Bus Duct-spbd 1a4q39

Customer

:

TATA PROJECTS LIMITED

Project

:

STANDARD QUALITY ASSURANCE PLAN for (BUS DUCT-SPBD)

Consultant : S.No. 1.0

1.1

STAGE / COMPONENT OPERATION

Approved Contract Drawings and Rev.Control

Erection Key Drawings

2.0

Raw Materials

2.2

3.0

TYPE / METHOD OF CHECK

EXTENT OF CHECK

Bus Duct layout

Major

Verification

100%

Structure Layout

Major

Verification

100%

Sub-Assembly Details

Major

Verification

100%

REFERENCE DOCUMENTS

ACCEPTANCE NORMS

Rev.No.: 0 Date: FORMAT OF RECORD

INSPECTION BY SUB-VENDOR / MFR.

TPL

CUSTOMER /TPIA

P

R

R

P

R

R

P

R

R

P

R

R

P

R

R

P

R

R

P

R

R

P

R

R

REMARKS

Engineering Review

1.2

2.1

CATEGORY

CHARACTERISTICS

Doc No: TPL / QMD / Mech / SQAP /00

Aluminium Alloy Sheets / Laminations

Equipment Termination Drawings Guaranteed Technical Particulars

Drawing Approval Major

Verification

100%

Major

Verification

100%

Cross Section Drawing

Major

Verification

100%

Bus Duct

Major

Verification

100% Drawing Approval

Customer / Design Approval

Customer / Design Approval

Approved Drawing Approved Drawing Approved Drawing Approved Drawing Approved Drawing Approved Drawing Approved Drawing Approved Drawing

Structure

Major

Verification

100%

Surface Finish

Major

Visual

100%

IR

P

R

R

Dimensions

Major

Measurement

10%

IR

P

R

R

Chemical Composition

Major

Chem. Analysis

1 / Lot

MTC

P

R

R

Electrical Conductivity, Grade

Major

Verification

1 / Lot

MTC

P

R

R

% of Elongation

Major

Testing

1 / Lot

MTC

P

R

R

Tensile Strength

Major

Testing

1 / Lot

MTC

P

R

R

Surface Finish

Major

Visual

100%

IR

P

R

R

Dimensions

Major

Measurement

10%

IR

P

R

R

Chemical Composition

Major

Chem. Analysis

1 / Lot

MTC

P

R

R

Electrical Conductivity, Grade

Major

Verification

1 / Lot

MTC

P

R

R

% of Elongation

Major

Testing

1 / Lot

MTC

P

R

R

Tensile Strength

Major

Testing

1 / Lot

MTC

P

R

R

Surface Finish

Major

Visual

100%

IR

P

R

R

Dimensions

Major

Measurement

100%

IR

P

R

R

Hardness

Major

Testing

Sample

MTC

P

R

R

Aluminium Extrusions

PO, IS-5082, IS-737 & PO, IS-5082, IS-737 & Approved Specification Approved Specification

PO, IS-5082 & Approved PO, IS-5082 & Approved Specification Specification

Components

Rubber Bellows (Visual & Dimensions)

PO, Approved Drawing PO, Approved Drawing & Approved Datasheet & Approved Datasheet

3.1

Rubber Bellows (Routine Tests) She:1of5

Customer

:

TATA PROJECTS LIMITED

Project

:

STANDARD QUALITY ASSURANCE PLAN for (BUS DUCT-SPBD)

Consultant : S.No.

STAGE / COMPONENT OPERATION

3.1

Rubber Bellows (Routine Tests)

3.2

Gaskets (Visual & Dimensions) Gaskets (Routine Tests) Insulators (Epoxy) (Visual & Dimensions)

3.3

Insulators (Epoxy) (Routine Tests)

Insulators (Epoxy) (Type Tests)

3.4

3.5

Paints

Cu. Flexible

CATEGORY

TYPE / METHOD OF CHECK

EXTENT OF CHECK

IR Test

Major

Testing

10%

Aging Test

Major

Testing

Flame Test

Major

Compressibility Surface Finish

CHARACTERISTICS

REFERENCE DOCUMENTS

Doc No: TPL / QMD / Mech / SQAP /00

ACCEPTANCE NORMS

Rev.No.: 0 Date: FORMAT OF RECORD

INSPECTION BY SUB-VENDOR / MFR.

TPL

CUSTOMER /TPIA

MTC

P

R

R

Sample

MTC

P

R

R

Testing

Sample

MTC

P

R

R

Major

Measurement

Sample

IR

P

R

R

Major

Visual

100%

IR

P

R

R

IR

P

R

R

PO, Approved Drawing PO, Approved Drawing & Approved Datasheet & Approved Datasheet

PO, Approved Drawing PO, Approved Drawing & Approved Datasheet & Approved Datasheet

REMARKS

Dimensions

Major

Measurement

100%

Hardness

Major

Testing

Sample

MTC

P

R

R

Surface Finish

Major

Visual

100%

IR

P

R

R

Dimensions

Major

Measurement

10%

IR

P

R

R

Creep age Distance

Major

Testing

Sample

MTC

P

R

R

IR Test

Major

Testing

100%

MTC

P

R

R

100 Mohm

Dry powder freq.Voltage

Major

Testing

100%

MTC

P

R

R

NO Flashover

Mechanical Strength (Compression & Cantilever)

Major

Testing

Sample

MTC

P

R

R

Rating Type

Major

Testing

Sample

MTC

P

R

R

Impulse Test

Major

Testing

Sample

MTC

P

R

R

Temperature Cycle Test

Major

Testing

Sample

MTC

P

R

R

Partial Discharge Test

Major

Testing

Sample

MTC

P

R

R

Finish

Major

Visual

100%

IR

P

R

R

Shade

Major

Visual

100%

IR

P

R

R

MTC / IR

P

R

R

MTC / IR

P

R

R

MTC / IR

P

R

R

IR

P

R

R

MTC

P

R

R

MTC

P

R

R

Viscosity

Major

Testing

Sample

Flash Paint

Major

Testing

Sample

All Routine Test

Major

Testing

Sample

Dimension

Major

Measurement

100%

Flexibility

Major

Visual

1 / Lot

Plating Finish

Major

Verification

100%

PO, IS-9431, Approved Drawing & Approved Datasheet

Approved Drawing & Approved Datasheet

PO, IS-9431, Approved Drawing & Approved Datasheet

Approved Drawing & Approved Datasheet

PO, Approved Drawing PO, Approved Drawing & Approved Datasheet & Approved Datasheet 25 mm in any Plane PO, Approved Drawing PO, Approved Drawing & Approved Datasheet & Approved Datasheet

She:2of5

Customer

:

TATA PROJECTS LIMITED

Project

:

STANDARD QUALITY ASSURANCE PLAN for (BUS DUCT-SPBD)

Consultant : S.No. 3.5

3.6

STAGE / COMPONENT OPERATION Cu. Flexible

Space heater / Thermostat

3.7

Adopter Box

4.0

In Process Inspection

4.1

4.2

4.3

5.0

CATEGORY

TYPE / METHOD OF CHECK

EXTENT OF CHECK

Chemical composition

Major

Verification

1 / Lot

Electrical Conductivity

Major

Measurement

1 / Lot

Visual, Rating, Type

Major

Visual

100%

CHARACTERISTICS

Functional Test

Major

Testing

100%

IR, Hv

Major

Testing

100%

Visual & Dimension

Major

Visual & Measurement

100%

Dimensions

Major

Measurement

100%

Finish

Major

Visual

100%

Major

Visual

100%

Major

Scrutiny & Physical Test

100%

DP Test on Fillet t (Bus bar & Expansion t weld)

Major

Testing

100%

RT on Butt weld ts (Enclosures)

Major

Testing

10%

Surface Preparation & Primer Application

Major

Visual

100%

Uniformity and Coverage

Major

Visual

100%

Fabrication of Drilling & Dressing Enclosures, Bus bars, & Weld Inspection Al.Flexibles

Painting of Enclosure and Bus bar

IS-191 / Approved Specification IS-191 / Approved Specification

ACCEPTANCE NORMS

IS-191 / Approved Specification IS-191 / Approved Specification

PO, Approved Drawing PO, Approved Drawing & Approved Datasheet & Approved Datasheet

Approved Drawing & Approved Datasheet

Approved Drawing & Approved Datasheet

Approved Drawing & Approved Datasheet Approved Drawing & Approved Datasheet Approved Drawing & Approved Datasheet

Approved Drawing & Approved Datasheet Approved Drawing & Approved Datasheet Approved Drawing & Approved Datasheet

Approved Procedure

Approved Procedure

ASTM E 165 & Approved Procedure ASME Sec.V & Approved Procedure

ASME Sec.VIII Div.I & Approved Procedure ASME Sec.VIII Div.I & Approved Procedure

Approved Drawing & Approved Datasheet

Approved Drawing & Approved Datasheet

Rev.No.: 0 Date: FORMAT OF RECORD

INSPECTION BY SUB-VENDOR / MFR.

TPL

CUSTOMER /TPIA

MTC

P

R

R

MTC / IR

P

R

R

IR

P

R

R

IR

P

R

R

IR

P

R

R

IR

P

R

R

IR

P

R

R

IR

P

R

R

IR

P

R

R

IR

P

R

R

IR

P

R

R

IR

P

R

R

IR

P

R

R

IR

P

R

R

IR

P

R

R

Dry Film Thickness (DFT)

Major

Measurement

100%

Colour / Shade

Major

Verification

100%

IR

P

R

R

Adhesion Test

Major

Testing

1 / Lot

IR

P

R

R

Tightness of s

Major

Measurement

100%

IR

P

R

R

Clearances

Major

Measurement

100%

IR

P

R

R

Surface Preparation for t

Major

Visual

100%

IR

P

R

R

Tightness of ts

Major

Measurement

100%

IR

P

R

R

Major

Measurement

Random

IR

P

W

W

Major

Measurement

Random

IR

P

W

W

Bus bar Assembly

Approved Drawing & Approved Datasheet

Approved Drawing & Approved Datasheet

REMARKS

WPS / PQR / WPQ shall be submitted for Review.

Final Inspection

Bus bar span distance Phase to Phase & Phase to Earth clearance

5.1

REFERENCE DOCUMENTS

Doc No: TPL / QMD / Mech / SQAP /00

Bus Ducts (Visual / Dimensions / Testing)

Approved Drawing & Approved Procedure

Approved Drawing & Approved Datasheet

She:3of5

Customer

:

TATA PROJECTS LIMITED

Project

:

STANDARD QUALITY ASSURANCE PLAN for (BUS DUCT-SPBD)

Consultant : S.No.

5.1

5.2

5.3

5.4

5.5

STAGE / COMPONENT OPERATION

Bus Ducts (Visual / Dimensions / Testing)

Routine Test

Type Test

MS structures (Hot Dip Galvanized)

Packing and Dispatch

CATEGORY

TYPE / METHOD OF CHECK

EXTENT OF CHECK

Surface Finish & Workmanship

Major

Visual

100%

Erection & Direction Marking

Major

Visual

100%

Paint Shade, uniformity

Major

Visual & Measurement

100%

CHARACTERISTICS

DFT & Peel of Test

Major

Adhesion Test

Major

Space Heater wiring Functional Test (HV & IR)

Major

PF Voltage withstand Test

Major

IR before and after HV Test

Major

Water & Air Tightness Test (Degree of Protection)

Major

Mill Volt Drop Test

Major

Short Time Current Test

Major

Final Documentation

Verification Testing & Measurement Testing & Measurement Testing & Measurement

P

W

W

IR

P

W

W

IR

P

W

W

Sample

IR

P

W

W

Sample

IR

P

W

W

100%

IR

P

W

W

IR

P

W

W

IR

P

W

W

IR

P

W

W

IR

P

W

W

IR

P

W

W

IR

P

W

W

IR

P

W

W

IR

P

R

R

IR

P

R

R

IR

P

W

W

IR

P

R

R

IR

P

W

W

IR

P

W

W

IR

P

W

W

IR

P

R

R

IR

P

R

R

IR

P

R

R

IR

P

R

R

Dimensions

Major

Measurement

100%

Surface Finish

Major

Visual

100% 2 Sample / Lot

Measurement

Hammer Test

Major

Testing

striping Test

Major

Testing

Preece Test

Major

Testing

Cleaning of the Duct

Major

Measurement

Covering of Silver plated Area

Review of all the stages of documents

Major Major Major

100%

100% 2 Sample / Lot 2 Sample / Lot 2 Sample / Lot

IS-8084 / Approved Datasheet

IS-8084 / Approved Datasheet

Approved Drawing & Approved Datasheet

Approved Drawing & Approved Datasheet

IS-4759 & Approved data sheet Approved drawing & Approved data sheet

IS-4759 & Approved data sheet Approved drawing & Approved Specification

IS-2629 & Approved data sheet

IS-2629 & Approved data sheet

IS-2633 & Approved data sheet

IS-2633 & Approved data sheet

Approved Drawing & Approved Procedure

Approved Drawing & Approved Procedure

Approved drawing & Approved data sheet

Approved drawing & Approved Specification

100%

Visual

100%

Measurement

2 Sample / Lot

Verification

Approved Drawing & Approved Datasheet

100%

Sample / Lot

Major

Approved Drawing & Approved Procedure

28 KV / Approved 100% No Flashover Datasheet 100 M ohm / Approved 100 M ohm / Approved 100% Datasheet Datasheet IS-8084 / Approved IS-8084 / Approved Sample / Lot Datasheet Datasheet IS-8084 / Approved IS-8084 / Approved 1 / Rating Datasheet Datasheet

Verification

Testing

INSPECTION BY

IR

Major

Major

FORMAT OF RECORD

CUSTOMER /TPIA

Impulse Test

Weight & Uniformity of Zinc coating

Date:

TPL

Major

Galvanizing Thickness

ACCEPTANCE NORMS

Rev.No.: 0

SUB-VENDOR / MFR.

Temperature rise Test

Covering of shipping sections 5.6

Testing & Measurement Testing & Measurement Testing & Measurement Testing & Measurement Testing & Measurement

REFERENCE DOCUMENTS

Doc No: TPL / QMD / Mech / SQAP /00

100%

REMARKS

Similar rated Bus duct Type test conducted in third party lab report to be verified.

She:4of5

Customer

:

TATA PROJECTS LIMITED

Project

:

STANDARD QUALITY ASSURANCE PLAN for (BUS DUCT-SPBD)

Consultant : S.No.

5.7

STAGE / COMPONENT OPERATION

CHARACTERISTICS

CATEGORY

TYPE / METHOD OF CHECK

EXTENT OF CHECK

REFERENCE DOCUMENTS

Inspection Release Note (IRN) or ACRN

Doc No: TPL / QMD / Mech / SQAP /00

ACCEPTANCE NORMS

Rev.No.: 0 Date: FORMAT OF RECORD

INSPECTION BY SUB-VENDOR / MFR.

TPL

CUSTOMER /TPIA

P

H

H

REMARKS

Note's

Legend: H= Hold, W= Witness, P= Perform, R= Review of Documents, IR= Inspection Report, TR= Test Reports, ACRN= Acceptance-Cum-Release Note, Mfr = Manufacturer, UT = Ultrasonic Testing, RT = Radiography Testing, Testing, MT - Magnetic Testing, TPL = Tata Projects Limited, TPIA = Third Party Inspection Agency

Prepared by

Reviewed by

Reviewed by

Approved by

S. SIVA RAMA KRISHNA Sr. Engineer - QMD

GSV MANIKYALA RAO QA Coordinator- QMD

Projects

GVRRN ACHARYULU Head- QMD

PT = Penetrant

She:5of5