Dr-zx 33593f

Dr. ZX Operating Manual A. EPVC_Mid Performs Self-diagnosis, sensor output monitoring etc. on ZX70 to ZX370MTH, EX60 to EX370 Dash -2/-3/-5, and same range of Fiat-Hitachi models.

B. EPVC_Large Performs Self-diagnosis, sensor output monitoring etc. on ZX450 to ZX850H, EX400 to EX800 Dash-3/-5, and same range of Fiat-Hitachi models.

C. HMS_LargeMid Performs ICX Self-diagnosis, ICX set-up on ZX70 to ZX850H.

A. EPVCEPVC-Mid 1, How to Connect the Palm to the Machine via Dr.ZX Connector 1-1, Palm with Dr.ZX software.

1-2, HotSync® Serial cable (Purchase from local market)

1-3, Dr.ZX communication cable (Hitachi unique part, p/no. 4476512)

2, How to Connect the Palm to the Machine via Dr.ZX Connector Connect Dr.ZX 4 pin connector to the machine. STD Cab

US Cab

Communication Cable (p/no. 4476512)

HotSync® serial cable

3, EPVCEPVC-Mid Operating Manual This manual is applicable for ZX70 to ZX370MTH, and EX60 to EX370 dash 2/-3/-5 and Fiat-Hitachi models.

3-1, Start Program

Tap “Dr.ZX Dr.ZX” Dr.ZX icon.

Tap “EPVC_Mid EPVC_Mid”. EPVC_Mid

Main menu will be displayed.

3-2, Operation Manual Each manual shows the necessary procedures to be used before starting each mode.

3-2-1, Operation Mode This mode is used to carry out the following functions. -Self-diagnostic -Monitors/Records and Replays of certain functions -Special function (1)

Tap “Operation Operation Manual Manual”. anual

(2)

Tap “Op. Op. Mode Mode”. ode

(3)

The procedure for using the operation mode will be displayed. Tap “ESC ESC” ESC to return to the main menu.

3-2-2, Service Mode This mode is used to carry out the following functions. -Display engine learning data -Change engine speed. -Change lubrication intervals -Change mode display in monitor (1)

Tap “Op. Op. Manual”. Manual

(2)

Tap “Service Service Mode”. Mode

(3)

The procedure for using the service mode will be displayed. Tap “ESC ESC” ESC to return to the “Select Manual Screen”. Tap “ESC” again to return to main menu.

3-2-3, Engine Learning Mode This procedure illustrates how to carry out engine learning. (1)

Tap “Op. Op. Manual”. Manual

(2)

Tap “Engine Engine Learning Mode”. Mode

(3)

The procedure for engine learning mode will be displayed. Tap “ESC ESC” ESC to return to the “Select Manual Screen”. Tap “ESC” again to return to main menu.

3-3, SelfSelf-Diagnostic Note Following explanations are based on the ZX200. Screens will vary by model. Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2.1 Fig 3. (1) Main menu

Tap “Start Start”. Start

(2) Model name

(3) Function menu

If displayed model is the

Tap

“Self SelfSelf-Diagnostic

same as the unit under

Results” Results

test, tap “Correct Correct”. Correct

(4)-1 No failure detected If no failure is detected, left screen will be displayed. Tap “ESC ESC” ESC for return to the function menu.

(4)-2 Failure detected If any failures are detected, error codes will be displayed as below. (4)-2-1 Failure detected

(4)-2-2 Detail of error code Up-Arrow/Down -arrow

Tap

“Details Details” Details

to

Tap up-arrow or down-arrow to scroll

display error code

display error information. Tap “ESC ESC” ESC to

information.

go to the retry screen.

(4)-2-3 Retry screen

Tap

“Retry Retry

B” B

to

re-try

self-diagnostic. Tap “ESC ESC” ESC to return to function menu.

3-4, Monitoring/Recording Pressure etc. Note Following explanations are based on the ZX200. Screens will vary by model. Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2.1 Fig 3. (1) Main menu

Tap “Start Start”. Start

(2) Model name

(3) Function menu

Tap “Monitor Monitor Display”. Display

If displayed model is the same as the unit under test, tap “Correct Correct”. Correct

(4) Enter model code & s/no.

Enter model code and s/no. After entering tap “OK OK” OK to go to the monitor-selecting menu. If no model code and/or s/no are entered,

no

monitoring

data

can

be

recorded. Ensure Engine is running in order to Monitor Select Items (5) Monitor item selecting menu. Tap the red squares to select data. You can select up

to four (4)

items

at

one

time.

Tap

upup-arrow/downarrow/down-arrow to scroll the menu. Tap “Start Start” Clear” Start to start monitoring, tap “Clear Clear to cancel selected item, and tap “ESC ESC” ESC to return to the enter model code and s/no screen.

Up-arrow/Down-arrow

(6) Monitoring screen Tap “Hold Hold” Hold to stop the graph.

(7) Start recording Tap “Record Record” Record to start recording, graph will start moving after three (3) seconds. Note Note If no model code and/or s/no are entered, the record button will not appear.

(8) Select Data bank Tap number to select a data bank, which will keep the recorded monitoring data.

(9) Confirmation

If selected data bank is empty the left screen will be displayed. Tap “Write Write” Write to record data. If selected data bank already has data, the right screen will be displayed. If you want overwrite recoded data in this bank, tap “Overwrite Overwrite”. ESC” Overwrite Tap ”ESC ESC to return to the data bank selecting menu.

(10) Tap “Comment Comment” Comment to go to the next screen. Even if you have no comments please tap “Comment Comment”. Comment

(11) Comment entering screen Enter your comments in here.

After entering your comments or if you have no comments to enter, tap “OK OK” OK

(12) Data record confirmation screen Tap “OK OK” OK to record the data to the data bank you have selected. If you wish to return to the comment entry screen, tap “ESC ESC”. ESC

3-5, Replaying Recorded Data (1) Main menu

Tap “Record Record Disp” Disp to start replay.

(2) Data bank selecting screen -1 There are 16 data banks in the Palm; only eight (8) can be displayed on the screen at one time. Tap the up-arrow/down-arrow to display 2nd screen of data.

(3) Data bank selecting screen -2 Tap a number to select the data bank you want to replay. After selecting the data bank, tap “Play Play Back” Back to start replay. If you want to clear the data bank, tap the number you want to clear, and tap “Del Del” Del to clear the data bank (4) Replaying Tap “Hold Hold” Hold to stop replay. Tap “ESC ESC” ESC to return to the data bank selection screen.

3-6, Special Function Note Following explanations are based on the ZX200. Screens will vary by model. Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2.1 Fig 3. (1) Main menu

Tap “Start Start”. Start

(2) Model name

If the displayed model is same as the unit under test, tap “Correct Correct”. Correct

(4) Special Function Menu

Tap “ESC ESC” ESC to return to main menu.

(3) Function menu

Tap “Special Special Function”. Function

3-6-1, Special Function –WU Deactivation Start the engine while the Hydraulic Oil temperature is cold; the machines computer will increase the engine low idle rpm from the standard low idle rpm to warm-up the Hydraulic Oil. “WU Deactivation” means, cancel this function. (1) Special function menu

Tap “WU WU Deactivation” Deactivation to deactivate (stop) the warm-up function.

(2) Confirmation screen

Tap “Execute Execute” Execute to start deactivation (stop the warm-up function).

(3) Deactivation complete screen

When deactivation is selected the left screen will be displayed. Tap “ESC ESC” ESC to return to the special function menu.

3-6-2, Special Function menu –ECO Cont Control rol Deactivation ECO control reduces the high idle rpm while all control levers/pedals are in the neutral position; this reduces noise level and fuel consumption. ECO deactivation will cancel this function. (1) Special function menu

Tap “ECO ECO Deactivation” Deactivation to deactivate (stop) this function.

(2) Confirmation screen

Tap “Execute Execute” Execute to start deactivation (stop the ECO function)

(3) Deactivation complete screen

When deactivation is selected the left screen will be displayed. Tap “ESC ESC” ESC to return to the special function menu.

3-7, Display Engine Learning Data & Angle Sensor Correction Value Note Following explanations are based on the ZX200. Screens will vary by model. Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2.1 Fig 3. (1) Main menu

Tap “Start Start”. Start

(2) Model name confirmation

If displayed model is correct, tap “Correct Correct”. Correct

(3) Service mode checking screen.

Tap “Rechecked Rechecked” Rechecked to confirm you are in service mode.

(4)

Tap “Special Special Function Function”. ion

(5) Function menu

Tap “Learning Learning Data Display”. Display

(6) Learning data display menu

Tap “ESC ESC” ESC to return to the function menu.

(7)-1 Display EC motor stop position.

Tap “EC EC Motor Stop Position”. Position

(7)-2 Display information

Tap “ESC ESC” ESC to return to the learning data display menu.

(8)-1 Display EC motor maximum speed position

Tap “EC EC Motor Maximum Speed Position”. Position

(8)-2 Display information

Tap “ESC ESC” ESC to return to the learning data display menu.

(9)-1 Display boom angle sensor correction value

Tap “Boom Boom Angle Sensor Correction Value”. Value

(9)-2 Display information

Tap “ESC ESC” ESC to return to the learning data display menu.

(10)-1 Display arm angle sensor correction value

Tap “Arm Arm Angle Sensor Correction Value”. Value

(10)-2 Display information

Tap “ESC ESC” ESC to return to the learning data display menu.

3-8, Parameters Adjustment Note -Following explanations are based on the ZX200. Screen will vary by model. Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2.1 Fig 3. and engine-learning switch is “ON ON” ON position. (1) Main menu

Tap “Start Start”. Start

(2) Model name confirmation

If the displayed model is correct, tap “Correct Correct”. Correct

(3) Service mode checking screen.

Tap “Rechecked Rechecked” Rechecked to confirm you are in service mode.

(4)

Tap “Special Special Function”. Function

(5) Function menu

Tap “Parameter Parameter Change”. Change

(6) entering screen

Enter , and tap “OK OK”. ESC” OK Tap “ESC ESC to return to function menu.

(7) Item menu

Tap the up-arrow/down-arrow to select the 2nd screen of “Select Item”. Tap “ESC ESC” ESC to return to the function menu.

3-8-1, Parameter Adjustment (Engine Speed) Following procedures are based on “Li speed adjustment”; the screen will vary depending on selected item. (1) Item menu

Tap “Li Li speed adjustment”. adjustment

(2) Adjusting screen

Enter figures, and tap “Execution Execution”. ESC” Execution Tap “ESC ESC to return to the item menu.

(3) Figure confirming screen

Confirm figures you wish to adjust and tap “Execute Execute” Execute to make adjustment.

(4) Adjustment completed screen. After the adjustment is complete, left screen will be displayed. Tap “ESC ESC” ESC to return to the Item Menu.

3-9, Changing The Mode Display on Monitor Note -Following explanations are based on the ZX200. Screens will vary by model. This section describes how to set-up the displayed information on the hour-meter display. Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2.1 Fig 3.and engine-learning switch is “ON ON” ON position. Following explanations is based on display “E Engine Actual Actual Speed”. Speed (1) Main menu

Tap “Start Start”. Start

(2) Model name confirmation

If the displayed model is correct, tap “Correct Correct”. Correct

(3) Service mode checking screen.

Tap “Rechecked Rechecked” Rechecked to confirm you are in the service mode.

(4)

Tap “Special Special Function”. Function

(5) Function menu

Tap “Monitor Monitor Display”. Display

(6) Item menu

Tap “Engine Engine Actual ESC” Actual Speed“. Speed Tap “ESC ESC to return to function menu.

(7) Display / No Display selecting menu

Tap “Disp Disp” Disp to display engine actual speed on the hour meter display. If you do not wish to show engine actual speed, tap “No No Disp”. Disp

(8) Confirming screen Confirm information you wish to display, and tap ESC” “Execute Execute”. ESC to return to item menu Execute Tap “ESC

(9) Completed screen

If the set-up is completed, left screen will be displayed Tap “ESC ESC” ESC to return to the Item Menu.

3-10, Changing Note -If you change your , the new will apply to all Dr.ZX software, even changing on EPVC-Mid. (1) Main menu Tap “ ”.

(2) Enter current

Enter current , and tap “Execute Execute”. Execute Tap “ESC ESC” ESC to return to the main menu. NOTE. Initial is zx2000 (lowe (lowerr case zx)

(3) Enter new

Enter new , and tap “Execute Execute”. Execute

(4) New confirming screen

Enter new again to confirm new , and tap “Execute Execute” Execute

(5) Completed screen If has been changed, left screen will be displayed. Tap “ESC ESC” ESC to return to the main menu.

B. EPVCEPVC-Large 1, How to Connect the Palm to the Mach Machine ine via Dr.ZX Connector 1-1, Palm with Dr.ZX software.

1-2, HotSync® Serial cable (Purchase from local market)

1-3, Dr.ZX communication cable (Hitachi unique part, p/no. 4476512)

2, How to Connect the Palm to the Machine via Dr.ZX Connector Connect Dr.ZX 4 pin connector to the machine STD Cab

US Cab

Communication Cable (p/no. 4476512)

HotSync® serial cable

3, EPVCEPVC-Large Operating Manual This manual applies to the ZX450 to ZX850H and EX400-5 to EX800H-5.

3-1, Start Program

Tap “Dr.ZX Dr.ZX” Dr.ZX icon.

Tap “EPVC_Large EPVC_Large”. EPVC_Large

The Main menu will be displayed.

3-2, Operation Manual Each manual shows the necessary procedures to be used before starting each mode. (a) Operation Mode This mode will be used to carry out the following functions. -Self-diagnostic -Monitors/Records and Replays of certain functions -Special function (1)

Tap “Operation Operation Manual Manual”. anual

(2)

Tap “Op. Op. Mode Mode”. ode

(3)

The procedure for using the “Operation Mode” will be displayed. Tap “ESC ESC” ESC to return to the main menu.

(b) Service Mode This mode will be used to carry out the following functions. -Display engine learning data -Change engine speed. -Change lubrication interval -Change mode display in monitor (1)

Tap “Op. Op. Manual Manual”. al

(2)

Tap “Service Service Mode”. Mode

(3)

The procedure for using the “Service Mode” will be displayed. Tap “ESC ESC” ESC to return to the main menu.

(c) Engine Learning Mode This procedure illustrates how to carry out engine learning. (1)

Tap “Op. Op. Manual”. Manual

(2)

Tap “Engine Engine Learning Mode”. Mode

(3)

The procedure for engine learning mode will be displayed. Tap “ESC ESC” ESC to return to main menu.

3-3, SelfSelf-Diagnostic Note Following explanations are based on the ZX450. Screens will vary by model. Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2 Fig 3. (1) Main menu

Tap “Start Start”. Start

(2) Model name

(3) Function menu

If the displayed model is same

Tap

as

Results” Results

the

unit

on

test,

tap

“Self SelfSelf-Diagnostic

“Correct Correct”. Correct

(4)-1 No failure detected If no failure is detected, left screen will be displayed. Tap “ESC ESC” ESC for return to the function menu.

(4)-2 Failure detected If any failure is detected, error codes will be shown as below. (4)-2-1 Failure detect

(4)-2-2 Detail of error code Up-Arrow/Down -arrow

Tap show

“Details Details” Details error

to

Tap the up-arrow or down-arrow to

code

display error information. Tap “ESC ESC” ESC to

information.

go to the retry screen.

(4)-2-3 Retry screen

Tap

“Retry Retry

B” B

to

re-try

self-diagnostic. Tap “ESC ESC” ESC to return to function menu.

3-4, Monitoring/Recording Monitoring/Recording Pressure etc. Note Following explanations are based on the ZX450. Screens Screens will vary by model. Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2 Fig 3. (1) Main menu

(2) Model name

Tap “Start Start”. Start

If the displayed model is

(3) Function menu

Tap “Monitor Monitor Display”. Display

same as the unit on test, tap “Correct Correct”. Correct

(4) Enter model code and s/no. Enter model code and s/no. After entering tap “OK OK” OK to go to the monitor selection menu. If no model code and/or serial no are entered recorded.

no

monitoring

data

can

be

(5) Monitor item selecting menu. Tap the red squares to select data. You can select up

to four (4)

items

at

one

time.

Tap

upup-arrow/downarrow/down-arrow to scroll the menu. Tap “Start Start” Clear” Start to start monitoring, tap “Clear Clear to cancel selected item, and tap “ESC ESC” ESC to return to the enter model code and s/no screen.

Up-arrow/Down-arrow (6) Monitoring screen Tap “Hold Hold” Hold to stop graph.

(7) Start recording Tap “Record Record” Record to start recording, the graph will start moving after three (3) seconds. Note If no model code and/or s/no are entered, the record button will not appear.

(8) Select Data bank Tap number to select a data bank, which will keep the recorded monitoring data.

(9) Confirmation

If the selected data bank is empty, left screen will be displayed. Tap “Write Write” Write to record data. If selected data bank already has data, right screen will be displayed. If you want to overwrite recoded data in this bank, tap “Overwrite Overwrite”. ESC” Overwrite Tap ”ESC ESC to return to data bank selecting menu. (10) Tap “Comment Comment” Comment to go to the next screen. Even if you have no comments please tap “Comment Comment”. Comment

(11) Comment entering screen Enter your comments here.

When you have finished entering your comments or if there are no comments to enter, tap “OK OK” OK

(12) Data record confirmation screen Tap “OK OK” OK to record the data to the data bank you selected. If you want to return to the comment entry screen, tap “ESC ESC”. ESC

3-5, Replaying Recorded Data (1) Main menu

Tap “Record Disp.” to start replay.

(2) Data bank selecting screen -1 There are 16 data banks in the Palm; only eight (8) can be displayed on the screen

at

one

time.

Tap

the

up-arrow/down-arrow to display 2nd screen of data.

(3) Data bank selecting screen -2 Tap a number to select the data bank you want to replay. After selecting the data bank, tap “Play Play Back” Back to start replay. If you want to clear the data bank, tap the number you want to clear, and tap “Del Del” Del to clear the data bank (4) Replaying Tap “Hold Hold” Hold to stop replay. Tap “ESC ESC” ESC to return to data bank selection screen.

3-6, Special Function Note Following explanations are based on the ZX450. Screens will vary by model. Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2 Fig 3. (1) Main menu

Tap “Start Start”. Start

(2) Model name

If displayed model is same as the unit on test, tap “Correct Correct”. Correct

(4) Special Function Menu

(3) Function menu

Tap “Special Special Function”. Function

3-6-1, Special Function –WU Deactivation Start the engine while the Hydraulic Oil temperature is cold; the machines computer will increase the engine low idle rpm from the standard low idle rpm to warm-up the Hydraulic Oil. “WU Deactivation” means, cancel this function. (1) Special function menu

Tap “WU WU Deactivation” Deactivation to start this function. (Stop the warm-up function)

(2) Confirmation screen

Tap “Execute Execute” Execute to start deactivation. (Stop the warm-up function)

(3) Deactivation complete screen

When deactivation is completed, left screen will display. Tap “ESC ESC” ESC to return to the special function menu.

3-6-2, Special Function menu –ECO Control Deactivation ECO control reduces the high idle rpm while all control levers/pedals are in the neutral position; this reduces noise level and fuel consumption. ECO deactivation will cancel this function. (1) Special function menu Tap “ECO ECO Deactivation” Deactivation to start this function.

(2) Confirmation screen

Tap “Execute Execute” Execute for start deactivation (Stop the ECO Function)

(3) Deactivation complete screen

When deactivation is completed, left screen will be displayed. Tap “ESC ESC” ESC to return to special function menu.

3-6-3, Special Function Menu –Max. Disp. Holding (1) Special function menu Tap “Pump Pump Adjustment” Adjustment to start this function.

(2)

Tap “Max. Max. Disp. Holding” Holding

(3) Confirmation screen Tap “ESC ESC”. ESC

3-7, Display Engine Learning Data Note Following explanations are based on the ZX450. Screens will vary by model. Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2 Fig 3. (1) Main menu

Tap “Start Start”. Start

(2) Model name confirmation

If the displayed model is correct, tap “Correct Correct”. Correct

(3) Service mode checking screen.

Tap “Rechecked Rechecked” Rechecked to confirm you are in the service mode.

(4)

Tap “Special Special Function”. Function

(5) Function menu

Tap “Learning Learning Data Display”. Display

(6) Engine learning data display menu

Tap “ESC ESC” ESC to return to the function menu.

(7)-1 Display EC motor stop position.

Tap “EC EC Motor Stop Position”. Position

(7)-2 Display information

Tap “ESC ESC” ESC to return to engine learning data display menu.

(8)-1 Display EC motor maximum speed position

Tap “EC EC Motor Maximum Speed Position”. Position

(8)-2 Display information

Tap “ESC ESC” ESC to return to the engine learning data display menu.

3-8, Parameters Adjustment Note Following explanations are based on the ZX450. Screens will vary by model. Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2 Fig 3.and engine-learning switch is “ON ON” ON position. (1) Main menu

Tap “Start Start”. Start

(2) Model name confirmation

If the displayed model is correct, tap “Correct Correct”. Correct

(3) Service mode checking screen.

Tap “Rechecked Rechecked” Rechecked to confirm you are in the service mode.

(4)

Tap “Special Special Function”. Function

(5) Function menu

Tap “Parameter Parameter Change”. Change

(6) entering screen

Enter , and tap “OK OK”. ESC” OK Tap “ESC ESC to return to function menu.

(7) Item menu

Tap up-arrow/down-arrow to scroll to the other Select screens. Tap “ESC ESC” ESC to return to function menu.

3-8-1, Parameter Parameter Adjustment (Engine Speed) The following procedures are based on “Li speed adjustment”. screens will vary by items selected. (1) Item menu

Tap “Li Li speed adjustment”. adjustment

(2) Adjusting screen

Enter figures, and tap “Execution Execution”. ESC” Execution Tap “ESC ESC to return to item menu.

(3) Figure confirming screen

Confirm figures you are going to adjust, and tap “Execute Execute” Execute to make the adjustment.

(4) Adjustment completed screen. After adjustment is completed, left screen will be displayed. Tap “ESC ESC” ESC to return to item menu.

3-8-2, Parameter Adjustment (Excluding Engine Speed) To reflect adjusted parameter(s) to controller, you have to carry out “Act. /Deact. of parameters”. The following explanations are based on the standard lubrication intervals. (1) Item menu

Tap “Lubrication Lubrication Interval (STANDARD (STANDARD)”.

(2) Adjusting screen

Enter figures, and tap “Execution Execution”. ESC” Execution Tap “ESC ESC to return to item menu.

(3) Adjusted figure confirming screen

Confirm figures you are going to adjust, and tap “Execute Execute” Execute to make adjustment.

(4)

Tap “ESC ESC” ESC to return to the selection menu.

(5) Item menu Tap “ESC ESC” ESC to return to the function menu

(6) Function menu Tap “Act/Deact. Act/Deact. of Parameters” Parameters to reflect the adjusted figure to the controller.

(7) Adjusting function confirming screen

Tap “Act Act.” Act to reflect the adjusted figure to the controller. Tap “ESC ESC” ESC to return to function menu.

(8) Confirming screen

When you are ready to reflect the adjusted figure to the controller, tap “Execute Execute”. Execute

(9) Completed screen When the adjustments have been reflected to the controller the left screen will be displayed. Tap “ESC” to return to function menu.

3-9, Changing the Mode Display on Monitor Note Following explanations are based on the ZX450. Screens Screens will vary by model. This section describes how to set-up the displayed information on hour-meter. Please confirm that the “Operation Mode” procedure has been completed, refer to 3.2 Fig 3.and engine-learning switch is “ON ON” ON position. Following explanations are based on display “E Engine Actual Actual Speed”. Speed (1) Main menu

Tap “Start Start”. Start

(2) Model name confirmation

If the displayed model is correct, tap “Correct Correct”. Correct

(3) Service mode checking screen.

Tap “Rechecked Rechecked” Rechecked to confirm you are in service mode.

(4)

Tap “Special Special Function”. Function

(5) Function menu

Tap “Monitor Monitor Display Change Change”. ge

(6) Item menu

Tap “Engine Engine Actual Speed“. ESC” Speed Tap “ESC ESC to return to the function menu.

(7) Display / No Display selecting menu

Tap “Disp Disp” Disp to display engine actual speed on the hour meter display. If you wish not to show engine actual speed, tap “No No Disp”. Disp

(8) Confirming screen Confirm the information you want to display, and tap ESC” “Execute Execute”. ESC to return to the item menu Execute Tap “ESC

(9) Completed screen

If set-up is completed, left screen will be displayed. Tap “ESC ESC” ESC to return to the item menu.

3-10, Changing Note If you change your , the new will apply to all Dr.ZX software, even changing on EPVC-Large only. (1) Main menu

Tap “ ”.

(2) Enter current

Enter current , and tap “Execute Execute”. Execute Tap “ESC ESC” ESC to return to main menu. NOTE. Initial p assword is zx2000 (lower case zx)

(3) Enter new

Enter new , and tap “Execute Execute”. Execute

(4) New confirming screen

Enter new again to confirm the new , and tap “Execute Execute” Execute

(5) Completed screen If has been changed, left screen will be displayed. Tap “ESC ESC” ESC to return to main menu.

C. HMS_LargeMid 1, Necessary Tools 1-1, Palm with Dr.ZX software.

1-2, HotSync® Serial cable (Purchase from local market)

1-3, Dr.ZX communication cable (Hitachi unique part, p/no. 4476512)

2, How to Connect Palm and Dr.ZX with ICX Connector Connect Dr.ZX with ICX 4 pins connector in the cab. STD Cab

Palm

US Cab

Communication Cable (p/no. 4476512)

HotSync® serial cable

3. ICX Initial Setting Procedure Perform ICX initial setting, before the deliver of the equipment to customer or, after replacing ICX. Following is initializing procedure.

4. Start HMS_LargeMid 4-1, Turn on the Palm, and tap “D DR.ZX” R.ZX icon.

4-2, Tap “HMS_LargeMid HMS_LargeMid”. HMS_LargeMid

4-3, The screen below will be displayed.

5, Data To data that is stored in the ICX. 5-1, Tap “Communication Communication Start”. Start

5-2, Tap “Data Data ”.

5-3, Tap “Data Data ”.

5-4, The following screen will be display, and the will start automatically.

5-5, When the ing has finished (normally), the following screen will be displayed Tap “OK OK”. OK

5-6, Tap “ESC”.

6, Start ICX SetSet-up Program 6-1, Tap “Set SetSet-ICX”. ICX

6-2, input screen will be displayed, enter , and tap “OK”.

6-3, ICX set-up program main screen will be displayed. Tap “Start Start”. Start

7, Entering Time Differences Differences from UTC (GMT) To set the time difference between local time and UTC (GMT) 7-1, Tap “ICX ICX Initial Setting”. Setting

7-2, Tap “Enter Enter Time Diff. From UTC” UTC

7-3, Tap “Correct Correct. Correct

7-4, Use the Up-arrow or Down-arrow to searching for the time difference. After selection, tap “OK OK”. OK

7-5, Tap “OK OK”. OK

7-6, Tap “ESC ESC” ESC to quit time difference setting.

8, Set Local Time Check local time shown in ICX, and adjust if necessary. 8-1, Tap “Enter Enter Date and Time”. Time

8-2, If the local time is wrong, tap “Correct Correct” Correct for correction. If local time is correct, tap “ESC ESC” ESC to quit local time setting.

8-3, Tap date input space.

8-4, Tap the graffiti input area.

8-5, Enter date If the local date is 01 Aug. 2002, then enter “2002/08/02 2002/08/02” 2002/08/02

8-6, After entering the date, tap “Done Done”. Done

8-7, Tap time input space.

8-8, Tap the graffiti input area.

8-9, Enter time. If the local time is 13:00:00, then input “13:00:00 13:00:00”. 13:00:00

8-10, After entering the time, tap “Done Done”. Done

8-11, Tap “OK OK”. OK

8-12, Tap “OK”.

8-13, Tap “OK OK”. OK

8-14, Tap “ESC” to quit local time setting.

9, Set Model Code and Equipment Serial Numbers If you are going to set the model code and/or equipment serial number to a machine already working, first perform a data before starting the set-up procedure. This will prevent any data lost. 9-1, Tap “Enter Enter Model and Serial Serial No.”. No.

9-2, Tap “OK OK”. OK

9-3, Tap “Correct Correct”. Correct

9-4, Tap model input space.

9-5, Tap the graffiti input area.

9-6 Enter model code. Place “0” (zero), before the first character of the three (3) digits model code written on nameplate. Example;

Nameplate (10 digits); if it is 1G6P123456, enter “01G6 01G6”. 01G6 Nameplate

(17

digits);

if

it

is

HCM1G600P123456, enter “01G6 01G6” 01G6 Tap “0 0”, “1 1”, and tap “abc abc” abc to enter letters. If you want to correct input figures, tap Right-arrow for delete.

9-7, Tap “ccap” ap to enter capital letters.

9-8, Tap “G G”, and tap “123 123” 123 to enter numbers.

9-9, Tap “6 6”, and tap “Done Done”. Done

9-10, Tap equipment serial number input space.

9-11, Tap the graffiti input area.

9-12, Enter six (6) digits of equipment serial number written on nameplate, and tap “Done Done”. Done Example;

Nameplate (10 digits); if it is 1G6P123456, enter “123456 123456”. 123456 Nameplate

HCM1G600P123456, enter “123456 123456” 123456

(17

digits);

if

it

is

9-13, Tap “OK OK”. OK

9-14, Tap “OK OK”. OK

9-15, When changing/setting model code and/or serial number, you have to clear ICX internal memory to prevent any error. Tap “Clear Clear”. Clear

9-16, The following screen will be displayed, please wait.

9-17, Tap “OK OK”. OK

9-18, Tap “ESC ESC” ESC to quit model code and equipment serial number setting.

10, Synchronize Internal (ICX) and External Hour Hour Meter 10-1, Tap “Internal Internal Hour Meter Setting Setting”. tting

10-2, If the internal hour meter and the external hour meter show different figures, tap “Set Set” ESC” Set synchronizing. If both figures show same figures, tap “ESC ESC to quit hour meter synchronizing function.

10-3, If you tapped “Set”, the following screen will be displayed. Tap “OK OK” OK to quit hour meter synchronizing.

11, ICX SelfSelf-Diagnosis Before starting the ICX self-diagnosis, turn on the key switch and wait for a period of more than one (1) minute. Otherwise the ICX cannot perform an accurate self-diagnosis. 11-1, Tap “ICX ICX Diagnosis”. Diagnosis

11-2, If there are no faults, the following screen will be displayed. Tap “ESC ESC” ESC to quit the self-diagnosis function.

11-3, If the ICX detects any error(s), fault code(s) will be displayed. Tap “Detailers Detailers” Detailers to check the details of the error code, and tap “ESC ESC” ESC to quit ICX self-diagnosis function.

12, Setting ing Operators Name If you want to set or change the ing operators name, follow the procedure below. 12-1, Tap “ICX ICX Initial Setting”. Setting

12-2, Tap “Enter Enter ed Operator’ Operator ’s Name”. Name

Screen 1 12-3, Tap “Correct Correct”. Correct

Screen 2

Screen 3

12-4, Tap name input space.

12-5, Tap the graffiti input area.

12-6, Enter name and tap “Done Done”. Done

12-7, Tap “OK OK”. OK

12-8, Tap “OK OK”. OK

12-9, Tap “ESC ESC” ESC to quit operators name changing function.