Bci Australia 5w652a
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Introducing BCI Engineering BCI - A Global Industrial Manufacturing and EPCM Company operating in the USA and Asia
Metals Manufacturing and Fabrication BCI is a global contract manufacturer and fabricator We own and operate fabrication plants in Kuala Lumpur, Malaysia and San Luis Potosi, Mexico. We have t venture operations in Suzhou and Ningbo, China.
Apron Feeder
Our focus is on the mining, bulk materials handling, utility power and solar industries. Machined Hubs
Engineering, Design and Product Testing Have a team of highly-trained engineers in Australia, Asia, and North America. A core competency is assisting in design, product improvement, and testing.
We “re-engineer” Australian, US, and European designs for manufacturability in Asia and Mexico, according to required standards in collaboration with our customers. We prototype test new customer designs in Asia and Mexico at low cost in collaboration with customer.
Prototype Testing Suzhou
Global Pivot Manufacturing Multiple locations: Well positioned to service Australia and Oceania
Hurst Bartley, Senior Project Mgr, USA
Jesse Martin Latin America
Leigh Powrie Malaysia
Basic Fabrication for Mine Infrastructure Conveyor structures Steel formwork for foundations Embedded steel
Machine bases Walkways Platforms
Chutes Hoppers Liner plates, etc
We make to US, European and Australian standards
Fabrication and Assembly of Heavy Equipment Complete Pellet Lines including all mechanical fabrications (drives, sprockets, drive shafts, large spherical bearing blocks, guide rails, hoppers, etc.). Thousands of Sets of Pallet Cars including End Assemblies (castings, shafts, wheels, rollers, bearings, wear plates, and assembly) Large Shuttle Conveyors for two of the largest ship loaders in the world including conveyor stringers, walkways, platforms, etc. Large Digging Arm Fabrication for Continuous Ship Un-loader including pivot shafts and bearing blocks. Rotary Railcar Dumpers Apron Feeder Overland Mining Cablebelt Conveyor Structural Fabrication. We are well-familiar with Australian standards and practices Stacker/Reclaimer Bucketwheel
Most of our customers are in North America and Australia
Mining Wear and Spare Parts Grizzlys
Liner Plates
Apron Pans
Solar Racking and Tracking Fabrications Ductile iron castings with machining Produce Torque Tubes up to 8.8 metres long, Assortment of Fabrications and Weldments Including design Customers include four worldwide solar companies
Logistics We handle shipping logistics to anywhere in the world. We engage customers under most international trade Mary Pullan, BCI’s Logistics Manager, is a licensed custom’s broker with 20-years experience in international trade and fluent in written and spoken Mandarin.
Mary Pullan
Trucking Mexico
Project Reference BCI Project Reference List Guards Frames for two 20+ km overland mining conveyor system Anglo Coal Total Weight approx. 500 tons 2006, 2007, 2008
Cast Apron Feeder Flight Ends for Apron Feeder System Metso Minerals Ongoing since 2006 Loading Frames, Intermediate Loading Frames, and Equalizer for Two Overland Coal Conveyors Anglo Coal; Metso Minerals 2007 Machined Shafts for Two 20+ km Overland Conveyor Pulleys Anglo Coal; Metso Minerals Total Number of Shafts: Over 25,000 2007 and 2008
150MWs of solar tracking systems manufactured to date. Solaria Corp; SPG Solar 2010 to present
Cast Steel, Hardened Pulley Assemblies for Coal Conveyor Metso Minerals; Multiple Australian Mining Companies 2007 Through 2010 End Assemblies for Pallet Cars for Three Different Iron Ore Pellet Machines Jindal Steel and Power; Essar Steel; Jindal Steel Works >>Includes forged steel wheels and rollers, selflubricating bushings, forged axles, wear plates, springs, tension bushings, and lubrication system. Jindal Steel and Power; Essar Steel; Jindal Steel Works Total Weight supplied to Date: Over 1,000 tons 2008 through 2010 Chutework for Three Iron Ore Pelletizing Machine Jindal Steel and Power; Essar Steel; Jindal Steel Works Total Weight approx. 150 tons
Project Reference (Cont) Complex Mechanical Fabricatrions including: Drive and Tipping Wheels, 7+ meters in diameter, 10+ meters long Guiderails and Tipping Wheel Sideplates with hardened rails and pins. Jindal Steel and Power; Essar Steel; Jindal Steel Works Total Weight approx. 600 tons 2008, 2009, 2010 Fabricated Steel Drive Bases and Feeder Floor Frames for Coal Unloading System Norfolk Southern Total Weight approx. 150 tons 2009 Fabricated Steel Rotary Railcar Dumper (coal) Including 12 m diameter end rings, 16 m Girders, 16 m Bridge structure, and 16 m Tube Kansas Light and Power Total Weight approx. 200 tons 2010 and 2011
Machined Mica Components for grids used on Mining Trucks Mosebach Resistors Ongoing since 2006 Machined Stainless Steel Components for grids used on Mining Trucks Mosebach Resistors Ongoing since 2006 Stamped Stainless Steel Components for Resistors Mosebach Resistors 2007 through 2010 Machined Extractor Drill Bit Blanks Greenfield Technologies Total Weight approx 200 tons 2010 and 2011
Product/Project Gallery
Iron Ore Pelletizing Center Castings: Hangzhou, China
Iron Ore Pelletizing Castings Drive Hubs, Bearing Inserts: Malaysia
Iron Ore Pelletizing End Assemblies: Ningbo, China
Iron Ore Pelletizing Drive and Tipping Wheel Fabrications: BCI Fabco Malaysia (with from USA and Korea)
Grate Castings Malaysia and Shenyang, China
MK Liner Ni- Hard
Grizzly Casting High Manganese
Rotary Car Dumpers BCI Mexico and BCI Fabco Malaysia
Finished Dumper Being installed in the Vault
Cablebelt Conveyor Equip’t Ningbo, China (made for Australia)
Continuous Barge Unloader Mexico
Digging Arm Attached, Preparing for Paint
Solar Tracking/Racking Systems Suzhou, China
Factories
BCI Baojia New Energy Co BCI JV in Suzhou Focus on solar tracking/racking systems
BCI Ningbo End Assembly JV
BCI Mechanical Fabrications SDN BHD Wholly-owned heavy fab shop in Kuala Lumpur
Vantage Steel BCI partner factory in Shah Alam, Malaysia Jetty and dock allow for oversized projects
BCI Simartec Fabrications Wholly-owned factory in San Luis Potosi, Mx
Directors BCI Partner, Matt Carroll Director of Engineering (Pittsburgh)
22 years in the mining, construction, railroad, and materials handling industries. A long term assignment in China starting a t venture engineering company. Has lived in Asia a total of 7 years and is conversant in Mandarin Chinese. Before starting BCI Engineering, Matt was VPEngineering at Mosebach Manufacturing Company in Pittsburgh, PA. Matt has a: BS (Mech Eng), The University of Pittsburgh MBA, Katz Graduate School of Business (Pitt)
Matt Carroll, Dir. of Engineering
Directors BCI Partner, Tim Brantingham Director of Asia-Pacific (Hong Kong)
A fluent Mandarin Chinese speaker working in Asia since 1994 managing foundries, fabricators and machine shops for the natural gas, electrical utility, railroad and construction industries. His family has been in the Chinese foundry business since 1978 (beginning in Taiwan); the family has been living in Asia since 1901 (3 generations). Tim has a: BA from William & Mary MA from Hong Kong University
Tim Brantingham, Dir. Asia Pacific
Directors Hurst Bartley, BCI Director of Projects and Senior Project Manager (Pittsburgh)
23 years of mechanical and industrial engineering experience. Specifically, over 10 years as Engineering and Projects Manager in a high volume production environment. Hurst developed and implemented an ISO 9000 compliant QC program plant-wide, and is trained in Statistical Control Methods and complex problem solving. Spent his childhood years in Malaysia, Indonesia and Burma. Hurst has a: BS (Ind. Eng, Fairmont State Univ.)
Hurst Bartley Director of Projects
Thank you
Metals Manufacturing and Fabrication BCI is a global contract manufacturer and fabricator We own and operate fabrication plants in Kuala Lumpur, Malaysia and San Luis Potosi, Mexico. We have t venture operations in Suzhou and Ningbo, China.
Apron Feeder
Our focus is on the mining, bulk materials handling, utility power and solar industries. Machined Hubs
Engineering, Design and Product Testing Have a team of highly-trained engineers in Australia, Asia, and North America. A core competency is assisting in design, product improvement, and testing.
We “re-engineer” Australian, US, and European designs for manufacturability in Asia and Mexico, according to required standards in collaboration with our customers. We prototype test new customer designs in Asia and Mexico at low cost in collaboration with customer.
Prototype Testing Suzhou
Global Pivot Manufacturing Multiple locations: Well positioned to service Australia and Oceania
Hurst Bartley, Senior Project Mgr, USA
Jesse Martin Latin America
Leigh Powrie Malaysia
Basic Fabrication for Mine Infrastructure Conveyor structures Steel formwork for foundations Embedded steel
Machine bases Walkways Platforms
Chutes Hoppers Liner plates, etc
We make to US, European and Australian standards
Fabrication and Assembly of Heavy Equipment Complete Pellet Lines including all mechanical fabrications (drives, sprockets, drive shafts, large spherical bearing blocks, guide rails, hoppers, etc.). Thousands of Sets of Pallet Cars including End Assemblies (castings, shafts, wheels, rollers, bearings, wear plates, and assembly) Large Shuttle Conveyors for two of the largest ship loaders in the world including conveyor stringers, walkways, platforms, etc. Large Digging Arm Fabrication for Continuous Ship Un-loader including pivot shafts and bearing blocks. Rotary Railcar Dumpers Apron Feeder Overland Mining Cablebelt Conveyor Structural Fabrication. We are well-familiar with Australian standards and practices Stacker/Reclaimer Bucketwheel
Most of our customers are in North America and Australia
Mining Wear and Spare Parts Grizzlys
Liner Plates
Apron Pans
Solar Racking and Tracking Fabrications Ductile iron castings with machining Produce Torque Tubes up to 8.8 metres long, Assortment of Fabrications and Weldments Including design Customers include four worldwide solar companies
Logistics We handle shipping logistics to anywhere in the world. We engage customers under most international trade Mary Pullan, BCI’s Logistics Manager, is a licensed custom’s broker with 20-years experience in international trade and fluent in written and spoken Mandarin.
Mary Pullan
Trucking Mexico
Project Reference BCI Project Reference List Guards Frames for two 20+ km overland mining conveyor system Anglo Coal Total Weight approx. 500 tons 2006, 2007, 2008
Cast Apron Feeder Flight Ends for Apron Feeder System Metso Minerals Ongoing since 2006 Loading Frames, Intermediate Loading Frames, and Equalizer for Two Overland Coal Conveyors Anglo Coal; Metso Minerals 2007 Machined Shafts for Two 20+ km Overland Conveyor Pulleys Anglo Coal; Metso Minerals Total Number of Shafts: Over 25,000 2007 and 2008
150MWs of solar tracking systems manufactured to date. Solaria Corp; SPG Solar 2010 to present
Cast Steel, Hardened Pulley Assemblies for Coal Conveyor Metso Minerals; Multiple Australian Mining Companies 2007 Through 2010 End Assemblies for Pallet Cars for Three Different Iron Ore Pellet Machines Jindal Steel and Power; Essar Steel; Jindal Steel Works >>Includes forged steel wheels and rollers, selflubricating bushings, forged axles, wear plates, springs, tension bushings, and lubrication system. Jindal Steel and Power; Essar Steel; Jindal Steel Works Total Weight supplied to Date: Over 1,000 tons 2008 through 2010 Chutework for Three Iron Ore Pelletizing Machine Jindal Steel and Power; Essar Steel; Jindal Steel Works Total Weight approx. 150 tons
Project Reference (Cont) Complex Mechanical Fabricatrions including: Drive and Tipping Wheels, 7+ meters in diameter, 10+ meters long Guiderails and Tipping Wheel Sideplates with hardened rails and pins. Jindal Steel and Power; Essar Steel; Jindal Steel Works Total Weight approx. 600 tons 2008, 2009, 2010 Fabricated Steel Drive Bases and Feeder Floor Frames for Coal Unloading System Norfolk Southern Total Weight approx. 150 tons 2009 Fabricated Steel Rotary Railcar Dumper (coal) Including 12 m diameter end rings, 16 m Girders, 16 m Bridge structure, and 16 m Tube Kansas Light and Power Total Weight approx. 200 tons 2010 and 2011
Machined Mica Components for grids used on Mining Trucks Mosebach Resistors Ongoing since 2006 Machined Stainless Steel Components for grids used on Mining Trucks Mosebach Resistors Ongoing since 2006 Stamped Stainless Steel Components for Resistors Mosebach Resistors 2007 through 2010 Machined Extractor Drill Bit Blanks Greenfield Technologies Total Weight approx 200 tons 2010 and 2011
Product/Project Gallery
Iron Ore Pelletizing Center Castings: Hangzhou, China
Iron Ore Pelletizing Castings Drive Hubs, Bearing Inserts: Malaysia
Iron Ore Pelletizing End Assemblies: Ningbo, China
Iron Ore Pelletizing Drive and Tipping Wheel Fabrications: BCI Fabco Malaysia (with from USA and Korea)
Grate Castings Malaysia and Shenyang, China
MK Liner Ni- Hard
Grizzly Casting High Manganese
Rotary Car Dumpers BCI Mexico and BCI Fabco Malaysia
Finished Dumper Being installed in the Vault
Cablebelt Conveyor Equip’t Ningbo, China (made for Australia)
Continuous Barge Unloader Mexico
Digging Arm Attached, Preparing for Paint
Solar Tracking/Racking Systems Suzhou, China
Factories
BCI Baojia New Energy Co BCI JV in Suzhou Focus on solar tracking/racking systems
BCI Ningbo End Assembly JV
BCI Mechanical Fabrications SDN BHD Wholly-owned heavy fab shop in Kuala Lumpur
Vantage Steel BCI partner factory in Shah Alam, Malaysia Jetty and dock allow for oversized projects
BCI Simartec Fabrications Wholly-owned factory in San Luis Potosi, Mx
Directors BCI Partner, Matt Carroll Director of Engineering (Pittsburgh)
22 years in the mining, construction, railroad, and materials handling industries. A long term assignment in China starting a t venture engineering company. Has lived in Asia a total of 7 years and is conversant in Mandarin Chinese. Before starting BCI Engineering, Matt was VPEngineering at Mosebach Manufacturing Company in Pittsburgh, PA. Matt has a: BS (Mech Eng), The University of Pittsburgh MBA, Katz Graduate School of Business (Pitt)
Matt Carroll, Dir. of Engineering
Directors BCI Partner, Tim Brantingham Director of Asia-Pacific (Hong Kong)
A fluent Mandarin Chinese speaker working in Asia since 1994 managing foundries, fabricators and machine shops for the natural gas, electrical utility, railroad and construction industries. His family has been in the Chinese foundry business since 1978 (beginning in Taiwan); the family has been living in Asia since 1901 (3 generations). Tim has a: BA from William & Mary MA from Hong Kong University
Tim Brantingham, Dir. Asia Pacific
Directors Hurst Bartley, BCI Director of Projects and Senior Project Manager (Pittsburgh)
23 years of mechanical and industrial engineering experience. Specifically, over 10 years as Engineering and Projects Manager in a high volume production environment. Hurst developed and implemented an ISO 9000 compliant QC program plant-wide, and is trained in Statistical Control Methods and complex problem solving. Spent his childhood years in Malaysia, Indonesia and Burma. Hurst has a: BS (Ind. Eng, Fairmont State Univ.)
Hurst Bartley Director of Projects
Thank you
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