" (+)0.007"

Qty.

Description

Notes

1

CRANKSHAFT KIT

(A)

1 1 1 2 2 1 6

CRANKSHAFT MAIN BEARING KIT BIG END BEARING KIT THRUST WASHER THRUST WASHER WOODRUFF KEY CON ROD ASSEMBLY

1 1 1 2 2 6 1 6 1 1 1

CON ROD BEARING CAP SMALL END BUSH CON ROD BOLT DOWEL PISTON RING KIT CRANKSHAFT GEAR PISTON KIT PISTON GUDGEON PIN CIRCLIP

1 1 1 1 1 1 2 2 6 6 6 6 6

MAIN BEARING KIT - U/S MAIN BEARING KIT - U/S MAIN BEARING KIT - U/S BIG END BRG KIT - U/S BIG END BRG KIT - U/S BIG END BRG KIT - U/S THRUST WASHER THRUST WASHER PISTON KIT PISTON KIT PISTON KIT PISTON KIT PISTON KIT

GRADE .G GRADE .J GRADE .K GRADE .L GRADE .H

(B)

GRADE .F

(B) (B) (B)

History a. 1

ZZ90230

A U801518J

1

CRANKSHAFT ASSEMBLY

(A)

1

ZZ90230 U5ME0014

A U801518J P

1 1

CRANKSHAFT ASSEMBLY BIG END BEARING KIT

(A)

G P

1 1

CRANKSHAFT KIT BIG END BEARING KIT

(A) PRE-FINISHED

b.

c. 1

B U801517J ZZ90219 U5ME0003

Page 23

Crankshaft, Pistons & Connecting Rods

Plate A

ACHY0417

9

11

14

13 10

12 18

16

8

19 17

1

2 4

5 7

6

15 3

Page 24

Crankshaft, Pistons & Connecting Rods

Plate A

ACHY0417

Item

Part No.

References

Qty.

Description

Notes

d. 1

ZZ90165

e. General History Section 16 U5LF0019 19 2721332

1

CRANKSHAFT KIT

(A)

X 2

PISTON KIT CIRCLIP

GRADE .F

Footnotes (A)

REFER TO SERVICE BULLETIN NO.86

(B)

BEARING FITTING TOOL 27610233 IS NOT INCLUDED

Page 25

Crankshaft, Pistons & Connecting Rods

Plate C

A U801518J C PPL032567

ACHY0417

1

3

2

4

Page 26

Crankshaft, Pistons & Connecting Rods

Plate C

A U801518J C PPL032567

Item

Part No.

1 2 3 4

4115C314

ACHY0417

References

F 4115C314 3112A005 3212V003

Qty. 6 1 1 2

Description CON ROD ASSEMBLY CON ROD SMALL END BUSH CON ROD BOLT

Notes GRADE J

(A)

Footnotes (A)

DO NOT RE-USE ONCE REMOVED

Page 27

Cylinder Head

Plate A

ACHY0417

31 19 32

18 11 10 9

8

33

23 17 30

22

16

1

15 14

7 6 24

13

5

29 26 25 20

21

Page 28

2

3

4

12

27

28

Cylinder Head

Plate A

ACHY0417

Item 1

Part No. ZZ80228

2 3324E002 3 3314A121 4 3142L072 5 3343F041 6 33415118 7 33817117 8 31745122 9 31744133 10 33424107 11 33173108 12 3142A051 13 3343J021 14 33415118 15 33817117 16 31745122 17 31744133 18 33424107 19 33173108 20 0650710 21 32417156 22 3212P002 23 2431A054 24 0650540 25 29990001 26 3681H208 27 2431154 28 29 30 31 32166222 32 32166219 33 32166221 Service Options 1

References C ZZ80188 C ZZ80171

D LBH D LBH

ZZ80228P

Qty.

Description

1

CYLINDER HEAD KIT

6 6 6 6 6 6 6 6 6 12 6 6 6 6 6 6 6 12 3 6 1 6 1 2 1 1 1 1 6 2 12 18

INSERT INSERT INTAKE VALVE VALVE GUIDE VALVE SPRING WASHER SEAL - VALVE STEM VALVE SPRING OUTER VALVE SPRING INNER CAP VALVE COLLET EXHAUST VALVE VALVE GUIDE VALVE SPRING WASHER SEAL - VALVE STEM VALVE SPRING OUTER VALVE SPRING INNER CAP VALVE COLLET PLUG PLUG PLUG PLUG PLUG DOWEL GASKET - CYLINDER HEAD PLUG COVER T SCREW SCREW SCREW SCREW

1

CYLINDER HEAD KIT - EXCH

Notes

(A)

(A)

(B)

(C)

Footnotes (A)

SERVICED IN PAIRS

(B)

LOCATING DOWELS

(C)

REFER TO RELEVANT OPTION ACCESSORY PACKS

Page 29

Rocker Shaft

Plate A

ACHY0417

1

2 4 3 13

20 10 11

10

5 6

7

8

8 17

9

12 11

10

19

9 11

10

7

9

16

9 18 11

11

7

10

21

15 6 5

10

11 9

Page 30

7

14

22

17 9

Rocker Shaft

Plate A

ACHY0417

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Part No. ZZ90057 U7LR0003

References C ZZ90040 F U7LR0003

0650507 0170151 33117434 31744123 31743108 3818X901 4115R305 4115R306 3775E012 2233022 33811113 32114145 0576052 3311K015 2313H331 2318A605 2314J607 31434307 3142U031

C 2314J608 C 31434163

Qty. 1 1 1 2 2 2 4 2 6 6 6 1 1 1 12 12 2 4 4 2 12 12

Description

Notes

ROCKER SHAFT ASSEMBLY ROCKER SHAFT ASSY - MINOR SHAFT PLUG CIRCLIP WASHER ROCKER SHAFT SPRING ROCKER SHAFT SPRING BRACKET ROCKER ARM ASSEMBLY ROCKER ARM ASSEMBLY CONNECTION SCREW OLIVE SCREW NUT SHIM STUD NUT SCREW PUSHROD TAPPET

Page 31

Timing Gear & Camshaft

Plate A

ACHY0417

2

14

1

17

30

12

16 18

15

20

8

19

9

10 11 4

7

5 13

3

6

25

27 28

29 34 33 32

Page 32

26

24 23 21

31

Timing Gear & Camshaft

Plate A

ACHY0417

Item

Part No.

1 2 3 4 5 6 7

3716C522 3681P009 4111A013 0050345 33426161 2314J011 3272A033

8 9 10 11 12 13 14

4111A008 2511437 2722A206 33123125 2314H003 2314H004 4112K051

15 0500012 16 2116053 17 3112X011 18 3117L023 19 2314J606 20 3321A003 21 4142A143 22 23 24 2418F436 25 3681P019 26 2314H004 27 2314H005 28 2314H013 29 2314F036 30 2487A018 31 2314H034 32 4152A002 33 34 2415A093 Service Options 2

References R f. P

R R R R

g. c. e. g.

R a. R a.

R b. C 3117L021

F 4142A143

C 3753R111 F 4152A002

21826405

Qty.

Description

1 1 1 2 1 3 1

TIMING CASE GASKET - TIMING CASE IDLER GEAR IDLER GEAR BUSH HUB SCREW PLATE

1 1 1 1 8 4 1

IDLER GEAR BUSH CIRCLIP WASHER SCREW SCREW CAMSHAFT

1 1 1 1 1 1 1 1 1 1 1 1 6 6 4 1 2 1 1 1

WOODRUFF KEY DOWEL THRUST WASHER CAMSHAFT GEAR SCREW WASHER TIMINGGEAR COVER TIMINGGEAR COVER TIMINGGEAR COVER SEAL - FRONT END OIL GASKET - TIMING COVER SCREW SCREW SCREW SCREW PLUG SCREW INSPECTION COVER VALVE COVER SEAL - O RING

X

GASKET - TIMING CASE

1 1

CAMSHAFT WOODRUFF KEY

Notes

(A)

(B)

(C)

History a. 14 14

31416307 0500012

b. 17

33153121

1

THRUST PLATE

3241A025

1

PLATE

C 31416305

c. 7

(D)

Page 33

Timing Gear & Camshaft

Plate A

ACHY0417

2

14

1

17

30

12

16 18

15

20

8

19

9

10 11 4

7

5 13

3

6

25

27 28

29 34 33 32

Page 34

26

24 23 21

31

Timing Gear & Camshaft

Plate A

ACHY0417

Item d.

Part No.

References

Qty.

Description

B U891998S 3781N013 3781N005 2314F003

1 1 2

SHIELD DAMPER SCREW

7

3241A021

1

PLATE

1

3716C242

1

TIMING CASE

6 7

2314J010 3241H009

3 1

SCREW PLATE

Notes

e. f. C 3716C033 C 3716C032

g. C 0941082

Footnotes (A)

USED ONLY WITH 3117N061

(B)

BOTTOM TWO HOLES

(C)

ALTERNATIVE APPLIES TO 4 CYLINDER ENGINES ONLY

(D)

USED ONLY WITH 4111A034

Page 35

Lubricating Oil Pump & Delivery Housing

Plate A

ACHY0417

16

14

13 11

12 15

26

2 3

5

8

9

7 6

27

4

10 1

30

29

28

23 22

25

18 19 20 21

Page 36

17

24

32 31

Lubricating Oil Pump & Delivery Housing

Plate A

ACHY0417

Item

Part No.

1 2 3 4 5 6 7 8 9 10 12 14 16 17 18 19 20 21 22 23 24 25

4132F057 2314H004 2314H002 4138A033

References

F REF.4 32712726 31744151 32712111 2721130 2314K161 3571C045 2314H004 2314H004

C 3572V012

Qty. 1 2 1 1 1 1 1 1 1 2 1 2 2 6 1 1 1 1 6 6 1 1

Description OIL PUMP SCREW SCREW RELIEF VALVE VALVE PLUNGER SPRING SEAT CIRCLIP SCREW PIPE - OIL SCREW SCREW VALVE BOLT BALL PLUNGER SPRING JET DOWEL PLUG WASHER

Notes

(A)

(B) (B) (B) (B) (B) (B) (B) (B) (B)

Footnotes (A)

WAS 3572V012 USE 3571C045 WITH 2314H004 (2)

(B)

SEE CYLINDER BLOCK SECTION

Page 37

Fuel Injection Pump

Plate A

C AFHY4346

AFHY4627

4 5

1 3

2

6

7

Page 38

Fuel Injection Pump

Plate A

C AFHY4346

Item

Part No.

1 2 3 4 5 6 7

2313M059 2318A603 3117L052 2318A108 K134AF01 2314C034 2415D051

AFHY4627

References

Qty. 3 3 1 1 1 1 1

Description

Notes

STUD NUT FUEL INJECTION PUMP GEAR NUT WASHER SCREW WASHER

Page 39

Fuel Injection Pump Breakdown

C AFHY4346

Plate A

AFHY4627

1

Page 40

Fuel Injection Pump Breakdown

Plate A

C AFHY4346

Item

Part No.

1

2643D641

AFHY4627

References

Qty. 1

Description FUEL INJECTION PUMP

Notes (A)

Footnotes (A)

COMPONENT PARTS TO BE ADVISED

Page 41

High Pressure Fuel Pipes

Plate A

C AFHY4346

AFHY4627

6 5 4

3

2

1 8 7 9

10

Page 42

High Pressure Fuel Pipes

Plate A

C AFHY4346

Item

Part No.

1 2 3 4 5 6 7 8 9 10

3525A081 3525A082 3525A083 3525A084 3525A085 3525A086 2646E006 2646E007 2646E009 2646E010

AFHY4627

References

Qty. 1 1 1 1 1 1 1 1 1 1

Description

Notes

PIPE - FUEL INJ NO 1 CYL PIPE - FUEL INJ NO 2 CYL PIPE - FUEL INJ NO 3 CYL PIPE - FUEL INJ NO 4 CYL PIPE - FUEL INJ NO 5 CYL PIPE - FUEL INJ NO 6 CYL CLIP CLIP CLIP CLIP

Page 43

Atomisers

Plate A

C AFHY4346

AFHY4627

8

2

7

1

3

5

6

4

Page 44

Atomisers

Plate A

C AFHY4346

Item 1 2 3 4 5 6 7 8

Part No. 2645A060 2645A302 2645A621 0921173 33813129 3311A043 3662K002 2314H006

AFHY4627

References

R a.

Qty.

Description

6 1 1 6 6 6 6 12

INJECTOR HOLDER INJECTOR NOZZLE INJECTOR WASHER SPACER SEAL - INJECTOR CLAMP SCREW

6

SEAL

Notes

History a. 6

3311A042

Page 45

Control Unit

Plate A

C AFHY4346

AFHY4627

1

3

2 5

6

4 7

Page 46

Control Unit

Plate A

C AFHY4346

Item 1 2 3 4 5 6 7

Part No.

AFHY4627

References

U5MK0653 2900A001 2900A002 2900A003 2900A009 2900A011 F U5MK0653

Qty. 1 1 1 1 1 1 1

Description

Notes

CONNECTION KIT ELECTRICAL CONNECTOR SOCKET WEDGE PIN PIN LEAFLET

Page 47

Control Unit

Plate B

C AFHY4346

AFHY4627

1

2

3

4

Page 48

Control Unit

Plate B

C AFHY4346

Item

Part No.

1 2 3 4

U5MK0669

AFHY4627

References

F U5MK0669 2311E027 2415H507

Qty. 1 1 4 1

Description

Notes

ELECTRONIC GOVERNOR KIT ELECTRIC GOVERNOR SCREW SEAL - O RING

Page 49

Boost Control Pipe

C AFHY4346 B U886679P

1

Page 50

Plate A

AFHY4627

Boost Control Pipe

Plate A

C AFHY4346 B U886679P

Item 1

Part No. 2431131

AFHY4627

References

Qty. 1

Description

Notes

PLUG

Page 51

Fuel Leak-Off Pipe

Plate A

C AFHY4346

AFHY4627

1

4 2

3

Page 52

Fuel Leak-Off Pipe

Plate A

C AFHY4346

Item

Part No.

1 2 3 4

3558X021 3218R039 3355E005 2411D007

AFHY4627

References

Qty. 1 5 1 12

Description

Notes

PIPE - LEAK OFF BANJO BOLT CONNECTION WASHER

Page 53

Sensors

Plate A

C AFHY4346

AFHY4627

1

2

Page 54

Sensors

Plate A

C AFHY4346

Item

Part No.

1 2

2868A006 33534129

AFHY4627

References

Qty. 1 1

Description

Notes

SPEED SENSOR ADAPTOR

Page 55

Flywheel Housing

Plate A

CDH00892

5

4

3

1

Page 56

2

Flywheel Housing

Plate A

CDH00892

Item

Part No.

1 2 3 4 5

36843154 3713A081 0350025 2314J004 2314J603

References

R a.

Qty.

Description

1 1 2 6 2

SEAL FLYWHEEL HOUSING DOWEL SCREW SCREW

1 1 1 2 3

FLYWHEEL HOUSING PLUG PLATE SCREW PLUG

Notes

History a. 2

3713M049 2487A452 36212132 2314H102 2487204

C 2314H101

Page 57

Starter Motor

Plate A

C EDH00527

EDH00936

3

2

1

Page 58

Starter Motor

Plate A

C EDH00527

Item

Part No.

1 2 3

2873K632 2313C078 2318A604

EDH00936

References R a.

Qty.

Description

1 3 3

STARTER MOTOR STUD NUT

1

STARTER MOTOR

Notes

History a. 1

2873K621

Page 59

Flywheel & Starter Ring

Plate B

DDH00889

5

3

2 1

Page 60

4

Flywheel & Starter Ring

Plate B

DDH00889

Item

Part No.

1 2 3 4 5

4111D128

References

F 4111D128 31162121 0096803 33117127

Qty. 1 1 1 10 10

Description

Notes

FLYWHEEL ASSEMBLY FLYWHEEL STARTER RING GEAR SCREW WASHER

Page 61

Fan Drive

Plate C

FBH00423

1

2 3

4

7

5

6 10 9 11

8 14 12

13

17

16 18

19 15 21 20

Page 62

Fan Drive

Plate C

FBH00423

Item

Part No.

15 16 17 18 19 20

3115C113 4113H074

References

F REF 16 F REF 16 F REF 16 2314J015

Qty. 1 1 1 1 1 4

Description

Notes

FAN DRIVE PULLEY FAN DRIVE HOUSING HOUSING BEARING HUB SCREW

Page 63

Lubricating Oil Sump

Plate L

GBH01780

23

21

22

20

19 3 13

14 27

28

4

6

24

5

2

18

1

8 7

10 9

12 11

26

16 25 17

Page 64

15

Lubricating Oil Sump

Plate L

GBH01780

Item

Part No.

1 2 3

3787H403 3681M005 3627P043

4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

2311D039 2314H034 33134113 2314H020 33134113 2314H020 33134113 2314H004 33134113 32186405 0920156 3577A125 33812116 3178C074 3575K015 3683H005 2314H004 2314H002 2318A603 T406330

25 26 27 28

2487096 2415715 33534131 0920156

References

A U764752H R d.

F 3577A125

R c.

R a. R b.

Qty.

Description

1 1 1

SUMP GASKET - SUMP BRIDGE PIECE

2 2 2 4 4 2 2 20 20 1 1 1 1 1 1 1 1 2 1 1 1

SCREW SCREW WASHER SCREW WASHER SCREW WASHER SCREW WASHER PLUG WASHER TUBE ASSEMBLY TUBE OLIVE DIPSTICK PIPE - OIL SUCTION GASKET SCREW SCREW NUT PLUG

1 1 1 1

PLUG SEAL - O RING ADAPTOR WASHER

Notes

History a. 24

2487A018

1

PLUG

b. 24

2431A016

1

PLUG

c. 19

3575K006

1

OIL PIPE

B U764751H 3627P023

1

BRIDGE PIECE

d. 3

Page 65

Lubricating Oil Sump

Plate Z

GBH01780

3

1

2

Page 66

Lubricating Oil Sump

Plate Z

GBH01780

Item

Part No.

1 2 3

3641A005 2314H003 0920433

References

Qty. 1 1 1

Description

Notes

BRACKET SCREW WASHER

Page 67

Lubricating Oil Filler & Breather

Plate A

HBH01970

14 15

10

12 13

1

16

3 11 9

2

7

8

5

Page 68

4

6

Lubricating Oil Filler & Breather

Plate A

HBH01970

Item

Part No.

1 2 3 4

4142X021 33881125 21825196 3617A001

5

3683H006

6 7 8 9 10 11 12 13 14 15 16

2314H003 3573A006 2485A013 3571C014 36833148 2314H003 3274A003 33817135 3781A003 2415731 0920009

References

Qty.

Description

1 1 2 1

CYLINDER HEAD COVER HOSE CLIP PLATE

1

GASKET

2 1 1 1 1 2 4 4 1 1 4

SCREW PIPE - BREATHER PLUG OIL PIPE GASKET SCREW NUT SEAL CAP SEAL - O RING WASHER

1

PLUG

33881108

1

FLEXIBLE HOSE

3688X001 3681C001

1 1

GASKET - IND MANIFOLD GASKET - CYL. HEAD COVER

R b. B B B B

1ML02905 U741030G 1ML02905 U741030G

Notes (A)

History a.

B 31/07/2001 32416118

C 32418122

b. 2 c.

Footnotes (A)

REFER TO PLATE "K"

Page 69

Lubricating Oil Filler & Breather

Plate K

HBH01970

8 9 10 11 12

5 6 3 1 2

4

Page 70

7

Lubricating Oil Filler & Breather

Plate K

HBH01970

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12

4142X021

References

F 4142X021 3687A508 3681C003 4142X099 2415A131 4133J008 F 4133J008 3771K005 2415H493 F 4133J008 2415731

Qty. 1 1 1 1 1 1 1 1 1 1 1 1

Description

Notes

CYLINDER HEAD COVER VALVE COVER GASKET - IND MANIFOLD GASKET - CYL. HEAD COVER OIL FILLER CAP SEAL - O RING BREATHER BREATHER OIL SEPARATOR SEAL - O RING BREATHER SEAL - O RING

Page 71

Lubricating Oil Filler & Breather

A U741031G

Plate X

HBH01970

3

1 2 4

Page 72

Lubricating Oil Filler & Breather

Plate X

A U741031G

Item

Part No.

1 2 3 4

4148K002

HBH01970

References

F 4148K002 2415B121 2314H003

Qty. 1 1 1 2

Description

Notes

BLANKING PLATE BLANKING PLATE SEAL - O RING SCREW

Page 73

Lubricating Oil Filter & Integral Oil Cooler

Plate A

JBH00933

35 6

34

10 9

16

17

20 22 19 23

7

8

48

14

18 15

47

49

21 11 46 13 50 51

27 25

24

45

26

28 60

12 52

37 36

31 40

43

38

41 30

29 4

42 59

1

2

5

44

57

39 53 54

33 32

3

58

55

56

Page 74

Lubricating Oil Filter & Integral Oil Cooler

Plate A

JBH00933

Item

Part No.

References

1

4134E031

C 3773P172 C 3773P171

2 2 3 4 5 6 7 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 20 21 21 22 23 24 25 26

33554128 33286139 2654403 3687W003 2314J003 2486A972 2415B436 2415H031 2415B402 3771X113 3771X151 3684R011 2314H005 2314K159 2314H012 2313M060 2318A603 2313M064 2318A603 2318A603 4138A035 3218V004 3218V005 3251A001 3212V001 31744151 3342A303 2725108 2411A024 2483A007

27 28

3686A511 2314K159

28 29 30 30 31 31 36 37 38 39 41 42

2314H010 3686A507 2314H019 2314H004 2314H015 2314H004 3623H006 3686A507 3766P092 3686T004 2314J007 2314J003

B U647520C B B C B C B C B B B B B B C

B C C B C C B

U647520C U647520C 3771X112 U647520C 3684R004 U647520C 2314H009 U647520C U647520C U647520C U647520C U647520C U647520C 4135A015

U647520C 3587T003 3588H003 U647520C 2314H009 2314H003 U647520C

C 2314H011 C 2314H010

Qty.

Description

Notes

1

OIL FILTER HEAD

(A)

2 2 2 1 5 1 2 2 4 1 1 1 8 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1

CONNECTION CONNECTION OIL FILTER GASKET - OIL FILTER HEAD SCREW OIL COOLER SEAL - O RING SEAL - O RING SEAL - O RING HOUSING HOUSING GASKET - OIL COOLER SCREW SCREW SCREW STUD NUT STUD NUT NUT RELIEF VALVE CAP CAP ROD SCREW SPRING PLUNGER CIRCLIP WASHER OIL PIPE

(B) (C)

(H) (G) (J)

1 3

GASKET SCREW

(K)

3 1 1 1 2 2 1 1 1 1 1 3

SCREW GASKET SCREW SCREW SCREW SCREW SPACER GASKET ADAPTOR GASKET - OIL FILTER HEAD SCREW SCREW

(D) (E) (F) (A,E) (A,F)

(G) (H) (I) (H) (I)

(L) (A,M) (A,K) (L) (A,K) (L) (A,M)

Page 75

Lubricating Oil Filter & Integral Oil Cooler

Plate A

JBH00933

35 6

34

10 9

16

17

20 22 19 23

7

8

48

14

18 15

47

49

21 11 46 13 50 51

27 25

24

45

26

28 60

12 52

37 36

31 40

43

38

41 30

29 4

42 59

1

2

5

44

57

39 53 54

33 32

3

58

55

56

Page 76

Lubricating Oil Filter & Integral Oil Cooler

Plate A

JBH00933

Item

Part No.

45 60

2483A006 1861135

References B U647520C

Qty. 1 1

Description OIL PIPE LOCTITE

Notes (J)

Footnotes (A)

REFER TO SERVICE BULLETIN NO.2.

(B)

USED ONLY WITH 4134E031

(C)

USED ONLY WITH 3773P172,3773P171

(D)

WAS 2486A959 USE 2486A972,3771X131,2415H031 (2)

(E)

USED ONLY WITH 2486A959

(F)

USED ONLY WITH 2486A972

(G)

USED ONLY WITH 3771X131

(H)

USED ONLY WITH 4138A015

(I)

USED ONLY WITH 4138A035

(J)

WAS 3587T004 USE 2483A007,2483A006 WITH 2314H004 (3), 2314H010 (3)

(K)

USED ONLY WITH 3587T004,3587T003

(L)

USED ONLY WITH 2483A007,2483A006

(M)

USED ONLY WITH 3773P171,3588H003

Page 77

Lubricating Oil Filter & Integral Oil Cooler

Plate V

JBH00933

9

5

13

6

12

11 4

3 10 2

7

8 1

Page 78

Lubricating Oil Filter & Integral Oil Cooler

Plate V

JBH00933

Item

Part No.

1 2 3 4 5

2483A032 2483A033 3751K121 2418F603 2486A990

6

2486A993

7 8 9

3688X008 2318A603 3684N028

10

2314H002

11

2314H002

12 13

2415D002 2415D002

References R R A R A R R A R A A A R A R A R

d. d. U647521C d. U786029J b. c. U647521C a. U647521C U647521C U786029J c. U786029J c. U786029J c.

Qty.

Description

1 1 4 2 1

PIPE - COOLANT PIPE - COOLANT FLANGE SEAL - O RING HOUSING

1

OIL COOLER

2 4 1

SEAL - O RING NUT GASKET - OIL COOLER

11

SCREW

3

SCREW

13 3

WASHER WASHER

Notes

History a. 6

2486A980

A U647521C C 2486A978 C 2486A979

1

OIL COOLER

5

2486A983

A U786029J

1

HOUSING

5 9 10 11

B U786028J 2486A974 3684N025 2314H032 2314H032

A U647521C

1 1 13 3

HOUSING GASKET - OIL COOLER SCREW SCREW

1 1 2

PIPE - COOLANT PIPE - COOLANT SEAL

b. c.

d. 1 2 4

2483A115 2483A116 2418F602

A U647521C

Page 79

Front End Drive Input

Plate A

KBHY0626

1

2 3 4 5 6

7 8

Page 80

Front End Drive Input

Plate A

KBHY0626

Item

Part No.

1 2 3 4 5 6 7 8

3115T111 3321A009 3311X002 2417711 32418313 2415638 2314J602 32186137

References

R a.

Qty.

Description

1 1 1 1 1 1 8 3

CRANKSHAFT PULLEY DAMPER SPACER RING THRUST PLATE SEAL - O RING SCREW BOLT

1

DAMPER

Notes

History a. 2

2635A204

Page 81

Water Pump, Thermostat & Heat Exchanger

Plate B

LBH01967

15 16

7

3 1

2

4 11 8 10 5

6 14 13 12

14

9

Page 82

Water Pump, Thermostat & Heat Exchanger

Plate B

LBH01967

Item

Part No.

1 2 3 4 5 6 7 8

3771K121 3685F005 2431154 2314H015 2314H008 2314J013 2485613 4133L012

9 10 11 12 13 14 15 16

2415A076 4148K011 2314H004 U5MH0050

References

Qty.

Description

1 1 2 1 2 2 2 1

THERMOSTAT HOUSING GASKET - THERMOSTAT HSG PLUG SCREW SCREW SCREW THERMOSTAT CONNECTION

1 1 2 1 1 1 1 1

SEAL - O RING PLUG SCREW HOSE KIT HOSE CLIP PLATE GASKET

4133L012 3781A504

1 2

CONNECTION BLANKING PLUG

4133L012 2415A050

1 1

CONNECTION SEAL - O RING

0180067 3623K007 3687M018

R R R R

a. b. b. a.

Notes

History a. 8 10 b. 8 9

Page 83

Water Pump, Thermostat & Heat Exchanger

Plate AC

LBH01967

1

11

13

9

12

8

3 5 6 7

14

Page 84

4

2

10

Water Pump, Thermostat & Heat Exchanger

Plate AC

LBH01967

Item

Part No.

1 U5MW0160 2 3 4 2415B155 5 6 7 8 9 2415B152 9 2415H494 10 2314H006 11 2314N043 12 2314H006 13 2314H015 14 U7LW0151 Service Options 1

References

F REF.1 F REF.14 F REF.14 F REF.14 F REF.1

U5MW0160R

Qty.

Description

1 1 1 1 1 1 1 1 1 1 1 3 1 1 X

WATER PUMP BODY SHAFT SEAL - O RING SEAL IMPELLER COVER WATER PUMP GEAR O RING SEAL - O RING SCREW SCREW SCREW SCREW REPAIR KIT - WATER PUMP

1

WATER PUMP - EXCHANGE

Notes

(A)

(A) (A)

Footnotes (A)

ALSO INCLUDED IN REPAIR KIT

Page 85

Water Outlet & Inlet

Plate A

LDH00519

20

19

12 10 11

21

8

5 7

4

9

6

3 1 2 14 15

24 26

13

32 30

22 23 29 31

27 17 18

Page 86

16

28

25

Water Outlet & Inlet

Plate A

LDH00519

Item

Part No.

9 11 12 13 14 15

3684A004 2314H008 2314H010 4133L011 3687W017

References

C 3771K044 F REF.13 C 3684A004

Qty. 1 1 3 1 1 1

Description GASKET - THERMOSTAT HSG SCREW SCREW CONNECTION CONNECTION SEAL - WATER OUTLET

Notes (A)

(B) (C)

Footnotes (A)

USED ONLY WITH 3771K044

(B)

WAS 3771K044.USE 4133L011,3687W017

(C)

USED ONLY WITH 4133L011

Page 87

Fan

Plate A

MDH01320

4

1

2 3

Page 88

Fan

Plate A

MDH01320

Item

Part No.

1 2 3 4

2485C527 2313H242 2318D208 3748W251

References

Qty. 1 4 4 1

Description

Notes

FAN STUD NUT EXTENSION

Page 89

Alternator & Generator

Plate A

B U856358N

NDH01961

19

15 20

11 17 12

16

27

13

18

14

1

26

3

9 24 25

10

8

2

7

6 21 4 22

Page 90

23

5

Alternator & Generator

Plate A

B U856358N

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 16 17 18 19 20 21 22 24 25 26 27

3115A041 3827H021 2314J003 3822A021 2314H013 2314H003 2314H006 2318D208 2314H008 2318D208 3861A013 2314H008 2314H017 2314H004 0920497 2314J004 2318D240 0920497 2314H005 2314J004 2614B658 2131A008 2131A008 2131A010

NDH01961

References

C C C C

2314H005 2318A663 2314H007 2318A663

C 2314J003 C 2318A664

Qty. 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1

Description ALTERNATOR PULLEY BRACKET SCREW BRACKET SCREW SCREW SCREW NUT SCREW NUT BRACKET SCREW SCREW SCREW WASHER SCREW NUT WASHER SCREW SCREW BELT WASHER WASHER WASHER

Notes

(A) (B) (C) (D)

(E) (F)

(G)

Footnotes (A)

WAS 2314H005.USE 2314H006,2318D208,2131A008

(B)

WAS 2318A663.USE 2314H006,2318D208,2131A008

(C)

WAS 2314H007.USE 2314H008,2318D208,2131A008

(D)

WAS 2318A663 USE 2314H008 , 2318D208 , 2131A008

(E)

WAS 2314J003 - USE 2314J004/2318D240/2131A010

(F)

WAS 2318A664 - USE 2314J004/2318D240/2131A010

(G)

SERVICED IN PAIRS

Page 91

Alternator & Generator

Plate C

B U856358N

NDH01961

1

3 7

11 6

2 15

14

9

9 13

8 12 5

10

Page 92

Alternator & Generator

Plate C

B U856358N

Item

Part No.

1 2871A141 2 28710252 3 28710355 4 28710254 5 28710255 6 7 8 28710258 8 28710353 9 28710259 10 28710260 14 15 11 28710261 12 28710364 13 Service Options 1

NDH01961

References G C 28710253

F REF.5 F REF.1

F REF.10 F REF.10

2871A141R

Qty.

Description

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

ALTERNATOR REGULATOR RECTIFIER BRACKET ROTOR - ELECTRIC REPAIR BEARING COVER STATOR STATOR BOLT KIT SUNDRY KIT NUT WASHER TERMINAL KIT FAN PULLEY

1

ALTERNATOR

Notes

(A) (B)

(C)

Footnotes (A)

USED ONLY WITH 2871A141/2871A154

(B)

USED ONLY WITH 2871A163

(C)

NOT PART OF ALTERNATOR ASSEMBLY - REFER TO PLATE "B" FOR PULLEY PART NUMBER

Page 93

Alternator

A U856359N

Plate A

NDHY2916

1

Page 94

Alternator

Plate A

A U856359N

Item

Part No.

1

2871A306

NDHY2916

References R a.

Qty.

Description

Notes

1

ALTERNATOR

(A)

1

ALTERNATOR

(A)

History a. 1

2871A301

Footnotes (A)

BREAKDOWN OF 2871A301 NOT AVAILABLE.

Page 95

Alternator Bracket & Fixings

Plate A

A U856359N

NDHY2916

5 4 8

3

6 9

2

1

7 14

13

12 10 11

Page 96

Alternator Bracket & Fixings

Plate A

A U856359N

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14

3828D019 2314H007 2314H008 2131A008 2318D208 3641V014 2314H013 2314H002 2314J003 3615A015 2314J603 3312K305 2314H004 2131A008

NDHY2916

References

Qty. 1 1 1 2 2 1 2 3 1 1 1 1 1 1

Description

Notes

ALTERNATOR BRACKET SCREW SCREW WASHER NUT ALTERNATOR BRACKET SCREW SCREW SCREW LEVER SCREW SPACER SCREW WASHER

Page 97

Alternator Bracket & Fixings

Plate B

A U856359N

NDHY2916

2

1

Page 98

Alternator Bracket & Fixings

Plate B

A U856359N

Item

Part No.

1 2

2314H005 2314H013

NDHY2916

References

Qty. 2 1

Description

Notes

SCREW SCREW

Page 99

Alternator Bracket & Fixings

Plate C

A U856359N

NDHY2916

1

Page 100

Alternator Bracket & Fixings

Plate C

A U856359N

Item

Part No.

1

2314J004

NDHY2916

References

Qty. 2

Description

Notes

SCREW

Page 101

Pulleys

Plate A

A U856359N

NDHY2916

2

1

Page 102

Pulleys

Plate A

A U856359N

Item

Part No.

1 2

3115A049 2614B660

NDHY2916

References

R a.

Qty.

Description

Notes

1 1

2 GROOVE ALTERNATOR PULBELT

(A)

1

BELT

(A)

History a. 2

2614B658

Footnotes (A)

SERVICED IN PAIRS

Page 103

Blanking Plates

Plate A

QDHY1165

5 1

2

3 4

6

Page 104

Blanking Plates

Plate A

QDHY1165

Item

Part No.

1 2 3 4 5 6

4148K016 2415H549 2314J002 2314H032 2314J004

References R a. F 4148K016

Qty.

Description

1 1 1 1 5 1

PLATE BLANKING PLATE SEAL - O RING SCREW SCREW SCREW

1 1

BLANKING PLATE SEAL - O RING

Notes

History a. 1

4148K006 2415H503

Page 105

Blanking Plugs

Plate A

QDHY1165

3

2 1

Page 106

Blanking Plugs

Plate A

QDHY1165

Item

Part No.

1 2 3

2314C049 2415D053 0650586

References

Qty. 1 1 1

Description SCREW WASHER PLUG

Notes (A)

Footnotes (A)

LOCATES IN COMPRESSOR/EXHAUSTER OIL FEED HOLE

Page 107

Turbocharger

Plate A

SBHY1490

4

3

5 2

1

Page 108

Turbocharger

Plate A

SBHY1490

Item

Part No.

1 2 3 4 5

2674A335 3688A006 T409161 2313M380 2318A634

References

R a.

Qty.

Description

1 1 2 2 4

TURBOCHARGER GASKET - TURBOCHARGER STUD STUD NUT

2

STUD

Notes

History a. 3

2313M377

Page 109

Feed Pipes

Plate A

SBHY1490

3 1

2

5 6

4

Page 110

Feed Pipes

Plate A

SBHY1490

Item

Part No.

1 2 3 4 5 6

4126X106 36832138 2314H003 0206008 0576116 0566007

References

Qty. 1 1 2 1 1 1

Description

Notes

OIL PIPE GASKET SCREW UNION NUT OLIVE

Page 111

Leak-Off Pipes

Plate A

SBHY1490

2

3 1

5

4

Page 112

Leak-Off Pipes

Plate A

SBHY1490

Item

Part No.

1 2 3 4 5

3571C073 3683D006 2314H003 3383A024 2481877

References

Qty. 1 1 1 1 1

Description

Notes

PIPE - TURBO OIL DRAIN GASKET SCREW HOSE HOSE CLIP

Page 113

Induction Manifold

Plate A

SBHY1490

3

4

2

Page 114

1

Induction Manifold

Plate A

SBHY1490

Item

Part No.

1

3777U038

2 3 4

3688C028 2314J039 2314J049

References R a. R b.

Qty.

Description

1

INTAKE MANIFOLD

1 6 2

GASKET - IND MANIFOLD SCREW SCREW

Notes

History a. 1

3777U036

1

INTAKE MANIFOLD

1

3777U031

1

INTAKE MANIFOLD

b.

Page 115

Pipework & Connections

Plate A

SBHY1490

3

4

1

2

Page 116

Pipework & Connections

Plate A

SBHY1490

Item

Part No.

1 2 3 4

3766T131 3684N008 2314J019 2314J003

References

Qty. 1 1 2 2

Description

Notes

ELBOW GASKET SCREW SCREW

Page 117

Exhaust Manifold

Plate A

SBHY1490

6 7 1 5

4

2

3

Page 118

Exhaust Manifold

Plate A

SBHY1490

Item

Part No.

1 2 3 4 5 6 7

3778P051 3688C017 36862191 2313M378 2313M387 2313M380 2318A634

References

Qty. 1 1 2 2 4 2 8

Description

Notes

EXHAUST MANIFOLD GASKET - EXHAUST MANIFOLD GASKET - EXHAUST MANIFOLD STUD STUD STUD NUT

Page 119

Pipework & Connections

Plate B

SBHY1490

2

1

Page 120

Pipework & Connections

Plate B

SBHY1490

Item

Part No.

1 2

3661A067 2314H102

References R a. R a.

Qty.

Description

1 2

HEATSHIELD SCREW

3813P001 2314H008 33246117

1 2 2

HEATSHIELD SCREW SPACER

2131508

4

SPACER

Notes

History a. 1 2 b.

Page 121

Pipework & Connections

Plate C

SBHY1490

4

2 15 14

1

11

13

12 3

5

8

9

6

10

7

Page 122

Pipework & Connections

Plate C

SBHY1490

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

3767H071 3688C011 2313F059 2313F068 2318A633 3651K017 2314H002 36136122 3218H006 2318A633 3651H003 3218H006 2318A633 2314J002 0920467

References

Qty. 1 1 4 2 6 1 2 1 1 1 1 1 1 2 2

Description

Notes

ELBOW GASKET - TURBOCHARGER STUD STUD NUT BRACKET SCREW CONNECTION SCREW NUT BRACKET SCREW NUT SCREW WASHER

Page 123

Air Filters

Plate A

C SDH00400

SDH00427

7

6

2

3

1 4

8

Page 124

5

Air Filters

Plate A

C SDH00400

Item

Part No.

1 2 3 4 5 6 7 8

2652C149

SDH00427

References

F 2652C149 26510353 26510355 26510350 2652C814 2652C810 26510354

Qty. 1 1 1 1 1 1 1 1

Description AIR FILTER ASSEMBLY BODY MAIN AIR FILTER COVER VALVE INDICATOR CAP SAFETY AIR FILTER

Notes

(A)

Footnotes (A)

SERVICE PART ONLY

Page 125

Air Filters

Plate B

C SDH00400

SDH00427

1

3

2 4

5

Page 126

Air Filters

Plate B

C SDH00400

Item

Part No.

1 2 3 4 5

3621A007 2314J002 2314H010 2314J009 33246117

SDH00427

References

Qty. 1 4 3 2 5

Description

Notes

BRACKET SCREW SCREW SCREW SPACER

Page 127

Remote Air Charge Cooler

Plate A

C SDH00400

SDH00427

2

1

3

Page 128

Remote Air Charge Cooler

Plate A

C SDH00400

Item

Part No.

1 2

3783R043 0180071

3

2481873

SDH00427

References R R R R R

c. b. c. a. c.

Qty.

Description

1 1

HOSE - AIR CLIP

1

HOSE CLIP

Notes

History a. 3

0180074

1

CLIP

2

2481D075

1

HOSE CLIP

1 2 3

3783R035 2481873 2481D076

1 1 1

HOSE - AIR HOSE CLIP HOSE CLIP

b. c.

Page 129

Pipework

C SDH00400

Plate A

SDH00427

3

2

1

4

5

Page 130

Pipework

Plate A

C SDH00400

Item

Part No.

1 2 3 4 5

3743C001 33415356 33427431 2313F079 2318A634

SDH00427

References

Qty. 1 1 1 3 3

Description

Notes

FLANGE RING ADAPTOR STUD NUT

Page 131

Lift Pump

Plate A

VBHY2235

1

2

3

4

5

Page 132

Lift Pump

Plate A

VBHY2235

Item

Part No.

1 2 3 4 5

ULPK0002 3685R007 2314H005 ULPR0002

References R a. F ULPK0002 R a.

Qty.

Description

1 1 1 4 1

LIFT PUMP KIT LIFT PUMP GASKET - LIFT PUMP SCREW REPAIR KIT - LIFT PUMP

1 1

LIFT PUMP KIT GASKET - LIFT PUMP

Notes

History a. 1 3

ULPK0002 36856104

Page 133

Fuel Filter

Plate A

VBHY2235

5

4

2

8 7 1 6

3

Page 134

Fuel Filter

Plate A

VBHY2235

Item

Part No.

1 2 3 4 5 6 7 8

2656F815

References

F 2656F815 26560143 2314J003 3818D018 2314J002 0650204 2411D013

A 01/06/2003 R a.

Qty.

Description

1 1 1 2 1 3 1 1

FUEL FILTER ASSEMBLY FILTER HEAD FUEL FILTER SCREW BRACKET SCREW PLUG WASHER

1

WASHER

Notes

History a. 8

B 31/05/2003 0920154

Page 135

Lift Pump to Filter Pipe

Plate A

VBHY2235

9

1

11

10

4

3

2

6

8

Page 136

7

5

Lift Pump to Filter Pipe

Plate A

VBHY2235

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11

4125V012

References

F 4125V012 3656P002 3656P003 33532129 33811114 33532129 33811114 2314H003 2314H005 33135413

Qty. 1 1 1 1 1 1 1 1 1 1 1

Description

Notes

PIPE - LIFT PUMP TO FILTER PIPE - LIFT PUMP TO FILTER CLIP CLIP NUT OLIVE NUT OLIVE SCREW SCREW SPACER

Page 137

Filter to Injection Pump Pipe

Plate A

VBHY2235

1 4 3 2

Page 138

Filter to Injection Pump Pipe

Plate A

VBHY2235

Item

Part No.

1 2 3 4

4122A049

References

F 4122A049 33532129 33811114

Qty. 1 1 2 2

Description

Notes

PIPE - FILTER TO PUMP FUEL INJ PUMP RETURN PIPE NUT OLIVE

Page 139

Injection Pump to Filter Pipe

Plate A

VBHY2235

7

5 6

2 1 3 4

Page 140

Injection Pump to Filter Pipe

Plate A

VBHY2235

Item

Part No.

1 2 3 4 5 6 7

4122A048

References

F 4122A048 33532129 33811114 33225414 33811114 2481D302

Qty. 1 1 1 1 1 1 1

Description

Notes

FUEL INJ PUMP RETURN PIPE FUEL INJ PUMP RETURN PIPE NUT OLIVE NUT OLIVE CLIP

Page 141

Leak Off Rail to Fuel Filter Pipe

Plate A

VBHY2235

1

4 7

2 3

9 8

Page 142

6 5

Leak Off Rail to Fuel Filter Pipe

Plate A

VBHY2235

Item

Part No.

1 2 3 4

3435H012 33225412 33811112 3172T003

5

3218R037

6

2411D010

7 8 9

2411D010 0576113 0566004

References

A R A R A R

01/06/03 a. 01/06/03 a. 01/06/03 a.

Qty.

Description

1 2 2 1

PIPE - FUEL UNION NUT OLIVE BANJO CONNECTION

1

BANJO BOLT

2

WASHER

1 1 1

WASHER NUT OLIVE

1 1 2

CONNECTION BANJO BOLT WASHER

Notes

History a. 4 5 6

B 31/05/03 3172X005 3218R013 2415928

Page 143

Cold Start System

Plate A

WDH00013

1 3 4

8

5 6

9

7

2

Page 144

Cold Start System

Plate A

WDH00013

Item 1

Part No. 2666108

References

Qty. 1

Description

Notes

INTAKE HEATER

Page 145

Engine Lifting

Plate A

XBH00356

9 16

5

10

8 6

19 3 20

18

4

17

1 23

7 2

13

14

24 11

15 12

21 22

24 25

Page 146

Engine Lifting

Plate A

XBH00356

Item

Part No.

5 6 8 10 15

3621X007 2314J003 3654W003 2314J003 2314J004

References

Qty. 1 2 1 2 2

Description

Notes

PLATE SCREW PLATE SCREW SCREW

Page 147

Throttle & Stop Controls

Plate D

ZAH00632

7

9

8 6

5

10

15

4

12 16 3 11 2 13

1

17 18

Page 148

14

19

20

21

Throttle & Stop Controls

Plate D

ZAH00632

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

3667A001

2314H032 0330819

References

C C C C C C C C C C C C C C

3271P003 0610031 2131A006 32722105 0520463 2318A603 2314J001 0997195 41415604 0610031 3645A011 31751116 2313M059 2314H031

Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description FORK PIN PIN WASHER PIN BRACKET NUT SCREW ADJUSTER NIPPLE PIN BRACKET SPRING STUD SCREW SPACER

Notes

(A) (A) (A) (A) (A) (A) (A) (A) (A) (A) (A) (A) (A) (B)

Footnotes (A)

NO LONGER SERVICED.

(B)

SECURES PTO BLANKING PLATE

Page 149

Engine Mounts

Plate A

ZCHY1236

1

Page 150

Engine Mounts

Plate A

ZCHY1236

Item 1

Part No. 2487207

References

Qty. 10

Description

Notes

PLUG

Page 151

Heater/Starter Switch

Plate C

ZEH01325

18 19 9

10

8

3 2 4 1

5 6 7

12 16 14 11

17

13 15

Page 152

Heater/Starter Switch

Plate C

ZEH01325

Item 1 2 3 4 5 6 7 8 9 10

Part No. 4124E095 3656M001 3656M001 3656M001 3656M002 33532148 3381A002 33225412 33811112 2314H002

References

Qty. 1 1 1 1 1 1 1 1 1 1

Description

Notes

PIPE - FUEL CLIP CLIP CLIP CLIP NUT OLIVE UNION NUT OLIVE SCREW

Page 153

Lub. Oil Pressure Switch & Gauge

Plate A

ZJH00479

14

6

1

3

2

15

4 10

5

7 8

13 9 11

Page 154

12

Lub. Oil Pressure Switch & Gauge

Plate A

ZJH00479

Item

Part No.

4 6

0650594 2848A013

References

Qty. 1 1

Description

Notes

PLUG OIL PRESSURE SWITCH

Page 155

Temperature Gauge & Sender

Plate A

ZLH00338

1 2

3

Page 156

Temperature Gauge & Sender

Plate A

ZLH00338

Item

Part No.

1 2

0650203 2411D016

3

2848A102

References

A 01/06/2003 R a.

Qty.

Description

1 1

PLUG WASHER

1

SENDER

1

WASHER

Notes

History a. 2

B 31/05/2003 2411157

Page 157

Radiator & Cowling

Plate L

ZMH00385

24

23

2

30 31 29 1

35

26

25

28 27

20 3

4

18 17

19

34 11

32

22 21

16

10

8 14 15

13 9

5 12 33

Page 158

6

7

Radiator & Cowling

Plate L

ZMH00385

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Part No. 2485B243 24870013 24864010 24864011 3828H008 2314C369 0920009 33546

2311F055 2318A603 33124118 33115117 0920471 3621X011 2314K161 3641V011 3641V012 2314H005 2318A603 33135115 3612T004 2314J001 2634A115 2318A209 2131A010 2134A010 2318A209 2131A010 2134A010 32161114 2314J008

References

Qty. 1 1 1 1 1 8 8 2 2 2 4 4 2 2 2 1 2 1 1 2 2 1 2 4 2 2 2 2 2 2 2 2 2

Description RADIATOR RADIATOR CAP PLUG WASHER BRACKET SCREW WASHER RUBBER STUD NUT SCREW NUT WASHER SPACER WASHER BRACKET SCREW STAY STAY SCREW NUT SPACER STAY SCREW MOUNTING NUT WASHER WASHER NUT WASHER WASHER PLUG SCREW

Notes

(A) (B)

(C)

Footnotes (A)

WAS 2313M082 USE REF.33

(B)

WAS 2318A603 USE REF.33

(C)

WAS 2313M082/2318A603

Page 159

Radiator & Cowling

Plate M

ZMH00385

9

8

10

7

5 4

2 1 6 3

14

15

7 12 16

Page 160

11

13

Radiator & Cowling

Plate M

ZMH00385

Item

Part No.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

3482E027 21825200 21825200 3482T017 21825200 21825200 3475X012 3384T002 2481908 2481908 3384M004 21825199 21825199 3756V127 3756V128 2314F003

References

Qty.

Description

1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 11

HOSE CLIP CLIP HOSE CLIP CLIP WATER PIPE HOSE CLIP CLIP HOSE CLIP CLIP GUARD GUARD SCREW

1 1

GUARD GUARD

3475X013 3384T002 2481908 2481908 3384M003 2481907 2481907

1 1 2 2 1 2 1

WATER PIPE HOSE CLIP CLIP HOSE CLIP CLIP

9

2481908

2

CLIP

d. 16

2314F002

11

SCREW

C 0180071 C 0180071 C 0180071 C 0180071

R c.

C C R R R

0180074 0180074 a. a. d.

Notes

History a. 14 15

3756V019 3756V033

C 3756V018

b.

c.

Page 161

Radiator & Cowling

Plate N

ZMH00385

4 3

7 5

2 6

1

9

8

10

Page 162

Radiator & Cowling

Plate N

ZMH00385

Item

Part No.

1 2 3 4 5 6 7 8 9 10

3475A002 3615Y005 2314H002 2314H002 3384T002 2481908 2481908 3384M003 2481907 2481907

References

Qty. 1 1 1 1 1 1 1 1 1 1

Description

Notes

PIPE - COOLANT LEVER SCREW SCREW HOSE CLIP CLIP HOSE CLIP CLIP

Page 163

Fuel Pre-Lift Pump

Plate A

ZVH00405

24 22

23 22 25 26

33 31

34 28 27

1

30 29

Page 164

Fuel Pre-Lift Pump

Plate A

ZVH00405

Item

Part No.

References

1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

2656F810

C 2656F807 F 2656F810

4122X004 33532129 33811114 33532129 33811114 0650204 2411D013

29 30

0650204 2411D013

31 32 33 34

2314J004 2314J003 2136A001 2481D302

26560904 26560906 26560905 26560907 26560909 26560923 26560903 F 26560145 F 26560145 F 26560145 26560924 F F F F F F F

26560924 26560924 26560924 26560924 26560924 26560924 26560924

C 0571346

A 01/06/2003 R a. A 01/06/2003 R a.

Qty.

Description

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

PRE-FUEL FILTER ASSY FILTER HEAD NUT CAP SEAL - O RING PLUG PLUG SEAL - O RING SEAL - O RING ELEMENT VALVE WASHER KIT RING SEAL RING SEAL BOWL SEAL BOLT PIPE - FUEL NUT OLIVE NUT OLIVE PLUG WASHER

1 1

PLUG WASHER

2 2 1 1

SCREW SCREW CLIP CLIP

1 1

WASHER WASHER

Notes

(A) (A)

History a. B 31/05/2003 28 0920154 30 0920154 Footnotes (A)

REMOVE FROM ELEMENT WHEN BOWL IS FITTED

Page 165

Fuel Pre-Lift Pump

Plate F

ZVH00405

3 4 5 6

2 8 7 1

9

11 14 15 16 10

17 18 20 19

Page 166

13 12

Fuel Pre-Lift Pump

Plate F

ZVH00405

Item

Part No.

References

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

2656F810

C 2656F807 F REF.1

26560904 26560906 26560905 26560907 26560909 26560923 26560903 26560145 26560912 26560911 26560902 26560918 26560914 26560917 26560913 26560915 26560916

C 26560920 F REF.10

Qty. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description PRE-FUEL FILTER ASSY FILTER HEAD NUT CAP SEAL - O RING PLUG PLUG SEAL - O RING SEAL - O RING PRE-FUEL FILTER KIT FILTER DRAIN PLUG WASHER RING SEAL - O RING FUEL FILTER HEAD SEAL - O RING BOWL BOLT SEAL

Notes (A)

Footnotes (A)

REFS 2-9,11-20 APPLY ONLY TO 2656F807.COMPONENT BREAKDOWN OF 2656F810 HAS YET TO BE ADVISED

Page 167

Application Miscellaneous & Auxiliaries

Plate A

ZZH00338

36

29 1

24

27 28 46

33

2

13

34

37

30 35

31 3

32

44

5 12 11 41

45

48 42

43

4 10

20

38

21

17

22

26

16 15 14

6

39 40

7 8 9

23

19

25 18

Page 168

47

Application Miscellaneous & Auxiliaries

Plate A

ZZH00338

Item

Part No.

1

2431A054

References

Qty. 1

Description

Notes

PLUG

Page 169

ts & Gaskets - Bottom Service Kit

Plate A

C 9720Y062SGBY0347

SGBY0347

1

Bottom ts & Gasket Kit Kit d'Entretien Bas du Moteur Wartungssatz für Motorunterteil Kit per la manutenzione della parte inferiore del motore Juego de Servicio de la Parte Inferior

Page 170

ts & Gaskets - Bottom Service Kit

Plate A

C 9720Y062SGBY0347

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Part No. U5LB1167 3681M005 3681P019 21826405 3681T018 3683H006 36832143 36831122 36831127 3683H005 36833152 3687W006 3686T006 3687Y002 3687H017 3685R007 3686A511 3683N004 3682H003 3687H005 2415B155 2415H494 2415A053 2415715 2415A093 2415B121 2415H032

SGBY0347

References

Qty. 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Description

Notes

GASKET KIT - BOTTOM GASKET - SUMP GASKET - TIMING COVER GASKET - TIMING CASE GASKET - OIL SEAL HOUSING GASKET GASKET GASKET GASKET - OIL PUMP GASKET GASKET GASKET - OIL FILTER HEAD GASKET - OIL FILTER HEAD GASKET GASKET - FUEL INJ PUMP GASKET - LIFT PUMP GASKET GASKET GASKET GASKET SEAL - O RING SEAL - O RING SEAL - O RING SEAL - O RING SEAL - O RING SEAL - O RING SEAL - O RING

Page 171

Parts Index

Page 172

Parts Index

Description

Part No.

Page

2 GROOVE ALTERNATOR PULLEY

3115A049

103

ADAPTOR

33427431

131

33534129

55

33534131

65

3766P092

75

AIR FILTER ASSEMBLY

2652C149

125

ALTERNATOR

2871A141

93

2871A141R

93

2871A301

95

2871A306

95

Part No.

Page

U5ME0035B

23

U5ME0035C

23

4148K002

73

4148K006

105

BLANKING PLUG

3781A504

83

BOLT

26560915

167

32186137

81

28710259

93

U5MK0385

13

BOWL

26560913

167

BRACKET

28710254

93

3621A007

127

3641V014

97

3621X011

159

3828D019

97

3641A005

67

ALTERNATOR PULLEY

3115A041

91

3651H003

123

3651K017

123

BANJO BOLT

3218R013

143

3818D018

135

3218R037

143

3818X901

31

3218R039

53

3822A021

91

BANJO CONNECTION

3172T003

143

3827H021

91

BELT

2614B658

91, 103

3828H008

159

2614B660

103

3861A013

91

U5ME0003

23

BREATHER

4133J008

71

BRIDGE PIECE

3627P023

17, 65

3627P043

17, 65

ALTERNATOR BRACKET

BIG END BEARING KIT

BIG END BRG KIT U/S

Description

BLANKING PLATE

BOLT KIT

U5ME0014

23

U5ME0035

23

BUSH

2511437

33

U5ME0035A

23

CAMSHAFT

31416307

11, 33

Page 173

Parts Index

Description

Part No.

Page

4112K051 CAMSHAFT BUSH

Part No.

Page

33

2646E006

43

31134165

17

2646E007

43

CAMSHAFT GEAR

3117L023

33

2646E009

43

CAP

2652C810

125

2646E010

43

26560906

165, 167

3656M001

3218V004

75

153, 153, 153

3218V005

75

3656M002

153

33424107

29, 29

3656P002

137

3781A003

69

3656P003

137

0170151

31

4115C314

15, 15, 27

2721130

37

ZZ90146

23

2721332

23, 25

3212V003

27

2722A206

33

32186142

23

2725108

75

3172X005

143

CLAMP

3662K002

45

33286139

75

CLIP

0180067

83

33554128

75

0180071

129

3355E005

53

0180074

129

36136122

123

2136A001

165

3775E012

31

21825196

69

4133L011

87

21825199

161, 161

4133L012

83, 83, 83

21825200

161, 161, 161, 161

CONNECTION KIT

U5MK0653

47

2481907

161, 161, 163, 163

COVER

26510355

125

CRANKSHAFT ASSEMBLY

ZZ90230

15, 15, 23, 23

CRANKSHAFT GEAR

3117C061

23

CRANKSHAFT KIT

ZZ90165

25

CIRCLIP

2481908

2481D302

Page 174

161, 161, 161, 161, 161, 163, 163 141, 165

Description

CON ROD ASSEMBLY

CON ROD BOLT

CONNECTION

Parts Index

Description

Part No.

Page

Description

Part No.

Page

ZZ90219

23

2900A001

47

ZZ90229

15, 15, 23

ELECTRICAL CONNECTOR

CRANKSHAFT PULLEY

3115T111

81

ELECTRONIC GOVERNOR KIT

U5MK0669

49

CYLINDER BLOCK ASSEMBLY

ZZ50296

15, 17, 17

ENGINE EXCHANGE

YDL3749R

11

ZZ50296P

15, 17

EXHAUST MANIFOLD

3778P051

119

ZZ50296R

15, 17

EXHAUST VALVE

3142A051

29

ZZ50309

15

EXTENSION

3748W251

89

CYLINDER HEAD COVER

4142X021

11, 69, 71

FAN

2485C527

89

CYLINDER HEAD KIT

ZZ80228

13, 29

28710364

93

4113H074

63

CYLINDER HEAD KIT - EXCH

ZZ80228P

FAN DRIVE HOUSING FAN DRIVE PULLEY

3115C113

63

FLANGE

3743C001

131

3751K121

79

FLEXIBLE HOSE

33881108

69

FLYWHEEL ASSEMBLY

4111D128

61

FLYWHEEL HOUSING

3713A081

57

3713M049

57

FORK

3667A001

149

FUEL FILTER

26560143

135

FUEL FILTER ASSEMBLY

2656F815

135

FUEL FILTER HEAD

26560914

167

FUEL INJ PUMP RETURN PIPE

4122A048

141

13, 29

ZZ80228R

11

2635A204

81

3321A009

81

3781N005

35

DIPSTICK

3178C074

65

DOWEL

0350009

21

0350025

57

2116053

33

2116081

21

29990001

17, 29

3246A001

23

DRAIN PLUG

26560912

167

ELBOW

3766T131

117

3767H071

123

DAMPER

Page 175

Parts Index

Description

Part No.

Page

Description

Part No.

Page

FUEL INJECTION PUMP

2643D641

41

GASKET - IND MANIFOLD

3687A508

71

FUEL INJECTION PUMP GEAR

3117L052

39

3688C003

13

3688C028

115

GASKET

3682H003

171

3688X001

69

36831122

171

36856104

133

36832138

111

36832143

171

3685R007

133, 171

36833148

69

3684N025

79

36833152

171

3683D006

113

3684N028

79

3683H005

65, 171

3684R011

75

3683H006

69, 171

3686T004

75

3683N004

171

3686T006

171

3684N008

117

3687W003

75

3686A507

75, 75

3687W006

171

3686A511

75, 171

36831127

171

3687H005

171

GASKET - OIL PUMP

3687M018

83

GASKET - OIL SEAL HOUSING

3681T018

21, 171

3687Y002

171

GASKET - SUMP

3681M005

3681C001

69

13, 65, 171

GASKET THERMOSTAT HSG

3684A004

87

3685F005

83

21826405

33, 171

3681P009

33

3681P029

13

GASKET - CYL. HEAD COVER

3681C003

71

GASKET CYLINDER HEAD

3681H208

29

GASKET EXHAUST MANIFOLD

36862191

GASKET - FUEL INJ PUMP

Page 176

119

3688C017

119

3687H017

171

GASKET - LIFT PUMP

GASKET - OIL COOLER

GASKET - OIL FILTER HEAD

GASKET - TIMING CASE

GASKET - TIMING CASE COVER

Parts Index

Description

Part No.

Page

Description

Part No.

Page

GASKET - TIMING COVER

3681P019

33, 171

HOSE KIT

U5MH0050

83

HOUSING

2486A974

79

GASKET TURBOCHARGER

3688A006

109

2486A983

79

3688C011

123

2486A990

79

U5LB1167

171

3771X113

75

3771X151

75

HUB

33426161

33

IDLER GEAR

4111A008

33

4111A013

33

IDLER GEAR BUSH

0050345

33

INDICATOR

2652C814

125

INJECTOR

2645A060

45

INJECTOR NOZZLE

2645A621

45

INJECTOR WASHER

0921173

45

INSERT

3314A121

29

3324E002

29

INSPECTION COVER

4152A002

33

INTAKE HEATER

2666108

145

INTAKE MANIFOLD

3777U031

115

3777U036

115

3777U038

115

INTAKE VALVE

3142L072

29

KIT

26560924

165

LEVER

3615A015

97

3615Y005

163

LIFT PUMP KIT

ULPK0002

133, 133

LINER - OVERSIZE

3135X065

17

GASKET KIT BOTTOM

U5LB1168

13

3756V019

161

3756V033

161

3756V127

161

3756V128

161

3661A067

121

3813P001

121

HOLDER

2645A302

45

HOSE

3383A024

113

3384M003

161, 163

3384M004

161

3384T002

161, 161, 163

GUARD

HEATSHIELD

HOSE - AIR

HOSE CLIP

33881125

69

3482E027

161

3482T017

161

3783R035

129

3783R043

129

2481873

129, 129

2481877

113

2481D075

129

2481D076

129

Page 177

Parts Index

Description

Part No.

Page

3135X066 LINER - PRESS FIT

Part No.

Page

17

26560904

165, 167

3135X063

17

3274A003

69

LINER - SLIP FIT

3135X062

17

33225414

141

LOCTITE

1861135

77

33532129

LONG ENGINE - KIT

U5MK8126

13

137, 137, 139, 141, 165, 165

MAIN AIR FILTER

26510353

125

33532148

153

MAIN BEARING KIT

U5MB0030

23

O RING

2415B152

85

MAIN BEARING KIT - U/S

U5MB0030A

23

OIL COOLER

2486A972

75

U5MB0030B

23

2486A980

79

U5MB0030C

23

2486A993

79

METRIC BOLT

3211C002

21

OIL COOLER KIT

U5MK0633

13

MOUNTING

2634A115

159

OIL FILLER CAP

4142X099

71

NUT

0576052

31

OIL FILTER

2654403

75

0576113

143

OIL FILTER HEAD

4134E031

75

0576116

111

OIL PIPE

2483A006

77

2318A108

39

2483A007

75

2318A209

159, 159

3571C014

69

2318A603

39, 65, 75, 75, 75, 79, 159, 159

3575K006

65

4126X106

111

OIL PRESSURE SWITCH

2848A013

155

OIL PUMP

4132F057

37

OIL SEPARATOR

3771K005

71

OLIVE

0566004

143

0566007

111

33811112

143, 153

33811113

31

Page 178

2318A604

59

2318A605

31

2318A633

123, 123, 123

2318A634

109, 119, 131

2318D208

89, 91, 91, 97

2318D240

91

Description

Parts Index

Description

Part No.

Page

Description

Part No.

Page

33811114

137, 137, 139, 141, 141, 165, 165

PIPE - LEAK OFF

3558X021

53

PIPE - LIFT PUMP TO FILTER

4125V012

137

33812116

65

PIPE - OIL

3571C045

37

3381A002

153

PIPE - OIL SUCTION

3575K015

65

2116087

17

PIPE - TURBO OIL DRAIN

3571C073

113

2900A009

47

17

47

PISTON COOLING JET

3861A027

2900A011 PIPE - BREATHER

3573A006

69

PISTON KIT

U5LF0019

15, 23, 25

PIPE - COOLANT

2483A032

79

U5LF0020

15, 23

2483A033

79

U5LF0021

15, 23

2483A115

79

U5LF0022

15, 23

2483A116

79

U5LF0023

15, 23

3475A002

163

U5LF0024

15, 23

PIPE - FILTER TO PUMP

4122A049

139

PISTON RING KIT

4181A026

15, 15, 23

PLATE

3241A021

35

PIPE - FUEL

3435H012

143

3241A025

33

4122X004

165

3241H009

35

4124E095

153

3272A033

33

PIPE - FUEL INJ NO 1 CYL

3525A081

43

3617A001

69

PIPE - FUEL INJ NO 2 CYL

3525A082

43

36212132

57

3621X007

147

PIPE - FUEL INJ NO 3 CYL

3525A083

43

3623K007

83

PIPE - FUEL INJ NO 4 CYL

3525A084

43

3654W003

147

4148K016

105

PIPE - FUEL INJ NO 5 CYL

3525A085

43

0650203

157

PIPE - FUEL INJ NO 6 CYL

3525A086

43

0650204

135, 165, 165

PIN

PLUG

Page 179

Parts Index

Description

Page 180

Part No.

Page

0650507

Description

Part No.

Page

31

32417156

29

0650540

29

32418122

17, 17, 17

0650586

107

3774A004

17

0650594

155

4148K011

83

0650710

17, 29

T406330

65

2431131

51

32712726

37

2431154

29, 83

3342A303

75

2431A016

65

2656F810

165, 167

2431A054

29, 169

PRE-FUEL FILTER ASSY

2485A013

69

PRE-FUEL FILTER KIT

26560145

167

2485A204

17

PUSHROD

31434307

31

24864010

159

RADIATOR

2485B243

159

2487096

65

RADIATOR CAP

24870013

159

2487204

57

RECTIFIER

28710355

93

2487207

151

REGULATOR

28710252

93

2487A018

33, 65

RELIEF VALVE

4138A017

17

2487A452

57

4138A033

37

26560907

165, 167

4138A035

75

26560909

165, 167

ULPR0002

133

3211A005

17

REPAIR KIT - LIFT PUMP

3212P002

29

REPAIR KIT WATER PUMP

U7LW0151

85

32161114

159

RING

2417711

81

32168212

17

26560902

167

32186405

65

33415356

131

32416118

69

4115R305

31

32416119

17

32417134

17

4115R306

31

PLUNGER

ROCKER ARM ASSEMBLY

Parts Index

Description

Part No.

Page

ROCKER SHAFT ASSEMBLY

ZZ90057

11, 31

ROCKER SHAFT ASSY - MINOR

U7LR0003

31

ROCKER SHAFT SPRING

31743108

31

31744123

31

ROD

3251A001

75

ROTOR - ELECTRIC REPAIR

28710255

93

RUBBER

33546

159

SAFETY AIR FILTER

26510354

125

SCREW

0096803

61

2182110

17

2233022

31

2311D039

17, 65

2311E027

49

2311F055

Description

Part No.

Page

2314H003

21, 33, 67, 69, 69, 73, 91, 111, 113, 137

2314H004

33, 33, 37, 37, 37, 65, 65, 75, 75, 83, 91, 97

2314H005

33, 75, 91, 99, 133, 137, 159

2314H006

45, 85, 85, 91

2314H007

97

2314H008

83, 87, 91, 91, 97, 121

2314H010

75, 87, 127

159

2314H012

75

2314C034

39

2314H013

2314C049

107

33, 91, 97, 99

2314C369

159

2314H015

75, 83, 85

2314F002

161

2314H017

91

2314F003

35, 161

2314H019

75

2314F036

33

2314H020

65, 65

2314H002

37, 65, 79, 79, 97, 123, 153, 163, 163

2314H032

79, 79, 105, 149

2314H034

33, 65

2314H102

57, 121

2314J001

159

Page 181

Parts Index

Description

Part No.

Page

2314J002

105, 123, 127, 135

2314J003

75, 75, 91, 97, 117, 135, 147, 147, 165

2314J004

Page 182

57, 91, 91, 101, 105, 147, 165

Description

SEAL

Part No.

Page

32166219

29

32166221

29

32166222

29

32166329

17

3218H006

123, 123

2418F602

79

26560916

167

3311A042

45

33817135

69

36843154

57

2314J007

75

2314J008

159

2314J009

127

2314J010

35

SEAL - FRONT END OIL

2418F436

33

2314J011

33

SEAL - INJECTOR

3311A043

45

2314J013

83

SEAL - O RING

2415638

81

2314J015

63

2415715

65, 171

2314J019

117

2415731

69, 71

2314J039

115

2415A050

83

2314J049

115

2415A053

171

2314J602

81

2415A076

83

2314J603

57, 97

2415A093

33, 171

2314J606

33

2415A131

71

2314J607

31

2415B121

73, 171

2314K159

75, 75

2415B155

85, 171

2314K161

37, 159

2415B402

75

2314N043

85

2415B436

75

32114145

31

2415H031

75

3212V001

75

2415H032

171

3212V002

21

2415H493

71

Parts Index

Description

Part No.

Page

Description

Part No.

Page

2415H494

85, 171

SMALL END BUSH

3112A005

27

2415H503

105

3112E005

23

2415H507

49

SOCKET

2900A002

47

2415H549

105

SPACER

0330819

149

2418F603

79

0920469

17

26560903

165, 167

2131508

121

26560905

165, 167

33115117

159

26560917

167

3311X002

81

26560918

167

3312K305

97

26560923

165, 167

33135115

159

3688X008

79

33135413

137

SEAL - REAR END OIL

2418F475

21

33246117

121, 127

33813129

45

SEAL - REOS HOUSING

2418F701

21

3623H006

75

2418F703

15, 15

SPEED SENSOR

2868A006

55

4142V066

21

SPRING

31744151

37, 75

SEAL - VALVE STEM

33817117

29, 29

STARTER MOTOR

2873K621

59

2873K632

59

SEAL - WATER OUTLET

3687W017

87

STARTER RING GEAR

31162121

61

SEAT

32712111

37

STATOR

28710258

93

SENDER

2848A102

157

28710353

93

SHAFT

3271H004

17

3612T004

159

3271H005

17

3641V011

159

SHIELD

3781N013

35

3641V012

159

SHIM

3311K015

31

2313C078

59

SHORT ENGINE ASSEMBLY

YD39861

11, 13, 15, 15

2313F059

123

YD39865

15

2313F068

123

STAY

STUD

Page 183

Parts Index

Description

Part No.

Page

2313F079

131

2313H242

89

2313H331

31

2313M059

39

2313M060

75

2313M064

75

2313M377

109

2313M378

119

2313M380

109, 119

2313M387

119

T409161

109

3787H403

65

4145H079

11

SUNDRY KIT

28710260

93

TAPPET

3142U031

31

TERMINAL KIT

28710261

93

THERMOSTAT

2485613

83

THERMOSTAT HOUSING

3771K121

83

THIMBLE

33142111

17

THRUST PLATE

32418313

81

33153121

33

3112X011

33

31137312

23

31137322

23

31137551

23

31137561

23

3716C242

35

SUMP

THRUST WASHER

TIMING CASE

Page 184

Description

Part No.

Page

3716C522

11, 33

TIMING COVER

4142A171

11

TIMINGGEAR COVER

4142A143

33

TUBE ASSEMBLY

3577A125

65

TURBOCHARGER

2674A335

109

UNION

0206008

111

UNION NUT

33225412

143, 153

VALVE

26510350

125

VALVE COLLET

33173108

29, 29

VALVE GUIDE

3343F041

29

3343J021

29

VALVE SPRING INNER

31744133

29, 29

VALVE SPRING OUTER

31745122

29, 29

VALVE SPRING WASHER

33415118

29, 29

WASHER

0920009

69, 159

0920154

135, 165, 165

0920156

65, 65

0920433

67

0920467

123

0920471

159

0920497

91, 91

2131A008

91, 91, 97, 97

2131A010

91, 159, 159

2134A010

159, 159

Parts Index

Description

Part No.

Page

2411157

157

2411A024

75

2411D007

53

2411D010

143, 143

2411D013

135, 165, 165

2411D016

157

2415928

143

2415D002

79, 79

2415D051

39

2415D053

107

2415D108

17

24864011

159

26560911

167

33117127

61

33117434

31

33123125

33

33124118

159

33134113

65, 65, 65, 65

3321A003

33

K134AF01

39

3475X012

161

3475X013

161

WATER PUMP

U5MW0160

85

WATER PUMP EXCHANGE

U5MW0160R

85

WEDGE

2900A003

47

WOODRUFF KEY

0500012

23, 33, 33

WATER PIPE

Page 185