Company Profile 19502m

CO M P A NY P R O F I L E

Introduction

Index 1

Introduction

1

Background

2

Design and engineering

5

Fabrication

6

References

6

Location

Ingeniat - e&p SL is a private company based in the northwest of Spain providing a wide range of engineering services aimed at the industrial & offshore markets. The company was created in the year 2007 after being present in the Norwegian market for several months in a different venture. Despite its recent creation, the partners and collaborators have an extensive experience in the offshore industry as well as a good knowledge of the capabilities of the local engineers to satisfy the current and future needs of the Norwegian market. The company has got standing agreements of collaboration with several local companies who will participate in a t venture to produce engineering packages and fabricate all types of steel structures and offshore modules. In this area, the company can carry out the design and structural analysis, process engineering, installations, procurement, project management, precommissioning and technical assistance to the third party inspection companies as designated by the customer or end , in order to fully meet their cost, quality and time-to-market objectives.

Details

Background

C/ Venezuela 62-64 Ent.6 15404 Ferrol – SPAIN fax: +34 981 312 826 e-mail: [email protected] Find us on the Web: www.ingeniat.es

Ferrol, an industrial area in the Northwest of Spain, has got an important background in the construction of civil and war ships as well as offshore units. The activities carried out in the two main shipyards (ASTANO & NAVANTIA) have originated a thriving environment of workshops and engineering offices who have been acting as subcontractors for the main shipyards during the construction of complex projects. The area of Ferrol has evolved accordingly to the changes that have taken place in the shipyards. In the last few decades, a strong effort has been carried out in order to provide the required human resources that were demanded by the industrial and marine activity in the area. The end result is an important technological background in the form of two university schools of engineering. The wide range of specialties translates into an excellent flexibility and ultimately into the capability of local companies to commit to new and demanding projects.

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COMPANY PROFILE

Design and Engineering 

Design, analysis and verification of design of steel structures in compliance with Norsok (N-001, etc), DNV (OS-C101, OS-E101) or NS3472 standards. [Autodesk Inventor Suite 2010, Alibre Design Professional, Staad Pro v8i, Algor Professional Static/LM, Algor DesignCheck FEM/FEA]. Design of lifting appliances and gear in compliance with DNV Lifting Appliances. [Design by analysis].

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Design and engineering of offshore containers and portable offshore units in compliance with DNV 2.7-1/EN 12079, DNV 2.7-2 and DNV 2.7-3. [Design by analysis].

Design and engineering of steel structures and offshore modules, process equipment and installations

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Design and engineering of mud systems including mud tanks, piping, process equipment, selection of pumps, etc in compliance with Norsok (D-001) and DNV (OSE101) Standards.

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Design and engineering of pressure vessels in compliance with ASME Section VIII Div.1 or EN 13445. Design and engineering of storage tanks in compliance with API 650 Standard. [Design by analysis, Algor Professional Static/LM].

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Design and engineering of process piping systems in compliance with ASME B31.3 code [Algor Professional Static/LM, Algor PipeCheck].

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Lighting analysis of driller cabins, LER rooms, office modules, etc to Norsok (S-002) Standard. [DIALux]. Design of HVAC systems in accordance with ISO 15138 and Norsok (H-001) Standards. [Design by analysis]. Design of gas and fire detection, protection (ive) and suppression systems in compliance with Norsok (S-001, Z015, etc) and DNV (OS-D301, OS-E101) Standards. [EPANET, PIPENET Std., NIST FDS].

PICTURE 1 – STRUCTURAL ANALYSIS OF DRILLER CABIN (CUSTOMER: NATIONAL OILWELL NORWAY AS)

PICTURE 3 – STRUCTURAL ANALYSIS OF DRILLER CABIN (CUSTOMER: NATIONAL OILWELL NORWAY AS)

Software used as shown above: Staad Pro v8i

PICTURE 2 – STRUCTURAL ANALYSIS OF DRILLER CABIN (CUSTOMER: NATIONAL OILWELL NORWAY AS)

PICTURE 4 – STRUCTURAL ANALYSIS OF LER ROOM (CUSTOMER: NATIONAL OILWELL NORWAY AS)

COMPANY PROFILE

PAGE 3

Design and Engineering

PICTURE 5 – STRUCTURAL ANALYSIS OF DRILLER CABIN (CUSTOMER: NATIONAL OILWELL NORWAY AS)

PICTURE 7 – DESIGN OF AIR BLOWER UNITS FOR REDESIGN OF DRILL PIPE PRODUCTION LINE AT AGR MONGSTAD (CUSTOMER: FABICON AS)

PICTURE 9 – STRUCTURAL ANALYSIS MUD TANK ROOF PLATE (CUSTOMER: TTS SENSE MUD AS)

PICTURE 6 – STRUCTURAL ANALYSIS OF LIFTING GEAR (CUSTOMER: NATIONAL OILWELL NORWAY AS)

PICTURE 8 – DESIGN OF AIR BLOWER UNITS FOR REDESIGN OF DRILL PIPE PRODUCTION LINE AT AGR MONGSTAD (CUSTOMER: FABICON AS)

PICTURE 10 – STRUCTURAL ANALYSIS MUD TANK SIDE WALLS (CUSTOMER: TTS SENSE MUD AS)

Software used as shown above: Algor Professional Static/LM & Algor DesignCheck

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COMPANY PROFILE

Design and Engineering

PICTURE 11 –DESIGN OF A 15f STORAGE / TOOL CONTAINER (CUSTOMER: SWIRE OILFIELD SERVICES AS)

PICTURE 12 – DESIGN OF A 30f WORKSHOP CONTAINER (CUSTOMER: SWIRE OILFIELD SERVICES AS)

PICTURE 13 – DESIGN OF MODULAR MUD SYSTEM (CUSTOMER: TTS SENSE MUD AS)

PICTURE 14 –

DESIGN AND ENGINEERING OF CARGO BASKETS

Software used as shown above: Autodesk Inventor Suite 2010.

PICTURE 15 – DESIGN AND ENGINEERING OF BESPOKE OFFSHORE CONTAINERS

COMPANY PROFILE

PAGE 5

Fabrication 

Conventional turning, milling and CNC, arbor press, boring engine, threading, fittings, resurfacing, spark erosion.

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Machining of bearings, roller clamps, bushings, washers, bolts, buts, etc.

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Oxycutting and plasma arc cutting, mechanical cutting and punch press, shaping and arming, reloading and special welding, heat treatment.

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Blasting and painting, thermal projection, metalizing.

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Fabrication of structures in carbon steel or stainless steel in accordance with Norsok M-101.

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Fabrication of offshore containers and skids, custom and tailor made (chemical injection units, fire fighting modules, cementing units, etc) for the intended purpose in accordance with DNV 2.7-1/EN 12079 and DNV 2.7-2 as well as the relevant process related standards.

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Fabrication of pressure vessels in high strength carbon steel or duplex stainless steel in accordance with BS PD5500 and EN 13445 (PED).

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Development and qualification of welding procedures, implantation of practical guidelines, management of NDT (radiographic, ultrasonic, magnetic particles, DPI, visual, etc), management of mechanical tests (tensile, bending, hardness, etc).

Fabricator’s quality system certified by DNV in compliance with ISO 9001/14001 & OHSAS 18001

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Coordination of product’s quality dossier (ISO 9001) and fabrication manual including material certificates, strategy for construction, dimensional control, welding procedures and certificates, welding sequences, NDT, surface treatment, photographic report.

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Project management; follow up of construction and production of weekly progress reports.

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Coordination with third party surveyors and inspection bodies, submittal of technical documentation for type approval.

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COMPANY PROFILE

References 

Technical assistance and condition survey of a barge mounted power plant in Keppel Batangas shipyard, Philippines. Customer: Isolux Energia.

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Modular mud system. Basic and detail engineering, structural analysis and design assessment. Customer: TTS Sense Mud.

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Technical assistance and design review of cargo baskets and s for field development (Tyrihans, Pluto, Gjøa, Vega, Asgaard). Customer: Swire Oilfield Services.

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Design and design review of miscellaneous offshore containers in compliance with DNV Standard for Certification 2.7-1. Customer: Swire Oilfield Services.

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Design assessment of cooling stands for wind generator blades. Customer: Prometal.

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Production of cargo baskets for field development and offshore containers in accordance with DNV 2.7-1 requirements. Customer: Swire Oilfield Services.

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Structural analysis, design and fabrication of air blower units, belt grinder stands, grinding machine, and cargo baskets for drill pipe collars and tool ts. Redesign of a drill pipe production line: Customer: Fabicon.

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Structural analysis and verification of design of driller cabins and local equipment rooms. Customer: National Oilwell Norway.

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Preliminary design and engineering of an Oseberg C oil rig’s mud system, including design of the mud tanks, structural analysis, piping, interface with existing infrastructure and selection of process equipment. Customer: Virdrill.

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Preliminary design of a series of derrickman and assistant/aux cabins. Customer: It Energy International.

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Structural analysis and verification of design of a sand silo . Customer: Marmek / Halliburton.

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Structural analysis and verification of design of a cuttings transport tool’s . Customer: Marmek/ Halliburton.

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Project management technical assistance during construction of local equipment rooms. Customer: National Oilwell Norway.

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Project management and technical assistance during construction of a simulator cabin. Customer: Swire Oilfield Services.

Location Ingeniat - e&p SL is located in Ferrol, an industrial area in the Northwest of Spain with direct connection through motorways to two airports (Labacolla at Santiago de Compostela and Alvedro at Coruña). Ferrol is located in the Atlantic facade, near one of the most important sea corridors in the world, facilitating the transport of structures by boat to the destination harbor. In the 17th century, Ferrol was the most important arsenal in Europe.

Ferrol

Today, it is best known for the shipbuilding yards and for having been the capital of the Spanish Navy's Maritime Department of the North.

ingeniat – e&p SL C/ Venezuela 62-64 Ent 6 15404 Ferrol (SPAIN)

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