Cut Order Plan 3h1367
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NATIONAL INSTTUTE OF FASHION TECHNOLOGY
CUT ORDER PLAN Spreading and Cutting of Apparel Products
ASSIGNMENT-II FACULTY: Ms. JONALEE D.BAJPAI
SUBMITTED BY: AKARSHI DIXIT
B
EN13AP33
B.F .T-IV Question: Based on the following data, prepare a cut order plan and calculate fabric consumption, fabric cost and labor cost for cutting the order. 38
40
42
44
46
Quantity
195
350
350
350
195
Single Garment Fabric Consump tion
2.0
2.1
2.2.
2.3
2.4
Order Quantity: 1440 Maximum Lay length: 10m End Allowance: 3cm Maximum No. of Plies: 100 Plies Cost of Fabric Rs. 100/meter Marker preparation Time 0.90 hr/marker Spreading Time 0.80minute/ply Cutting Time per garment Marked 10minutes Labour Cost Rs. 120/hour
Fabric Saving %
1 way marker 0
2 way marker 2
3 way marker 3
Cut Order Plan
SIZE RANGE Page 2
38 195
40 350
42 350
44 350
46 195
4 way marker 6
Minimum no. of lays = 1440/(4*10) =3.6
4 Way Mark er
Lay 1
38
40
42
44
100 Plies
Lay 2
40
42
44
46
100 plies
Lay 3
38
40
42
46
75 plies
Lay 4
40
42
44
44
75plies
Lay 5
38
38
46
46
10 plies
No of Markers Planned:
5
Total no of Lays:
5
Total no. of plies:
360
Fabric Consumption in Lay 1: Lay length:
2.0+2.1+2.2+2.3 = 8.6*(94/100) =8.084+0.03 =8.114m
Fabric Consumed:
(8.114 *100)
= 811.4m Fabric Consumed in Lay 2: Lay Length:
2.4+2.1+2.2+2.3 = 9.0*(94/100) =8.46+0.03 =8.49m
Fabric Consumed: Page 3
(8.49 *100)
= 849m
Fabric consumed in Lay 3: Lay length:
2.0 +2.1+2.2+2.4 =8.7*(94/100) =8.178+0.03 =8.208m
Fabric Consumed:
(8.208*75) =615.6m
Fabric consumed in lay 4: Lay length:
2.3+2.3+2.1+2.2 =8.9*(94/100) =8.36+0.03
Fabric consumed
=8.39*75 =629.7m
Fabric consumed in lay 5: Lay length:
2+2+2.4+2.4 =8.8*(94/100) =8.272+0.03 =8.302
Fabric consumed
=8.302*10 =83.02m
Total Fabric Consumption: =(811.4+849+615.6+629.7+83.02)m =2988.72m Fabric cost:
2988.72*100 =Rs.298872
Total marker preparation time: 5*(0.90) hour = 4.5 hours Total spreading time:
360*(0.80/60) hour = 4.79 hours
Page 4
=4.8hours Total cutting time
5*4*(10/60) hour =3.3 hours
Total time required to cut the order :
(4.5+4.8+3.3) hours = 12.6 hours
Labour cost:
120*12.6 =Rs. 1512
Page 5
Page 6
CUT ORDER PLAN Spreading and Cutting of Apparel Products
ASSIGNMENT-II FACULTY: Ms. JONALEE D.BAJPAI
SUBMITTED BY: AKARSHI DIXIT
B
EN13AP33
B.F .T-IV Question: Based on the following data, prepare a cut order plan and calculate fabric consumption, fabric cost and labor cost for cutting the order. 38
40
42
44
46
Quantity
195
350
350
350
195
Single Garment Fabric Consump tion
2.0
2.1
2.2.
2.3
2.4
Order Quantity: 1440 Maximum Lay length: 10m End Allowance: 3cm Maximum No. of Plies: 100 Plies Cost of Fabric Rs. 100/meter Marker preparation Time 0.90 hr/marker Spreading Time 0.80minute/ply Cutting Time per garment Marked 10minutes Labour Cost Rs. 120/hour
Fabric Saving %
1 way marker 0
2 way marker 2
3 way marker 3
Cut Order Plan
SIZE RANGE Page 2
38 195
40 350
42 350
44 350
46 195
4 way marker 6
Minimum no. of lays = 1440/(4*10) =3.6
4 Way Mark er
Lay 1
38
40
42
44
100 Plies
Lay 2
40
42
44
46
100 plies
Lay 3
38
40
42
46
75 plies
Lay 4
40
42
44
44
75plies
Lay 5
38
38
46
46
10 plies
No of Markers Planned:
5
Total no of Lays:
5
Total no. of plies:
360
Fabric Consumption in Lay 1: Lay length:
2.0+2.1+2.2+2.3 = 8.6*(94/100) =8.084+0.03 =8.114m
Fabric Consumed:
(8.114 *100)
= 811.4m Fabric Consumed in Lay 2: Lay Length:
2.4+2.1+2.2+2.3 = 9.0*(94/100) =8.46+0.03 =8.49m
Fabric Consumed: Page 3
(8.49 *100)
= 849m
Fabric consumed in Lay 3: Lay length:
2.0 +2.1+2.2+2.4 =8.7*(94/100) =8.178+0.03 =8.208m
Fabric Consumed:
(8.208*75) =615.6m
Fabric consumed in lay 4: Lay length:
2.3+2.3+2.1+2.2 =8.9*(94/100) =8.36+0.03
Fabric consumed
=8.39*75 =629.7m
Fabric consumed in lay 5: Lay length:
2+2+2.4+2.4 =8.8*(94/100) =8.272+0.03 =8.302
Fabric consumed
=8.302*10 =83.02m
Total Fabric Consumption: =(811.4+849+615.6+629.7+83.02)m =2988.72m Fabric cost:
2988.72*100 =Rs.298872
Total marker preparation time: 5*(0.90) hour = 4.5 hours Total spreading time:
360*(0.80/60) hour = 4.79 hours
Page 4
=4.8hours Total cutting time
5*4*(10/60) hour =3.3 hours
Total time required to cut the order :
(4.5+4.8+3.3) hours = 12.6 hours
Labour cost:
120*12.6 =Rs. 1512
Page 5
Page 6
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