Bhs D_flute 2c205a

BHS – D - Profile

"We form your success"

st 41

CONFERENCE of BOX MANUFACTURERS of INDIA  MUMBAI 2012

What is D flute

   

A new profile designed for specific applications Where does it fit in the scheme of profiles What are the advantages Where is it currently used

Corrugating Roll Profiles

Type K A C B D E F G

Height Pitch 6.0 11.7 4.6 8.9 3.5 8.0 2.5 6.5 1,8 - 2,1 3,8-5,8 1.2 3.2 0.8 2.4 0.5 1.8

 K - Special applications  A – Reducing, Asia and America  C & B – High volume, (lighter paper & lower take up factors)  D Flute - New market taking conventional ‘B’ sales

 E – Growth, single & double  F, G & O – Developing markets

D flute  Flute height;  Pitch ;

1.8---2.1 mm 3.8—5.8 mm

Info chart Profile

B

D

Flute Ht

mm

2.48

1.7

Pitch

mm

6.48

4.85

1.31

1.256

T.U.F. Paper Saving

0

-4.1

ECT

%

100

99.6

BCT

%

100

88.5

FCT

%

100

126.3

Advantages D-Profile  Lower height against ‘B’ means more board to be delivered on a pallet and saving transport costs.  Good run ability like ‘B’, not difficult to run like ‘E’ or micro flutes. No additional training necessary.

ADVANTAGES  Much better printing surface because the flutes are closer together and the surface is flatter; so excellent for packages at the Point of Sale.  Better FCT gives better visual to print on shelf, does not compress under load from goods. (Cans bottles etc).

 Flute paper save compared with the Group ‘B’ cost savings.

What are the important parameters

      

FLUTE HEIGHT PITCH TIP RADII VALLEY RADII T-V DIFFERENCE WEB TENSION HERTIAN FORCE

Profile

PITCH

TIP RADII

VALLEY RADII

FLUTE HEIGHT

 It influences the ;  The BCT and FCT RESULTS  T.U.R.

FLUTE HEIGHT

WHAT FLUTES DO WE NORMALLY PRODUCE ?



A

Flute height 4.2-4.8mm



C

Flute height 3.2-3.8mm



B

Flute height 2.2-2.8mm



D

Flute height 1.7-2.1mm



E

Flute height 1.1-1.6mm



F

Flute height 0.65-0.75mm

Corrugating Roll Profiles Flute

Pitch

Height

K A C B D E F G O

11.7 8.9 7.95 6.5 4.8 3.2 2.4 1.8 1.2

6.0 4.6 3.5 2.5 1.9 1.22 0.75 0.50 0.30

PITCH

 The pitch can vary depending on the diameter of the rolls, type of profile, customer demand, Country standards.  The pitch is one of the major influences to take up factor TUR

Paper Travel

Conventional Flank

Conventional Profile straight flanks

Flank Relief

Radial Flank Design special flank design