Extec Manual.old 1d2w2x

Extec Screens & Crushers Ltd

Operating and Maintenance Manual

Manufactured by Extec Screens and Crushers Ltd Hearthcote Road Swadlincote Derbyshire DE11 9DU England Telephone +44 (0)1283 212121 Fax +44 (0)1283 217342

Introduction

This document has been prepared to ensure the equipment constructed by Extec Ltd is installed put into use and operated efficiently and safely. Read the manual carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or equipment damage. It is recommended that this manual is thoroughly understood before the equipment is operated. Operation of the plant contrary to the to the instructions contained in this manual or modification to the machine without prior agreement with Extec Ltd will invalidate any undertakings given by the manufacturer in regard to this machine Whilst every effort has been made to ensure the accuracy of information contained within this manual. Extec Ltd can assume no responsibility for any errors, omissions, or their consequences. As Operating conditions vary considerably, all performance data is indicative only for plant operated in accordance with the conditions set out in this manual. Please Extec Ltd regarding any part of this manual that requires further clarification. A copy of this manual must be kept at the operational site for easy reference. Extec Ltd reserves the right to change the content of this manual without prior notice. The information contained within this manual should be considered to be commercially confidential and should not be released to any third party without prior consent from Extec Ltd.

Contents Section 1 Safety Instructions Contents

1.12.6 1.12.7 1.12.8 1.12.9

Description Page Number Notes 2 Alarms and Warnings 2 Warnings Marked on the machine 2 Personnel Safety Warnings 3 Machine Safety Warnings 4 Machine Legend Plate 4 Component Safety Features 5 Features for Operator safety 5 Environmental safety 5 Personal Protective Equipment (PPE) 6 Measured Noise levels 7 Vibration Levels 7 Organisational Safety Measures 8 Personnel Qualification, Requirements and Responsibilities 8 Safety Advice Regarding Specific Operational Phases 9 Standard Operation 9 Blockage or Malfunction 9 Unguarded Areas 9 Special Work. Such as Plant Maintenance and Repairs during Operation; Disposal of Parts and Consumables 9 Isolation 10 Maintenance Site Conditions 10 Replacement & Removal of Component 10 Climbing and falling 10 Safety Consideration during advanced maintenance. 11 Safety considerations during cleaning 11 Removal of safety devices and guards 11 Surrounding Structures 11 Safety when refuelling 12

1.13 1.13.1 1.13.2 1.13.3 1.13.4

Specific Hazards Electrical Energy Gas, dust, steam, smoke and noise Hydraulic Equipment Hazardous Substances

1.1 1.2 1.2.3 1.2.4 1.2.5 1.2.6 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.11.1 1.11.2 1.11.3 1.12 1.12.1 1.12.2 1.12.3 1.12.4 1.12.5

13 13 14 15 15

Section 2 Description and Technical Information Contents Description Application & Limitations Description Operation Description Key Features Common Applications Machine Layout Indicating Main Components Machine Layout Indicating Emergency Stop Positions Data Extec C12 Jaw Crusher Transport Dimensions Including Bogie and Swan Neck

2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9

Page Number 2 2 2 3 3 4 4 5 6

Section 3 Transport Commissioning and Operation Contents 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10

Description Transport Pre Start Instructions Machine Starting Sequence Stopping the Machine Tracking (Moving Procedures Preparing the Crusher for Operation Setting Material Output Size Operating the Machine Reverse Jaw Operation Jaw Break Pressure Adjustment

Page Number 2 3 4 5 6 8 12 15 17 18

Section 4 Maintenance Contents 4.1 4.2 4.3 4.4 4.5 4.6 4.7

Description Introduction Daily Maintenance Schedule Weekly Maintenance Schedule Maintenance Schedule Every 250 Hrs Maintenance Schedule Every 1000 Hrs Toggle Plate Removal / Replacement Trouble Shooting Guide

Page Number 2 2 4 11 12 13 15

Section 4 Appendix Contents Appendix Appendix Appendix Appendix Appendix Appendix

1 2 3 4 5 6

Description Documentation Parts manual Drawing Pack OEM Manuals Supplied with this Machine Hazardous Substances Listing and details Weights of Heavy Components

Appendix 1 Documentation Certificate of ConformitySupply of Machinery Safety Regulations 98/37 EC

Serial No:-

Date:-

C12 Crusher Appendix Leader sheet

C-12 Crusher

98/37/EC Machinery 89/336/EEC EMC

Name of manufacturer or supplier Extec Screens and Crushers Ltd

Full postal address including country of origin Hearthcote Road, Swadlincote, Derbyshire, England, DE11 9DU

Description of product Crusher

Name, type or model,batch C12 Crusher

Extec Screens and Crushers Ltd

In built diesel

Swadlincote, Derbyshire, DE11 9DU

21804/D438

Standards used, including number, title, issue date and other relative documents EN292-1, EN292-2, EN349, EN418, EN954-1, EN60204-1; EN55011, EN61000-4-2, EN61000-4-3, EN61000-4-6 Place of issue Extec Screens and Crushers Ltd Originating certification by Laidler Associates, Belasis Business Centre, Coxwold way, Billingham, Teesside, TS23 4EA Certificate number 21804/D438

Declaration I declare that the above information in relation to the supply / manufacture of this product, is in conformity with the stated standards and other related documents following the provisions of the above Directives and their amendments. Signature _____________________ Date

SAFETY INSTRUCTIONS 1.1

Notes

1.1.1

Read this manual and familiarise yourself with any associated documentation.

1.1.2

Ensure that a copy of this manual is available for any persons installing, using, maintaining or repairing this equipment. Training should be provided to ensure safe working practices. Initial commissioning and starting must only be undertaken by a competent person who has read and fully understands the information provided in the manual pack.

1.1.3

To avoid the risk of electric shock always isolate this equipment from the supply prior to carrying out any maintenance adjustment or removing any guards or covers.

1.1.4

Always follow the procedures outlined in the operating and maintenance instruction.

1.1.5

If in doubt ask, do not take personal risk.

1.1.6

This equipment is manufactured in accordance with the Supply of Machinery Safety Regulations 98/37EC. The customer should ensure that this equipment is in conformance with local and national legislation if used outside of the EU.

1.1.7

Only trained personal should be allowed to install, set, operate, maintain, and decommission this equipment.

1.2

Alarms and warnings

1.2.1

All electrical control boxes are labelled. Ensure these labels remain in place.

1.2.2

Any residual risks are identified within this manual with the equipment marked where appropriate. Ensure these warnings are maintained

1.2.3

Warnings marked on the machine

The following labels are displayed on the machine for your safety please Observe all warnings • You can be injured if you do not obey the safety instructions as indicated on warning stickers. • Observe all safety instructions and warnings attached to the plant. • Ensure that safety instructions and warnings attached to the plant are always complete and perfectly legible. • Keep warnings and instruction labels clean. •

Replace unreadable or missing labels with new ones before operating the plant. Make sure replacement parts include warning or instruction labels where necessary.

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1.2.4

Personnel Safety Warnings

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1.2.5 Machine Safety Warnings

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1.3

Component safety features

1.3.1

Do not use this equipment with guards removed or incorrectly fastened.

1.3.2

Do not use this equipment with safety devices maladjusted or removed.

1.4

Features for operator safety

1.4.1

Safety features associated with this equipment have been assessed in accordance with BS EN 954 to Category 3.

1.4.2

The Emergency Stop circuit is a 24V dc series circuit and hard wired to remove power from the ECU Engine management system and stop the engine, a residual hazard has been identified in as much as the hydraulic circuit incorporates an accumulator fitted to protect the system, When the Safety Circuit is activated this will takes approximately five seconds to de-energize.

1.4.3

Safety Components – Emergency Stop Buttons, Ensure all Guards are bolted down. The detailed safety circuit diagram can be found within the drawing pack as an appendix to this manual.

1.4.4

Steps handrails Tread plates and fixed guards are provided where personnel are required to climb on the machine. If for any reason other areas need to be accessed the risk associated with the activity must be assessed and appropriate control measures implemented.

1.5

Environmental safety

1.5.1

It is essential that the service intervals detailed in the maintenance procedures are followed to ensure that engine emissions are kept to a minimum.

1.5.2 • • • • •

Consumable Materials Diesel spillages must be dealt with immediately. Only use the Lubricating Oils recommended in the maintenance schedule. Observe the Coshh Information contained in the appendix to this manual. Local & National regulations must be observed when disposing of waste Improperly disposing of waste can threaten the environment and ecology and is illegal. Potentially harmful waste used on this equipment includes such items as oil, fuel, coolant, filters and batteries, etc. details can be found in the appendix to this manual Use leak proof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them. Do not pour waste onto the ground, down a drain or into any water source. Ensure that all consumables and replaced parts are disposed of safely and with minimum environmental impact.

•

• • • 1.5.3

Machine disposal. This machine must only be disposed of at a specialist machine breaker.

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1.6

Personal Protective Equipment (PPE) Loose or baggy clothing can get caught in running machinery. Where possible when working close to engines or machinery, only do so when they are stopped. If this is not practical, to keep tools, test equipment and all other parts of your body well away from the moving parts. For reasons of safety, long hair must be tied back or otherwise secured, garments must be close fitting and no jewellery such as rings may be worn. Injury may result from being caught up in the machinery or from rings catching on moving parts. Always wear correctly fitting (CE approved) personal protective equipment. Recommended Personal Protective Equipment includes:• • • • • • • •

Hard Hat, Safety Glasses/ Goggles Hearing Protection Dust Mask Close fitting Overalls Safety Boots Industrial Gloves High Visibility Vest or jacket.

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1.7

Measured Noise Level

The above diagram indicates the measured noise levels at a measured distance. i.e. 7M – 85dB indicates at 7 Meters the sound recorded was 85 decibels. The readings were measured using a Castle GA101/701 meter with a calibration date of 13/9/94. with all systems running situated on the factory assembly line. The product and local conditions will affect the noise levels Ear Protection is compulsory within 10 Meters of the machine when the engine and all other parts of the machine are running.

1.8

Vibration Levels There are no circumstances where an operator needs to be on or touching this equipment when it is running.

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1.9 Organisational Safety Measures •

Understand the service procedure before doing work. Keep area clean and dry.

•

Never lubricate, clean, service or adjust machinery while it is moving. Keep hands, feet and clothing clear of power driven parts and in running nip-points. Disengage all power and operate controls to relieve pressure. Stop the engine. Implement lockout procedure. Allow the machinery to cool.

•

Keep all parts in good condition. Ensure that all parts are properly installed. Fix damage immediately. Replace worn and broken parts. Remove any build up of grease, oil and debris.

•

Disconnect battery ground cable before making adjustments on electrical systems or welding on plant.

•

During Maintenance only use the correct tool for the job.

•

Never make any modifications, additions or conversions which might affect safety without the manufacturers’ approval.

•

In the event of safety relevant modifications or changes in the behaviour of the plant during operation, stop the plant and lock out immediately and report the malfunction to the competent authority/person.

1.10 Personnel Qualification, Requirements and Responsibilities 1.10.1 Any work on and/or with the plant must be executed by trained, reliable and authorised personnel only. Statutory minimum age limits must be observed. 1.10.2 Work on electrical system and equipment of the plant must be carried out only by a skilled electrician or by instructed persons under the supervision and guidance of a skilled electrician and in accordance with electrical engineering rules and regulations. 1.10.3 Work on the hydraulic system must be carried out only by personnel with special knowledge and experience of hydraulic equipment.

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1.11

Safety Advice Regarding Specific Operational Phases

1.11.1 Standard Operation • Take the necessary precautions to ensure that the plant is used only when in a safe and reliable state. •

Operate the plant only for it's designed purpose and only if all guarding, protective and safety orientated devices, emergency shut-off equipment, sound proofing elements and exhausts, are in all place and fully functional.

•

Ensure that any local barriers erected to stop unauthorized entry to this equipment are in place

•

Before starting the engine ensures it is safe to do so.

1.11.2 Blockage or Malfunction •

In the event of material blockage, any malfunction or operational difficulty, stop the plant immediately and lockout. Have any defects rectified immediately.

1.11.3 Unguarded areas •

In-running nip points on moving machinery can cause serious injury or even death.

•

Do not reach into unguarded machinery. Your arm could be pulled in and amputated.

•

Switch off and lockout the plant before removing any safety devices or guarding.

•

Limit access to the machine and its surrounds where appropriate erect barrier guards to reduce the risk of residual mechanical hazards, falling lifted loads and ejected materials.

1.12

• • •

Special Work. Such as Plant Maintenance and Repairs during Operation; Disposal of Parts and Consumables Observe the adjusting, maintenance and intervals set out in these operating instructions, except where: Warning, horn/light/gauge or indicator calls for immediate action. Adverse conditions necessitate more frequent servicing. Always read instructions supplied with replacement of parts and equipment. Ensure only properly trained personnel undertake these tasks.

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1.12.1 Isolation When undertaking maintenance and repair work, the plant must be first made safe • Switch off the engine using the ignition key, Switch off at Isolation point and remove the ignition key. • Implement lockout procedures. • Attaching a warning sign(s) to the plant in appropriate positions. 1.12.2 Maintenance site conditions Prior to starting any maintenance work ensure the machine is positioned on stable and level ground and has been secured against inadvertent movement and buckling. 1.12.3 Replacement & Removal of Components • • • •

• • •

Always observe handling instructions itemised in this manual, The Original Equipment Manufacturers manuals or the Spare parts suppliers’ instructions. Never allow untrained staff to attempt to remove or replace any part of the plant. The removal of large or heavy components without adequate lifting equipment is prohibited. To avoid the risk of accidents, individual parts and large assemblies being moved for replacement purposes should be carefully attached to lifting tackle and secured. Use only suitable and technically adequate lifting gear supplied or approved by Extec Ltd. Never work or stand under suspended loads. Keep away from the feed hopper and product conveyor discharge, where there is risk of serious injury or death due to the loading and removal of material. Limit access to the machine and its surrounds where appropriate erect barrier guards to reduce the risk of residual mechanical hazards, falling lifted loads and ejected materials.

1.12.4 Climbing, Falling • • • • • • • • •

Falling from and/or onto this plant could cause injury or even death. Never climb on the plant whilst it is in operation. Never use plant parts as a climbing aid. Always keep the area around the plant clear of debris and trip hazards Beware of moving haulage and loading equipment in the vicinity of the plant For carrying out overhead assembly work always use specially designed or otherwise safety-oriented ladders and working platforms. Only use any walkway/platforms provided on the machine or on an approved safe and secure platform. Only use CE certified safety harness when reaching any points 2M or more above the ground level. Keep all handles, steps, handrails, platforms, landing and ladders free from dirt, oil, snow and ice.

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1.12.5 Safety Consideration during advanced maintenance. Prior to undertaking all but normal planned maintenance activities it is essential that a method statement regarding safe working practices for the job in hand is produced. • • • • • • •

Restrict access to the maintenance to essential staff only. Where appropriate erect barrier guards and post warnings The fastening of loads and instructing of crane operators should be entrusted to qualified persons only. If a marshal is used to provide instructions, the marshal must be within sight or sound of the operator with an all round view of the operation. Always ensure that any safety fitment such as locking wedges, securing chains, bars or struts are utilised as indicated in these operating instructions. Particularly make sure that any part of the plant raised for any reason is prevented from falling by securing in a safe reliable manner. Never work under uned equipment. Never work alone.

1.12.6 Safety considerations during cleaning • • •

This equipment must be isolated prior to cleaning. Do not direct power washers near or into control boxes and devices. After cleaning, examine all fuel, lubricant, and hydraulic fluid lines for leaks, loose connections, chafe marks and damage. Any defects found must be rectified without delay.

1.12.7 Removal of safety devices and guards •

• •

All safety devices (Control devices or Guard) temporarily removed for set-up, maintenance or repair purposes must be refitted and checked immediately upon completion of the maintenance and repair work prior to operation. Never operate the machine with Safety devices or Guards removed or unsecured Always report any defects regarding Guards, Safety devices or Control devices.

1.12.8 Surrounding structures •

This equipment must only be operated in a position away from buildings, permanent structures or high ground to eliminate the risk of persons falling onto the equipment or its surrounds.

•

Any temporary structures erected around the machine must be removed prior to operating this equipment

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1.12.9 Safety when refuelling •

Only refuel with diesel from approved storage and supply equipment

•

Diesel fuel is flammable.

•

Never remove the filler cap, or refuel, with the engine running.

•

Never add gasoline or any other fuels mixed to diesel because of increased fire or explosion risks and damage to the engine.

•

Do not carry out maintenance on the fuel system near naked lights or sources of sparks, such as welding equipment or whilst smoking.

•

To avoid spillages use drip trays.

•

Immediately clear up spilt fuel and dispose of correctly to minimise any environmental impact.

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1.13 Specific Hazards 1.13.1 Electrical Energy External Considerations and hazards When working with the plant, maintain a safe distance from overhead electric lines. If overhead cables are in the vicinity a risk assessment must be completed prior to operating this equipment. If your plant comes into with a live wire • Vacate the area • Warn others against approaching and touching the plant • Report the incident and have the live wire de-energized. Machine - Electrical Work on the electrical system or equipment may only be carried out by a skilled and qualified electrician or by specially instructed personnel under the control and supervision of such an electrician and in accordance with applicable electrical engineering rules. The power supply to the plants, on which inspection, maintenance and repair work is to be carried out must be isolated before starting any work, check the de-energised parts for presence of power and earth in addition to insulating adjacent live parts and elements. The electrical equipment of the plant is to be inspected and checked at regular intervals. Defects such as loose connections or scorched or otherwise damaged cables must be rectified immediately. Use only original fuses with the specified current rating. Switch off the plant immediately if trouble occurs in the electrical system. This plant is wired on a negative earth. Always observe correct polarity. Battery • • • • • •

Always disconnect battery leads before carrying out any maintenance to the electrical system. Recharge the battery in a well ventilated area The battery contains sulphuric acid, an electrolyte which can cause severe burns and produce explosive gases. Avoid with the skin, eyes or clothing. No Smoking when maintaining Battery. Where appropriate PPE

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1.13.2 Gas, Dust, Steam, Smoke and Noise Always operate internal combustion engines out of doors or in a well ventilated area. If plant is operated for maintenance purposes in an enclosed area, ensure that there is sufficient ventilation or provide forced ventilation. Observe the regulations in force at the respective site. Dust found on the plant or produced during work on the plant must not be removed by blowing with compressed air. Toxic Dust / Waste must only be handled by authorised persons dampened, placed in a sealed container and marked, to ensure safe disposal. Welding or naked flames Welding, flame cutting and grinding work on the plant must only be carried out if this has been expressly authorised, as there may be a risk of explosion and fire. Before carrying out welding, flame cutting and grinding operations, clean the plant and its surroundings from dust and other flammable substances and make sure the premises are adequately ventilated (as there may be a risk of explosion). The battery must be Isolated. Avoid all naked flames in the vicinity of this equipment

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1.13.3 Hydraulic Equipment Work on hydraulic equipment must be carried out by persons having special knowledge and experience of hydraulic systems. Check all lines, hoses and screwed connections regularly for leaks and obvious damage. Repair damage immediately. Splashed oil may cause injury and fire. Always relieve pressure from the hydraulic system before carrying out any kind of maintenance or adjustment. Depressurise all system sections and pressure pipes (hydraulic system, compressed air system) to be removed in accordance with the specific instructions for the unit concerned before carrying out any repair work. Hydraulic and compressed air lines must be laid and fitted properly. Ensure that no connections are interchanged. The fittings, lengths and quality of the hoses must comply with the technical requirements. Only fit replacement components of a type recommended by the manufacturer Always practice extreme cleanliness servicing hydraulic components. Hydraulic fluid under pressure can penetrate the skin causing serious injury. If fluid is injected under the skin, seek medical help immediately. Always use a piece of cardboard to check for leaks. Do not use your hand. 1.13.4 Hazardous Substances Ensure that correct procedures are formulated to safely handle hazardous materials by correct identification, labelling, storage, use and disposal, all strictly in accordance with the manufacturers’ instructions and that all applicable regulations are observed at all times. A full list of Substances Hazardous to health associated with this equipment can be found in the appendix of this document

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Section 2 Description and Technical Information Contents 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9

Extec OEM Manual

Description Application & Limitations Description Operation Description Key Features Common Applications Machine Layout Indicating Main Components Machine Layout Indicating Emergency Stop Positions Data Extec C12 Jaw Crusher Transport Dimensions Including Bogie and Swan Neck

Section 2 Description and Technical Information

Page Number 2 2 2 3 3 4 4 5 6

Section 2 Page 1

Section 2 Description and Technical Information 2.1

Application & Limitations

The C12 Jaw Crusher has been designed and constructed to reduce minerals such as stone and concrete including steel reinforced concrete to a predetermined size. The power crusher must not be used for any other purpose without first ing Extec Ltd technical department. The C 12 Jaw Crusher must not be operated until the Instructions supplied with the machine are read and fully understood. 2.2

Description

The C12 Jaw Crusher is a self contained tracked machine built to withstand the rigours and conditions of operating in quarries and within the construction industry. The C12 utilises a diesel engine to provide the power to the hydraulic power pack and to generate electricity for the electrical systems of the machine. The tracks, feeders, jaws, conveyors and all other working parts of the machine are all hydraulically driven. Where possible all of the moving parts of this machine are guarded, where not warnings are provided. The Safety Section of this manual must be read and fully understood. Any residual organisational, personal and environmental issues must be fully addressed as detailed in the safety section. This equipment has been manufactured and assessed to be in accordance with the Supply of Machinery Safety Regulations 98/37 EC. 2.3 Operation description Section 3 of this manual provides details of Transport Commissioning and Operation this must be read and fully understood before operating this equipment. Material is loaded normally by excavator into the Hopper where the vibratory feeder transfers the material towards the crushing jaws, The material es over the grizzly bars where smaller material will fall through the bars where it is transferred either to the main conveyor or directed onto the side conveyor. The larger material that has stayed on the grizzly bars is fed to the Crusher box and into the Jaws where it is crushed between the wear plates and falls onto the main conveyor. The material is transferred up and along the main conveyor ing underneath the magnet; at this point any reinforcing bar mixed in with the material will be removed. The material continues along the main conveyor where it is unloaded to a pile or to waiting transport.

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2.4 Key Features of the Extec C-12 Track Mounted Jaw Crusher •

Diesel hydraulic power Via Deutz BF6M 1015 C engine – 365 hp. Providing Hydraulic transmission without clutches.

•

Vibratory feeder with automatic control to regulate the feed into the crusher the hydraulic system automatically coordinates the flow of material from the vibrating feeder over the grizzly bars to the jaw.

•

Uniquely small closed size setting.

•

Hydraulic adjustment system to regulate the product size to be crushed

•

Jaw size 1200 x 750 mm encoming unique high speed and Geo-crush technology to give very high production while reducing wear.

•

Operation of jaw can be instantly reversed to clear any blockage

•

High crushing speed.

•

Over band magnet ensures the removal of reinforcing bar when concrete is crushed

•

Full dust suppression

•

Access Platforms

•

Complete machine rises on its hydraulic legs to facilitate cleaning and servicing of tracks and to provides a stable base.

•

Machine is self propelled by Remote Control or Umbilical control Hand Set.

•

Optional Bogie system eliminating the need for low loader transport.

2.5 Common Applications •

Granite

•

Slate

•

Bricks

•

Limestone

•

Rebar

•

Recycling / Demolition

•

Asphalt

This list is by no means exhaustive Extec for further details of performance figures and advice on your material.

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2.6 Machine Layout Indicating Main Components

2.7 Machine Layout Indicating Emergency Stop Positions

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2.8 Data Crusher Feed opening Crusher speed Drive

1200 x 750 mm 300 rpm Hydraulic

Feeder Hopper width Feeder width Feeder length Hopper Capacity

2751 mm 1100 mm 4000 mm 5.3 Cubic Meters

Conveyors Side conveyor Main Conveyor Speed of main Conveyor

650mm x 3100mm 1000mm x 10000mm 123 RPM

Dimensions Transport Length Transport Width Transport Height Working Length Working Width Working Height

13966 mm 2870 mm 3385 mm 14115 mm 4108 mm 4063 mm 4068 mm (Minimum without jacking legs down) 4387 mm (Maximum with jacking legs fully down)

Weight

46380 kg

Engine

Deutz BF6M 1015 C

Engine maximum power. Figure of Fuel Tank Capacity. Hydraulic Tank Capacity.

273 K.W (371PS) @ 1900 RPM 420 Litres 1400 Litres

Fuel Consumption guide 100 % - Full load, continuous 75% load 50 % load

70.95 litres / hour 52.5 litres / hour 35.8 litres / hour

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2.9 Extec C12 Jaw Crusher Transport Dimensions Including Bogie and Swan Neck

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Section 3 Transport Commissioning and Operation Contents 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10

Extec OEM Manual

Description Transport Pre Start Instructions Machine Starting Sequence Stopping the Machine Tracking (Moving Procedures Preparing the Crusher for Operation Setting Material Output Size Operating the Machine Reverse Jaw Operation Jaw Break Pressure Adjustment

Section 3 Transport Commissioning and Operation

Page Number 2 3 4 5 6 8 12 15 17 18

Section 3 Page 1

Transportation and Commissioning and Operation 3.1 Transport This machine must only be transported between sites on a suitable Low Loader or by utilising the optional Bogey / Fifth wheel where available. The machine must be tracked onto and off the trailer. See Section? Tracking Note

This equipment must never be tracked on gradients that are more than:10 degrees Port to Starboard or 20 degrees Front to Back. The machine must always be on flat solid ground when operating in its normal mode

A Bogie and fifth wheel is available as an optional extra, the fifth wheel fits at the rear (feeder hopper door) end of the machine and attaches directly to the back of a tractor; the bogie fits at the front of the machine underneath the main conveyor. This is installed by lowering all four jack legs to lift the machine off the ground allowing the bogie to be rolled into position; when in position the machine is lowered until all four brackets align and lock the bogie into position. If this option is chosen full instructions can be found within the Appendix of this document. Ensure the Loading/Unloading Site is clear of non essential personnel. Barrier the area and post warnings where site conditions warrant this. Loading / unloading must only be carried out on firm flat ground. The operator must be fully trained in the operation of this equipment. When tracking the operator must be in a position to have an all round view of the operation, a banks man or marshal should assist where this is not possible. The total weight of this machine is 46.38 tones Machine Transportation Dimension

Ensure that Hopper Doors, Inlet Chute Cover, Exhaust Stack and Spray bar are all Folded Prior to Transportation. Before Transporting on the Road. The load dimensions must be checked to ensure that they are within The Legal Transport. Limits

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3.2 Pre Start Instructions Before Starting This Machine It is Important that the Instructions below are followed 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.

Ensure that this manual is read and understood. Do Not attempt to Start this machine until you are aware of all aspects of its operation. Remove any temporary sealing Check that the machine is in good mechanical condition and that there is no component damage or loss. Ensure that all bolts and fixings are tight and that all guards are in place with all safety devices operating correctly. Never start this Equipment without guards and safety devices operating correctly. Ensure that crusher chamber feeder and conveyor belts are free of material Remove all tools and equipment from the operational area. Ensure all personnel are well clear of the machine, drives tracks and auxiliary equipment Ensure that the pre start checks outlined in the engine manufacturer’s instruction manual are complied with. Check the oil levels in engine and vibrating feeder Check that all drums and rollers turn freely. This must be done by hand. (Never attempt to touch the drums or rollers whilst the machine is running). Ensure that the skirting rubbers and scrapers are in good condition and working properly.

13 The machine is transported with the exhaust stack in a lowered position; Release the exhaust clamp & the stack into the vertical position as shown below.

14. The machine is transported with the Inlet Chute top cover in the open position Rotate the cover into the position shown and attach the chains

15 Where fitted the Machine is transported with oil cooler in the down position . Release the transportation bolt & rotate oil cooler into position. Remove transport bracket then attach the cover plate to deck & retain oil cooler with the stay bar.

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3.3 Machine Starting Sequence Indicating Main Control Devices Electrical Control 1. Emergency Stop 2. Ignition Key (ON/OFF) 3. Warning Lights 4. Engine Speed Control 5. Engine R.P.M Meter 6. Interlock (ON/OFF) 7. Main Conveyor (ON/OFF) 8. Side Conveyor (ON/OFF) 9. Magnet (ON/OFF) 10. Crusher (ON/OFF) 11. Feeder (ON/OFF) 12. Crusher Reverse (ON/OFF) 13. Tracks (ON/OFF) 14. Main Conveyor (UP/DOWN)

1. Turn on at main Isolation Switch Positioned in the Hydraulic control box next to the battery

2. Set speed control to No.1 position 3. Turn the key clockwise to 'on' position. All lights will flash for several seconds. 4. Turn the key to 'start' position and hold until engine starts. 5. Release key. (Key will return to 'on' position) Engine is now running at idling speed. COLD START: - When starting the machine in temperatures of 0°C or below, run all systems at engine speed No.1 for 15 minutes to allow hydraulic oil to reach working temperature. DO NOT feed material into machine during this time. When this is done stop all systems, turn engine speed switch to No.2 & restart all systems. DO NOT turn engine speed switch from position 1 to 2 while any systems are running. DO NOT operate systems contrary to these instructions. NOTE: - The machine MUST be level in both longitudinal and traverse planes and set up on firm level ground before being operated. Failure to comply with this or any other instructions in this manual may cause damage to the machine and may invalidate any warranty. Extec OEM Manual

Section 3 Transport Commissioning and Operation

Section 3 Page 4

3.4 STOPPING THE MACHINE To stop the machine, it is ESSENTIAL that the following steps be followed - in order to prevent damage to the machine:1. Stop feeding material into hopper. 2. Wait for all material to fully discharge from feeder, crusher chamber and conveyor belts. 3. Shut down systems in following order using the "stop" buttons in electrical control box:a) Feeder b) Crusher c) Main conveyor d) Magnet e) Side conveyor 4. Wait for each system to come to a complete stop. 5. Turn engine speed switch to position No.1 and allow engine to idle briefly. 6. Stop engine by turning ignition key to 'off' position STOPPING MACHINE IN AN EMERGENCY THE MACHINE CAN BE STOPPED IN AN EMERGENCY BY PRESSING THE EMERGENCY STOP BUTTONS LOCATED ON THE ELECTRICAL CONTROL AND ALONG EACH SIDE OF THE MACHINE OR BY TURNING THE IGNITION KEY OR ISOLATION SWITCH DIRECTLY TO 'OFF' POSITION. ENSURE THAT ALL PERSONNEL IN THE VICINITY OF THE MACHINE ARE FULLY AWARE OF THE LOCATIONS OF THE EMERGENCY STOPS.

Emergency Stop & ignition switch in control box.

Emergency Stop on L/H & R/H Jackleg.

Emergency Stop on L/H Side of Crusher Box.

Note Emergency Stop switches should only be used in an emergency Situation not for normal stopping as frequent use will cause damage to hydraulic components.

Emergency Stop L/H & R/H Control/Hydraulic boxes.

Extec OEM Manual

Emergency Stop Switches must be reset before the machine can be restarted

Section 3 Transport Commissioning and Operation

Emergency Stop on R/H Side of Crusher Box.

Section 3 Page 5

3.5 TRACKING (MOVING) PROCEDURE The operator must be fully trained in the operation of this equipment. When tracking the operator must be in a position to have an all round view of the operation. A banks man or marshal should assist where this is not possible. Ensure the Site is clear of non essential personnel. Barrier the area and post warnings where site conditions warrant this. Loading / unloading must only be carried out on firm flat ground Note

This equipment must never be tracked on gradients that are more than:10 degrees Port to Starboard or 20 degrees Front to Back. The machine must always be on flat solid ground when operating in its normal mode

When engine is running at speed No.1, the machine can be moved to desired position on site by following the procedures in the order listed below:-

1 Press button "Clamp On".

2 Press button "Interlock On"

3 Press button "Main conveyor lift"

Main conveyor in raised position

4 Activate levers to raise front jacking legs

5 Activate levers to raise rear jacking legs

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Tracking Continued

Jacking legs fully raised

6 Press button "Tracks On"

After following instructions on the previous page, use either the Remote handset or Hard Wire Drive to move machine to desired position. NOTE The Remote Handset will be supplied as either yellow or white not both and must be fully recharged at regular intervals. Use the correct instructions for your type of controller.

OR

Yellow Remote Handset.

White Remote Handset.

Plug in hard Wire Umbilical Socket

Hard Wire Handset.

WARNING Under NO circumstances try to move the machine when engine speed is set at position No.2 or when ANY personnel are standing on the machine. For safety reasons, it is essential to check all around machine for obstacles or personnel which may be endangered by moving the machine. When moving machine, ensure that it is only moved over firm ground suitable for carrying the weight of the machine. Prior to operating the machine, it is ESSENTIAL that both tracks are in with firm level ground to avoid excessive vibration or rocking of the machine. DO NOT MOVE THE MACHINE ACROSS EXCESSIVELY SLOPING GROUND. NOTE 1. When operating the Yellow Remote Handset, the directional arrows relate to the machines forward & reverse movement. 2. When operating the White Remote Handset, the yellow buttons are for forward movement and the blue ones for reverse. (These correspond to direction indicator stickers on machine) 3. When operating the Hard Wire Handset, the yellow buttons are for forward movement and the blue ones for reverse. (These correspond to direction indicator stickers on machine) When the machine is moved to its desired operating position, prepare the crusher for operation by following the procedures laid out in the following pages.

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3.6 PREPARING THE CRUSHER FOR OPERATION Sheet 1

1 Press button "Clamp On"

2 Press button "Interlock On"

3 Press button "main conveyor lower"

Main conveyor in working position

4 Raise Left hand hopper side

5 Raise Right Hand hopper side

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PREPARING THE CRUSHER FOR OPERATION Sheet 2

Hopper back door being raised

Hopper side fully raised

6 Raise hopper back door

Hopper back door being raised

7 Fit locking pins to hopper sides/rear

8 Fit hopper cross-tie box and secure with pins and ‘R’ Clip

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PREPARING THE CRUSHER FOR OPERATION Sheet 3

9. Fit & tighten bolts at hopper leg/chassis. (Both sides)

10. Remove side conveyor locking pin

11. Activate lever marked "Side Con Fold" to lower side conveyor.

Side conveyor in working position

12a. Raise main conveyor. spray bar to working position

12b. Fix main conveyor. Spray bar in working position. Locking Pin

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PREPARING THE CRUSHER FOR OPERATION Sheet 4

Unfold ladder, ensuring it is locked into position.

Lift rail into position and lock with pin.

Rise up rotating gate section. (NOTE: - while operator is using the platforms the safety gates MUST be closed).

Rotate & lower gate into position. Repeat procedure on other side of machine.

Lower jack legs by operating levers.

WARNING: -

Extec OEM Manual

Fit pins & R-clips to jack legs (8 off)

a) Ensure the machine is on a level surface before operating the jack leg levers. b) Lift the machine uniformly. Section 3 Transport Commissioning and Operation

Section 3 Page 11

3.7 SETTING MATERIAL OUTPUT SIZE: Sheet 1

The C-12 crusher has an adjustable discharge setting capacity. To set the size of the output material, carry out the following procedure. WARNING The machine MUST be stationary and the crusher turned off whilst this procedure is carried out. NOTE MACHINE MUST BE SHUT DOWN AND RESTARTED BEFORE JAW CAN BE OPENED / CLOSED. 1. Stop the machine Refer to Machine Stopping Section #

2. Restart machine Refer to Machine Starting Section #

Extec OEM Manual

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Section 3 Page 12

SETTING MATERIAL OUTPUT SIZE Sheet 2

3. Press button "Jaw adjust on"

4. Press button "Jaw in" to close up Jaw.

5. Press button "Jaw out" to open up Jaw.

6. Lock jaw when adjustment is complete.

USING REMOTE PENDENT FOR SETTING MATERIAL OUTPUT SIZE

1. Turn to remote

Extec OEM Manual

2. Remote pendent for opening jaw

Section 3 Transport Commissioning and Operation

Section 3 Page 13

SETTING MATERIAL OUTPUT Sheet 3

Use suitable measuring equipment - ideally callipers – to measure distance between opposing points on jaw plates at minimum jaw opening, known as closed size setting - (CSS). Measure jaw plates at opposing points as shown. The crusher must not be operated at Closed Size Settings (CSS) of less than 75mm (3") without prior approval in writing from Extec

Determining when the jaw is fully closed can be done by examining the position of the alignment arrow on the jaw-stock shaft end plate. When the indicator arrow is pointing vertically up, the jawstock is in its fully closed position. This can be seen by looking through the slotted area on the flywheel guards. Use crusher operating buttons on engine idle speed.

Look through slotted area on guard at alignment arrow on shaft end plate.

Alignment arrow points vertically up at minimum jaw opening.

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3.8 OPERATING THE MACHINE (CRUSHING) Sheet 1 When the machine is set up as described in the previous pages, it is now ready to be operated. To operate machine, turn engine speed to No.2 position and then start systems in the following sequence:-

1 SIDE CONVEYOR 2 MAGNET 3 MAIN CONVEYOR 4 CRUSHER 5 FEEDER

1:- Turn engine speed switch to position No.2

DO NOT START THESE SYSTEMS IF THEY ARE FULL OF MATERIAL.. CLEAR ANY MATERIAL AWAY BEFORE STARTING.

2:- Start systems as per above sequence

Prior to loading material into machine, ensure that machine is not vibrating or rocking excessively. Stabilise with jacking legs if required, or relocate machine to more suitable ground.

LOADING MATERIAL INTO MACHINE: 1. Feeder MUST be running PRIOR to feed material being placed upon it.. DO NOT start feeder if it is full of material. 2. Material which is larger than 80% of feeder discharge chute should not be presented to the feeder. STOP MACHINE and remove any large pieces of material with the appropriate equipment. DO NOT use excavators to force any material into feeder as any damage occurred from this action will invalidate any EXTEC warrantees. 3. Material should be fed carefully, (not dropped onto feeder) from about 300mm above feeder. Ensure that feeder is evenly loaded over its entire length - excluding grizzly - this is to help with screening fines material and to maximise production. 4. It is recommended that an excavator is used to load material into hopper. DO NOT OVER FILL HOPPER. 5. For maximum output and minimum wear, it is recommended that the crusher chamber is fed consistently with the supply of material being steady and constant. STOP/START OPERATION OF THE FEEDER SHOULD BE AVOIDED. 6. Pressure Switches are fitted to the crusher box side plate and should the crusher chamber become overfilled for "X" minutes ( "X" being adjustable to suit material ) the feeder will STOP until the material is reduced to an acceptable level. (See photographs on next page for adjusting feeder control speed & feeder cut-out switch).

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Section 3 Page 15

OPERATING THE MACHINE (CRUSHING) Sheet 2

Adjusting feeder speed using Webtec control

Starting/Stopping feeder speed using remote control

When the machine is set up as described in the previous pages, it is now ready to be used to crush the desired material. DO NOT START CRUSHING UNTIL YOU HAVE READ AND FULLY UNDERSTOOD THIS MANUAL FEEDER CUT-OUT:TheC-12 crusher is fitted with a pressure sensing device that will cut out the operation of the feeder when the pressure in the crusher chamber exceeds specified limits. This reduces the chances of the crusher becoming choked with material, as the machine will have more time to deal with what is in the crusher chamber. Once the pressure in the crusher chamber drops to within specified limits, the feeder will automatically restart to give an uninterrupted crushing process. This system reduces the chances of having to manually clear the crusher chamber and reduces the amount of down time.

. Feeder cut out switch - on.

Extec OEM Manual

Feeder cut out switch – off

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3.9 REVERSE JAW OPERATION When crushing, the jaw of the machine may become jammed with material. If this happens, the direction of crushing can be reversed in order to free the material. To do this, proceed as follows:1. Stop the crusher 2. Close down all running systems 3. Switch engine to No.1 position & Restart all running systems except crusher (Use Crusher Reverse on) 4. Run crusher in reverse 5. Switch engine to No.2 & run until material has become loose. 6. Switch engine back to No.1, allow the crusher to slow. 7. Close down all running systems (Use Crusher Reverse off) 8. Switch engine to No.2 position & Restart all running systems to resume normal crushing. The above procedure may be repeated as often as necessary to try to release any blockages in the crusher box. If the machine is unable to crush material that has become stuck in the jaw after the crusher reverse function has been activated, the crusher may need to be cleared manually. STOP MACHINE COMPLETELY & REMOVE IGNITION KEY BEFORE ATTEMPTING TO MANUALLY CLEAR OBSTRUCTIONS FROM CRUSHER BOX.

Crusher Reverse On

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Section 3 Transport Commissioning and Operation

Crusher Reverse Off

Section 3 Page 17

JAW BRAKE PRESSURE ADJUSTMENT SAFETY NOTICE The following procedures are carried out with the machine running so extra care MUST be taken to ensure the safety of ANY personnel on or in the vicinity of the machine. FORWARD JAW BRAKE PRESSURE

1. Attach pressure gauge to pressure point as shown. 2. Start crusher on speed on No 2 then stop crusher (pressure gauge should read 250 bar) . If required adjust pressure using following procedure. 3. Unscrew lock nut on relief valve grub screw. To reduce pressure, turn the screw anticlockwise, to increase pressure, turn the screw clockwise Turn screw about ¼ of a turn. 4. Repeat procedures 2 & 3 checking pressure each time. 5. When the pressure reads 250 bar lock the screw in position with the attached lock nut. 6. The jaw will run for approximately 5 seconds when stopping. REVERSE JAW BRAKE PRESSURENote: jaw should only be run in reverse on speed No.1

1. Attach pressure gauge to pressure point as shown. 2. Start crusher in reverse jaw on speed on No 1 then stop crusher (pressure gauge should read 350 bar). If required adjust pressure using following procedure. 3. Unscrew lock nut on relief valve grub screw. To reduce the pressure, turn the screw anticlockwise, to increase pressure turn the screw clockwise. Turn screw about ¼ of a turn. 4. Repeat procedures 2 & 3 checking pressure each time. 5. When the pressure reads 350 bar lock the screw in position with the attached locknut. 6. The jaw will run for approximately 2 seconds when stopping.

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Section 3 Page 18

Section 4 Maintenance Contents 4.1 4.2 4.3 4.4 4.5 4.6 4.7

Extec OEM Manual

Description Introduction Daily Maintenance Schedule Weekly Maintenance Schedule Maintenance Schedule Every 250 Hrs Maintenance Schedule Every 1000 Hrs Toggle Plate Removal / Replacement Trouble Shooting Guide

Section 4 Maintenance

Page Number 2 2 4 11 12 13 15

Section 4 page 1

4.1 Introduction MACHINE MAINTENANCE Sheet 1 Maintenance is essential for safety and to ensure the best possible performance from your Extec Crusher by reducing the chances of breakdowns. WARNING: - The machine MUST be switched off and Isolated with the ignition keys removed BEFORE making any adjustments. DO NOT stand on any part of the engine whilst operating or carrying out any maintenance on the machine. All adjustments must ONLY be carried out by trained personnel. All adjustments to modify hydraulic system must ONLY be carried out by trained Extec service engineers. 4.2 DAILY MAINTENANCE SCHEDULE

Check engine oil level

Refill if necessary. Refer to the engine manufacturers’ handbook for engine oil specification.

Check fuel level

If necessary refill diesel tank

Extec OEM Manual

Section 4 Maintenance

Section 4 page 2

DAILY MAINTENANCE SCHEDULE

Bleed diesel water trap. Check radiator water level & refill if necessary. Check service indicators on Air Cleaner. Regardless of condition of service indicator, remove outer element from air cleaner as shown below and clean using compressed air. Never clean inner element , After five cleaner services replace inner element. (NOTE:- Service indicators are for showing when elements need to be replaced, not cleaned.)

Service indicator.

1:- Air cleaner inside of Power Unit

2:- Unscrew nut to remove cover.

3:- Loosen nut & Remove outer element

4:-Only Remove and replace inner element after five services, NEVER CLEAN !!

5:- Replace elements and rear cover after cleaning.

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Section 4 page 3

WEEKLY MAINTENANCE SCHEDULE Maintenance is essential for safety and to ensure the best possible performance from your Extec Crusher by reducing the chances of breakdowns. WARNING: - The machine MUST be switched off and Isolated with the ignition keys removed BEFORE making any adjustments. DO NOT stand on any part of the engine whilst operating or carrying out any maintenance on the machine. All adjustments must ONLY be carried out by trained personnel.

STOP MACHINE, ISOLATE AND REMOVE IGNITION KEY BEFORE CARRYING OUT ANY MAINTENANCE ON THIS MACHINE.

1. 2. 3. 4. 5. 6.

Check condition of conveyor belts, rollers and other moving parts. Clear any obstructions from the grizzly bars and crusher chamber. Check all bolts and s are in place and secure. Clear any build up of dust from the oil cooler and radiator using compressed air. Check jaw plates for wear, and turn around or replace if necessary. Check condition of service indicators on hydraulic filters, water trap and air breather Replace if necessary. 7. Examine toggle plate to make sure that it is free from cracks and other defects. – Replace if necessary. 8. Check toggle assembly for damage and clear any debris to ensure free movement of the hydraulic cylinders. 9. Check toggle clamping ram & link arm ram bearings for any damage or wear. Replace if necessary. 10. Examine liner plates inside crusher chamber for wear - replace if necessary. 11. Check jaw brake pressure - adjust if necessary 12. Check emergency stops are working correctly 13. Check crusher box front & rear beam fixing bolts - tighten if necessary. 14. Check feeder oil level and grease all bearings. 15. Inspect and adjust all belt scrapers and sealing rubbers if necessary.

NOTE FULL movement of the jaw should be performed on a weekly basis, to ensure the adjustment wedge & clamping system are FREE moving and clear from any obstruction.

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Section 4 Maintenance

Section 4 page 4

WEEKLY MAINTENANCE SCHEDULE

1. Remove oil level plug. If oil trickles out, there is enough oil in feeder - if not, oil level needs to be topped up.

2. Remove oil filler plug. Refill using EP220 GEAR OIL until oil comes out of level hole.

CHECKING CRUSHER BOX RETAINING BOLTS RETAINING BOLT ADJUSTMENT 1. Release Nyloc nut, then the lock nut. 2. Tighten retaining bolt against crusher box. 3. Re-tighten lock nut. 4. Re-tighten Nyloc nut.

3. Check crusher box retaining bolts.

CHECKING/CHANGING HYDRAULIC TANK AIR BREATHER If the service indicator is green, it is time to replace the tank air breather. Simply remove air breather and replace with new one. Note:- If Optional Oil Cooler is fitted, then it must be in the raised position & cover plate removed to access the Air Breather

1. Raise cover plate and examine service indicator.

WEEKLY MAINTENANCE SCHEDULE Extec OEM Manual

Section 4 Maintenance

Section 4 page 5

GREASING BEARINGS Using suitable equipment, all bearings must be greased every week. See following pictograms for details of grease points and types. WARNING:- NEVER USE GREASE CONTAINING MOLYBDENUM. DOING SO MAY CAUSE DAMAGE TO MACHINE PARTS AND WILL INVALIDATE ANY WARRANTY.

General Bearing Housings.

Main Conveyor lower bearings

Side Conveyor lower bearings.

Torque Arm motor bearings.

Torque Arm shaft bearings.

Jawstock shaft & frame bearings.

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Section 4 Maintenance

Section 4 page 6

WEEKLY MAINTENANCE SCHEDULE INSPECTING/ADJUSTING BELT SEALING RUBBERS

1. Sealing rubber in correct position & condition

2. Adjust as required.

3. Refit clamp fixing screws

ADJUSTING BELT SCRAPER

If required, adjust head drum scraper by loosening bolts in rota springs, adjusting scraper and re-tightening bolts. Both sides should be adjusted simultaneously

Extec OEM Manual

Section 4 Maintenance

Section 4 page 7

WEEKLY MAINTENANCE SCHEDULE Check service indicators on hydraulic filters when machine is running - (CHECKING CONDITION OF FILTER INDICATORS IS THE ONLY CHECK TO BE MADE WHEN MACHINE IS RUNNING).STOP MACHINE BEFORE REPLACING ELEMENTS.

1. Lift up cover & inspect service indicator

2. Replace elements if service indicator is red

4. Close and secure cover plate. Service indicator Note: If Optional Oil Cooler is fitted, please refer to next page for maintenance instructions for hydraulic filters 3. Replace cap, ensuring "O"- ring is in place.

CHANGING HYDRAULIC WATER TRAP.

Note: When the water trap is taken off, oil will spill out. Use a suitable container to catch any waste oil - expect between 3 and 5 litres. Replace water trap as shown. CLEAN UP ANY OIL SPILLS AFTER PERFORMING THESE OPERATIONS 4:- Replacing hydraulic water trap

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Section 4 Maintenance

Section 4 page 8

WEEKLY MAINTENANCE SCHEDULE HYDRAULIC FILTERS WITH OPTIONAL OIL COOLER FITTED. Check service indicators on hydraulic filters when machine is running - (CHECKING CONDITION OF FILTER INDICATORS IS THE ONLY CHECK TO BE MADE WHEN MACHINE IS RUNNING). STOP MACHINE BEFORE REPLACING ELEMENTS.

1. Remove cover plate & inspect service indicator

2. Replace element if service indicator is red

3. Replace cap, ensuring "O"- ring is in place.

4.Lower oil cooler, lift up cover & inspect service indicator.

5:- Repeat stages 2 & 3 for second filter. Close & secure cover.

6:- Raise oil cooler and re-attach cover plate & stay bar.

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WEEKLY MAINTENANCE SCHEDULE TURNING / CHANGING JAW PLATES:If, when examining jaw plates it is found that they are excessively worn they must be either turned or replaced. Jaw plates will wear more at the bottom of the crusher chamber, as this is where most of the crushing action takes place. The jaw plates can be turned around to maximise their useful life - to change or turn jaws proceed as follows:-

Do not allow jaw plate to become so badly worn that that the seats for the Jawplate in crusher box or Jawstock become excessively worn. This may result in the need for expensive repairs or new crusher box or Jawstock.

1. Remove wedge bolts and wedges from jaw-stock only

2. Push wear plate release lever to bring fixed wear plate forward

3. Remove jaw plates using lifting hook & ropes provided with machine and suitable lifting equip.

4. Pull wear plate release lever to move wedge rams back into position

5. Clean all debris from location blocks.

6. Fit new jaw plate, ensuring that all debris is cleaned from location slots.

CHANGING CRUSHER BOX LINER PLATES:If, when examining liner plates, excessive wear is discovered, change liner plates by loosening all bolts and removing liner plate as shown. Refit new liner plates & Torque bolts to711Nm. Always use suitable lifting equipment to remove plates DO NOT ATTEMPT TO REMOVE THEM BY HAND.

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Section 4 Maintenance

Section 4 page 10

MAINTENANCE SCHEDULE - EVERY 250 Hrs Every 250 hours, the following maintenance must be carried out in order to ensure the best performance and least possible amount of downtime from your machine. 1. Follow maintenance instructions laid out in engine manufacturers handbook.. 2. Change the hydraulic water trap - REGARDLESS of condition of service indicator. 3. Change the hydraulic tank air breather - REGARDLESS of condition of service indicator. 4. Flush hydraulic system and change the hydraulic filters - REGARDLESS of condition of service indicator. • • • • • • •

To flush hydraulic system, proceed as follows:Ensure all material has ed through the crusher and off the conveyor belts. Stop machine and replace hydraulic filters with 3 micron flushing filters. Fit new 10 micron water trap. Check condition of hydraulic tank air breather, if the service indicator is red, change it otherwise just clean all dust from the base of the filter. Run all systems for 4 hours with engine speed set to No.1 position (DO NOT FEED MATERIAL INTO MACHINE DURING THIS OPERATION) Stop machine and replace flushing filters with new 25 micron hydraulic filters.

5. 6. 7. 8. 9.

Check for leaks on hydraulic pipes. Inspect condition of conveyor belts and tracking. Inspect condition of all drums and rollers. Inspect toggle clamping & link arm ram bearings. Check drive belts for wear, swelling, softening & tension - Replace if necessary. (Note:- Tension should remain constant during the belts working life and should not be Re-Tensioned. 10.Clean out sediment bowl on fuel pre-filter. (Note:- When sediment bowl is cleaned out, the fuel system will have to be re-primed, proceed as follows).

1. Loosen screws on both fuel filters.

Extec OEM Manual

Section 4 Maintenance

2. Unscrew hand primer and pump up & down until a steady flow of fuel comes out of filters. (there must be no bubbles coming through fuel line). Re-secure hand primer after use.

Section 4 page 11

4.5 MAINTENANCE SCHEDULE - EVERY 1000Hrs Every 1000 hours, the following maintenance must be carried out:1. Repeat 250 hr maintenance schedule. 2. Change oil in vibrating feeder. 3. Change diesel filters. 4. Replace Toggle clamping & link arm ram bearings. 5. Change oil in tracks. To drain oil from the track gearbox, drive the machine until either one of the drain plugs is at the bottom of the gearbox. Remove drain plug and oil will drain out. Use a suitable container to collect waste oil. Disposing of waste oil must be done in a manner that complies with current environmental legislation. To refill track gearbox with oil, drive machine until either one of the drain plugs is at the top (See Photo). NOTE: - this will only be 1/4 turn of the track gearbox, DO NOT drive machine any further until oil has been replaced in tracks. Remove both drain plugs as shown in the photographs below. Fill oil into the top drain plug until it starts to come out of the other drain plug. Replace both plugs BEFORE driving machine. Each track gearbox will have to be maintained separately.

1 Track gearbox in correct position to refill motor with oil.

2 Removing level plug

When changing oil in tracks, Use EP90 Gear Oil.

3 Removing filler plug

Extec OEM Manual

Section 4 Maintenance

Section 4 page 12

4.6 TOGGLE PLATE REMOVAL / REPLACEMENT To protect the crusher from the excessive loads generated by un-crushable objects, the Jawstock is fitted with overload protection device - "Toggle Plate". When the permissible loads are exceeded, the Toggle Plate will collapse from elastic buckling and the crusher will automatically shut down, providing a degree of protection to valuable machine components. When this happens, clear any blockages from the machine and fit the replacement toggle in the following way.

1. Close jaw up to give a 30 to 40 mm gap.

2. Stop the machine. Remove toggle arm tie bar & bush. (Note: only one bolt shown)

3. Using appropriate equipment the toggle plate.

4. Remove toggle arm tie bar & bush. (Note:only one bolt shown

5. Screw in Relief Valve cartridge to disperse the accumulator pressure.

6. Restart machine and leave speed switch at position No.1 Do Not Operate the Jaw Lock

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Section 4 Maintenance

Section 4 page 13

7. Unscrew locking screw. locking screw

8. Utilise screw as a valve handle & push valve handle to release toggle plate..

9. Stop the machine

10. Lower existing toggle onto main conveyor. remove & replace with new toggle plate.

11. Examine toggle clamping & lift ram bearings for cracks & damage due to toggle replacement. Replace if necessary

12. Raise new toggle plate into position.

13:- Replace toggle arm tie bar & bush. (Note: only one bolt shown)

14:- Pull back the toggle release valve handle. This will then clamp the toggle plate into position.

15:- Remove valve handle and lock back into position shown above.

16:- Restart machine & press Jaw Lock ON button, screw out relief valve until accumulator pressure gauge reads 155 - 170 bar. 17:- Adjust to the required closed size setting WARNING a) Ensure ALL personnel are clear of the machine BEFORE releasing the Jawstock. b) Ensure that ALL guards are refitted and that the feeder, crusher and conveyor belts are empty BEFORE restarting machine. Extec OEM Manual

Section 4 Maintenance

Section 4 page 14

4.7 TROUBLE SHOOTING GUIDE Below is a list of some of the common problems that might occur on your machine. If these problems arise, carry out the checks listed. Problem

Solution

Engine losing power or hard to start.

Check air filter isn't blocked. Check diesel filter and sediment bowl.

Engine won't start or keeps shutting off.

Check that emergency stops are not pushed in. Check water level in radiator. Check fuel level. Check that batteries are charged and that terminals are tight. Check oil pressure, temperature, battery and over-speed warning lights on electrical control

Crusher won't start.

Check that "Crusher" button is "on" in electrical box. Check fuel level. Check hydraulic oil level in tank. Check that there are no hydraulic pipes leaking. Check flywheel belt tension. Check engine speed switch is at No.2 position. Clean air filter, diesel filter & diesel sediment bowl. Check control pressure - see next page.

Flywheel slowing under load.

Check hydraulic oil level in tank. Check that there are no hydraulic pipes leaking. Check flywheel belt tension. Check engine speed switch is at No.2 position. Clean air filter, diesel filter & diesel sediment bowl . Check pressure at motor control block using a 0 – 400 bar pressure gauge as shown. Pressure readings should be:1 Running empty - cold start up max 70 bar. Should drop to 10 - 20 bar when warm. 2. Recycling concrete, etc. - 100 - 150 bar 3. Medium rock - 150 - 250 bar 4. Hard rock - 200 - 300 bar.

NOTE:- A high pressure reading when crusher is empty would indicate a mechanical problem with the crusher, such as an obstruction between Jawstock and side of crusher box. If this occurs, STOP MACHINE & INVESTIGATE IMMEDIATELY.

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Section 4 page 15

Problem

Solution

Feeder not working.

Check Webtec is fully open. Check pressure on at 4 station manifold using 0 - 250 bar pressure gauge - (See next page for detail)

"Knocking" noise coming from toggle.

Check clamp pressure is between 155 - 170bar. Check operation of toggle cylinders and ensure area is clear of debris.

Machine "Rocking" excessively.

Check flywheel alignment. Check ground conditions are firm and level. Check tracks are not slack. If the are, adjust as follows:-

1.Remove access cover from side of track

2. Fit grease adapter to grease point inside tracks

3. Pump grease into tracks until they are tight.

1. Check oil level in the hydraulic tank. 2. Check that Interlock and Track buttons are on. 3. Check remote handset is fully charged - Plug in Hard Wired Drive and try to move machine.

Machine not tracking.

4. Check that all levers are in their central position and check if the crusher operates. If Crusher operates and levers are central but the machine still won't track, this may indicate an electrical problem. Extec immediately.

Check tank return pressure using a 0 - 10 bar pressure gauge – this should be not greater than 4 bar.

Extec OEM Manual

Check control pressure using a 0 - 100 bar pressure gauge. This should be 40 bar at all times.

Section 4 Maintenance

Check suction pressure using a 0 - 6 bar pressure gauge - this should be between 1/2 bar min. - 1 ½ bar max.

Section 4 page 16

Problem

Solution

Main/Side/Magnet Conveyor belts jammed.

Check belt tension. Ensure that there is no build-up of material underneath machine. Clean under machine as shown in following photographs as required

1. Using jacking legs, lift the machine off ground.

2:- Ensure that locking pins and R- clips are fitted BEFORE Cleaning below the machine

Check pressure at test points shown to check the Feeder, Magnet, Side conveyor & Main conveyor using a 0 - 250 bar pressure gauge. Pressure readings when running empty should be :1. Feeder - Cold start = 100 bar - this should drop to 50 bar when warm. 2. Magnet - 30 bar 3. Side conveyor - 30 bar 4. Main conveyor - 50 bar

IF ANY PROBLEM PERSISTS AFTER CARRYING OUT THE RECOMMENDED SOLUTION, OR A PROBLEM ARISES THAT IS NOT ON THIS LIST, EXTEC SERVICE DEPARTMENT FOR FURTHER ASSISTANCE. ADJUSTING PRESSURE SETTINGS OR REFILLING HYDRAULIC OIL ON THE MACHINE SHOULD ONLY BE CARIED OUT BY TRAINED EXTEC SERVICE ENGINEERS.

Extec OEM Manual

Section 4 Maintenance

Section 4 page 17

Appendix 2 PARTS MANUAL. CONTENTS SERIAL NO. OF MACHINE WITH THIS MANUAL

2

LOOSE PARTS SUPPLIED WITH MACHINE

2

CHASSIS, HOPPER & AUXILIARIES DIESEL TANK HOPPER Page HAND RAILS JACKING LEGS MAGNET: TRACKS TRANSFER CHUTE

3 4 3 8 5 9 7 6

FEEDER & VIBRATOR BOX ASSEMBLY

12

POWER UNIT SECTION

16

AIR CLEANER SYSTEM BATTERY BOX & FITTINGS ELECTRICAL CONTROL BOXES & FITTINGS ENGINE & FITTINGS EXHAUST SYSTEM FRAME & S: HYDRAULIC TANK & FITTINGS: OIL COOLER VALVE PLATE & FITTINGS

21 24 23 18 & 19 21 16 20 & 21 18 22

MAIN CONVEYOR & FITTINGS

29

SIDE CONVEYOR & FITTINGS

34

CRUSHER BOX DETAIL

38

HYDRAULIC HOSES

50

OPTIONAL WATER PUMP

54

OPTIONAL WATER TANK

55

OPTIONAL OIL COOLER

56

NOTE: EVERY EFFORT HAS BEEN MADE TO ENSURE THE ACCURACY OF THIS MANUAL AT THE TIME OF ITS PUBLICATION. HOWEVER WITH EXTEC'S POLICY TO CONTINUALLY IMPROVE THEIR MACHINES PERFORMANCE AND RELIABILITY, YOUR MACHINE MAY NOT COINCIDE ENTIRELY WITH THIS MANUAL..THEREFORE BEFORE PLACING ANY ORDERS FOR SPARES WE RECOMMEND THAT YOU OUR SERVICE DEPARTMENT WITH YOUR SERIAL NUMBER.FOR PART NUMBER VERIFICATION.

C12 Crusher

Parts Manual Issue 1 May 2004

1

LOOSE PARTS SUPPLIED WITH CRUSHER

Item No. 1 2

4 5 6 7 8 9 10 11 12

Parts No. EL2069 EL2009 EL2104 EL2105 EL2106 EL2109 EL2110 EL4418 J 483 00 00 J 484 00 00 J 487 00 00 PN 1088 UC4003 HHGR33

C12 Crusher

Part Description

QTY

MANUAL HANDSET UMBILICAL CHORD (7M) REMOTE CONTROL HANDSET CHARGER (UK ONLY)1 REMOTE CONTROL HANDSET CHARGER (CONTINENT ONLY) REMOTE CONTROL HANDSET CHARGER (JAPAN ONLY) REMOTE CONTROL HANDSET CHARGER (USA ONLY JAW ADJUST REMOTE CONTROL REMOTE CONTROL HANDSET (433 MHz) FEEDER REMOTE CONTROL (433 MHz)1 FIXED JAW WEARPLATE LIFTING TOOL LIFTING PLATE ROPES FIXED WEARPLATE WEDGEBOLT SPANNER JACKING LEG PINS GREASE NIPPLE ADAPTOR GREASE NIPPLE ADAPTER HOSE

1 1 1 1 1 1 1 1 1 2 1 1 8 1 1

Parts Manual Issue 1 May 2004

2

CHASSIS, HOPPER & AUXILLARIES

HOPPER & CHASSIS VIEWED FROM REAR R.H.S

HOPPER & CHASSIS VIEWED FROM REAR L.H.S

C12 Crusher

Parts Manual Issue 1 May 2004

3

CHASSIS, HOPPER & AUXILLARIES

VIEW ON INSIDE REAR OF CHASSIS

VIEW ON DIESEL TANK UNDER WALKWAY & OPTIONAL DIESEL PUMP

C12 Crusher

Parts Manual Issue 1 May 2004

4

CHASSIS, HOPPER & AUXILLARIES

L.H FRONT JACK LEG

R.H FRONT JACK LEG

REAR JACK LEG FITTED TO CHASSIS

VIEW ON REAR OF FRONT L.H JACK LEG

FRONT JACK LEGS - OFF MACHINE C12 Crusher

Parts Manual Issue 1 May 2004

REAR JACK LEG TOP 5

CHASSIS, HOPPER & AUXILLARIES

TRANSFER CHUTE - FITTED IN CHASSIS

TRANSFER CHUTE - VIEWED FROM TOP R.H.S

TRANSFER CHUTE - TO SIDE CONVEYOR

TRANSFER CHUTE - VIEWED FROM TOP R.H.S

C12 Crusher

Parts Manual Issue 1 May 2004

6

CHASSIS, HOPPER & AUXILLARIES

VIEW ON R.H TRACK FROM FRONT

VIEW ON L.H TRACK FROM FRONT REAR OF TRACK - INSIDE WITHOUT COVER

REAR OF TRACK - INSIDE WITH COVER C12 Crusher

Parts Manual Issue 1 May 2004

7

CHASSIS, HOPPER & AUXILLARIES

LH SIDE WALKWAY`

RH SIDE WALKWAY`

C12 Crusher

Parts Manual Issue 1 May 2004

8

CHASSIS, HOPPER & AUXILLARIES

VIEW ON DISCHARGE END OF MAGNET

VIEW ON MAGNET MOTOR

VIEW ON TOP OF MAGNET FROM REAR

VIEW ON BEARING ADJUSTER

VIEW ON MAGNET FROM FRONT OF CONVEYOR

C12 Crusher

Parts Manual Issue 1 May 2004

VIEW ON FRAME CONNECTION

9

CHASSIS, HOPPER & AUXILLARIES Parts List 1 I T EM N O.

PART No.

PART DESCRIPTION

QT Y

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

A780 00 00 C 100 00 00 C 103 00 00 C 101 00 00 HR104 4 C 108 00 00 HR104 5 PN 109 1 PN 109 2 FAB 30X30 0 C 102 00 00 PN 108 7 PN 108 9 FA HC102 3 A156 00 00 A155 00 00 A880 00 00 A881 00 00

CH ASSIS FRAME HOPPER RH SIDE DOOR HOPPER R EA R DOOR HOPPER LH S IDE DOOR HOPPER R EA R DOOR H YDRAULICRAM HOPPER REAR DOOR RAM SH IEL D HO PPER S IDE H Y DR A ULIC R A M HOPPER SIDE DOOR RAM BOTTOM PIN HOPPER SIDE DO0R RAM TOP P IN HO PPER S IDE PIV O T BOL T HO PPER D OO R T IE B A R HO PPER D OO R T IE BAR P IN HOPPER DOOR RET A IN ING P IN R - CL IP RE A R LH H OS E C O V ER RE A R RH H OS E C O V ER L A DD ER ST E P LADDER S IDE PL A T E

1 1 1 1 1 1 2 2 2 4 1 2 2 2 1 1 4 4

A784 00 00 A779 00 00 A777 00 00 A778 00 00 RU104 7 EN 160 9 CN254 0 FA HC100 1 HA P 03400 1

TRA NSF ER CHUT E D IESEL T A N K D IESEL T A NK L ID FILL ER N OZZ L E D IESEL T A NK L ID G ASK ET D IESEL T A NK C A P FU EL S IGH T G A UG E JU B ILEE CL IP 3 /4 " BL A NK ING C A P (DR A IN P LUG )

1 1 1 1 1 1 1 2 1

H V 500 9 A411 00 00 PN 108 5 FAB 30X20 0 A616 00 00

PRE SSUR E S W ITC H J A CK ING L EG INN ER JA CK ING L EG TOP R AM PIN BOL T - J A CK ING L EG BOTTO M RE A R J A CK ING L EG CO V E R

2 4 4 4 2

A452 00 00 H V 800 4 A502 00 00 A451 00 00 HR102 8 A465 00 00 A455 00 00 A456 00 00 BT250 1 PN109 4 PN109 3 A773 00 00 A891 00 00 A175 00 00 UC100 4

FR ONT LH OUT ER J A CK ING L EG 3 /4" BS P B A LL V A L V E W A TER M A N IFOL D FR ONT RH OUT ER J A CK ING L EG J A CK ING L EG H Y DR A ULIC R A M TR A NSF ER CHUT E DEF LECT OR PL A TE TRA NSF ER CHUTE LH MOUNT ING BR A CK ET TR A NSF ER CHUTE RH M OUNT ING BR A CK ET D ISCH A RG E CHUTE P IV O T B EA R IN G D ISCH A RG E CHUTE P IV O T P IN D ISCH A RG E CHUTE HA NDL E PIN TR A NSF ER CHUT E H A NDL E TR A NSF ER CHUTE RE A R RUBB ER CL AM P TR A NSF ER CHUTE RUBB ER S IDE CL AM P TR A CK ASS EMBL Y (P A IR )

1 2 1 1 4 1 2 2 2 1 1 1 1 2 1

776 00 00 B 007 00 00 UC500 2 HV 301 9

FEEDER C ONTROL S TA N D W EBTEC MOUNT ING BR A CK ET TR A CK MOTO R TR A CK CONTROL BLOC K

1 1 2 2

C12 Crusher

Parts Manual Issue 1 May 2004

10

CHASSIS, HOPPER & AUXILLARIES Parts List 1 I T EM NO .

PART No .

PART D ESCRIPTION

QTY

56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88

HV3530 A 608 00 0 0 RU104 9 A 785 00 0 0 A 786 00 0 0 A 787 00 0 0 A 788 00 0 0 A 789 00 0 0 H V 200 2 A 790 00 0 0 EL206 3 A 1063 00 0 0

M A 101 8 A 615 00 0 0 A 643 00 0 0 HP300 1 A 1080 00 0 0 A 960 00 0 0 A 961 00 0 0 A 962 00 0 0 A 963 00 0 0

TR A CK R EL IEF V A L V E TRA CK MOTOR CO V ER PL A TE TRA NSF ER CHUT E OUTLET RUBBE R WA LK WAY A SS EMBLY (DR IV E S IDE) WA LK WAY A SS EMBL Y H A ND R A IL (DRIV E S IDE) H A ND RA IL H A ND R A IL G A TE (DRIV E S IDE) W EBTEC H A ND R A IL G A TE EMER G ENCY S TO P EMERGENC Y STOP GUA R D M AG NET FRAM E M AG NET S IDE GU A R D M AGN ET M OTOR COUPL ING M AG NET BEL T M AG NET HEA D DRU M M AGN ET C OU PLING G U A R D M AG NET H Y DRA UL IC MOTO R CH A IN - (12 LINK ) COU PLEX CONNECTO R M AG NET DRUM BE A R IN G MAG NET M OTOR COUPL ING INS ERT CH A IN - (6 LINK ) M24 L IFT ING EY E M AG NET T A IL DRU M M AG NET BE A R ING A DJUST ER MAG NET S IDE GU A RD (DR IV E S IDE) TRA NSF ER CHUTE RUBB ER CL AM P TR A NSF ER CHUTE TO S IDE CON V EYO R RUBBER D IESEL T A NK FILL ER PUM P D IESEL T A NK F ILLER PUMP C OV ER WA LK WAY SP A CER (8mm THK. ) WA LK WAY SP A CER (5mm THK. ) WA LK WAY SP A CER (3mm THK. ) WA LK WAY SP A CER (2mm THK. )

4 2 1 1 1 1 1 1 1 1 4 2 1 1 1 1 1 1 1 2 4 4 1 2 4 1 2 1 2 2 OPTION A L OPTION A L AS REQ. AS REQ. AS REQ. AS REQ.

J 543 00 0 0 J 551 00 0 0 A 888 00 0 0 A 889 00 0 0

EMERG ENC Y STO P MOUNT ING BR A CKET EMERG ENCY S TOP CABL E GU ID E M AG NET SU PPORT FRAME (DR IV E S IDE) M AG NET SU PPORT FR AM E

1 1 1 1

89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107

C12 Crusher

M A 100 8 M A 100 7 M A 101 5 M A 101 0 HM101 0 M A 100 4 M A 100 1 M A 101 2 M A 100 9 M A 100 3 FA EB100 2

Parts Manual Issue 1 May 2004

11

FEEDER - FEEDER ASSEMBLY

VIEW ON FEEDER ASSEMBLY

VIEW ON FEEDER WEAR PLATES

VIEW ON DISCHARGE CHUTE

VIEW ON REAR FEEDER SPRINGS

VIEW ON UNDERSIDE OF FEEDER

C12 Crusher

Parts Manual Issue 1 May 2004

VIEW ON MOTOR GUARDS

12

FEEDER - VIBRATOR BOX

VIEW ON INSIDE OF VIBRATOR BOX

VIEW ON NON-DRIVE SIDE BEARINGS

VIEW ON NON-DRIVE SIDE BEARING PLATES

VIEW ON GEARS

VIEW ON DRIVE SIDE BEARINGS

VIEW ON OIL THROWER

C12 Crusher

Parts Manual Issue 1 May 2004

13

FEEDER – MOTOR

VIEW ON DRIVE SIDE BEARING COVER

VIEW ON MOTOR & COUPLING ASSEMBLY

C12 Crusher

Parts Manual Issue 1 May 2004

14

FEEDER & VIBRATING BOX ASSEMBLY

Parts List 2 ITEM NO .

PART No .

PART D ESCRIPTION

QT Y

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

H 190 00 00 H 191 00 00 H 200 00 00 H 201 00 00 H 202 00 00 H 204 00 00 H 205 00 00 H 206 00 00 H 207 00 00 H 208 00 00 H 209 00 00 H 210 00 00 H 212 00 00 H 214 00 00 H 216 00 00 H 217 00 00 H 218 00 00 H 231 00 00 H 239 00 00 H 248 00 00 H 252 00 00 H 252 02 00 H 253 00 00 H 254 00 00 H 255 00 00 H 256 00 00 H 260 00 00 H 261 00 00 H 745 00 00

MOTOR GUA RD PLA TE MOTOR GUA RD V IBRA TOR BOX HOUS ING ASS EMBLY INSPECTION COV ER PLA TE GEA R WHEEL (57 TEETH) OIL THROW ER INNER BOLT R ETA INING PLA TE SHA FT END PLATE SHA FT END PLA TE (DR IV E SIDE) OUTER C OV ER BEA R ING C A RTRIDG E BEA R ING RETA INING PL A TE BEA RING RETA INING PLA TE (DRIV E SIDE) GEA R SPA CER RING OUTER C OV ER (DRIV E SIDE) DRIV E SHA FT DRIV EN SHA FT FEEDER BED W EA R PLA TE SPRING OUTLET W EA R PL A TE OUTL ET CHUTE REA R SECTION OUTLET CHUTE MOUNT ING BRA CKET OUTLET CHUTE FRONT SECTION OUTL ET CHUTE ING PLA TE OUTLET SIDE W EA R PLAT E OUTLET S IDE W EA R PLA TE (DRIV E SIDE) FEEDER ASSEMBLY GRIZZLY BA R ASSEMBLY (44 - 70mm) MOTOR MOUNTING COW L

1 1 1 1 2 1 4 2 1 1 4 2 2 2 1 1 1 2 8 1 1 1 1 2 1 1 1 1 1

BT300 1 BT350 3 BT350 4 BT500 6 BT502 0 BT651 4 BT651 5 BT800 1 BT800 6 BT850 6

BEA R ING LOCK NUT LOCK WASHER TA PER LO CK BUSH (SHA FT) TA PER LOCK BUSH (MOTOR) SPIDER COUPL ING OUT ER COV ER O-R ING SEAL (Ø 4mm x 1775mm) OIL S EA L BE A R ING CA RTRIDGE O-RING SEA L (Ø 3 .5mm x 765mm)

4 1 1 1 1 1 1 2 4 4

FAKS14X0 9 FAKS22X1 4 FAS10X20

KEY (14 x 9 x 25mm) KEY (22 x 14 x 50mm ) M10 x 20 S ET SCR EW (DRILLED Ø 3mm)

1 2 6

HM101 1

HY DR A ULIC MOTOR

1

RU510 3

SPRING MOUNT

16

C12 Crusher

Parts Manual Issue 1 May 2004

15

POWER UNIT - FRAME & S

VIEW ON LH SIDE OF POWER UNIT

VIEW ON RH SIDE OF POWER UNIT

C12 Crusher

Parts Manual Issue 1 May 2004

16

POWER UNIT - FRAME & S

VIEW LOOKING AT UNDERSIDE OF POWER UNIT

REAR UPPER OPEN

REAR UPPER OPEN

RADIATOR OPEN

VIEW ON CENTRE WALKWAY

VIEW ON TOP OF POWER UNIT

C12 Crusher

Parts Manual Issue 1 May 2004

17

POWER UNIT - ENGINE & ACCESSORIES

VIEW ON ENGINE COOLENT PIPES

VIEW ON TOP OF RADIATOR

VIEW ON RADIATOR ASSEMBLY

VIEW ON BOTTOM HOSE

VIEW ON STARTER MOTOR

VIEW ON OIL COOLER ADAPTER

C12 Crusher

Parts Manual Issue 1 May 2004

18

POWER UNIT - ENGINE & ACCESSORIES

VIEW ON FRONT OF ENGINE

VIEW ON TANDEM PUMP SLEEVE

VIEW ON TANDEM PUMP

VIEW ON KAWASAKI PUMP

VIEW ON COUPLING

VIEW ON HYDRAULIC WATER TRAP

C12 Crusher

Parts Manual Issue 1 May 2004

19

POWER UNIT - HYDRAULIC TANK

VIEW ON TOP OF HYDRAULIC TANK

VIEW ON RETURN FILTERS

VIEW ON HYDRAULIC TANK BREATHER

VIEW ON HYDRAULIC TANK GUAGE

VIEW ON BALL VALVES

VIEW ON BALL VALVES

C12 Crusher

Parts Manual Issue 1 May 2004

20

POWER UNIT - HYDRAULIC TANK & EXHAUST SYSTEM

HYDRAULIC TANK - BELOW RETURN FILTERS

HYDRAULIC TANK - BELOW RETURN FILTERS

VIEW ON EXTERNAL EXHAUST ASSEMBLY

VIEW ON INTERNAL EXHAUST ASSEMBLY

VIEW ON AIR CLEANER FILTERS

VIEW ON PRE CLEANER

C12 Crusher

Parts Manual Issue 1 May 2004

21

POWER UNIT - VALVE PLATE

VIEW ON VALVE PLATE ASSEMBLY

VIEW ON UPPER SPOOL VALVE

VIEW ON TEE BLOCK

VIEW ON LOWER SPOOL VALVE

VIEW ON SOLENOID VALVE

VIEW ON 5 STATION MANIFOLD BLOCK

C12 Crusher

Parts Manual Issue 1 May 2004

22

POWER UNIT - ELECTRICAL SYSTEM

VIEW ON INSIDE OF ELECTRICAL CONTROL BOX

VIEW ON REMOTE RECEIVER UNIT

VIEW ON FRONT BOX

C12 Crusher

Parts Manual Issue 1 May 2004

23

POWER UNIT - HYDRAULICS BOX

VIEW ON INSIDE OF HYDRAUILC CONTROL BOX

C12 Crusher

VIEW ON ACCUMULATOR PRESSURE GAUGES

VIEW ON ACCUMULATOR VALVE

VIEW ON FUEL FILTERS

VIEW ON BATTERIES

Parts Manual Issue 1 May 2004

24

POWER UNIT ASSEMBLY

Parts List 1 ITEM NO . 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

C12 Crusher

PART No.

PART DESCRIPTION

QTY

A 770 00 00 A 771 00 00 A 775 00 00 A 781 00 00 A 782 00 00 A 783 00 00 A 792 00 00 A 794 00 00 A 795 00 00

SPOOL LEV ER INDICA TOR PL A TE VA LV E MOUNTING PL A TE PIPE TRAY HY DRA ULIC CONTROL BOX CONTROL BOX DOOR ELECTRICAL CONTROL PA NEL BOX CENTRA L W ALKWAY LH END PL A TE LH CONTROL BOX A R M RH CONTROL BOX A R M

1 1 1 1 2 1 1 1 1

A 883 00 00 A 885 00 00 A 887 00 00 A 1057 00 00

CENTRAL WALKWAY CENTRE PLAT E LINCH PIN RETA INING BOSS CONTROL BOX FRONT A RM FUEL FILTER FIXING BRA CK ET

1 2 2 1

B 130 00 00 B 131 00 00 B 138 00 00 B 139 00 00 B 159 00 00 B 160 00 00 B 176 06 00 B 216 00 00 B 241 00 00 B 255 00 00 B 256 00 00 B 325 00 00 B 326 00 00

HY DRA ULIC TA NK L ID (LA RGE FILTERS) HY DRA ULIC TA NK L ID LADDER HY DR A ULIC TA NK M A N IFOLD ASSEMBLY PUMP MOUNTING PLA TE COUPLING A D A PTER PLAT E HINGE - TOP DECK PLA TE BA TTERY CLA MP GASKET - HY DRA ULIC TA NK L ID HY DRA ULIC TA NK SUCTION PIPE VA LV E PL A TE FILTER BRA CKET

1 1 1 1 1 1 3 1 2 1 1 1 1

B 332 00 00 B 333 00 00 B 334 00 00 B 342 00 00 B 347 00 00 B 351 00 00 B 352 00 00

BELLY PA NE L RH ( "L" SHA PE) BELLY PA NEL L H MA NIFOLD BLOCK A CCUMULA TOR PRESSURE GA UGE BR A CKET ENGINE A CCESS DOOR 5mm THK. HINGE SH IM (WHEN REQUIRED) 10mm THK. HINGE SHIM ( WH EN REQUIRED)

1 1 1 1 1

B 500 00 00 B 501 00 00 B 502 00 00 B 503 00 00 B 504 00 00 B 505 00 00 B 506 00 00

POW ER UNIT FRAM E TOP LH REMO VA BLE PA NEL RA D IA TOR/PUMP COV ER PA NEL RA DIA TOR MESH P A NEL PUMP MESH PA NEL LH FIXED PA NE L RH HINGED PA NEL

1 1 2 1 1 1 1

B 518 00 00 B 519 00 00 B 560 00 00 B 561 00 00

RA DIA TOR MOUNTING RH RA DIA TOR MOUNTING L H MUFFLER FIX ING BR A CKET MUFFLER COV ER

2 2 2 1

B 369 00 00 B 564 01 00

OIL SUMP DRA IN TA P EXTENSIO N EXHA UST FL A NGED ELBO W

1 1

Parts Manual Issue 1 May 2004

25

POWER UNIT ASSEMBLY

Parts List 2 I T EM NO .

PART No .

PART D ESCRIPTION

QT Y

55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109

B 564 02 00 B 564 03 00 B 564 04 00 B 564 05 00 B 564 06 00 B 564 07 00 B 566 00 00 B 567 00 00

EXHA UST FLEX IBLE PIPE EXHA UST INTERMEDIA TE PIPE EXHA UST INNER ELBOW EXHA UST OUTER ELBO W EXHA UST MUFFL ER EXHA UST T A IL PIPE REA R S IDE PA NE L PRE CLEA NER MOUNTING PLA TE

1 1 1 1 1 1 1 1

B 571 00 00

RA D IA TOR MOUNT ING RUBB ER

1

EL2014 EL2016 EL2030

RED BUTTON BL A CK BUTTO N STOP BUTTON

11 10 1

EL1001 E EL211 6 EL211 7 EL3001 EL3008 EL3009 EL3010

ELECTRICAL SYST EM COMPLETE ENG INE PROTECTION UN IT (NOT SHOWN) RE V COUNT ER (C/W HOUR METER ) BA TTERY BATTERY LEA D - BL A C K BATT ERY LEA D - RED 6" CROSSOV ER BA TTERY LE A D S IGNA L RECEIV ER BOX (433 M Hz )

1 1 1 2 1 1 1 1

EN7630 EN7631 EN1218 EN1337 EN1346 EN1347 EN1348 EN1349 EN1402 EN1403 EN1404 EN1523 EN1505 EN1524 EN1525 EN1526 EN1601 EN1611 EN1711 EN2001 EN2001 EN7368

TA NDEM PUMP SE A L TA ND EM PUMP CLUTCH SL EEV E FUEL FILT ER PRE CLEA NER A IR CLEA NER ASS EMBLY {COM PLETE} A IR CLEA NER BRA CK ET INNER ELEMENT OUTER ELEMEN T FILTER HOUS ING RETURN L INE ELEMENT WA TER TR A P (S PIN ON ELEMENT) A IR BREA THER FILT ER SERV ICE INDIC A TO R 90 º ELBOW (TURBO TO EXHA UST) OIL FILLER CA P RUBBER ELBOW (TURBO TO A IR CLEA NER) FILL ER CA P - H Y DR A UL IC TA NK DIESEL WATER TRA P OIL F ILT ER COUPL ING (STEEL ) COUPL ING (PL AS TIC) FA N BEL T

2 2 2 1 1 1 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 1

C12 Crusher

Parts Manual Issue 1 May 2004

26

POWER UNIT ASSEMBLY

Parts List 3 I T EM NO .

PART No.

PART D ESCRIPTION

QT Y

110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164

EN7 3 6 9 EN7 3 7 0 EN7776 EN7778 EN7779 EN7780 EN7781 EN7818 EN7819 EN7860 EN7861 EN7862 EN7863 EN7864 EN7865 EN7866 EN7867 EN 8618

A LT ERNA TOR FA N ASS EM BLY DEUTZ 1015 ENG INE GASK ET ( INTER COOLER TO INLET MA N IFOLD ) GASKET (TURBO TO EXHA UST) INTER COOLER OIL COOL ER A DA PTER ( INTER COOLER TO INLET MA N IFOLD ) DIPSTICK RA DIA TO R RA D IA TOR CA P RUBBER HOS E ( INTER COOLER TO INLET M A NIFOLD ) RUBBER HOS E (INTER COOLER TO TURBO ) RUBBER HOSE (R A D IA TOR BOTTOM) RUBBER HOS E (R A DIA TOR TOP) STA RT ER MOTO R WA TER LE V EL SW ITCH IGNITION K EY & SW ITCH

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

EX2009 EX2013 EX2014 EX2015

EXHA UST TUB E CLAM P TA IL PIPE LID CLAMP - EXH A UST FLEXIBLE HOS E CLAM P

1 1 2 4

FAB06X300H FA HC101 1 FA HC1035 FA HC104 0

BA TTERY CL AMP FASTENER JUB ILEE CL IP 160 - 180mm MIKLOR CLIP 47-5 1 MIKLOR CL IP 97 - 104mm

2 10 24 6

FD1015 FD1005 FD1006 FD2006 FD2007 FD2102 FD3114 FD4001

1500N GAS STRU T 500N G AS S TRUT 550N G AS S TRUT HA NDLE (CHROM E) HA NDL E (BL A CK ) HINGE A NT I-LOOSE F ASTENER LOCK

4 6 6 6 2 14 2 2

HA 0340002 9 HA 0340003 6 HA 03400062 HA 1000009 HA 1000019 HA 100002 6 HA 1000034 HA 1000038

¾ " - 1" BS P M-F A D A PTER ¾ " BSP M -F A DA PTER 1 ½ " - ¾ " BS P M-F A D A PTER 1 ¼" BSP M-M A DA PTER 1 ½ " - 1" BS P M-F A D A PTER 1" - 1 ¼ " BSP M-M A D A PTER 1" BSP M -M A DA PTER 1" BSP 90º SW EPT INSERT

1 1 1 1 1 1 1 2

HA 1014007 HA 1014012 HA 1120001 HA 1120004 HA 1120005 HA 1120006 HA 1120007 HA DW10140

1 ¼" BSP M-F A DA PTER 1 ¼" BSP M-F 90 º SW EPT SW IV EL 2 ½ " - 1 ½ " BSP M -M A DA PTER 1 ½ " BSP M-F A DA PTER 1 ½ " BSP MA LE TEE 1 ½ " BSP 135 º INSERT 1 ½ " BS P SW EPT 90º INSERT 1 ¼" BSP D OW TY WA SHER

4 5 4 4 4 2 4 12

C12 Crusher

Parts Manual Issue 1 May 2004

27

POWER UNIT ASSEMBLY

Parts List 4 I T EM NO . 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219

C12 Crusher

PART No .

PART D ESCRIPTION

QTY

HA Q M 0 3 4 0 1

¾ " BS P QUICK RELEAS E M A LE COUPLING

1

HF9902

SUCTION FILT ER

5

HG1001 HG2009

LEV EL GA UG E A CCUMULA TOR PRESSUR E G A UG E

1 3

HH8116 HH8529

A CCUMULA TOR PRESSUR E GA UGE H OSE RUBBER HOS E (A IR CLEA NER TO PRE CLEA NER) HOSE - {HY DRA ULIC T A NK TO P} RUBBER HOSE (SUCT ION PIPE)

3 1 4 1

HP1043 HP1019 HP1022 HP1023 HP5001 HP6004 HP6012 HP6013

TA NDEM PUM P BOSCH PUMP KAWASAKI PUMP SUN PTO PUMP A CCUMULA TO R ¾ " BSP ELBO W (TA ND EM PUMP) ½ " BSP OUTLET ELBOW (BOSCH PUMP) ¾ " BSP INLET ELBO W (BOSCH PUMP)

1 1 1 1 1 4 1 1

HV 1042 HV 1047 HV 1049 HV 1505 HV 1516 HV 3007 HV 3013 HV 3017 HV 3021 HV 3520 HV 3521 HV 3522 HV 3523 HV 3524 HV 3527 HV 3528 HV 5002 HV 5003 HV 5009 HV 8008 HV 8501

TOGGLE RELE AS E VA LV E SPOOL VA LV E 6 L EV ER SPOOL VA LV E A NTI CAV ITA TION VA LV E RELIEF VA LV E A CCUMULA TOR VA LV E TEE BLOC K SOLEN O ID VA LV E BLOC K 5 STA TION MA N IFOLD BLOC K RELIEF VA LV E SOLENO ID SOLENO ID SOLENO ID SOLENO ID SOLENO ID RELIEF VA LV E 1" BS P 1/2 BA R CHEC K VALV E 3 /4" BS P 1/2 BA R CHECK VALV E TOGGL E SOLENOID VA LV E 1 ¼" BSP B A LL VA LV E PRESSUR E TEST POINT

1 2 1 4 2 1 1 1 1 1 1 1 1 1 5 5 1 1 3 6

B 370 00 00 B 371 00 00 B 372 00 00 B 373 00 00 B 374 00 00

FRONT RH TO P DECK PLA TE FRONT LH TO P DECK PLA TE TOP DECK PLA TE BEA M REA R LH TOP DECK PLA TE REA R RH TOP DECK PL A TE

1 1 1 1 1

HA 03400003 HA 03400027 HA 1010004 HA 1051601

3/4" BS P - 7 /8" UNF M-M A D A PTER 3/4" BS P - 1 1 /16" UNF M-M A D A PTER 1" BSP - 1 1 /16" UNF M-M A D A PTE R 1" BSP - 1 5 /16" UNF M-M A D A PTER

2 2 2 2

Parts Manual Issue 1 May 2004

28

MAIN CONVEYOR - LOWER SECTION

VIEW ON IMPACT BARS

VIEW ON IMPACT BAR S

VIEW ON TAIL DRUM

VIEW ON FEEDBOOT OUTER

VIEW ON FEEDBOOT INNER

VIEW ON HYDRAULIC LIFT RAMS

C12 Crusher

Parts Manual Issue 1 May 2004

29

MAIN CONVEYOR - ROLLERS & HEAD DRUM

VIEW ON LOWER ROLLERS

VIEW ON MIDDLE ROLLERS

VIEW ON UPPER ROLLERS

VIEW ON HEAD DRUM

VIEW ON HEAD DRUM SCRAPER

VIEW ON HEAD DRUM ADJUSTER

C12 Crusher

Parts Manual Issue 1 May 2004

30

MAIN CONVEYOR - MOTOR & FLAIRS

VIEW ON MOTOR COUPLING

VIEW ON MOTOR

VIEW ON RETURN ROLLERS

VIEW ON SPRAY BAR

VIEW ON UPPER FLAIRS

VIEW ON MIDDLE FLAIRS

C12 Crusher

Parts Manual Issue 1 May 2004

31

MAIN CONVEYOR ASSEMBLY

Parts List 1 ITEM NO .

PART No.

PART DESCRIPT ION

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

D 010 00 0 0 D 014 00 0 0 D 018 00 0 0 D 019 00 0 0 D 146 00 0 0 D 147 00 0 0 D 148 00 0 0 D 157 00 00 D 161 00 00 D 179 00 0 0 D 408 00 0 0 D 491 00 0 0 D 492 00 0 0 D 502 00 0 0 D 509 00 0 0 D 510 00 0 0 D 511 00 0 0 D 512 00 0 0 D 513 00 0 0 D 516 00 00 D 517 00 00 D 518 00 00 D 519 00 00 D 523 00 0 0 D 524 00 0 0 D 530 00 0 0 D 531 00 0 0 D 543 00 00 D 544 00 0 0 D 545 00 0 0 D 546 00 0 0 D 549 00 0 0 D 662 00 00 D 663 00 0 0 D 664 00 0 0 D 665 00 00 D 666 00 0 0 D 667 00 00 D 668 00 0 0 D 669 00 0 0 D 670 00 00 D 676 01 0 0 D 676 02 0 0 D 676 03 0 0 D 677 00 0 0 D 678 00 0 0 D 679 00 0 0 D 680 00 0 0 D 689 00 0 0 D 690 00 0 0 D 710 00 0 0 D 711 00 0 0 D 714 00 0 0 D 715 00 0 0 D 716 00 0 0

TA IL DRUM HEA D DRUM MOTOR MOUNTING BRA CKET MOTOR COUPLING COV ER PLATE FEED BOOT REA R RUBBER CLA MP FEED BOOT RH S IDE RUBBER CLAM P FEED BOOT LH S IDE RUBBER CLA M P BOTTOM FL A IR RUBBER CL AM P LOW ER FLA IR RUBBER CL A M P SPRAY BA R ROSTA MOUNTING BRA CKET SINGLE FL A IR MOUNTING B R A CKET DOUBL E FLA IR MOUNTING BRA CKET UPPER FRAME ASSEMBL Y HE A D DRUM RH MOUNTING A R M HE A D DRUM LH MOUNTING A R M HEA D DRUM FR AM E N IP GUA R D A DJUSTER BOLT COV ER PLA TE BOTTOM RH FL A IR PA NEL BOTTOM LH FL A IR PA NEL LOW ER RH FLA IR PA NEL LOW ER LH FLA IR PA NEL HEA D DRUM RH FLA IR PA NEL HEA D DRUM LH FLA IR PA NEL FEED BOOT FRONT SU PPORT LEG FEED BOOT REA R SU PPORT LEG FEED BOOT RH FLA IR PA NEL FEED BOOT LH FLA IR PA NEL HEA D DRUM SCRA PER HEA D DRUM SCR A PER CL A M P IMPA CT BLOCK MOUNTING BRA CKET FEED BOO T SIDE RUBBER FEED BOOT INNER REA R RU BBER FEED BOOT OUTER RE A R RUBB ER TOP FLA IR PA NEL TOP FLA IR RUBBER CLAM P UPPER LH FLA IR PA NEL AL UMINIUM DISCH A RGE CHUTE D ISCHA RGE CHUTE EXTENSIO N UPPER LH FLA IR RUBBER CLA MP FEED BOOT RH SIDE PLA TE FEED BOOT LH SIDE PLA TE FEED BOOT B A CK PL A TE TA IL DRUM LH MOUNTING BR A CKET TA IL DRUM RH MOUNTING BR A CKET TA IL DRUM SU PPORT A R M PLOUGH SCR A PER ASS EMBLY LARGE IMPA CT BLOCK SMALL IMPA CT BLOCK LIFTING RAM MOUNTING BRA CK ET LOW ER FRAME ASSEMBLY CENTRE IMPA CT B A R INNER RH IMPA CT BA R OUT ER RH IMPA CT BA R

1 1 1 1 2 1 1 2 2 1 2 13 6 1 1 1 1 1 2 1 1 1 1 1 1 2 2 1 1 1 1 2 2 1 1 2 2 1 1 1 1 1 1 1 1 1 2 1 2 2 1 1 3 1 1

C12 Crusher

Parts Manual Issue 1 May 2004

32

MAIN CONVEYOR ASSEMBLY

Parts List 2 I T EM NO .

PART No .

PART D ESCRIPTION

QTY

56 57 58 59 60 61 62 63 64

D 717 00 0 0 D 718 00 0 0 D 719 00 0 0 D 720 00 0 0 D 721 00 0 0 D 722 00 0 0 D 723 00 0 0 D 724 00 0 0 D 868 00 0 0 D 869 00 00

IMPA CT BA R U PPER RH M OUNTING BR A CKET IMPA CT BA R U PPER LH MOUNTING BR A CKET IMPA CT BA R C ENTRE RH MOUNT ING BR A CK ET IMPA CT BA R C ENTRE LH MOUNT ING BR A CK ET IMPA CT BA R LO W ER RH MOUNT ING BR A CKET IMPA CT BA R LO W ER LH MOUNT ING BR A CKET OUT ER LH IMPA CT BA R INNER LH IMPA CT BA R HE A D DRUM A RM SH IM (2mm) HE A D DRUM A RM SH IM (3mm)

1 1 1 1 1 1 1 1 AS REQ. AS REQ.

BT100 4 BT200 4 BT500 9 BT501 1 BT651 6 BT651 7

TA IL DRUM BEA R ING HE A D DRUM BEA R ING 2517 /40 TA PER LOCK BUS H 2517 /55 TA PER LOCK BUS H COUPL ING SPIDER COUPL ING ASS EM BLY

2 2 1 1 1 1

CBHD20200100 0

CONV EYO R BELT (20.20M x 1 .0M w d)

1

CR100 3 CR100 4 CR100 6 CR101 7 CR102 4 CR104 2 CR104 3 CR103 0

W ING ROLLER (Ø102 x 254mm) 30 º ROLLER BRA CKET 40 º ROLLER BRA CKET CENTRE ROLL ER (Ø102 x 617mm ) TRA CKING ROLLER (Ø76 x 180mm ) CENTRE IMPA CT ROLL ER (Ø102 x 340 mm) OUTER IMPA CT ROLL ER (Ø102 x 272 mm) D ISC RETURN ROLL ER (Ø127 x 1150 mm)

14 2 12 7 4 1 2 3

EL213 6

REM OTE CONTROL A ER IA L (8.5M )

1

FAKS16X1 0 FAS16X11 0 FA TB20X25 0

KE Y S TEEL (16 x 10 x 40 mm Lg ) SET SCREW (M16 x 110mm Lg) THREA DED A DJUST ER BAR (M20 X 250mm Lg )

1 4 2

H A 9900001 0 HA 9900001 1 HA 9900001 2 HA 9900001 3

SPRAY NO ZZ LE TIP SPR AY NOZZ LE NIPPL E SPRAY NOZZ LE BR ASS RETA INER SPRAY NO ZZ LE HOUSING

2 2 2 2

HM101 6 HR103 7

H Y DR A ULIC MOTOR M A IN CON V EYO R HY DRA ULIC LIFT R A M

1 2

PN 1033

HEA D DRUM A DJUST ER BOL T (M24 x 490 mm Lg)

2

PY 1004 RU1027 RU1028 RU550 1

POLY SCRAPER (1210 x 80 x 8mm ) RUBB ER (7 .5M x 110 x 10 mm) RUBBER (9 .0M x 110 x 10 mm) ROST A MOUNT (SE27 )

2 1 1 2

65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91

92 93 94 95 96 97 98 99 100 101 102 103 104 105 106

C12 Crusher

Parts Manual Issue 1 May 2004

33

SIDE CONVEYOR - LOWER SECTION

VIEW ON ROLLERS

VIEW ON FEED BOOT OUTER

VIEW ON FEED BOOT INNER

VIEW ON TAIL DRUM

VIEW ON TAIL DRUM GUARD

C12 Crusher

Parts Manual Issue 1 May 2004

34

SIDE CONVEYOR - ANCILLARIES & UPPER SECTION

VIEW ON UNDERSIDE OF CONVEYOR

C12 Crusher

VIEW ON TRANSPORT BRACKET

VIEW ON HOSE CLAMPS

VIEW ON HEAD DRUM

VIEW ON MOTOR

VIEW ON COUPLING ASSEMBLY

Parts Manual Issue 1 May 2004

35

SIDE CONVEYOR – MOUNTINGS

C12 Crusher

Parts Manual Issue 1 May 2004

36

SIDE CONVEYOR ASSEMBLY

Parts List 1 ITEM NO .

PART No.

PART DESCRIPTION

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55

E 007 00 0 0 E 008 00 0 0 E 015 00 0 0 E 024 00 0 0 E 103 00 0 0 E 107 00 0 0 E 109 00 0 0 E 113 00 0 0 E 114 00 0 0 E 115 00 0 0 E 144 00 0 0 E 150 00 0 0 E 151 00 0 0 E 152 00 00 E 153 00 0 0 E 154 00 00 E 155 00 0 0 E 156 00 0 0 E 157 00 0 0 E 202 00 00 E 203 00 00 E 211 00 0 0 E 212 00 0 0 E 213 00 0 0 E 214 00 0 0

HEA D DRUM TA IL DRUM BEA R ING A DJUSTER MOTOR MOUNTING COV ER PL A TE PLOUGH SCRA PER ASSEM BLY FEED BOOT SIDE RUBBER CLAMP FEED BOO T REA R RUBBER CLA MP TA IL DRUM COV ER RH NIP GUA RD LH NIP GUA RD MOTOR MOUNTING BR A CKET LOWER FRAM E ASSEMBLY UPPER FRAME ASSEMBL Y L IFT RAM UPPER CROSS BEA M L IFT RAM LOW ER CROSS B EA M FRONT LH MOUNTING BRA CKET FR ONT RH MOUNTING BRA CKET REA R LH MOUNTING B RA CKET REA R RH MOUNTING B RA CKET TRA NSPORT LINK A RM BRA CKET TRA NSPORT LINK A R M FEED BOOT RH S IDE FEED BOOT LH SIDE FEED BOOT LEG FEED BOO T BA CK PLA TE

1 1 2 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 4 1

BT100 3 BT200 3 BT500 5 BT500 6 BT651 4 BT651 5

TA IL DRUM BEA R ING HEA D DRUM BEA R ING 2012/32 T A PER LOCK BUSH 2012/50 T A PER LOCK BUSH COU PLING S PIDER COUPL ING ASS EMBLY

2 2 1 1 1 1

CB69250700CH

CON V EYOR BELT (6.925M x 0.7M w d)

1

CR100 4 CR100 6 CR101 3 CR101 6 CR102 8 CR103 1

30º ROLL ER BRA CKET 40º ROLL ER BRA CKET W ING ROLLER (Ø102 x 190 mm) CENTRE ROLL ER (Ø102 x 310mm) RETURN ROLL ER (Ø76 x 760mm) SLA PPER ROLL ER (Ø102 x 750 mm)

6 2 8 4 2 1

FAKS14X0 9 FAS16X11 0 FAW 16 T H AG00180 1 H A C30000 2

KEY S TEEL (14 x 9 x 40mm Lg ) SET SCREW ( M16 x 110mm Lg ) M16 TA PERED WA SHER 1 /8" BSP GREAS E NIPPL E 30mm T W IN PIPE CLAM P

1 4 2 2 4

HM100 6 HR102 1 PN101 9 PN107 6 PY100 8 RU1027 RU5701

HY DR A ULIC MOTOR SIDE CON V EYOR HYDRAUL IC LIFT RA M TRA NSPORT L INK A RM P IN TA IL DRUM A DJUSTER BOLT (M24 x 271mm Lg) POLY S CRA PER (840 x 80 x 8mm) RUBBER (7.5M x 110 x 10 mm) FEED BOOT REA R RUBB ER

1 1 2 2 1 1 ROLL 1

C12 Crusher

Parts Manual Issue 1 May 2004

37

CRUSHER BOX DETAIL

CRUSHER BOX FRAME RH SIDE

CRUSHER BOX FRAME LH SIDE

C12 Crusher

Parts Manual Issue 1 May 2004

38

CRUSHER BOX DETAIL

TOGGLE CLAMPING RAM

TOGGLE CROSSBEAM

TOGGLE PLATE

TOGGLE CLAMPING & LINK ARM RAMS

TOGGLE PACKER (OPTIONAL)

TOGGLE ARM

C12 Crusher

Parts Manual Issue 1 May 2004

39

CRUSHER BOX DETAIL

FRONT MOUNTING PAD

REAR MOUNTING PAD

WEDGE RAM

TOGGLE RAM HOSE COVER

INLET CHUTE RUBBER CLAMP

PULLY ARM ASSEMBLY

C12 Crusher

Parts Manual Issue 1 May 2004

40

CRUSHER BOX DETAIL

JAWSTOCK

HOUSING BOLT RETAINING STRAP

JAWSTOCK TO FRAME MOUNTING – NON DRIVE SIDE

C12 Crusher

WEAR-PLATE WEDGE BOLT AND BUSH

TURNBUCKLE FIXING BRACKET

JAWSTOCK TO FRAME MOUNTING -DRIVE SIDE

Parts Manual Issue 1 May 2004

41

CRUSHER BOX DETAIL

VIEW ON INLET CHUTE SAFTY GUARD

VIEW ON TOGGLE COVER PLATE

VIEW ON REAR OF DRIVE SIDE PULLEY GUARD

VIEW ON DRIVE SIDE PULLEY GUARD

VIEW ON NON DRIVE SIDE GUARD

VIEW ON DISCHARGE SIDE RUBBER

C12 Crusher

Parts Manual Issue 1 May 2004

42

CRUSHER BOX DETAIL

DRIVE PULLEY & FLYWHEEL

NON DRIVE FLYWHEEL

DRIVE SIDE FLYWHEEL COVER BASE

FLYWHEEL WEIGHT

TOGGLE/JAWSTOCK CUTOUT SWITCH

TOP INLET CHUTE

C12 Crusher

Parts Manual Issue 1 May 2004

SPRAY BAR

43

CRUSHER BOX DETAIL

JAWSTOCK WEARPLATE WEDGES

JAW AND FIXED WEARPLATES

C12 Crusher

Parts Manual Issue 1 May 2004

44

CRUSHER BOX DETAIL

C12 Crusher

Parts Manual Issue 1 May 2004

45

TORQUE ARM ASSEMBLY

C12 Crusher

Parts Manual Issue 1 May 2004

46

CRUSHER BOX DETAIL

Parts List 1 I T E M NO .

PART No .

PART D ESCRIPTION

QT Y

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

J 400 00 00 J 401 00 00 J 402 00 00 J 403 00 00 J 404 00 00 J 405 01 00 J 406 00 00 J 407 00 00 J 408 00 00 J 409 00 00 J 410 00 00 J 411 00 00 J 412 00 00 J 413 00 00 J 414 00 00 J 415 00 00 J 416 00 00 J 417 00 00 J 418 00 00 J 419 00 00 J 420 00 00 J 521 00 00 J 493 00 00 J 421 00 00 J 621 00 00 J 422 00 00 J 423 00 00 J 424 00 00 J 425 00 00 J 470 00 00 J 426 00 00 J 471 00 00 J 427 00 00 J 428 00 00 J 494 00 00 J 429 00 00 J 430 00 00 J 591 00 00 J 590 00 00 J 433 00 00 J 434 00 00 J 497 00 00 J 528 00 00 J 435 00 00 J 436 00 00 A 772 00 00 J 527 00 00 J 439 00 00 J 440 00 00 J 441 00 00 J 442 00 00 J 443 00 00 J 405 02 00 J 445 00 00 J 446 00 00 J 500 00 00 J 501 00 00

J AW STOCK FRONT B EA M BACK B EA M R/H S IDE PLAT E L/H SIDE PLAT E FIX ING BOLTS M48 X 210 LG BOL T S PA CER WA SH ER L/H FRONT F OO T R/H FR ONT FOO T L/H RE A R FOO T R/H REA R FOO T SHA FT SH A FT INNER RING J AW STOCK HOUS ING CO V ER LABYR INTH SP A CER DRIV E SIDE B EA RING HOUS IN G DRIV E SIDE HOUS ING COV ER NON DRIV E SIDE B EA R ING HOUS IN G NON DRIV E SIDE BEA RING CO V ER BEA RING LOCK ING R ING FLYW HEEL FLYW HEEL B A LANCE WEIGHT 3 m m FLYW HEEL B A LA NCE W EIGHT 5 mm FLYW HEEL B A LA NCE W EIGHT 10 m m FLYW HEEL B A LA NCE W EIGHT 20mm FLYW HEEL K EY FLYW HEEL END CA P BEA RING HOUS ING LO CA TIO N FIXED W EA R PLA TE TA LL TOOT H F IXED W EA R PL A TE C ORRUGA TED TOOTH JAW STOCK W EA R PLATE TA LL TOOT H JAW STOCK W EA R PL A TE C ORRUGA TE D FIX ED W EA R PL A TE W EDGE J AW STOCK W /P LT W EDGE RH T A LL TOOT H J AW STOCK W /PLT W ED GE RH CORRUGA TED FIX ED W EA R PLA TE W EDGE BOL T JAW STOCK W EA R PLAT E WEDGE BOLT R/H TOGGL E JAW BRA CKET L/H TOGGLE JAW BRA CKET TOGGL E SEA T TOGGLE PLA TE 20mm THK - ST A NDA R D TOGGL E PLATE 30mm THK - HE AVY DUT Y TOGGL E PLA TE 25mm THK - MEDIUM TOGGLE SE A T CR OSSB EA M TOGGLE SE A T X-B EAM END PL A T E SPR AY BAR F IX ING BR A CKET JAW STOCK TOGGL E SE A T TOGGL E A DJUSTMENT W EDGE TOGGL E W EDGE SM A LL SL IDER TOGGL E W EDGE LA RG E SLIDER TOGGL E W EDGE RAM BRACKE T TOGGL E WEDGE RA M PIN FIX ING BOLTS M48 X 240 LG TOGGL E W EDGE RAM BAS E BR A CKET TOGGL E WEDGE RAM BAS E PLAT E TOGGLE RAM HOSE COV ER TOGGLE RAM HOSE COV ER

1 1 1 1 1 14 22 1 1 1 1 1 2 2 2 1 1 1 1 2 2 AS REQ AS REQ AS REQ AS REQ 2 2 2 1 1 1 1 2 1 1 2 2 1 1 1 1 1 1 1 2 2 1 1 2 2 2 1 8 1 2 1 1

23 24 25 26 27 28 29 30 31 32 33 34 35

36 37 38 39 40 41 42 43 44 45 46 47 48 49

C12 Crusher

Parts Manual Issue 1 May 2004

47

CRUSHER BOX DETAIL

Parts List 2 I T E M NO.

PART No .

PART D ESCR I P T ION

QTY

50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

J 405 03 0 0 J 503 00 0 0

F IX ING BOLTS M48 x 180 L G J A W STOCK TOP W EA RPLA T E

12 1

J 452 00 0 0 J 454 00 0 0 J 455 00 00 J 456 00 0 0

TOGGL E R AM BAS E S PIGO T S IDE P L A TE T IE B A R S IDE P L A TE TIE B A R SHOULD ER P L A T E S IDE PL A TE T IE B A R OUT ER BUS H

2 1 2 2

J 458 00 0 0 J 459 00 0 0 J 460 00 0 0 J 461 00 0 0 J 462 00 0 0 J 463 00 0 0 J 525 00 0 0 J 467 00 0 0

L /H TO P S IDE W A LL W E A RPLA T E R /H TO P S IDE W A LL W E A RPLA T E L /H BTM S IDE W A LL W E A RPLA T E R /H BTM S IDE W A LL W E A RPL A T E TO P INL ET CHUTE L /H SIDE FR AM E TO P INL ET CHUTE R/H S IDE FR AM E TOP INL ET CHUTE F A CE P L A T E TO P INL ET CHUTE SAFTY GUARD

1 1 1 1 1 1 1 1

J 524 00 0 0 J 564 00 0 0 J 472 00 0 0 J 473 00 0 0 J 552 00 0 0 J 475 00 0 0 J 495 00 0 0 J 476 00 0 0 J 477 00 0 0 J 478 00 0 0 J 479 00 0 0 J 480 00 0 0 J 481 00 0 0 J 482 00 0 0

R AM HOS E BULKHE A D BRK T FL Y W HEEL G U A RD A CC ESS CO V ER P L A T E REA R MOUNT ING FOOT PA D FR ONT MOUNT ING FOOT PA D J A W STOCK W E A R P L A TE BOL T BUS H J A W STOCK W /PLT L /H W EDG E TA LL TOOT H J A W STOCK W /PLT L /H W EDG E C ORRUG A TED DR IV E S IDE FL Y W HEE L CO V ER B A S E DR IV E S IDE FL Y W HEE L BO TT OM CO V E R DR IV E S IDE FL Y W HEE L TO P CO V ER DR IV E SIDE FL Y W HEE L PULLE Y G U A R D NON DR IV E S IDE F L Y W HEEL CO V ER BAS E NON DR IV E S IDE F L Y W HEE L BO TT OM CO V ER NON DR IV E S IDE FL Y W HEEL T O P C O V E R

2 1 2 2 2 1 1 1 1 1 1 1 1 1

J 485 00 0 0 J 486 00 0 0

DR IV E S IDE RU BB ER M OUNT ING A NGL E S IDE RU BB ER MOUNTING HOO K

1 4

J 488 00 0 0 J 489 00 0 0 J 509 00 0 0 J 542 00 0 0 J 492 00 0 0

DR IV E SIDE FL Y W HEE L PULLE Y G U A R D S IDE RU BB ER M OUNT ING CL AM P STRIP BE A R ING HOUS ING BOL T RET A IN ING STR A P DR IV E S IDE FL Y W HEE L CO V ER SU PP OR T BRK T PU LL EY A RM B A CK B EAM S PIGO T

1 5 6 1 1

FAN64

M64 H EX NU T

2

J 093 00 00 J 517 00 00 J 518 00 00 J 519 00 00 J 025 00 00 J 508 00 00 J 504 00 00

MO TOR B ELT TENS ION ING FR AME TOGGL E C O V ER S IDE P L A TE TOGGL E GU A RD L O W ER BRKT TOGGL E CO V ER PL A TE PIN CA P W EA R P L A TE C L AM PING SL EE V E SPR A Y B A R

1 1 2 1 1 2 1

H A 99000013 H A 9900001 0 H A 99000011

SPR A Y NO Z Z LE HOUS ING SPR A Y NO Z Z LE A SS EMBLY SPR A Y NO Z Z LE A SS EM BLY

2 2 2

H A 99000012 J 506 00 0 0

SPR A Y NO Z Z LE A SS EM BLY NON DR IV E S IDE RUBBER MTG PLT

2 1

73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102

103

C12 Crusher

Parts Manual Issue 1 May 2004

48

CRUSHER BOX DETAIL

Parts List 3 I T EM NO .

PART No .

PART D ESCRIPTION

QTY

104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160

J 206 00 0 0 J 541 00 0 0 J 538 00 0 0 J 539 00 0 0 J 537 00 0 0 BT3501 BT3003 BT3006 PN112 5 HR1050 HR1049 HR1052 HR1051

INL ET CHUTE RUBB ER CLAM P TURNBUCKL E FIX ING BR A CK ET TOGGL E A R M TOGGL E A RM TIE BA R TOGGL E A RM BUS H JA W STOCK OUT ER B EA RING SL EEV E J A W STOCK OUTER BEA R IN G J A W STOCK INNER B EA R ING S FL Y W HEEL B A LANCE WEIGHT STU D TOGGL E C LAMP ING RAM TOGGL E W ED GE RA M W EA R PLATE HYDRAUL IC R A M L INK A RM R A M

2 1 2 2 4 2 2 2 2 2 1 1 2

BT4008 BT3009 BT6001 J 697 00 0 0 BT4505

8 GROO V E PU LLEY W HEEL 450 O /D TOGGL E / L INK A RM RAM B EA R ING (L A RG E) TOGGL E / L INK A RM RAM B EA R ING (SM A LL ) TURN BUCKLE ASS EMBL Y SPB 4750 B EL T

1 2 4 1 8

HM1021 H V 301 4 BT5017 H V 351 8 FAKS 28x1 6 BT5504 H V 850 1 FD2005

KAWASAK I MOTOR MX 53 0 KAWASAK I MOTOR CONTROL BLOC K T A PER LOCK BUSH 50/50 - 10 0 RE L IEF V A LVE M16 X 28 X 110 K EY S TEE L 1 /4" BS P GREA SE N IPPL E 1/4" BS P TEST PO IN T H A NDL E

1 1 1

J 522 00 0 0 J 523 00 0 0 J 540 00 0 0

TOGGL E GUA RD UPPE R SU PPORT BRK T TOGGL E GUA RD UPPE R SU PPORT BRK T TOGGL E / J A W STOCK CUTOUT SW ITCH MTG BRK T TOGGL E / JA W STOCK CUTOUT S W ITC H

1 1 1 1

J 437 01 0 0 J 437 02 0 0 J 437 03 0 0

TOGGL E CROSSB EA M P A CKER ( INNER) TOGGL E CROSSB EAM PACKER (CENTRE) TOGGL E CROSSB EAM PA CKER (OUTER )

1 1 1

J 033 00 0 0 J 082 00 0 0 J 505 00 0 0 BT3015 BT3016 BT8013 FA B08x3 0 FA W 08S P BB201 5 FA N4 2

TORQU E A RM OUT ER BE A R ING C A P TORQU E A RM INN ER BE A R ING S PA CER RIN G TORQU E A RM PU LL EY SHAF T TORQU E A RM SH A FT INN ER BE A R IN G TORQU E A RM SH A FT OUTER BE A RIN G TORQU E A RM BEA R ING S EA L M8 x 30 Lg BOL T M8 S PR ING W A SHER INLET CHUTE C OV ER SU PPORT BUFF ER M42 PLA IN NU T

1 1 1 1 1 2 6 6 2 4

C12 Crusher

1 2 3 2

NOT E:- ITEM S 138 TO 140 A RE NOT PR OV IDED W ITH MA CHINE A ND MA Y BE PURCH AS ED F I A ND WHEN REQUIRED

Parts Manual Issue 1 May 2004

49

HYDRAULIC HOSE DETAILS Parts List 1 VALVE PLATE HOSE NO.

TYPE

LENGTH m

FITTINGS

DESCRIPTION

HH 8044 HH 8048 HH 8070 HH 8071 HH 8074 HH 8092 HH 8093 HH 8094 HH 8095 HH 8096 HH 8097 HH 8098 HH 8099 HH 8116 HH 8117 HH 8118 HH 8119 HH 8122 HH 8228 HH 8229 HH 8245 HH 8246 HH 8401 HH 8404

1/4" R2T 1/4" R2T 1/4" R2T 1/4" R2T 3/8" R2T 1/4" R2T 1/4" R2T 1/4" R2T 1/4" R2T 1/4" R2T 1/4" R2T 1/4" R2T 1/4" R2T 1 1/2" R1T 1 1/2" R1T 1 1/2" R1T 1 1/2" R1T 1/4" R2T 3/4" R2T 3/4" R2T 1 1/2" R1T 1 1/2" R1T 3/4" R2T 3/4" R2T

0.22 3 2.67 2.55 2.75 0.255 0.6 0.265 1.23 0.94 0.24 0.255 1.4 0.865 0.865 0.865 0.865 0.5 0.6 0.6 1.15 1.08 2.25 2.45

F -F F - 90S F-F F-F F - 90S F - 90C F-F F-F F - 90S F - 90S F - 90S F - 90C F - 90S UNSWAGED UNSWAGED UNSWAGED UNSWAGED 90S 90C F - 90S F - 90S F - 135 F - 135 F - 90S F - 90S

SOLENOID BLOCK TO TEE ON TOP D25 SPOOL ON VALVE PLATE BOTTOM OF SOLENOID BLOCK TO KAWASAKI PUMP SOLENOID BLOCK TO BULKHEAD PLATE SOLENOID BLOCK TO BULKHEAD PLATE TOP OF SOLENOID BLOCK TO BULKHEAD PLATE TOP D25 SPOOL VALVE TO LOWER D25 SPOOL VALVE LOWER D25 SPOOL VALVE TO SOLENOID BLOCK TOP D25 SPOOL VALVE TO SOLENOID BLOCK TOP D25 SPOOL TO BOTTOM OF SOLENOID BLOCK TOP D25 SPOOL VALVE TO SOLENOID BLOCK KAWASAKI PUMP TO KAWASAKI PUMP - (CROSS PIPE) TOP D25 SPOOL VALVE TO LOWER D25 SPOOL VALVE LOWER D25 SPOOL TO SOLENOID BLOCK TOP OF HYDRAULIC TANK TOP OF HYDRAULIC TANK TOP OF HYDRAULIC TANK TOP OF HYDRAULIC TANK KAWASAKI PUMP TO KAWASAKI PUMP - (CROSS PIPE) INSIDE HYDRAULIC TANK INSIDE HYDRAULIC TANK INSIDE HYDRAULIC TANK INSIDE HYDRAULIC TANK TANDEM PUMP TO 5 STATION MANIFOLD (P2) TANDEM PUMP TO 5 STATION MANIFOLD (P5)

MAIN CONVEYOR HOSE NO.

TYPE

LENGTH m

FITTINGS

DESCRIPTION

HH 8076

3/4" R2T

5.70

F - 135

HEAD DRUM MOTOR TO 4 STATION MANIFOLD

HH 8077

3/4" R2T

5.76

F - 135

HEAD DRUM MOTOR TO 4 STATION MANIFOLD

HH 8079

3/8" R2T

6.00

F - 90S

BULKHEAD MAIN CONVEYOR LIFT RAM TO SOLENOID BLOCK

HH 8130

3/4" R2T

3.88

F - 90S

4 STATION MANIFOLD TO BULKHEAD IN FLARE

HH 8131

3/4" R2T

3.73

F - 90S

4 STATION MANIFOLD TO BULKHEAD IN FLARE

HH 8167

3/8" R2T

6.00

F - 90S

BULKHEAD MAIN CONVEYOR LIFT RAM TO SOLENOID BLOCK

HH 8170

3/8" R2T

0.43

F - 90S

MAIN CONVEYOR FRAME TO MAIN CONVEYOR LIFT RAM

HH 8171

3/8" R2T

0.43

F - 90S

MAIN CONVEYOR FRAME TO MAIN CONVEYOR LIFT RAM

HH 8172

3/8" R2T

0.80

F - 90C

MAIN CONVEYOR LIFT RAM TO MAIN CONVEYOR LIFT RAM (CROSS PIPE)

HH 8173

3/8" R2T

0.80

F - 90C

MAIN CONVEYOR LIFT RAM TO MAIN CONVEYOR LIFT RAM (CROSS PIPE)

HH 8226

3/4" R2T

0.66

F-F

FLARE BULKHEAD TO MAGNET MOTOR

HH 8227

3/4" R2T

0.68

F-F

FLARE BULKHEAD TO MAGNET MOTOR

NOTE: - WHEN ORDERING HYDRAULIC HOSES, PLEASE QUOTE NUMBER STAMPED ON END OF HOSE

C12 Crusher

Parts Manual Issue 1 May 2004

50

HYDRAULIC HOSE DETAILS Parts List 1 SIDE CONVEYOR HOSE NO.

TYPE

LENGTH m

FITTINGS

DESCRIPTION

HH 8009 HH 8010A HH 8011A HH 8012A HH 8128 HH 8129A HH 8151 HH 8152

3/4" R2T 3/4" R2T 3/4" R2T 3/4" R2T 3/8" R2T 3/8" R2T 3/16" R1T 3/16" R1T

0.63 0.69 3.12 3.12 0.44 0.53 0.65 0.65

90S - 90S 90S - 90S 90S - 90S 90S - 90S F - 90C 90C - 90C F-F F-F

HEAD DRUM MOTOR TO BULKHEAD HEAD DRUM MOTOR TO BULKHEAD FROM BULKHEAD TO BULKHEAD INSIDE SIDE CONVEYOR FROM BULKHEAD TO BULKHEAD INSIDE SIDE CONVEYOR SIDE CONVEYOR LIFT RAM TO BULKHEAD ON SIDE CONVEYOR. FRAME BULKHEAD TO BULKHEAD INSIDE SIDE CONVEYOR FRAME GREASE PIPE - SIDE CONVEYOR TAIL BEARING TO COVER GREASE PIPE - SIDE CONVEYOR TAIL BEARING TO COVER

CHASSIS AND AUXILERY HOSE NO.

TYPE

LENGTH m

FITTINGS

DESCRIPTION

HH 8451 HH 8453 HH 8454 HH 8455 HH 8456 HH 8457 HH 8458 HH 8459 HH 8460 HH 8461 HH 8462 HH 8463 HH 8464 HH 8465 HH 8466 HH 8467 HH 8468 HH 8469 HH 8470 HH 8471 HH 8472 HH 8473 HH 8474 HH 8475 HH 8476 HH 8477 HH 8478 HH 8479 HH 8480 HH 8481 HH 8482 HH 8483 HH 8484 HH 8532

3/8" R2T 3/8" R2T 3/8" R2T 3/8" R2T 3/8" R2T 3/8" R2T 3/8" R2T 3/8" R2T 3/8" R2T 3/8" R2T 3/8" R2T 3/8" R2T 3/16" R1T 3/16" R1T 1/4" R2T 1/4" R2T 1/4" R2T 1/4" R2T 3/4" R2T 3/4" R2T 3/4" R2T 3/4" R2T 3/4" R2T 3/4" R2T 3/4" R2T 3/4" R2T 3/4" R2T 3/4" R2T 1" R2T 1" R13 1" R13 1" R13 1" R13 1/4" R2T

7.200 2.000 2.000 6.750 6.650 2.000 2.000 5.850 5.850 7.200 7.200 8.300 2.33 3.50 7.820 8.920 8.250 8.250 1.100 2.275 1.500 3.210 4.750 3.500 5.860 7.500 4.260 7.420 8.200 7.380 7.380 8.580 8.580 9.000

F-F F-F F-F F-F F-F F-F F-F F-F F-F F-F F-F F-F F - 135 F - 135 F-F F-F 90C - 90C 90C - 90C F - 90S F - 90S F-F F-F F-F F-F F-F F-F F-F F-F F-F F - 90S F - 90S F - 90S F - 90S F - 90S

SIDE CONVEYOR LIFT RAM REAR R/H JACKING LEG TO TEE REAR R/H JACKING LEG TO TEE FROM TEE TO 6 LEVER SPOOL VALVE FROM TEE TO 6 LEVER SPOOL VALVE REAR L/H JACKING LEG TO TEE REAR L/H JACKING LEG TO TEE R/H HOPPER SIDE RAM TO 6 LEVER SPOOL VALVE R/H HOPPER SIDE RAM TO 6 LEVER SPOOL VALVE L/H HOPPER SIDE RAM TO 6 LEVER SPOOL VALVE L/H HOPPER SIDE RAM TO 6 LEVER SPOOL VALVE REAR HOPPER RAM TO 6 LEVER SPOOL VALVE GREASE PIPE - MAIN CONVEYOR TAIL DRUM BEARING TO GREASE POINT GREASE PIPE - MAIN CONVEYOR TAIL DRUM BEARING TO GREASE POINT BULKHEAD TO R/H TRACK BRAKE BULKHEAD TO L/H TRACK BRAKE CRUSHER BOX RAM (WEAR PLATE RE MOVAL) CRUSHER BOX RAM (WEAR PLATE RE MOVAL) L/H TRACK TO TEE R/H TRACK TO TEE SIDE CONVEYOR WEBTEC PLATE TO MALE / MALE T WEBTEC PLATE TO FEEDER MOTOR FEEDER MOTOR TO CROSS IN CHASSIS MALE / MALE TO BULKHEAD PLATE TEE FOR L/H & R/H TRACK TO 3/4" TEE ON DISTRIBUTION WEBTEC TO CROSS IN CHASSIS SIDE CONVEYOR TO BULKHEAD CROSS IN CHASSIS TO BULKHEAD PLA TE R/H TRACK MOTOR TO BULKHEAD PLATE R/H TRACK MOTOR TO BULKHEAD PLATE L/H TRACK MOTOR TO BULKHEAD PLATE L/H TRACK MOTOR TO BULKHEAD PLATE TANDEM PUMP TO FEEDER CONTROL HIGH PRESSURE

NOTE: - WHEN ORDERING HYDRAULIC HOSES, PLEASE QUOTE NUMBER STAMPED ON END OF HOSE

C12 Crusher

Parts Manual Issue 1 May 2004

51

HYDRAULIC HOSE DETAILS Parts List 1 CONTROL BOX HOSENO. TYPE LENGTH m FITTINGS

DESCRIPTION

HH 8196

3/8" R2T

2.770

F - 90S

FRONT JACKING LEG CROSS PIPE

HH 8197

3/8" R2T

2.750

F - 90S

FRONT JACKING LEG CROSS PIPE

HH 8401

1/4" R2T

0.520

F - 90S

LOW PRESSURE SWITCH TO ADJUSTER CONTROL BLOCK

HH 8402

1/4" R2T

0.560

F - 90S

HIGH PRESSURE SWITCH TO ADJUSTER CONTROL BLOCK

HH 8404

1/4" R2T

3.200

F-F

CHASSIS BULKHEAD TO SOLENOID CONTROL BLOCK (A)

HH 8405

1/4" R2T

3.200

F-F

CHASSIS BULKHEAD TO SOLENOID CONTROL BLOCK (B)

HH 8406

1/4" R2T

0.900

90S - 90S

CHASSIS BULKHEAD TO WEDGE RAM IN (A)

HH 8407

1/4" R2T

0.900

90S - 90S

CHASSIS BULKHEAD TO WEDGE RAM OUT (B)

HH 8408

1/4" R2T

1.800

F-F

SOLENOID CONTROL BLOCK TO 7 WAY ADAPTER (C)

HH 8409

1/4" R2T

1.800

F-F

SOLENOID CONTROL BLOCK TO TEE (D)

HH 8410

1/4" R2T

2.150

F - 90C

DOUBLE LEVER TO TEE

HH 8411

1/4" R2T

1.850

F-F

BULKHEAD TO DOUBLE LEVER

HH 8412

1/4" R2T

2.930

F - 90C

WEDGE RAM OUT TO 7 WAY

HH 8413

1/4" R2T

2.200

F - 90C

WEDGE RAM OUT TO 7 WAY

HH 8414

1/4" R2T

3.350

F - 90C

DOUBLE LEVER TO BULKHEAD

HH 8415

1/4" R2T

2.920

F-F

BULKHEAD TO 7 WAY

HH 8416

1/4" R2T

1.910

F-F

BULKHEAD TO 7 WAY

HH 8417

1/4" R2T

2.750

F - 90C

WEDGE RAM IN TO TEE

HH 8418

1/4" R2T

1.650

F - 90C

WEDGE RAM IN TO TEE

HH 8419

3/8" R2T

0.300

F-F

MOTOR FLOW CONTROL BLOCK TO ACCUMULATOR

HH 8420

3/8" R2T

0.750

F-F

6 LEVER TO R/H JACKING LEG TEE

HH 8421

3/8" R2T

0.690

F-F

6 LEVER TO R/H JACKING LEG TEE

HH 8422

3/8" R2T

1.670

F - 90S

6 LEVER SPOOL VALVE TO BULKHEAD (RETURN TO C TOP)

HH 8425

3/8" R2T

0.420

F - 90C

CRUSHER JAW RAM TO BULKHEAD

HH 8426

3/8" R2T

0.420

F - 90C

CRUSHER JAW RAM TO BULKHEAD

HH 8427

3/8" R2T

0.600

F - 90C

CRUSHER JAW RAM TO BULKHEAD

HH 8428

3/8" R2T

0.600

F - 90C

CRUSHER JAW RAM TO BULKHEAD

HH 8429

1/2" R2T

2.750

F-F

TRIPLE PUMP TO 6 LEVER SPOOL VALVE

HH 8430

1/2" R2T

0.630

F - 90S

JAW ADJUSTER CONTROL BLOCK TO 6 LEVER

HH 8432

1/2" R2T

0.410

90C - 135

DOUBLE LEVER TO JAW ADJUSTER CONTROL BLOCK

HH 8435

1/2" R2T

1.680

90S - 135

DOUBLE LEVER TO 6 LEVER

HH 8437

1 1/4" R13

1.070

F - 135

CRUSHER DRIVE MOTOR TO DISTRIBUTION BLOCK

HH 8438

1 1/4" R13

0.950

F - 135

CRUSHER DRIVE MOTOR TO DISTRIBUTION BLOCK

HH 8439

1 1/4" R13

0.950

F - 135

CRUSHER DRIVE MOTOR TO DISTRIBUTION BLOCK

HH 8534

1/4" R2T

0.240

90S - F

FAIL SAFE PRESSURE SWITCH TO TEE ON LOW PRESSURE SWITCH

HH 8535

1/4" R2T

0.115

90S - F

TANDEM PUMP TO FEEDER CONTROL LOW PRESSURE

NOTE: - WHEN ORDERING HYDRAULIC HOSES, PLEASE QUOTE NUMBER STAMPED ON END OF HOSE

C12 Crusher

Parts Manual Issue 1 May 2004

52

HYDRAULIC HOSE DETAILS Parts List 1 POWER PACK HOSENO. TYPE

LENGTH m FITTINGS

DESCRIPTION

HH 8402 HH 8403 HH 8701 HH 8702 HH 8703 HH 8704 HH 8705 HH 8706 HH 8707 HH 8708 HH 8709 HH 8710 HH 8711 HH 8712 HH 8713 HH 8714 HH 8715 HH 8716 HH 8717 HH 8718 HH 8719 HH 8720 HH 8722 HH 8723

1" R1T 1" R1T 3/4" R2T 3/4" R2T 3/4" R2T 3/4" R2T 3/4" R2T 3/4" R2T 3/4" R2T 3/4" R2T 3/4" R2T 1/2"R2T 1/2"R2T 1/4"R2T 1" R2T 1" R2T 1" R2T 1" R1T 1" R13 1" R13 1" R13 1" R13 1 1/2" R13 1 1/4"R2T

0.930 1.045 0.500 2.150 2.050 3.020 2.600 2.770 1.600 2.950 2.950 1.600 4.600 2.000 2.950 3.120 0.530 2.360 1.560 1.560 2.380 2.290 2.010 2.980

F - 90S F - 90S 90S - 90S F - 90S F - 90S F - 90S F - 90S F - 90S 135 - 90S F-F F-F F - 90C 90S - 90C 90S - 90S F-F F-F F -90C F-F F - 90S F - 90S F - 90S F - 90S F - 135 F - 90S

HYDRAULIC TANK BALL VALVE TO TANDEM PUMP HYDRAULIC TANK BALL VALVE TO TANDEM PUMP CROSS OVER KAWASAKI PUMP 4 STATION MANIFOLD TO BULKHEAD PLATE 4 STATION MANIFOLD TO BULKHEAD PLATE TANDEM PUMP TO FRONT OF HYDRAULIC TANK FRONT OF HYDRAULIC TANK TO DISTRIBUTION BLOCK 4 STATION MANIFOLD TO SUN STRAND PUMP TANDEM PUMP TO WATER TRAP 4 STATION MANIFOLD TO TANDEMPUMP 4 STATION MANIFOLD TO TANDEMPUMP WATER TRAP TO TEE ON BOTTOM OF SOLENOID BLOCK BOSCH PUMP TO DOUBLE LEVER HYDRAULIC TANK MANIFOLD TO KAWASAKI PUMP 4 STATION MANIFOLD TO HYDRAULIC TANK MANIFOLD 4 STATION MANIFOLD TO HYDRAULIC TANK MANIFOLD HYDRAULIC TANK BALL VALVE TO BOSCH PUMP HYDRAULIC TANK MANIFOLD TO BULKHEAD PLATE LOWER D25 SPOOL VALVE TO BULKHEAD PLATE LOWER D25 SPOOL VALVE TO BULKHEAD PLATE UPPER D25 SPOOL VALVE TO BULKHEAD PLATE UPPER D25 SPOOL VALVE TO BULKHEAD PLATE TEE BLOCK ON VALVE PLATE TO DISTRIBUTION BLOCK TOP OF LOWER D25 SPOOL VALVE TO OIL COOLER

HH 8723

1 1/4"R2T

2.980

F - 90S

RETURN MANIFOLD TO BOTTOM OF UPPER D25 SPOOL VALVE

HH 8724 HH 8728 HH 8732 HH 8733 HH 8734 HH 8735 HH 8736 HH 8737 HH 8738 HH 8746 HH 8747 HH 8748

1 1/4"R2T 1 1/4"R1T 1 1/4" R13 1 1/4" R13 1 1/4" R13 1 1/4" R13 1 1/4" R13 1 1/4" R13 3 1/2" SUCT 1" R1T 1" R1T 1 1/4"R2T

4.030 0.850 3.420 3.430 0.950 1.200 0.860 2.400 1.600 1.450 1.300 2.350

F-F 90S - 135 F - 90S F - 90S F - 90S F - 90S F - 90S F - 90S N/A F-F F-F F-F

DISTRIBUTION BLOCK TO HYDRAULIC TANK MANIFOLD HYDRAULIC TANK BALL VALVE TO SUN STRAND PUMP LOWER D25 SPOOL VALVE TO DISTRIBUTION BLOCK UPPER D25 SPOOL VALVE TO DISTRIBUTION BLOCK LOWER D25 SPOOL VALVE TO TEE BLOCK ON VALVE PLATE UPPER D25 SPOOL VALVE TO TEE BLOCK BOTTOMOF LOWER D25 SPOOL VALVE TO KAWASAKI PUMP TOP OF UPPER D25 SPOOL VALVE TO KAWASAKI PUMP 3 1/2" SUCTION PIPE HYDRAULIC TANK TO KAWASAKI PUMP HYDRAULIC TANK BALL VALVE TO TANDEM PUMP HYDRAULIC TANK BALL VALVE TO TANDEM PUMP OIL COOLER RETURN TO MANIFOLD ON HYDRAULIC TANK

NOTE: - WHEN ORDERING HYDRAULIC HOSES, PLEASE QUOTE NUMBER STAMPED ON END OF HOSE C12 Crusher

Parts Manual Issue 1 May 2004

53

OPTIONAL WATER PUMP ARRANGEMENT

ITEM NO.

PART No .

PART DESCRIPTION

QTY

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

B 608 00 00 B 609 00 00 BT5001 BT6543 BT6544 BT6545 FA HC1031 HA03400044 HA03400049 HA03400058 HA1000021 HA1000039 HM1005 HP2004 HP2006 HP2009 HP2010 HP2011 HP2012 HP2013 HP2014 RU6039

WA TER PUMP MOUNTING BRACKET COUPLING COVER 32mm TAPER LOCK BUSH (MOTOR) COUPLING OUTER COUPLING SPIDER 15/16" TA PER LOCK BUSH (PUMP) 1" MIKLOR CLIP 3/4" BSP M-M ADAPTER 3/4" BSP M-M-F SWIVEL TEE 3/4" BSP BARREL NUT 1" - 3/4" BS P M-F SW IV EL ADAPTER 1" - 1" BSP M-M TA IL HY DRAULIC MOTOR WA TER PUMP (81cc @ 21 bar) 1 1/4" - 1" BSP M-M NYLON ADAPTER 1" - 3/4" BS P M-M NYLON TAIL 1 1/4" BSP NYLON COUPLING 1 1/4" BSP NYLON TEE FILTER ASS EMBLY 3/4" BSP REGULATING VA LVE (0-30 bar) 1" - 3/4" BSP M-M A DA PTER 1" WATER HOSE 3/4" R2T WA TER PUMP FEED HOSE (90S - 90S) 3/4" R2T WA TER PUMP RETURN HOSE (F - 90S)

1 1 1 2 1 1 6 1 1 1 1 1 1 1 3 1 1 1 1 1 1 3 1 1

C12 Crusher

Parts Manual Issue 1 May 2004

54

OPTIONAL WATER TANK ASSEMBLY

VIEW ON WATER TANK ASSEMBLY

VIEW ON WATER TANK CONNECTION

ITEM NO.

PART No.

PART DESCRIPTION

QTY

1 2 3 4 5 6 7 8 9 10

A 585 00 00 A 586 00 00 A 587 00 00 B 607 00 00 CN2577 EL2134 FAHC1031 HP2009 RU6039

RH MOUNTING BRACKET LH MOUNTING BRACKET MOUNTING BRACKET STRIP (IF REQUIRED) NYLON TAP ADAPTER 1000 Litre WATER TANK FLOATING WATER PUMP SWITCH 1" MIKLOR CLIP 1" - 3/4" BSP M-M NYLON ADAPTER 1" WATER HOSE TAP ADAPTER SEAL

1 1 2 1 1 1 2 1 1 1

C12 Crusher

Parts Manual Issue 1 May 2004

55

OPTIONAL OIL COOLER

VIEW ON OIL COOLER COVER

VIEW ON OIL COOLER ASSEMBLY

VIEW ON FILTER COVER

ITEM NO.

PART No .

PART DESCRIPTION

QTY

1 2 3 4 5 6 7 8 9 10 11

B 377 00 00 B 378 00 00 B 590 00 00 B 591 00 00 B 592 00 00 B 593 00 00 B 594 00 00 B 595 00 00 B 596 00 00 EX3003 FD2102

OIL COOLER COV ER HANDLE OIL COOLER COV ER TRANSPORT BRACKET OIL COOLER COVER OIL COOLER MOUNTING BRA CKET OIL COOLER MESH PA NEL FRONT TOP DECK PLATE TOP DECK INFIL PLA TE TOP DECK FILTER COVER OIL COOLER COVER STAY BAR OIL COOLER ASS EMBLY HINGE

1 1 1 2 1 1 1 1 1 1 1

HOSE NO.

TYPE

LENGTH m

FITTINGS

DESCRIPTION

HH 4013 HH 4026 HH 8755 HH 8768 HH 8769

3/4" R2T 3/4" R2T 1 1/4" R2T 1" R1T 1" R1T 1/2" R2T

3.100 3.300 3.300 0.930 1.045 2.000

F-F F - 90S F-F F - 90S F - 90S 90S - 90S

RELIEF VALVE TO OIL COOLER MOTOR HYDRAULIC OIL COOLER MOTOR TO RETURN MANIFOLD OIL COOLER TO RETURN MANIFOLD HYDRAULIC TANK BALL VALVE TO TANDEM PUMP HYDRAULIC TANK BALL VALVE TO TANDEM PUMP FEEDER MOTOR DRAIN TO HYDRAULIC TANK

C12 Crusher

Parts Manual Issue 1 May 2004

56

Appendix 3 Drawing Pack Drawing Number TED6003sht1 TED6300sht2 TED6300sht3 TED6300sht4 TED6300sht5 TED6300sht6 TED6300sht7 TED6300sht8

Title ENGINE SCHEMATIC C12 DEUTZ C12 CRUSHER JAW ADJUST LOOM C12 CRUSHER RECEIVER & LOOM C12 SOLENOID CONTROL C12 ENGINE ELECTRONIC C12 CRUSHER AUX LOOMS C12 CRUSHER CONTROLLER CONN C12 CRUSHER CONTROL CONN C12 HYDRAULIC DIAGRAMS

C12 Crusher Appendix Leader sheet

Issue No

Date 26/04/04 26/04/04 26/04/04 26/04/04 26/04/04 26/04/04 26/04/04 26/04/04

C12 Crusher Appendix Leader sheet

C12 Crusher Appendix Leader sheet

C12 Crusher Appendix Leader sheet

C12 Crusher Appendix Leader sheet

C12 Crusher Appendix Leader sheet

C12 Crusher Appendix Leader sheet

C12 Crusher Appendix Leader sheet

C12 Crusher Appendix Leader sheet

Appendix 4 OEM Manuals supplied with this machine Title DEUTZ 1015C ENGINE

C12 Crusher Appendix Leader sheet

Issue No

Date

C-12 Crusher Appendix 5 Hazordous Substances associated with this machine.

Title- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - COSHH Sheet Reference 1.

Exxon Unirex N 3 Grease - - - - - - - - - - - - - - - - - - - - 570317-00 UNIREX N 3

2.

Shell Albida EP2 - - - - - - - - - - - - - - - - - - - - - - L75097 Revision : 22 01 1997

3.

Shell Diesel Engine Oil Rimula 15/40W - - - - - - L51548 Revision : 09 12 1999

4.

Shell Tellus Oil 46 - - - - - - - - - - - - - - - - - - - - - L60397 Revision : 09 12 1999

5.

Shell Omala 220 Gear Oil

6.

Shell Safe Anti Freeze - - - - - - - - - - - - - - - - - - LX0053 Revision : 09 12 1999

7.

Shell Agricultural Gas Oil - - - - - - - - - - - - - - - - F32002 Revision : 02 10 2002

8.

Exol Ethena EP90 Gear Oil - - - - - - - - - - - - - - - - - - - - - - - -2nd October 2002

Appendix 5

C-12 Crusher

This page intentionally left blank.

Appendix 5

-------------------------------------------------------------------------570317-00 UNIREX N 3 MATERIAL SAFETY DATA BULLETIN --------------------------------------------------------------------------------------------------------------------------------------------------1. PRODUCT AND COMPANY IDENTIFICATION -------------------------------------------------------------------------PRODUCT NAME: UNIREX N 3 20/10/2003 SUPPLIER: Esso Petroleum Company ExxonMobil House Ermyn Way, Leatherhead Surrey, KT22 8UX UK Environmental/Health Emergency telephone: 01372 222 000 (UK) 44 1372 222 000 (Ireland) INTENDED USE: GREASE -------------------------------------------------------------------------2. COMPOSITION/INFORMATION ON INGREDIENTS -------------------------------------------------------------------------CHEMICAL NAMES AND SYNONYMS: SEVERE TREAT MIN. OILS & ADDITIVES GLOBALLY REPORTABLE MSDS INGREDIENTS: Substance Name Approx. Wt% -----------------------HYDROXYALKYL LONG-CHAIN <1 ALKENYL IMIDAZOLINE (CAS 27136-73-8)

EU Classification ---------------------------C;R34 Xn;R22 N;R50/53

N-OLEYLSARCOSINE (CAS 110-25-8)

Xi;R36/38

<1

N;R50/53

-------------------------------------------------------------------------3. HAZARDS IDENTIFICATION -------------------------------------------------------------------------This product is considered hazardous according to EU regulatory guidelines (see Section 15). Symbol: Not applicable. Risk Phrase(s): R52/53.

Appendix 5

Page 1 of 56

POTENTIAL HEALTH EFFECTS: Under normal conditions of intended use, this product does not pose a risk to health. Excessive exposure may result in eye, skin or respiratory irritation. POTENTIAL ENVIRONMENTAL EFFECTSHarmful to aquatic organisms, may cause long-term adverse effects in the aquatic environment. For further health effects/toxicological data, see Section 11. NOTE: This product should not be used for any other purpose without expert advice. -------------------------------------------------------------------------4. FIRST AID MEASURES -------------------------------------------------------------------------EYE : Flush thoroughly with water. If irritation occurs, call a doctor. SKIN : Wash areas with soap and water. Remove and clean oil soaked clothing daily and wash affected area. INJECTION INJURY WARNING: If product is injected into or under the skin, or into any part of the body, regardless of the appearance of the wound or its size, the individual should be evaluated immediately by a physician as a surgical emergency. Even though initial symptoms from high pressure injection may be minimal or absent, early surgical treatment within the first few hours may significantly reduce the ultimate extent of injury. INHALATION: Remove from further exposure. If respiratory irritation, dizziness, nausea, or unconsciousness occurs, seek immediate medical assistance. If breathing has stopped, assist ventilation with mechanical device or use mouth-to-mouth resuscitation. INGESTION: Not expected to be a problem. Seek medical attention if discomfort occurs. Do not induce vomiting. -------------------------------------------------------------------------5. FIRE-FIGHTING MEASURES -------------------------------------------------------------------------EXTINGUISHING MEDIA: Carbon dioxide, foam, dry chemical and water fog. SPECIAL FIRE FIGHTING PROCEDURES: Water or foam may cause frothing. Use water to keep fire exposed containers cool. Water spray may be used to flush spills away from exposures. Prevent runoff from fire control or dilution from entering waterways or drinking water supply. SPECIAL PROTECTIVE EQUIPMENT: For fires in enclosed areas, firefighters MUST use self-contained breathing apparatus. UNUSUAL FIRE AND EXPLOSION HAZARDS: None. COMBUSTION PRODUCTS: Fumes, smoke, carbon monoxide, sulfur oxides, aldehydes and other decomposition products, in the case of incomplete combustion. Flash Point C(F): > 204(400) (ESTIMATED FOR OIL, ASTM D-92 (COC)). Flammable Limits (approx.% vol.in air) LELNE, UEL: NE NFPA HAZARD ID: Health: 0 , Flammability: 1 , Reactivity: 0 -------------------------------------------------------------------------6. ACCIDENTAL RELEASE MEASURES -------------------------------------------------------------------------NOTIFICATION PROCEDURES: Report spills/releases as required to appropriate authorities. In case of accident or road spill, the Police and Fire Brigade and, if appropriate, the Area Water Authority. PROCEDURES IF MATERIAL IS RELEASED OR SPILLED: LAND SPILL: Shut off source taking normal safety precautions.

Appendix 5

Page 2 of 56

Take measures to minimize the effects on ground water. Recover by pumping or contain spilled material with sand or other suitable absorbent and remove mechanically into containers. If necessary, dispose of adsorbed residues as directed in Section 13. WATER SPILL: Confine the spill immediately with booms. Warn other ships in the vicinity. Notify port and other relevant authorities. Remove from the surface by skimming or with suitable absorbents. If permitted by regulatory authorities the use of suitable dispersants should be considered where recommended in local oil spill procedures. ENVIRONMENTAL PRECAUTIONS: Prevent material from entering sewers, water sources or low lying areas; advise the relevant authorities if it has, or if it contaminates soil/vegetation. PERSONAL PRECAUTIONS: See Section 8 -------------------------------------------------------------------------7. HANDLING AND STORAGE -------------------------------------------------------------------------SPECIFIC USES: GREASE HANDLING: High pressure injection under the skin may occur due to the rupture of pressurized lines. Always seek medical attention. No special precautions are necessary beyond normal good hygiene practices. See Section 8 for additional personal protection advice when handling this product. STORAGE: Keep containers closed when not in use. Do not store in open or unlabelled containers. Store away from strong oxidizing agents and combustible materials. Do not store near heat, sparks, flame or strong oxidants. SPECIAL PRECAUTIONS: Prevent small spills and leakages to avoid slip hazard. EMPTY CONTAINER WARNING: Empty containers retain residue (liquid and/ or vapour) and can be dangerous. DO NOT PRESSURIZE, CUT, WELD BRAZE, SOLDER,DRILL,GRIND OR EXPOSE SUCH CONTAINERS TO HEAT, FLAME, SPARKS, STATIC ELECTRICITY OR OTHER SOURCES OF IGNITION; THEY MAY EXPLODE AND CAUSE INJURY OR DEATH. Do not attempt to refill or clean container since residue is difficult to remove. Empty drums should be completely drained, properly bunged and returned to a drum reconditioner. All containers should be disposed of in an environmentally safe manner and in accordance with governmental regulations. -------------------------------------------------------------------------8. EXPOSURE CONTROLS/PERSONAL PROTECTION -------------------------------------------------------------------------OCCUPATIONAL EXPOSURE LIMITS: This product does not contain any components which have recognized exposure limits. VENTILATION: Use adequate ventilation. RESPIRATORY PROTECTION: No special requirements under ordinary conditions of use and with adequate ventilation. EYE PROTECTION: Generally eye is unlikely with this type material. If eye is likely, safety glasses with side shields or chemical type goggles should be worn. SKIN PROTECTION: If prolonged or repeated skin is likely, oil impervious gloves MUST be worn. Good personal hygiene practices should always be followed.

Appendix 5

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ENVIRONMENTAL CONTROLS: SEE SECTION 7 -------------------------------------------------------------------------9. PHYSICAL AND CHEMICAL PROPERTIES -------------------------------------------------------------------------Typical physical properties are given below. Consult Product Data Sheet for specific details. GENERAL: PHYSICAL STATE: Grease COLOUR: Green ODOUR: Mild ODOUR THRESHOLD-ppm: NE IMPORTANT HEALTH, SAFETY AND ENVIRONMENTAL INFORMATION: pH: NA BOILING POINT C(F): NE FLASH POINT C(F): > 204(400) (ESTIMATED FOR OIL, ASTM D-92 (COC)) FLAMMABILITY (solids): NE AUTO FLAMMABILITY C(F): NA EXPLOSIVE PROPERTIES: NA OXIDIZING PROPERTIES: NA VAPOUR PRESSURE-mmHg 20 C: < 0.1 RELATIVE DENSITY, 15/4 C: 0.93 SOLUBILITY IN WATER: Negligible PARTITION COEFFICIENT: > 3.5 VISCOSITY AT 40 C, cSt: 150.0 VISCOSITY AT 100 C, cSt: 13.0 VAPOUR DENSITY: NE EVAPORATION RATE: NE OTHER INFORMATION: DROP POINT C(F): > 219(426) POUR POINT C(F): NA FREEZING POINT C(F): NE NOTE: MOST PHYSICAL PROPERTIES FOR OIL COMPONENT. DMSO EXTRACT, IP-346 (WT.%): <3, for mineral oil only NA=NOT APPLICABLE NE=NOT ESTABLISHED D=DECOMPOSES FOR FURTHER TECHNICAL INFORMATION, YOUR MARKETING REPRESENTATIVE -------------------------------------------------------------------------10. STABILITY AND REACTIVITY -------------------------------------------------------------------------STABILITY (THERMAL, LIGHT, ETC.): Stable. CONDITIONS TO AVOID: Extreme heat and high energy sources of ignition. INCOMPATIBILITY (MATERIALS TO AVOID): Strong oxidisers. HAZARDOUS DECOMPOSITION PRODUCTS: Product does not decompose at ambient temperatures. HAZARDOUS POLYMERISATION: Will not occur. -------------------------------------------------------------------------11. TOXICOLOGICAL DATA ----------------------------------------------------------------------------ACUTE TOXICOLOGY--ORAL TOXICITY: Practically non-toxic (LD50: greater than 2000 mg/kg). ---Based on testing of similar products and/or the components. DERMAL TOXICITY: Practically non-toxic (LD50: greater than 2000 mg/kg). ---Based on testing of similar products and/or the

Appendix 5

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components. INHALATION TOXICITY: Practically non-toxic (LC50: greater than 5 mg/l). ---Based on testing of similar products and/or the components. EYE IRRITATION: Practically non-irritating. (Draize score: greater than 6 but 15 or less). ---Based on testing of similar products and/or the components. SKIN IRRITATION: Practically non-irritating. (Primary Irritation Index: greater than 0.5 but less than 3). ---Based on testing of similar products and/or the components. OTHER ACUTE TOXICITY DATA: Although an acute inhalation study was not performed with this product, a variety of mineral oils and synthetic base oils, such as those in this product have been tested. These samples had virtually no effect other than a nonspecific inflammatory response in the lung to the aerosolized mineral oil. The presence of additives in other tested formulations (in approximately the same amounts as in the present formulation) did not alter the observed effects. ---SUBCHRONIC TOXICOLOGY (SUMMARY)--No significant adverse effects were found in studies using repeated dermal applications of similar formulations to the skin of laboratory animals for 13 weeks at doses significantly higher than those expected during normal industrial exposure. The animals were evaluated extensively for effects of exposure (hematology, serum chemistry, urinalysis, organ weights, microscopic examination of tissues etc.). ---REPRODUCTIVE TOXICOLOGY No teratogenic effects would be expected on laboratory developmental toxicity in this formulation and/or materials

(SUMMARY)--from dermal exposure, based studies of major components of similar composition.

---CHRONIC TOXICOLOGY (SUMMARY)--Repeated and/or prolonged exposure may cause irritation to the skin, eyes or respiratory tract. For mineral base oils: Base oils in this product are severely solvent refined and/or severely hydrotreated. Chronic mouse skin painting studies of severely treated oils showed no evidence of carcinogenic effects. These results are confirmed on a continuing basis using various screening methods such as Modified Ames Test, IP-346, and/or other analytical methods. Synthetic base oils representative of those in this producthave been tested in the Ames assay and other tests of mutagenicity with negative results. These base oils are not expected to be carcinogenic with chronic dermal exposures. ---SENSITIZATION (SUMMARY)--Not expected to be sensitizing based on tests of this product, components, or similar products. -------------------------------------------------------------------------12. ECOLOGICAL INFORMATION -------------------------------------------------------------------------ENVIRONMENTAL FATE AND EFFECTS: This environmental assessment was conducted using information on the individual components as no test data was available for this specific formulation. ECOTOXICITY: This product is expected to be harmful to aquatic

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organisms. May cause long-term adverse effects in the aquatic environment. MOBILITY: Not established. PERSISTENCE AND DEGRADABILITY: This product is expected to be inherently biodegradable, as the principal components have been shown to degrade at slow to moderate rates. BIOACCUMULATIVE POTENTIAL: Not established. -------------------------------------------------------------------------13. DISPOSAL CONSIDERATIONS -------------------------------------------------------------------------WASTE DISPOSAL: Product is suitable for burning in an enclosed, controlled burner for fuel value. Such burning may be limited pursuant to the Resource Conservation and Recovery Act. In addition, the product is suitable for processing by an approved recycling facility or can be disposed of at any licensed waste disposal site. Use of these methods is subject to compliance with applicable laws and regulations and consideration of product characteristics at time of disposal. -------------------------------------------------------------------------14. TRANSPORT INFORMATION -------------------------------------------------------------------------USA DOT: NOT REGULATED BY USA DOT. RID/ADR: IMO: IATA:

NOT REGULATED BY RID/ADR.

NOT REGULATED BY IMO. NOT REGULATED BY IATA.

-------------------------------------------------------------------------15. REGULATORY INFORMATION -------------------------------------------------------------------------EU Labelling: Product is dangerous as defined by the European Union Dangerous Substances/Preparations Directives. Symbol: Not applicable. Risk Phrase(s): R52/53. Harmful to aquatic organisms, may cause long-term adverse effects in the aquatic environment. Safety Phrase(s): S61. Avoid release to the environment. instructions/Safety data sheets.

Refer to special

THE FOLLOWING PRODUCT INGREDIENTS ARE CITED ON THE LISTS BELOW: CHEMICAL NAME

1=IARC 1 2=IARC 2A 3=IARC 2B

Appendix 5

CAS NUMBER *** NO REPORTABLE INGREDIENTS ***

LIST CITATIONS

--- REGULATORY LISTS SEARCHED --6=NO ALLERGI 11=DE TERAT B 16=DE CARC B 7=SE ALLERGY 12=DE TERAT C 17=AT TERAT A 8=SE CARC 13=DE TERAT D 18=AT TERAT B

21=CH CARC

Page 6 of 56

4=NTP CARC 5=NTP SUS

9=DK CARC 10=DE TERAT A

CARC=CARCINOGEN;

14=DE CARC A1 15=DE CARC A2

19=AT TERAT C 20=AT TERAT D

SUS=SUSPECTED CARCINOGEN;

AT = Austria CH = Switzerland

DE = DK = Denmark

TERAT=TERATOGENIC NO = Norway SE = Sweden

-------------------------------------------------------------------------16. OTHER INFORMATION -------------------------------------------------------------------------LIBRARY OF RISK PHRASES LISTED IN SECTION 2 OF THIS DOCUMENT: R22 R34 R36/38 R50/53

Harmful if swallowed. Causes burns. Irritating to eyes and skin. Very toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment.

NOTE: EXXONMOBIL PRODUCTS ARE NOT FORMULATED TO CONTAIN PCBS. Health studies have shown that many hydrocarbons pose potential human health risks which may vary from person to person. Information provided on this MSDS reflects intended use. This product should not be used for other applications. In any case, the following advice should be considered: INDUSTRIAL LABEL Under normal conditions of intended use, this product does not pose a risk to health. Excessive exposure may result in eye, skin or respiratory irritation. Always observe good hygiene measures. First Aid: Wash skin with soap and water. Flush eyes with water. If overcome by fumes or vapor, remove to fresh air. If ingested, do not induce vomiting. If symptoms persist seek medical assistance. Read and understand the MSDS before using this product. COSHH Regulations: Product reviewed and considered to be potentially hazardous to health. The Regulations must be followed and measures to control exposure may be necessary. Any sections of this Material Safety Data Sheet which are printed in bold text highlights recent significant changes which have been made to the advice or information given. ********************************************************************** For Internal Use Only: MHC: 1* 1* 1* 1* 1*, MPPEC: A, TRN: 570317-00, ELIS: 407975, CMCS97: 97Q677 EHS Approval Date: 20OCT2003 ********************************************************************** Information given herein is offered in good faith as accurate, but without guarantee. Conditions of use and suitability of the product for particular uses are beyond our control; all risks of use of the product are therefore assumed by the and WE EXPRESSLY DISCLAIM ALL WARRANTIES OF EVERY KIND AND NATURE, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN RESPECT TO THE USE OR SUITABILITY OF THE PRODUCT. Nothing is intended as a

Appendix 5

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recommendation for uses which infringe valid patents or as extending license under valid patents. Appropriate warnings and safe handling procedures should be provided to handlers and s. Alteration of this document is strictly prohibited. Except to the extent required by law, republication or retransmission of this document, in whole or in part, is not permitted. Exxon Mobil Corporation and its d companies assume no responsibility for accuracy of information unless the document is the most current available from an official ExxonMobil distribution system. Exxon Mobil Corporation and its d companies neither represent nor warrant that the format, content or product formulas contained in this document comply with the laws of any other country except the United States of America. Copyright 2001 Exxon Mobil Corporation, All rights reserved

Appendix 5

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SHELL ALBIDA GREASE EP2

Data Sheet No. L75097 Revision : 22 01 1997

REPLACES L75097 :

This data sheet has been prepared in accordance with the requirements of the Data Sheet Directive 91/155/EEC.

RECOMMENDED USES Shell Albida Grease EP2 is recommended for use as : a multipurpose high performance grease for rolling and plain bearings at high temperatures. If Shell Albida Grease EP2 is used for a purpose not covered in this section, Shell UK Ltd. would be grateful to receive information on the application. KNOWN MISUSES/ABUSES Shell Albida Grease EP2 is not to be used as : none known. The disposal of Shell Albida Grease EP2 to soil, watercourses and drains is a legal offence.

1: IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND OF THE COMPANY/UNDERTAKING PRODUCT :

SHELL ALBIDA GREASE EP2

COMPANY : ADDRESS : TELEPHONE :

SHELL U.K. LIMITED, SHELL-MEX HOUSE, STRAND, LONDON. WC2R 0DX 0171-257-3000

EMERGENCY TELEPHONE NUMBER :

AS ABOVE

2: COMPOSITION/INFORMATION ON INGREDIENTS Shell Albida Grease EP2 is a grease manufactured from a soap and highly refined mineral oil derived from crude petroleum, which is a SUBSTANCE covered by the following entry which appears in EINECS and additives. EINECS NUMBER 278-011-7 CAS NUMBER 74869-21-9 Lubricating greases. A complex combination of hydrocarbons having carbon numbers predominantly in the range C12 through C50. May contain organic salts of alkali metals, alkaline earth metals, and/or aluminium compounds. Exposure limit values exist for the following constituents: Oil mist, mineral.

3: HAZARD IDENTIFICATION Shell Albida Grease EP2 is not classified as dangerous for supply or conveyance. It contains mineral oil to which an exposure limit applies, but due to the semi-solid consistency of Shell Albida Grease EP2 , generation of aerosols, mists, and dusts is unlikely to occur. Prolonged and repeated skin may give rise to dermatitis. Grease will not biodegrade in anaerobic conditions and, hence, can be persistent. It contains components which have a high potential to bioaccumulate.

4: FIRST AID MEASURES INHALATION Under normal conditions of use inhalation of vapours is not feasible or likely to present an acute hazard.

L75097

05 : 02 : 99

Appendix 5

Page 1 of 6

Page 9 of 56

SKIN Skin does not normally require first aid, but contaminated clothing should be removed, and contaminated skin washed with soap and water. If persistent irritation occurs, medical advice should be sought without delay. Where a high pressure injection injury has occurred, medical attention should be obtained immediately. Show this Data Sheet to the physician drawing attention to "Notes for Doctors" in Section 11 below. EYES Flush the eye with copious quantities of water. If irritation persists refer for medical attention. INGESTION DO NOT INDUCE VOMITING If ingestion is suspected, wash out the mouth with water. No emergency measures are needed, but if adverse health effects follow, refer for medical attention.

5: FIRE-FIGHTING MEASURES Extinguishants

- Large Fire : - Small Fire :

Foam/Water Fog - NEVER USE WATER JET Foam/Dry Powder/CO2/Sand/Earth

6: ACCIDENTAL RELEASE MEASURES The first concern should be to prevent entry to drains or watercourses. LARGE SPILLS should be bunded by a suitable medium such as sand or earth. The grease should be reclaimed directly or in an adsorbent medium and then transferred to suitable, clearly marked containers and disposed of in accordance with local byelaws and the requirements of the Environmental Protection Act 1990. SMALL SPILLS should be shovelled up and disposed of as for large spills.

7: HANDLING AND STORAGE HANDLING Shell Albida Grease EP2 does not require any special handling techniques, but it should be handled in suitable containers and spillage avoided.

STORAGE The storage of Shell Albida Grease EP2 is not subject to any special controls or restrictions. It should be stored in properly designed, closable, labelled containers, eg mild steel or high density polyethylene (HDPE).

L75097

05 : 02 : 99

Appendix 5

Page 2 of 6

Page 10 of 56

8: EXPOSURE CONTROLS/PERSONAL PROTECTION EXPOSURE LIMIT VALUES The following limits are taken from The Health and Safety Executive's Guidance Note EH40 Occupational Exposure Limits 1996. UK Occupational Exposure Standards : Oil Mist, Mineral :

5 mg/cubic metre 8-hour TWA value 10 mg/cubic metre 15-min TWA value

Owing to the physical state of Shell Albida Grease EP2 as a semi-solid, the generation of aerosols, mists, and dusts is unlikely to occur. RECOMMENDED PROTECTIVE CLOTHING Impervious gloves and overalls where regular is likely, and goggles if there is a risk of spraying

9: PHYSICAL AND CHEMICAL PROPERTIES Physical State : Appearance : Odour : Acidity/Alkalinity : Flashpoint : Dropping Point : Flammability : Autoflammability : Flammability Limits

- Upper : - Lower :

Explosive Properties : Oxidising Properties : Vapour Pressure @ 20 Deg. C. : Relative Density @ 15 Deg. C. : Solubility : Water Solubility : Fat solubility/solvent : Partition Coefficient, n-octanol water : Vapour Density (Air =1) :

Semi solid at ambient temperature Light Brown Characteristic, mineral oil Not applicable >250 Deg. C. (COC) based on mineral oil >250 Deg. C. Not applicable Expected to be >320 Deg. C. 10 % vol. 1 % vol. Not applicable Not applicable <0.5 k.Pa based on mineral oil 0.900 Very Low Data not available Expected to be > 6 >1

10: STABILITY AND REACTIVITY CONDITIONS TO AVOID Extremes of temperature. Store between 0 and 50 Deg. C. MATERIALS TO AVOID Strong oxidising agents, eg. chlorates which may be used in agriculture. DECOMPOSITION PRODUCTS The substances arising from the thermal decomposition of these products will largely depend upon the conditions bringing about decomposition. The following substances may be expected from normal combustion : Carbon Dioxide Carbon Monoxide Water Particulate Matter Calcium Oxides

L75097

05 : 02 : 99

Appendix 5

Polycyclic Aromatic Hydrocarbons Unburnt Hydrocarbons Unidentified Organic and Inorganic Compounds Nitrogen Oxides Phosphorous Oxides

Page 3 of 6

Page 11 of 56

11: TOXICOLOGICAL INFORMATION ACUTE HEALTH HAZARDS AND ADVICE Toxicity following single exposure to high levels (orally, dermally or by inhalation) is of a low order. The main hazard is of high pressure injection injuries when the product is handled under high pressure such as grease guns. INHALATION Under normal conditions of use inhalation of vapours is not feasible or likely to present an acute hazard. SKIN Skin presents no acute health hazard except in the case of high pressure injection injuries. These can lead to the loss of the affected limbs if not treated immediately and properly. Precautions : Avoid with the skin by the use of suitable protective clothing. Where skin is unavoidable, a high standard of personal hygiene must be practised. Extreme care must be exercised where the product is likely to be encountered at high pressures. Where high pressures are likely to be encountered, it is recommended that safe systems of work be employed. First Aid : Skin does not normally require first aid, but contaminated clothing should be removed, and contaminated skin washed with soap and water. If persistent irritation occurs, medical advice should be sought without delay. Where a high pressure injection injury has occurred, medical attention should be obtained immediately. Show this Data Sheet to the physician drawing attention to "Notes for Doctors" below. EYES Eye may cause some discomfort. Precautions : Care should be taken to avoid with the eyes. Where the product is used/applied under pressure, suitable eye protection should be used. First Aid : Flush the eye with copious quantities of water. If irritation persists refer for medical attention. INGESTION Ingestion of the product is not regarded as likely, except possibly by eating food without first washing hands. Precautions : Normal handling and hygiene precautions should be taken to avoid ingestion. First Aid : DO NOT INDUCE VOMITING If ingestion is suspected, wash out the mouth with water. No emergency measures are needed, but if adverse health effects follow, refer for medical attention. CHRONIC HEALTH HAZARD AND ADVICE Prolonged and repeated with oil products can be detrimental to health. Skin under conditions of poor hygiene and over prolonged periods can lead to defatting of the skin, dermatitis, erythema, oil acne and oil folliculitis.

L75097

05 : 02 : 99

Appendix 5

Page 4 of 6

Page 12 of 56

NOTES FOR DOCTORS HIGH PRESSURE INJECTION INJURIES High pressure injection injuries require surgical intervention and possibly steroid therapy to minimise tissue damage and loss of function. Because entry wounds are small and do not reflect the seriousness of the underlying damage, surgical exploration to determine the extent of involvement may be necessary. Local anaesthetics or hot soaks should be avoided because they can contribute to swelling, vasospasm and ischaemia. PROMPT surgical decompression, debridement and evacuation of foreign material should be performed under general anaesthetic, and wide exploration is essential. INGESTION AND ASPIRATION OF PETROLEUM PRODUCTS There may be a risk to health where low viscosity products are aspirated into the lungs following vomiting, although this is uncommon in adults. Such aspiration would cause intense local irritation and chemical pneumonitis. Children, and those in whom consciousness is impaired, will be more at risk. Emesis of lubricants is not usually necessary, unless a large amount has been ingested, or some other compound has been dissolved in the product. If this is indicated - for example, when there is rapid onset of CNS depression from a large ingested volume - gastric lavage under controlled hospital conditions, with full protection of the airway is required. ive care may include oxygen, arterial blood gas monitoring, respiratory and, if aspiration has occurred, treatment with corticosteroids and antibiotics. Seizures should be controlled with Diazepam, or appropriate equivalent drug.

12: ECOLOGICAL INFORMATION O,O,O-triphenyl phosphorothiate, which is classified R52/53 "Harmful to the aquatic environment and may cause long-term adverse effects in the aquatic environment" is present at <2%. Pentaerythritol tetrakis (3-(3,5-di-tert-butyl-4-hydroxyphenyl proprionate) which is classified R53 "May cause long-term adverse effects in the aquatic environment" is present at <2%. The information given below refers to the grease component of Shell Albida Grease EP2 . AIR Grease is a mixture of non-volatile components, which are not expected to be released to air in any significant quantities. WATER If released to water, grease will float on the surface and will eventually sink. Its components will not evaporate or dissolve to any great extent. Dissolved components will be absorbed in sediments. In aerobic water and sediments they will biodegrade, but in anaerobic conditions they may persist. Grease is not toxic to aquatic organisms but all components have a high potential to bioaccumulate. SOIL When released on land grease will remain on the surface and be subject to biodegradation.

13: DISPOSAL CONSIDERATIONS Shell Albida Grease EP2 should be disposed of to a licensed waste contractor. Any disposal route should comply with local byelaws and the requirements of the Environmental Protection Act, 1990.

14: TRANSPORT INFORMATION Not Dangerous for Conveyance

15: REGULATORY INFORMATION This material has been classified according to the requirements of the Dangerous Substances Directive 67/548/EEC as last amended by the 7th Amendment 92/32/EEC, the 22nd Adaptation to Technical Progress 96/54/EC, and the Preparations Directive 88/379. Not Dangerous for Supply

L75097

05 : 02 : 99

Appendix 5

Page 5 of 6

Page 13 of 56

16: OTHER INFORMATION The references set out below give further information on specific aspects. LEGISLATION Consumer Protection Act 1987 Control of Pollution Act 1974 Environmental Protection Act 1990 Factories Act 1961 Health and Safety at Work Act 1974 Carriage of Dangerous Goods by Road and Rail (Classification, Packaging and Labelling) Regulations Chemical (Hazards, Information, and Packaging for Supply) Regulations Control of Substances Hazardous to Health Regulations Dangerous Substances in Harbour Areas Regulations Merchant Shipping (Dangerous Goods and Marine Pollutants) Regulations Road Traffic (Carriage of Dangerous Substances in Packages etc.) Regulations Road Traffic (Carriage of Dangerous Substances in Road Tankers and Tank Containers) Regulations Road Traffic (Training of Drivers of Vehicles Carrying Dangerous Goods) Regulations Reporting of Injuries, Diseases and Dangerous Occurrences Regulations Special Waste Regulations GUIDANCE NOTES HS(G)71 EH/40 EH/58 MS24

The storage of packaged dangerous substances Occupational Exposure Limits The Carcinogenicity of Mineral Oils Health surveillance of occupational skin disease

OTHER LITERATURE Concawe Report 86/69

Health Aspects of Worker Exposure to Oil Mists

Department of the Environment - Waste Management - The Duty of Care - A Code of Practice ADDRESSES Concawe, Madouplein 1, B-1210 Brussel, Belgium

L75097

05 : 02 : 99

Appendix 5

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Page 14 of 56

SHELL RIMULA SUPER 15W-40

Data Sheet No. L51548 Revision : 09 12 1999

REPLACES L51548 : 30 07 99

This data sheet has been prepared in accordance with the requirements of the Data Sheet Directive 91/155/EEC.

RECOMMENDED USES Shell Rimula Super 15W-40 is recommended for use as : a heavy duty diesel engine lubricant If Shell Rimula Super 15W-40 is used for a purpose not covered in this section, Shell UK Ltd. would be grateful to receive information on the application. KNOWN MISUSES/ABUSES Shell Rimula Super 15W-40 is not to be used as : none known. The disposal of Shell Rimula Super 15W-40 to soil, watercourses and drains is a legal offence.

1: IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND OF THE COMPANY/UNDERTAKING PRODUCT :

SHELL RIMULA SUPER 15W-40

| | | |

COMPANY : ADDRESS : TELEPHONE :

SHELL UK OIL PRODUCTS LTD, STANLOW MANUFACTURING COMPLEX, PO BOX 3, ELLESMERE PORT, CH65 4HB, 0151-350-4000

|

EMERGENCY TELEPHONE :

0151-350-4595

2: COMPOSITION/INFORMATION ON INGREDIENTS Shell Rimula Super 15W-40 is a preparation manufactured from highly refined mineral oils derived from crude petroleum, and additives. The following components, which have health effects, are present at significant concentrations. CONC. <2%

COMPONENT

CLASS

RISK PHRASES

Zinc alkyldithiophosphate

Xi R36

Irritating to the eyes

Exposure limit values exist for the following constituents: Mineral Oil.

3: HAZARD IDENTIFICATION Shell Rimula Super 15W-40 is not classified as dangerous for supply or conveyance. Shell Rimula Super 15W-40 contains zinc alkyldithiophosphate, at less than 2%, which is classified as Xi R36, irritating to the eyes. It contains mineral oil, to which an exposure limit applies. Prolonged and repeated skin may give rise to dermatitis. Mineral base oil will not biodegrade in anaerobic conditions and, hence, can be persistent. It contains components which have a high potential to bioaccumulate.

L51548

02 : 01 : 00

Appendix 5

Page 1 of 7

Page 15 of 56

4: FIRST AID MEASURES INHALATION Remove to fresh air. If rapid recovery does not occur, obtain medical attention. SKIN Skin does not normally require first aid, but oil soaked clothing should be removed, and contaminated skin washed with soap and water. If persistent irritation occurs, medical advice should be sought without delay. Where a high pressure injection injury has occurred, medical attention should be obtained immediately. Show this Data Sheet to the physician drawing attention to "Notes for Doctors" in Section 11 below. EYES Flush the eye with copious quantities of water. If irritation persists refer for medical attention. INGESTION DO NOT INDUCE VOMITING If ingestion is suspected, wash out the mouth with water, and send to hospital immediately. Show this Data Sheet to the physician drawing attention to "Notes for Doctors" in Section 11 below.

5: FIRE-FIGHTING MEASURES Extinguishants

- Large Fire : - Small Fire :

Foam/Water Fog - NEVER USE WATER JET Foam/Dry Powder/AFFF/CO2/Sand/Earth

6: ACCIDENTAL RELEASE MEASURES The first concern should be to prevent entry to drains or watercourses. LARGE SPILLS should be bunded by a suitable medium such as sand or earth. The liquid should be reclaimed directly or in an adsorbent medium and then transferred to suitable, clearly marked containers and disposed of in accordance with local byelaws and the requirements of the Environmental Protection Act 1990. SMALL SPILLS should be soaked up with sand or earth and disposed of as for large spills.

7: HANDLING AND STORAGE HANDLING Shell Rimula Super 15W-40 does not require any special handling techniques, but it should be handled in suitable containers and spillage avoided.

STORAGE The storage of Shell Rimula Super 15W-40 is not subject to any special controls or restrictions. It should be stored in properly designed, closable, labelled containers, eg mild steel or high density polyethylene (HDPE).

L51548

02 : 01 : 00

Appendix 5

Page 2 of 7

Page 16 of 56

8: EXPOSURE CONTROLS/PERSONAL PROTECTION EXPOSURE LIMIT VALUES The following limits are taken from The Health and Safety Executive's Guidance Note EH40 Occupational Exposure Limits 1998. UK Occupational Exposure Standards : Oil Mist, Mineral :

5 mg/cubic metre 8-hour TWA value 10 mg/cubic metre 15-min TWA value

RECOMMENDED PROTECTIVE CLOTHING Impervious gloves and overalls where regular is likely, and goggles if there is a risk of splashing

9: PHYSICAL AND CHEMICAL PROPERTIES Physical State : Appearance : Odour : Acidity/Alkalinity : Initial Boiling Point : Pour Point : Flashpoint : Flammability : Autoflammability : Flammability Limits

- Upper : - Lower :

Explosive Properties : Oxidising Properties : Vapour Pressure @ 20 Deg. C. : Relative Density @ 15 Deg. C. : Solubility : Water Solubility : Fat solubility/solvent : Partition Coefficient, n-octanol water : Vapour Density (Air =1) : Viscosity @ 100 Deg. C. :

Liquid at ambient temperature Amber Characteristic, mineral oil Not applicable >320 Deg. C. - 30 Deg. C. >180 Deg. C. (min) Not applicable Expected to be >320 Deg. C. 10 % vol. 1 % vol. Not applicable Not applicable <0.1 k.Pa 0.883 Very Low Data not available Expected to be > 6 >1 100 cSt

10: STABILITY AND REACTIVITY CONDITIONS TO AVOID Extremes of temperature. Store between 0 and 50 Deg. C. MATERIALS TO AVOID Strong oxidising agents, eg. chlorates which may be used in agriculture. DECOMPOSITION PRODUCTS The substances arising from the thermal decomposition of these products will largely depend upon the conditions bringing about decomposition. The following substances may be expected from normal combustion : Carbon Dioxide Carbon Monoxide Water Particulate Matter Alkyl Mercaptans Alkyl Sulphides Calcium Oxides

L51548

02 : 01 : 00

Appendix 5

Polycyclic Aromatic Hydrocarbons Unburnt Hydrocarbons Unidentified Organic and Inorganic Compounds Nitrogen Oxides Hydrogen Sulphide Phosphorus Oxides Sulphur Oxides

Page 3 of 7

Page 17 of 56

11: TOXICOLOGICAL INFORMATION ACUTE HEALTH HAZARDS AND ADVICE Toxicity following single exposure to high levels (orally, dermally or by inhalation) is of a low order. The main hazards are: in the unlikely event of ingestion, aspiration into the lungs with possible resultant chemically induced pneumonia ; and, if the products are handled under high pressures, of high pressure injection injuries. INHALATION Under normal conditions of use inhalation of vapours is not feasible or likely to present an acute hazard. Precautions : Care should be taken to keep exposures below applicable occupational exposure limits by the use of general or local ventilation. If this cannot be achieved, use of a respirator fitted with an organic vapour cartridge combined with a particulate prefilter. First Aid : Remove to fresh air. If rapid recovery does not occur, obtain medical attention. SKIN Skin presents no acute health hazard except in the case of high pressure injection injuries. These can lead to the loss of the affected limbs if not treated immediately and properly. Precautions : Avoid with the skin by the use of suitable protective clothing. Where skin is unavoidable, a high standard of personal hygiene must be practised. Extreme care must be exercised where the product is likely to be encountered at high pressures, when it is recommended that safe systems of work be employed. First Aid : Skin does not normally require first aid, but oil soaked clothing should be removed, and contaminated skin washed with soap and water. If persistent irritation occurs, medical advice should be sought without delay. Where a high pressure injection injury has occurred, medical attention should be obtained immediately. Show this Data Sheet to the physician drawing attention to "Notes for Doctors" below. EYES Eye may cause some discomfort. Precautions : If there is a risk of splashing while handling the liquid, suitable eye protection should be used. First Aid : Flush the eye with copious quantities of water. If irritation persists refer for medical attention. INGESTION The main hazard following ingestion is of aspiration into the lungs during subsequent vomiting. Precautions : Accidental ingestion is unlikely. Normal handling and hygiene precautions should be taken to avoid ingestion.

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First Aid : DO NOT INDUCE VOMITING. If ingestion is suspected, wash out the mouth with water, and send to hospital immediately. Show this Data Sheet to the physician drawing attention to "Notes for Doctors" below.

CHRONIC HEALTH HAZARD AND ADVICE Prolonged and repeated with oil products can be detrimental to health. The main hazards arise from skin and in the inhalation of mists. Skin under conditions of poor hygiene and over prolonged periods can lead to defatting of the skin, dermatitis, erythema, oil acne and oil folliculitis. Excessive and prolonged inhalation of oil mists may cause a chronic inflammatory reaction of the lungs and a form of pulmonary fibrosis.

USED ENGINE OILS Used engine oils have been established as cancer inducing materials in animals owing to the presence of polycyclic aromatic hydrocarbons which are formed during the combustion process. Repeated and prolonged skin with used engine oils should be avoided by the use of impervious gloves and overalls. Good standards of personal hygiene are recommended.

NOTES FOR DOCTORS HIGH PRESSURE INJECTION INJURIES High pressure injection injuries require surgical intervention and possibly steroid therapy to minimise tissue damage and loss of function. Because entry wounds are small and do not reflect the seriousness of the underlying damage, surgical exploration to determine the extent of involvement may be necessary. Local anaesthetics or hot soaks should be avoided because they can contribute to swelling, vasospasm and ischaemia. PROMPT surgical decompression, debridement and evacuation of foreign material should be performed under general anaesthetic, and wide exploration is essential.

INGESTION AND ASPIRATION OF PETROLEUM PRODUCTS There may be a risk to health where low viscosity products are aspirated into the lungs following vomiting, although this is uncommon in adults. Such aspiration would cause intense local irritation and chemical pneumonitis. Children, and those in whom consciousness is impaired, will be more at risk. Emesis of lubricants is not usually necessary, unless a large amount has been ingested, or some other compound has been dissolved in the product. If this is indicated - for example, when there is rapid onset of CNS depression from a large ingested volume - gastric lavage under controlled hospital conditions, with full protection of the airway is required. ive care may include oxygen, arterial blood gas monitoring, respiratory and, if aspiration has occurred, treatment with corticosteroids and antibiotics. Seizures should be controlled with Diazepam, or appropriate equivalent drug.

12: ECOLOGICAL INFORMATION Shell Rimula Super 15W-40 contains one constituent, present at <2.5%, which is classified as dangerous for the environment R51/53 toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment The information given below refers to the mineral base oil component, which s for roughly 70% of Shell Rimula Super 15W-40 . No ecological information is available on the other constituents.

AIR Shell Rimula Super 15W-40 is a mixture of non-volatile components, which are not expected to be released to air in any significant quantities.

WATER If released to water, Shell Rimula Super 15W-40 will form a floating layer on the surface and its components will not evaporate or dissolve to any great extent. Dissolved components will be absorbed in sediments. In aerobic water and sediments they will biodegrade slowly, but in anaerobic conditions they will persist. Shell Rimula Super 15W-40 is practically non-toxic to aquatic organisms but contains components which have a high potential to bioaccumulate.

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SOIL Small volumes released on land will be absorbed in the upper soil layers and be biodegraded slowly. Larger volumes may penetrate into anaerobic soil layers in which the product will persist and may reach the water table on which it will form a floating layer. The more soluble components may dissolve but their high soil absorption coefficient and the low solubility will prevent significant contamination of ground water.

13: DISPOSAL CONSIDERATIONS Shell Rimula Super 15W-40 should be disposed of to a licensed waste contractor. Any disposal route should comply with local byelaws and the requirements of the Environmental Protection Act, 1990.

14: TRANSPORT INFORMATION Not Dangerous for Conveyance

15: REGULATORY INFORMATION This material has been classified according to the requirements of the Dangerous Substances Directive 67/548/EEC as last amended by the 8th Amendment 96/56/EC, the 22nd Adaptation to Technical Progress 96/54/EC, and the Preparations Directive 88/379/EEC as last amended by the 4th Adaptation to Technical Progress 96/65/EC. Not Dangerous for Supply

16: OTHER INFORMATION The references set out below give further information on specific aspects.

LEGISLATION Consumer Protection Act 1987 Control of Pollution Act 1974 Environmental Protection Act 1990 Factories Act 1961 Health and Safety at Work Act 1974 Carriage of Dangerous Goods by Road and Rail (Classification, Packaging and Labelling) Regulations Chemical (Hazards, Information, and Packaging for Supply) Regulations Control of Substances Hazardous to Health Regulations Dangerous Substances in Harbour Areas Regulations Merchant Shipping (Dangerous Goods and Marine Pollutants) Regulations Road Traffic (Carriage of Dangerous Substances in Packages etc.) Regulations Road Traffic (Carriage of Dangerous Substances in Road Tankers and Tank Containers) Regulations Road Traffic (Training of Drivers of Vehicles Carrying Dangerous Goods) Regulations Reporting of Injuries, Diseases and Dangerous Occurrences Regulations Special Waste Regulations

GUIDANCE NOTES HS(G)71 EH/40 EH/58 MS24

The storage of packaged dangerous substances Occupational Exposure Limits The Carcinogenicity of Mineral Oils Health surveillance of occupational skin disease

OTHER LITERATURE Concawe Report 3/82 Concawe Report 86/69 Concawe Report 01/97

Precautionary Advice on the Handling of Used Engine Oils Health Aspects of Worker Exposure to Oil Mists Petroleum Products - First Aid Emergency and Medical Advice

Department of the Environment - Waste Management - The Duty of Care - A Code of Practice

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ADDRESSES Concawe, Madouplein 1, B-1210 Brussel, Belgium

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SHELL TELLUS OIL 46

Data Sheet No. L60397 Revision : 09 12 1999

REPLACES L60397 : 19 02 98

This data sheet has been prepared in accordance with the requirements of the Data Sheet Directive 91/155/EEC.

RECOMMENDED USES Shell Tellus Oil 46 is recommended for use as : an hydraulic fluid and fluid transmission oil. If Shell Tellus Oil 46 is used for a purpose not covered in this section, Shell UK Ltd. would be grateful to receive information on the application. KNOWN MISUSES/ABUSES Shell Tellus Oil 46 is not to be used as : none known. The disposal of Shell Tellus Oil 46 to soil, watercourses and drains is a legal offence.

1: IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND OF THE COMPANY/UNDERTAKING PRODUCT :

SHELL TELLUS OIL 46

| | | |

COMPANY : ADDRESS : TELEPHONE :

SHELL UK OIL PRODUCTS LTD, STANLOW MANUFACTURING COMPLEX, PO BOX 3, ELLESMERE PORT, CH65 4HB, 0151-350-4000

|

EMERGENCY TELEPHONE :

0151-350-4595

2: COMPOSITION/INFORMATION ON INGREDIENTS Shell Tellus Oil 46 is a preparation manufactured from highly refined mineral oils derived from crude petroleum, and additives, none of which impart any additional hazard to the finished product to that posed by the base component(s). Exposure limit values exist for the following constituents: Mineral Oil.

3: HAZARD IDENTIFICATION Shell Tellus Oil 46 is not classified as dangerous for supply or conveyance. It contains mineral oil, to which an exposure limit applies. Prolonged and repeated skin may give rise to dermatitis. Mineral base oil will not biodegrade in anaerobic conditions and, hence, can be persistent. It contains components which have a high potential to bioaccumulate.

4: FIRST AID MEASURES INHALATION Under normal conditions of use inhalation of vapours is not feasible or likely to present an acute hazard. SKIN Skin does not normally require first aid, but oil soaked clothing should be removed, and contaminated skin washed with soap and water. If persistent irritation occurs, medical advice should be sought without delay. Where a high pressure injection injury has occurred, medical attention should be obtained immediately. Show this Data Sheet to the physician drawing attention to "Notes for Doctors" in Section 11 below.

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EYES Flush the eye with copious quantities of water. If irritation persists refer for medical attention. INGESTION DO NOT INDUCE VOMITING If ingestion is suspected, wash out the mouth with water, and send to hospital immediately. Show this Data Sheet to the physician drawing attention to "Notes for Doctors" in Section 11 below.

5: FIRE-FIGHTING MEASURES Extinguishants

- Large Fire : - Small Fire :

Foam/Water Fog - NEVER USE WATER JET Foam/Dry Powder/AFFF/CO2/Sand/Earth

6: ACCIDENTAL RELEASE MEASURES The first concern should be to prevent entry to drains or watercourses. LARGE SPILLS should be bunded by a suitable medium such as sand or earth. The liquid should be reclaimed directly or in an adsorbent medium and then transferred to suitable, clearly marked containers and disposed of in accordance with local byelaws and the requirements of the Environmental Protection Act 1990. SMALL SPILLS should be soaked up with sand or earth and disposed of as for large spills.

7: HANDLING AND STORAGE HANDLING Shell Tellus Oil 46 does not require any special handling techniques, but it should be handled in suitable containers and spillage avoided. STORAGE The storage of Shell Tellus Oil 46 is not subject to any special controls or restrictions. It should be stored in properly designed, closable, labelled containers, eg mild steel or high density polyethylene (HDPE).

8: EXPOSURE CONTROLS/PERSONAL PROTECTION EXPOSURE LIMIT VALUES The following limits are taken from The Health and Safety Executive's Guidance Note EH40 Occupational Exposure Limits 1996. UK Occupational Exposure Standards : Oil Mist, Mineral :

5 mg/cubic metre 8-hour TWA value 15 mg/cubic metre 15-min TWA value

RECOMMENDED PROTECTIVE CLOTHING Impervious gloves and overalls where regular is likely, and goggles if there is a risk of splashing

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9: PHYSICAL AND CHEMICAL PROPERTIES Physical State : Appearance : Odour : Acidity/Alkalinity : Initial Boiling Point : Pour Point : Flashpoint (COC): Flammability : Autoflammability : Flammability Limits

- Upper : - Lower :

Explosive Properties : Oxidising Properties : Vapour Pressure @ 20 Deg. C. : Relative Density @ 15 Deg. C. : Solubility : Water Solubility : Fat solubility/solvent : Partition Coefficient, n-octanol water : Vapour Density (Air =1) : Viscosity @ 40 Deg. C. :

Liquid at ambient temperature Pale/Dark Amber Characteristic, mineral oil Not applicable >320 Deg. C. -30 Deg. C. 243 Deg. C. Not applicable Expected to be >320 Deg. C. 10 % vol. 1 % vol. Not applicable Not applicable <0.1 k.Pa 0.870 Very Low Not available Expected to be > 7 >5 46 Cst.

10: STABILITY AND REACTIVITY CONDITIONS TO AVOID Extremes of temperature. Store between 0 and 50 Deg. C. MATERIALS TO AVOID Strong oxidising agents, eg. chlorates which may be used in agriculture. DECOMPOSITION PRODUCTS The substances arising from the thermal decomposition of these products will largely depend upon the conditions bringing about decomposition. The following substances may be expected from normal combustion : Carbon Dioxide Carbon Monoxide Water Particulate Matter Zinc Oxide Phosphorous Oxides

Polycyclic Aromatic Hydrocarbons Unburnt Hydrocarbons Unidentified Organic and Inorganic Compounds Nitrogen Oxides Calcium Oxide Methacrylate monomers

11: TOXICOLOGICAL INFORMATION ACUTE HEALTH HAZARDS AND ADVICE Toxicity following single exposure to high levels (orally, dermally or by inhalation) is of a low order. The main hazards are: in the unlikely event of ingestion, aspiration into the lungs with possible resultant chemically induced pneumonia ; and, if the products are handled under high pressures, of high pressure injection injuries.

INHALATION Under normal conditions of use inhalation of vapours is not feasible or likely to present an acute hazard.

SKIN Skin presents no acute health hazard except in the case of high pressure injection injuries. These can lead to the loss of the affected limbs if not treated immediately and properly.

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Precautions : Avoid with the skin by the use of suitable protective clothing. Where skin is unavoidable, a high standard of personal hygiene must be practised. Extreme care must be exercised where the product is likely to be encountered at high pressures, when it is recommended that safe systems of work be employed. First Aid : Skin does not normally require first aid, but oil soaked clothing should be removed, and contaminated skin washed with soap and water. If persistent irritation occurs, medical advice should be sought without delay. Where a high pressure injection injury has occurred, medical attention should be obtained immediately. Show this Data Sheet to the physician drawing attention to "Notes for Doctors" below. EYES Eye may cause some discomfort. Precautions : If there is a risk of splashing while handling the liquid, suitable eye protection should be used. First Aid : Flush the eye with copious quantities of water. If irritation persists refer for medical attention. INGESTION The main hazard following ingestion is of aspiration into the lungs during subsequent vomiting. Precautions : Accidental ingestion is unlikely. Normal handling and hygiene precautions should be taken to avoid ingestion. First Aid : DO NOT INDUCE VOMITING. If ingestion is suspected, wash out the mouth with water, and send to hospital immediately. Show this Data Sheet to the physician drawing attention to "Notes for Doctors" below. CHRONIC HEALTH HAZARD AND ADVICE Prolonged and repeated with oil products can be detrimental to health. The main hazards arise from skin and in the inhalation of mists. Skin under conditions of poor hygiene and over prolonged periods can lead to defatting of the skin, dermatitis, erythema, oil acne and oil folliculitis. Excessive and prolonged inhalation of oil mists may cause a chronic inflammatory reaction of the lungs and a form of pulmonary fibrosis. NOTES FOR DOCTORS HIGH PRESSURE INJECTION INJURIES High pressure injection injuries require surgical intervention and possibly steroid therapy to minimise tissue damage and loss of function. Because entry wounds are small and do not reflect the seriousness of the underlying damage, surgical exploration to determine the extent of involvement may be necessary. Local anaesthetics or hot soaks should be avoided because they can contribute to swelling, vasospasm and ischaemia. PROMPT surgical decompression, debridement and evacuation of foreign material should be performed under general anaesthetic, and wide exploration is essential. INGESTION AND ASPIRATION OF PETROLEUM PRODUCTS There may be a risk to health where low viscosity products are aspirated into the lungs following vomiting, although this is uncommon in adults. Such aspiration would cause intense local irritation and chemical pneumonitis. Children, and those in whom consciousness is impaired, will be more at risk. Emesis of lubricants is not usually necessary, unless a large amount has been ingested, or some other compound has been dissolved in the product. If this is indicated - for example, when there is rapid onset of CNS depression from a large ingested volume - gastric lavage under controlled hospital conditions, with full L60397

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protection of the airway is required. ive care may include oxygen, arterial blood gas monitoring, respiratory and, if aspiration has occurred, treatment with corticosteroids and antibiotics. Seizures should be controlled with Diazepam, or appropriate equivalent drug.

12: ECOLOGICAL INFORMATION The information given below refers to the mineral base oil component, which s for roughly 99%, of Shell Tellus Oil 46 . No ecological information is available on the other constituents. AIR Shell Tellus Oil 46 is a mixture of non-volatile components, which are not expected to be released to air in any significant quantities. WATER If released to water, Shell Tellus Oil 46 will form a floating layer on the surface and its components will not evaporate or dissolve to any great extent. Dissolved components will be absorbed in sediments. In aerobic water and sediments they will biodegrade slowly, but in anaerobic conditions they will persist. Shell Tellus Oil 46 is practically non-toxic to aquatic organisms but contains components which have a high potential to bioaccumulate. SOIL Small volumes released on land will be absorbed in the upper soil layers and be biodegraded slowly. Larger volumes may penetrate into anaerobic soil layers in which the product will persist and may reach the water table on which it will form a floating layer. The more soluble components may dissolve but their high soil absorption coefficient and the low solubility will prevent significant contamination of ground water.

13: DISPOSAL CONSIDERATIONS Shell Tellus Oil 46 should be disposed of to a licensed waste contractor. Any disposal route should comply with local byelaws and the requirements of the Environmental Protection Act, 1990.

14: TRANSPORT INFORMATION Not Dangerous for Conveyance

15: REGULATORY INFORMATION This material has been classified according to the requirements of the Dangerous Substances Directive 67/548/EEC as last amended by the 7th Amendment 92/32/EEC, the 21st Adaptation to Technical Progress 94/69/EC, and the Preparations Directive 88/379. Not Dangerous for Supply

16: OTHER INFORMATION The references set out below give further information on specific aspects. LEGISLATION Consumer Protection Act 1987 Control of Pollution Act 1974 Environmental Protection Act 1990 Factories Act 1961 Health and Safety at Work Act 1974 Carriage of Dangerous Goods by Road and Rail (Classification, Packaging and Labelling) Regulations Chemical (Hazards, Information, and Packaging for Supply) Regulations Control of Substances Hazardous to Health Regulations Dangerous Substances in Harbour Areas Regulations Merchant Shipping (Dangerous Goods and Marine Pollutants) Regulations Road Traffic (Carriage of Dangerous Substances in Packages etc.) Regulations L60397

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Road Traffic (Carriage of Dangerous Substances in Road Tankers and Tank Containers) Regulations Road Traffic (Training of Drivers of Vehicles Carrying Dangerous Goods) Regulations Reporting of Injuries, Diseases and Dangerous Occurrences Regulations Special Waste Regulations GUIDANCE NOTES HS(G)71 EH/40 EH/58 MS24

The storage of packaged dangerous substances Occupational Exposure Limits The Carcinogenicity of Mineral Oils Health surveillance of occupational skin disease

OTHER LITERATURE Concawe Report 86/69

Health Aspects of Worker Exposure to Oil Mists

Department of the Environment - Waste Management - The Duty of Care - A Code of Practice ADDRESSES Concawe, Madouplein 1, B-1030 Brussel, Belgium

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SHELL OMALA HD OILS

Data Sheet No. LOMAHD Revision : 18 11 2003

REPLACES LOMAHD : 24 08 00

This data sheet has been prepared in accordance with the requirements of the Data Sheet Directive 91/155/EEC.

RECOMMENDED USES Shell Omala HD Oils is recommended for use as : an industrial gearbox oil. If Shell Omala HD Oils is used for a purpose not covered in this section, Shell UK Ltd. would be grateful to receive information on the application. KNOWN MISUSES/ABUSES Shell Omala HD Oils is not to be used as : none known. The disposal of Shell Omala HD Oils to soil, watercourses and drains is a legal offence.

1: IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND OF THE COMPANY/UNDERTAKING PRODUCT :

SHELL OMALA HD OILS Comprising : SHELL OMALA OIL HD 220 SHELL OMALA OIL HD 320 SHELL OMALA OIL HD 460

COMPANY :

SHELL UK OIL PRODUCTS LTD

TECHNICAL :

PRODUCT HSE DEPARTMENT

ADDRESS : TELEPHONE :

STANLOW MANUFACTURING COMPLEX PO BOX 3, ELLESMERE PORT, CH65 4HB 0151-350-4000

EMERGENCY TELEPHONE NUMBER :

0151-350-4595

2: COMPOSITION/INFORMATION ON INGREDIENTS Shell Omala HD Oils is a preparation manufactured from polyalphaolefin basestock and additives. The following components, which have health effects, are present at significant concentrations. CONC.

COMPONENT

| | |

=<0.5%

Dioctyldiphenylamine

| | | |

=<0.25% Alkenylamine

EINECS

CLASS RISK PHRASES Xi N

R43 May cause sensitisation by skin R51/53 Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment

Xn C N

R22 Harmful if swallowed R34 Causes burns R50/53 Very toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment

Exposure limit values exist for the following constituents: There are no occupational exposure limits or standards for this preparation or it's components, but compliance with the standard for oil mist, mineral, as a minimum, should be maintained.

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3: HAZARD IDENTIFICATION Shell Omala HD Oils is not classified as dangerous for supply or conveyance. There are no occupational exposure limits or standards for this preparation or it's components, but compliance with the standard for oil mist, mineral, as a minimum, should be maintained. Prolonged and repeated skin may give rise to dermatitis. Polyalphaolefin will not biodegrade in anaerobic conditions and, hence, can be persistent. It contains components which have a high potential to bioaccumulate.

4: FIRST AID MEASURES INHALATION Remove to fresh air. If rapid recovery does not occur, obtain medical attention. SKIN Skin does not normally require first aid, but oil soaked clothing should be removed, and contaminated skin washed with soap and water. If persistent irritation occurs, medical advice should be sought without delay. Where a high pressure injection injury has occurred, medical attention should be obtained immediately. Show this Data Sheet to the physician drawing attention to "Notes for Doctors" in Section 11 below. EYES Flush the eye with copious quantities of water. If irritation persists refer for medical attention. INGESTION DO NOT INDUCE VOMITING If ingestion is suspected, wash out the mouth with water, and send to hospital immediately. Show this Data Sheet to the physician drawing attention to "Notes for Doctors" in Section 11 below.

5: FIRE-FIGHTING MEASURES Suitable Extinguishing Media Extinguishants

- Large Fire : - Small Fire :

Foam/Water Fog - NEVER USE WATER JET Foam/Dry Powder/AFFF/CO2/Sand/Earth

Unsuitable Extinguishing Media NEVER USE WATER JET

Special Protective Equipment for Firefighters The choice of protective equipment must only be undertaken in the light of a dynamic risk assessment by the officer in charge of the incident. Whilst the content of this section may inform the choice of protective equipment used, the choice of protective equipment will be highly dependent on local conditions. For large fires, the officer in charge may consider; self contained breathing apparatus (EN 137). Further guidance on protective equipment for professional fire fighters can be obtained from the home office.

DECOMPOSITION PRODUCTS Refer to section 10 - stability and reactivity.

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6: ACCIDENTAL RELEASE MEASURES Personal Precautions Not classified as flammable but will combustion. Remove sources of ignition. Protective equipment may include PVC, Neoprene or nitrile rubber gloves; rubber knee length safety boots and PVC jacket and tros. Avoid with eyes and skin. Whilst the content of this section may inform the choice of protective equipment used, the choice of protective equipment will be highly dependent on the size of the spill and other local conditions.

Environmental Precautions and Intermediate Containment Action The first concern should be to prevent entry to drains or watercourses. LARGE SPILLS should be bunded by a suitable medium such as sand or earth. The liquid should be reclaimed directly or in an adsorbent medium and then transferred to suitable, clearly marked containers and disposed of in accordance with local byelaws and the requirements of the Environmental Protection Act 1990. SMALL SPILLS should be soaked up with sand or earth and disposed of as for large spills.

MARITIME SPILLAGES Any spillage of Shell Omala HD Oils which results in overside pollution must be treated in accordance with the guidelines laid down in the respective Vessel Shipboard Oil Pollution Emergency Plan (SOPEP), as required by MARPOL 73/78 Annex 1, Regulation 26. Where the vessel is not required to comply with such legislation, the Owner's and/or Charterer's instructions must be followed. In the absence of any other guidelines, any spillage in territorial/coastal waters must be immediately reported to the appropriate maritime authority, e.g. coast guard, the vessel's local agent if applicable, and the vessel's Owner/Charterer. In international waters, any spillage should be reported to the nearest coastal state, and additional guidance should sought immediately from the vessel's Owner/Charterer.

7: HANDLING AND STORAGE HANDLING Exposure to Shell Omala HD Oils should be reduced as low as reasonably practicable. Reference should be made to the Health and Safety Executive's publication "COSHH Essentials". Shell Omala HD Oils does not require any special handling techniques, but it should be handled in suitable containers and spillage avoided.

STORAGE The storage of Shell Omala HD Oils is subject to the Control of Pollution ( Oil Storage) (England) Regulations. It should be stored in properly designed, closable, labelled containers, eg mild steel or high density polyethylene (HDPE). Packed product should be earthed. Further guidance maybe obtained from the local environment agency office.

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8: EXPOSURE CONTROLS/PERSONAL PROTECTION EXPOSURE LIMIT VALUES There are no occupational exposure limits or standards for this preparation or it's components, but compliance with the standard for oil mist, mineral, as a minimum, should be maintained. The following limits are taken from The Health and Safety Executive's Guidance Note EH40 Occupational Exposure Limits 2002. UK Occupational Exposure Standards : Oil Mist, Mineral :

5 mg/cubic metre 8-hour TWA value 10 mg/cubic metre 15-min TWA value

RECOMMENDED MONITORING PROCEDURES Reference should be made to HSE's publication Methods for the Determination of Hazardous Substances (MDHS) 84 Measurement of oil mist from mineral oil-based metalworking fluids. Measurement of an employee's exposure to oil vapour maybe supplemented through the use of stain tubes.

PERSONAL PROTECTIVE EQUIPMENT The use of personal protective equipment is only one aspect of an integrated approach to the Control Of Substances Hazardous to Health. The management of Health and Safety at Work Regulations 1992 require employers to identify and evaluate the risks to health and to implement appropriate measures to eliminate or minimise those risks. The choice of personal protective equipment is highly dependent upon local conditions, e.g. exposure to other chemical substances and micro-organisms, thermal hazards (protection from extremes of cold and heat), electrical hazards, mechanical hazards and appropriate degree of manual dexterity required to undertake an activity. Whilst the content of this section may inform the choice of personal protective equipment used, the limitations of any data which can be provided must be fully understood, e.g. personal protective equipment chosen to protect employees from occasional splashes maybe entirely inadequate for activities involving partial or complete immersion. If the levels of oil mist or vapour in air are likely to exceed the occupational exposure standards then consideration should be given to the use of local exhaust ventilation to reduce personal exposure. The choice of personal protective equipment should only be undertaken in the light of a full COSHH and risk assessment by a suitably qualified competent person ( e.g. a professionally qualified occupational hygienist). Effective protection is only achieved by correctly fitting and well maintained equipment and employers should ensure that appropriate training is given. All personal protective equipment should be regularly inspected and replaced if defective. In the first instance, further guidance maybe obtained through HSE's publication "COSHH - a brief guide to the regulations" (INDG136(rev1)).

Hand Protection :Chemical protective gloves are made from a wide range of materials, but there is no single glove material ( or combination of materials) which gives unlimited resistance to any individual or combination of substances or preparations. The extent of the breakthrough time will be affected by a combination of factors which include permeation, penetration, degradation, use pattern ( full immersion, occasional s) and how the glove is stored when not in use. Theoretical maximum levels of protection are seldom achieved in practice and the actual level of protection can be difficult to assess. Effective breakthrough time should be used with care and a margin of safety should be applied. HSE guidance on protective gloves recommends a 75% safety factor to be applied to any figures obtained in a laboratory test. Nitrile gloves may offer relatively long breakthrough times and slow permeation rates. Test data, e.g breakthrough data obtained through test standard EN374-3:1994 are available from reputable equipment suppliers.

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Personal hygiene is a key element of effective hand care. Gloves must only be worn on clean hands. After using gloves, hands should be washed and dried thoroughly. A non perfumed moisturiser should be applied.

Respiratory Protection At standard temperature and pressure, the Occupational Exposure Standard for oil vapour is unlikely to be exceeded. Care should be taken to keep exposures below applicable occupational exposure limits. If this cannot be achieved, use of a respirator fitted with an organic vapour cartridge combined with a particulate prefilter should be considered. Half masks (EN 149) or valved half masks( EN 405) in combination with type A2 (EN 141) and P2/3 (EN 143) prefilters maybe considered. If Shell Omala HD Oils is subjected to elevated temperatures, say, half masks (EN 149) or valved half masks( EN 405) in combination with type AX (EN 371) and P2/3 (EN 143) prefilters maybe considered.

Eye Protection Goggles conforming to a minimum standard of BS EN 166 345B should be considered if there is a possibility of eye with Shell Omala HD Oils through splashing. Higher rated eye protection must be considered for highly hazardous operations or work areas, employees involved in metalworking operations such as chipping, grinding or cutting may require additional protection to avert injury from fast moving particles or broken tools.

Other Skin Protection Care should be taken to avoid skin with Shell Omala HD Oils Overalls and shoes with oil resistant soles should be worn.

9: PHYSICAL AND CHEMICAL PROPERTIES Physical State : Appearance : Odour : Acidity/Alkalinity : Initial Boiling Point : Flammability : Autoflammability : Flammability Limits

Liquid at ambient temperature Amber Neutral, oily Not applicable Data not available Not applicable Expected to be >320 Deg. C. 10 % vol. 1 % vol. Not applicable Not applicable <0.1 k.Pa Very Low Data not available Expected to be > 6 >1

- Upper : - Lower :

Explosive Properties : Oxidising Properties : Vapour Pressure @ 20 Deg. C. : Solubility : Water Solubility : Fat solubility/solvent : Partition Coefficient, n-octanol water : Vapour Density (Air =1) : TYPICAL PROPERTIES

SHELL OMALA OIL HD 220 SHELL OMALA OIL HD 320 SHELL OMALA OIL HD 460

POUR POINT Deg C.

FLASH POINT Deg C.

-48 -45 -42

245 242 240

DENSITY @ 15 Deg C. kg/M3 853 855 857

VISCOSITY @ 40 Deg C. . 220 320 460

10: STABILITY AND REACTIVITY CONDITIONS TO AVOID Extremes of temperature. Store between 0 and 50 Deg. C.

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MATERIALS TO AVOID Strong oxidising agents, eg. chlorates which may be used in agriculture. DECOMPOSITION PRODUCTS The substances arising from the thermal decomposition of these products will largely depend upon the conditions bringing about decomposition. The following substances may be expected from normal combustion : Carbon Dioxide Carbon Monoxide Water Particulate Matter Sulphur Oxides Phosphorus Oxides

Polycyclic Aromatic Hydrocarbons Unburnt Hydrocarbons Unidentified Organic and Inorganic Compounds Nitrogen Oxides Hydrogen Sulphide

11: TOXICOLOGICAL INFORMATION Basis of Assessment Toxicological data may not have been determined specifically for all end points ( e.g. mutagenicity, carcinogenicity, reproductive toxicity, repeated dose and acute toxicity, corrosivity, irritation, sensitisation etc ) for this substance/preparation. Assessment will be based on a combination of test data, human experience, toxicological data generated on similar components and the conventional method.

ACUTE HEALTH HAZARDS AND ADVICE Toxicity following single exposure to high levels (orally, dermally or by inhalation) is of a low order. The main hazards are: in the unlikely event of ingestion, aspiration into the lungs with possible resultant chemically induced pneumonia ; and, if the products are handled under high pressures, of high pressure injection injuries.

INHALATION Under normal conditions of use inhalation of vapours is not feasible or likely to present an acute hazard.

SKIN Skin presents no acute health hazard except in the case of high pressure injection injuries. These can lead to the loss of the affected limbs if not treated immediately and properly. Where a high pressure injection injury has occurred, medical attention should be obtained immediately. Show this Data Sheet to the physician drawing attention to "Notes for "Doctors".

EYES Eye may cause some discomfort.

INGESTION The main hazard following ingestion is of aspiration into the lungs during subsequent vomiting. DO NOT INDUCE VOMITING. If ingestion is suspected, wash out the mouth with water, and send to hospital immediately. Show this Data Sheet to the physician drawing attention to "Notes for Doctors" below.

LOMAHD

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CHRONIC HEALTH HAZARD AND ADVICE Prolonged and repeated with oil products can be detrimental to health. The main hazards arise from skin and in the inhalation of mists. Skin under conditions of poor hygiene and over prolonged periods can lead to defatting of the skin, dermatitis, erythema, oil acne and oil folliculitis. Excessive and prolonged inhalation of oil mists may cause a chronic inflammatory reaction of the lungs and a form of pulmonary fibrosis.

NOTES FOR DOCTORS HIGH PRESSURE INJECTION INJURIES High pressure injection injuries require surgical intervention and possibly steroid therapy to minimise tissue damage and loss of function. Because entry wounds are small and do not reflect the seriousness of the underlying damage, surgical exploration to determine the extent of involvement may be necessary. Local anaesthetics or hot soaks should be avoided because they can contribute to swelling, vasospasm and ischaemia. PROMPT surgical decompression, debridement and evacuation of foreign material should be performed under general anaesthetic, and wide exploration is essential.

INGESTION AND ASPIRATION OF PETROLEUM PRODUCTS There may be a risk to health where low viscosity products are aspirated into the lungs following vomiting, although this is uncommon in adults. Such aspiration would cause intense local irritation and chemical pneumonitis. Children, and those in whom consciousness is impaired, will be more at risk. Emesis of lubricants is not usually necessary, unless a large amount has been ingested, or some other compound has been dissolved in the product. If this is indicated - for example, when there is rapid onset of CNS depression from a large ingested volume - gastric lavage under controlled hospital conditions, with full protection of the airway is required. ive care may include oxygen, arterial blood gas monitoring, respiratory and, if aspiration has occurred, treatment with corticosteroids and antibiotics. Seizures should be controlled with Diazepam, or appropriate equivalent drug.

12: ECOLOGICAL INFORMATION Basis of Assessment Ecotoxicological data may not have been determined specifically for all end points for this substance/preparation. Assessment will be based on a combination of test data, other available evidence, ecotoxicological data generated on similar components and the conventional method. The information given below refers to the polyalphaolefin component.

AIR Shell Omala HD Oils is a mixture of non-volatile components, which are not expected to be released to air in any significant quantities.

WATER If released to water, Shell Omala HD Oils will form a floating layer on the surface and its components will not evaporate or dissolve to any great extent. Dissolved components will be absorbed in sediments. In aerobic water and sediments they will biodegrade slowly, but in anaerobic conditions they will persist. Shell Omala HD Oils is practically non-toxic to aquatic organisms but contains components which have a high potential to bioaccumulate.

SOIL Small volumes released on land will be absorbed in the upper soil layers and be biodegraded slowly. Larger volumes may penetrate into anaerobic soil layers in which the product will persist and may reach the water table on which it will form a floating layer. The more soluble components may dissolve but their high soil absorption coefficient and the low solubility will prevent significant contamination of ground water.

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13: DISPOSAL CONSIDERATIONS Shell Omala HD Oils should be disposed of to a licensed waste contractor. Any disposal route must satisfy the requirements of the of the Environmental Protection Act, 1990, the Environment Act 1995, the Special Waste Regulations and should comply with the Waste Oil Directive and any local byelaws. Envirowise offers free advice through a national helpline. Initial by industry and commerce should be made to the Environment and Energy helpline ( 0800 585 794). The Envirowise programme is sponsored by Government and seeks to encourage good practice in environmental protection technology and techniques. Further guidance can also obtained from the local environment agency agency office.

14: TRANSPORT INFORMATION Not Dangerous for Conveyance

15: REGULATORY INFORMATION Not Dangerous for Supply

Additional Information

|

Contains aryl amine. May produce an allergic reaction

|

Safety data sheet available on request

LEGISLATION Consumer Protection Act 1987 Control of Pollution Act 1974 Environmental Protection Act 1990 Environment Act 1995 Factories Act 1961 Health and Safety at Work Act 1974 Carriage of Dangerous Goods by Road and Rail (Classification, Packaging and Labelling) Regulations Chemical (Hazards, Information, and Packaging for Supply) Regulations Control of Substances Hazardous to Health Regulations Dangerous Substances in Harbour Areas Regulations Merchant Shipping (Dangerous Goods and Marine Pollutants) Regulations Road Traffic (Carriage of Dangerous Substances in Packages etc.) Regulations Road Traffic (Carriage of Dangerous Substances in Road Tankers and Tank Containers) Regulations Road Traffic (Training of Drivers of Vehicles Carrying Dangerous Goods) Regulations Reporting of Injuries, Diseases and Dangerous Occurrences Regulations Special Waste Regulations 1996 Health and Safety ( First Aid) Regulations 1981 Personal Protective Equipment ( EC Directive) Regulations 1992 Personal Protective Equipment at Work Regulations 1992

16: OTHER INFORMATION GUIDANCE NOTES UK Chemicals Regulatory Atlas, An Overview of how to guide your chemical through to regulatory compliance (DTI). HSG71 EH/40 EH/58 MS24 HSG 53 HSG 206 LOMAHD

The storage of packaged dangerous substances Occupational Exposure Limits. The Carcinogenicity of Mineral Oils Health surveillance of occupational skin disease The selection, use and maintenance of respiratory protective equipment: A practical guide Cost and effectiveness of chemical protective gloves for the

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L74 HSG 136 INDG234 (rev)

workplace: Guidance for employers and health and safety specialists. First Aid at work: Approved Code of Practice and Guidance Workplace transport safety : guidance for employers Are you Involved in the Carriage of Dangerous Goods by Road or Rail

OTHER LITERATURE Concawe Concawe Concawe Concawe

Report Report Report Report

3/82 86/69 01/97 01/53

Concawe Report 01/54

Precautionary Advice on the Handling of Used Engine Oils Health Aspects of Worker Exposure to Oil Mists Petroleum Products - First Aid Emergency and Medical Advice Classification and labelling of petroleum substances according to the EU dangerous substances directive ( Concawe recommendations August 2001) environmental classification of petroleum substances - summary data and rationale

Department of the Environment - Waste Management - The Duty of Care - A Code of Practice

Miscellaneous It is the policy of Shell UK Oil Products Limited to provide safety data sheets for all marketed products irrespective of whether the product is classified as dangerous for supply or not. If you require a replacement or an additional copy of a safety data sheet, please send your request either by fax to 0161 499 4627 for the attention of the Orders and Information Services Department, by e-mail to [email protected] or by ing your customer services representative. Alternatively, copy safety data sheets are available "on-line", please the e-commerce on 0800 7311321 for further details.

USEFUL ADDRESSES Concawe, Boulevard du Souverain 165 B - 1160 Brussels, Belgium

LOMAHD

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SHELL SAFE ANTIFREEZE

Data Sheet No. LX0053 Revision : 09 12 1999

REPLACES LX0053 : 10 02 98

This data sheet has been prepared in accordance with the requirements of the Data Sheet Directive 91/155/EEC.

RECOMMENDED USES Shell Safe Antifreeze is recommended for use as : an antifreeze and system coolant for most types of water-cooled internal combustion engines If Shell Safe Antifreeze is used for a purpose not covered in this section, Shell UK Ltd would be grateful to receive information on the application. KNOWN MISUSES/ABUSES Shell Safe Antifreeze is not to be used as : The most common misuse is that of ingestion by children. For this reason, Shell Safe Antifreeze contains an aversive agent. It is most important that Shell Safe Antifreeze be kept safely out of reach or locked away. The disposal of Shell Safe Antifreeze to soil, watercourses and drains is a legal offence.

1: IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND OF THE COMPANY/UNDERTAKING PRODUCT :

SHELL SAFE ANTIFREEZE

| | | |

COMPANY : ADDRESS : TELEPHONE :

SHELL UK OIL PRODUCTS LTD, STANLOW MANUFACTURING COMPLEX, PO BOX 3, ELLESMERE PORT, CH65 4HB, 0151-350-4000

|

EMERGENCY TELEPHONE :

0151-350-4595

2: COMPOSITION/INFORMATION ON INGREDIENTS Shell Safe Antifreeze is a preparation manufactured from monoethylene glycol, additives, and a taste aversive agent. The following components, which have health effects, are present at significant concentrations. CONC.

COMPONENT

CLASS

>90%

Ethylene glycol

Xn

RISK PHRASES R22 Harmful if swallowed

Exposure limit values exist for the following constituents: Ethylene Glycol (Ethane-1,2-diol)

3: HAZARD IDENTIFICATION Shell Safe Antifreeze is classified for supply purposes as harmful by ingestion owing to the presence of ethylene glycol . Occupational exposure limits apply to ethylene glycol . Ethylene glycol may present a risk to the unborn child. Shell Safe Antifreeze is not classified as dangerous for conveyance. Ethylene glycol is readily biodegradable and poses a significant risk of oxygen deletion in aquatic systems.

4: FIRST AID MEASURES INHALATION Remove the person affected to fresh air. If rapid recovery does not occur, obtain medical attention.

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SKIN Wash contaminated skin with water. Use soap if available. Do not delay. EYES Flush the eye with copious quantities of water for up to 10 minutes. Refer for medical attention. INGESTION The normal advice given in the case of ingestion of hydrocarbon products is that vomiting should be avoided due to the risk of aspiration into the lungs, however, owing to the toxic effects and rapid absorption from the stomach, this advice is modified for Shell Safe Antifreeze as follows : SEEK QUALIFIED MEDICAL ASSISTANCE IMMEDIATELY. IF THE PATIENT IS UNCONSCIOUS, DO NOT INDUCE VOMITING. WITH A CONSCIOUS PATIENT, if hospital assistance is not likely to be immediately available, attempt to induce vomiting. SHOW A COPY OF THIS DATA SHEET TO THE PHYSICIAN, draw attention to "Notes for Doctors" in Section 11 below.

5: FIRE-FIGHTING MEASURES Extinguishants

- Large Fire : - Small Fire :

Alcohol Resistant Foam/Water Fog - NEVER USE WATER JET Alcohol Resistant Foam/Water Fog/Dry Powder/CO2/Sand/Earth

Full protective clothing and self contained breathing apparatus is recommended for large fires.

6: ACCIDENTAL RELEASE MEASURES Extinguish naked flames, avoid with skin, eyes, and clothing. Wear plastic or rubber gloves, goggles or face shield and boots. Make best endeavours to prevent entry to drains or watercourses. LARGE SPILLS should be bunded by a suitable medium such as sand or earth. The liquid should be reclaimed directly or in an adsorbent medium and then transferred to suitable, clearly marked containers and disposed of in accordance with local byelaws and the requirements of the Environmental Protection Act 1990. Any containers used to collect the spilled material or absorbent should be labelled to indicate contents and hazards. SMALL SPILLS should be soaked up with sand or earth and disposed of as for large spills.

7: HANDLING AND STORAGE HANDLING Shell Safe Antifreeze does not require any special handling techniques, but it should be handled in suitable containers and spillage avoided. Avoid with skin, eyes and clothing. Do not breathe mists, aerosols or vapours. Maximum handling temperature 60 Deg. C.

STORAGE The storage of Shell Safe Antifreeze is not subject to any special controls or restrictions. It should be stored in properly designed, closable, labelled containers, eg mild steel or high density polyethylene (HDPE). Keep away from children, foodstuffs and animal feed.

8: EXPOSURE CONTROLS/PERSONAL PROTECTION EXPOSURE LIMIT VALUES The following limits are taken from The Health and Safety Executive's Guidance Note EH40 Occupational Exposure Limits 1997. UK Occupational Exposure Standards : LX0053

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Ethane-1,2-diol, particulate

10 mg/cubic metre 8-hour TWA value

Ethane-1,2-diol, vapour

60 mg/cubic metre 8-hour TWA value 125 mg/cubic metre 15-min TWA value

RECOMMENDED PROTECTIVE CLOTHING PVC, neoprene or rubber gloves; standard issue overalls; chemical resistant safety shoes or boots; goggles if there is a risk of splashing. Respiratory protective equipment is not normally required. Where aerosols, mists or sprays may be encountered a half mask respirator with organic vapour cartridge and built in particulate filter NPF 20 (gas only) is recommended.

9: PHYSICAL AND CHEMICAL PROPERTIES Physical State : Appearance : Odour : Acidity/Alkalinity : Initial Boiling Point : Freezing Point : Flashpoint : Flammability : Autoflammability : Flammability Limits

- Upper : - Lower :

Explosive Properties : Oxidising Properties : Vapour Pressure @ 20 Deg. C. : Relative Density @ 20 Deg. C. : Solubility : Water Solubility : Fat solubility/solvent : Partition Coefficient, n-octanol water : Vapour Density (Air =1) : Viscosity @ 20 Deg. C. : Values marked with a * refer to ethylene glycol

Liquid at ambient temperature Dyed blue None pH 6-8 >150 Deg. C. <-10 Deg. C.) >100 Deg. C. Not applicable >400 Deg. C. * Not determined 3.2 % vol. * Not applicable Not applicable <0.1 k.Pa 1.12-1.14 Completely miscible Not determined >1.0 * Not determined Not determined

10: STABILITY AND REACTIVITY CONDITIONS TO AVOID Extremes of temperature. Store between 0 and 50 Deg. C. MATERIALS TO AVOID Strong oxidising agents, eg. chlorates which may be used in agriculture. DECOMPOSITION PRODUCTS The substances arising from the thermal decomposition of these products will largely depend upon the conditions bringing about decomposition. The following substances may be expected from normal combustion : Carbon Dioxide Carbon Monoxide Water

Unidentified Organic and Inorganic Compounds Particulate Matter Nitrogen Oxides

11: TOXICOLOGICAL INFORMATION Shell Safe Antifreeze is essentially ethylene glycol with the addition of inhibitors and stabilisers. Ethylene glycol is classified as harmful by ingestion (deaths have been reported on swallowing large quantities). The toxicity of ethylene glycol is principally due to it's metabolites. Renal damage has been observed in man with the deposition of oxalate crystals. At very high doses in animal experiments, foetotoxicity has been observed, but it's relevance to man has still to be clarified. Shell Safe Antifreeze contains an aversive agent which has an extremely bitter taste.

LX0053

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ACUTE HEALTH HAZARDS AND ADVICE INHALATION Due to its low vapour pressure, Shell Safe Antifreeze is not considered likely to present an inhalation hazard at ambient temperature. At elevated temperatures, the vapour may irritate the respiratory tract. Precautions : Inhalation of vapour, mists and aerosols should be avoided. If this cannot be achieved by safe working practices, suitable respiratory protection should be used. First Aid : Remove the person affected to fresh air. If rapid recovery does not occur, obtain medical attention. SKIN Shell Safe Antifreeze is expected to be slightly irritating to the skin and is harmful by skin absorption on prolonged or repeated exposure. Precautions : All must be avoided by the use of suitable protective clothing Launder contaminated clothing before reusing. First Aid : Wash contaminated skin with water. Use soap if available. EYES Shell Safe Antifreeze is expected to be moderately, possibly severely, irritating to the eye. Precautions : If there is a risk of splashing while handling the liquid, suitable eye protection should be used. First Aid : Do not delay. Flush the eye with copious quantities of water for up to 10 minutes. Refer for medical attention. INGESTION Ingestion of ethylene glycol may lead to serious intoxication, and possibly death. There may be effects on the central nervous system, on the cardio-pulmonary system, and on the kidneys, with renal failure. Ingestion of as little as 100 millilitres may be fatal for an adult. Shell Safe Antifreeze is rapidly absorbed causing symptoms resembling alcohol intoxication, and cardio-vascular effects. Death may occur from renal or hepatic failure : survivors usually have complete recovery of renal function, although cerebral damage may be permanent. Precautions : Accidental ingestion is unlikely except in the case of children. Normal handling and hygiene precautions to avoid ingestion, especially by keeping out of reach of children. First Aid : The normal advice given in the case of ingestion of hydrocarbon products is that vomiting should be avoided owing to risks of aspiration into the lungs. Owing to the toxic effects and rapid absorption from the stomach, this advice is modified for Shell Safe Antifreeze as follows : SEEK QUALIFIED MEDICAL ASSISTANCE IMMEDIATELY. IF THE PATIENT IS UNCONSCIOUS, DO NOT INDUCE VOMITING. LX0053

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WITH A CONSCIOUS PATIENT, if hospital assistance is not likely to be immediately available, attempt to induce vomiting. SHOW A COPY OF THIS DATA SHEET TO THE PHYSICIAN.

CHRONIC HEALTH HAZARD AND ADVICE Continued exposure to vapour of Shell Safe Antifreeze can induce unconsciousness, nystagmus and lymphocyosis. Death from ingestion of the liquid is due to renal or hepatic failure. Survivors usually have complete recovery of renal function. Cerebral damage may however be permanent. There is no human or animal evidence for carcinogenicity or mutagenicity.

HEALTH ADVICE TO PHYSICIANS Treat by observation and ive measures as indicated by the patient's condition. The essentials of therapy are : 1. 2. 3. 4. 5. 6. 7.

ive treatment of respiratory distress and shock. Correction of metabolic acidosis and hypocalcemia. Rapid and sustained diuresis when possible with the use of hypertonic mannitol. Immediate peritoneal or haemodialysis. Thiamine and pyridoxine supplements. Intravenous istration of ethanol if the diagnosis is recognised within 6 hours after ingestion, and Treatment for renal failure with dialysis as needed to keep patient free from signs and symptoms of uraemia.

12: ECOLOGICAL INFORMATION Shell Safe Antifreeze should be managed in the environment as a preparation at most slightly toxic but posing an indirect hazard to the aquatic environment because of ready biodegradation leading to oxygen depletion. Avoid gross contamination of the soil. Minimise contamination of water because of deoxygenation hazard. Spilled material should be contained and removed as completely as possible. Final traces can be dispersed with water.

AIR Shell Safe Antifreeze is a mixture of non-volatile components, which are not expected to be released to air in any significant quantities.

WATER If released to water, Shell Safe Antifreeze will dissolve. In view of deoxygenation hazard, consider dilution or (artificial) reaeration. It will not bioaccumulate significantly.

SOIL If released to soil Shell Safe Antifreeze is highly mobile and will, in significant quantities, permeate to lower soil levels and may reach groundwater in which it will dissolve.

13: DISPOSAL CONSIDERATIONS Shell Safe Antifreeze is covered by the Special Waste Regulations. It should be disposed of to a licensed waste contractor. Any disposal route should comply with local byelaws and the requirements of the Environmental Protection Act, 1990.

14: TRANSPORT INFORMATION Not Dangerous for Conveyance

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15: REGULATORY INFORMATION This material has been classified according to the requirements of the Dangerous Substances Directive 67/548/EEC as last amended by the 8th Amendment 96/56/EC, the 22nd Adaptation to Technical Progress 96/54/EC, and the Preparations Directive 88/379/EEC as last amended by the 4th Adaptation to Technical Progress 96/65/EC. Dangerous for Supply Category of Danger :

Harmful

Symbols :

St Andrew's Cross

Risk Phrases :

Harmful if swallowed S2 S24/25 S46

Safety Phrases:

Keep out of reach of Children Avoid with skin and eyes If swallowed, seek medical advice immediately and show this container or label

Ethylene glycol Contains : 16: OTHER INFORMATION The references set out below give further information on specific aspects. LEGISLATION Consumer Protection Act 1987 Control of Pollution Act 1974 Environmental Protection Act 1990 Factories Act 1961 Health and Safety at Work Act 1974 Carriage of Dangerous Goods by Road and Rail (Classification, Packaging and Labelling) Regulations Chemical (Hazards, Information, and Packaging for Supply) Regulations Control of Substances Hazardous to Health Regulations Dangerous Substances in Harbour Areas Regulations Merchant Shipping (Dangerous Goods and Marine Pollutants) Regulations Road Traffic (Carriage of Dangerous Substances in Packages etc.) Regulations Road Traffic (Carriage of Dangerous Substances in Road Tankers and Tank Containers) Regulations Road Traffic (Training of Drivers of Vehicles Carrying Dangerous Goods) Regulations Reporting of Injuries, Diseases and Dangerous Occurrences Regulations Special Waste Regulations GUIDANCE NOTES HS(G)71 EH/40 EH/58 MS24

The storage of packaged dangerous substances Occupational Exposure Limits The Carcinogenicity of Mineral Oils Health surveillance of occupational skin disease

OTHER LITERATURE Concawe Report 01/97

Petroleum Products - First Aid Emergency and Medical Advice

Department of the Environment - Waste Management - The Duty of Care - A Code of Practice ADDRESSES Concawe, Madouplein 1, B-1210 Brussel, Belgium

LX0053

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SHELL AGRICULTURAL GAS OIL

Data Sheet No. F32002 Revision : 02 10 2002

REPLACES F32002 : 11 01 01

This data sheet has been prepared in accordance with the requirements of the Data Sheet Directive 91/155/EEC.

RECOMMENDED USES Shell Agricultural Gas Oil is recommended for use as : a fuel for small industrial boilers for horticultural and agricultural space heating applications, furnaces and dryers. If Shell Agricultural Gas Oil is used for a purpose not covered in this section, Shell UK Ltd would be grateful to receive information on the application. KNOWN MISUSES/ABUSES Shell Agricultural Gas Oil is not to be used as : a solvent or cleaning agent. It should never be siphoned by sucking the liquid up a tube by mouth, or stored near sources of heat or ignition. The disposal of Shell Agricultural Gas Oil to soil, watercourses and drains is a legal offence.

1: IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND OF THE COMPANY/UNDERTAKING PRODUCT :

SHELL AGRICULTURAL GAS OIL

COMPANY :

SHELL UK OIL PRODUCTS LIMITED

TECHNICAL :

PRODUCT HSE DEPARTMENT

ADDRESS : TELEPHONE :

STANLOW MANUFACTURING COMPLEX, PO BOX 3, ELLESMERE PORT, CH65 4HB 0151-350-4000

EMERGENCY TELEPHONE NUMBER :

0151-350-4595

2: COMPOSITION/INFORMATION ON INGREDIENTS Shell Agricultural Gas Oil is a preparation manufactured from gas oils, derived from crude petroleum, and additives, none of which impart any additional hazard to the finished product. The hydrocarbon components will include straight-run gas oil, and may contain vacuum and/or cracked gas oil components.

| | |

It is a requirement of H.M. Customs and Excise that all reduced duty fuels contain Quinizarin and C.I. Solvent Red 24. Rebated fuels marketed within the European Union must also contain C.I. Solvent Yellow 124. Shell Agricultural Gas Oil contains C.I.Solvent Red 24, Quinizarin and C.I. Solvent Yellow 124 at 4 ppm, 1.75 ppm and 6 ppm respectively. The following components, which have health effects, are present at significant concentrations. CONC.

COMPONENT

< 100%

Fuels, diesel

EINECS 269-822-7

| |

CLASS RISK PHRASES Xn Xn N

R40 Limited evidence of a carcinogenic effect R65 Harmful: may cause lung damage if swallowed R66 Repeated exposure may cause skin dryness and cracking R51/53 Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment

Exposure limit values exist for the following constituents: None.

F32002

03 : 10 : 02

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3: HAZARD IDENTIFICATION Shell Agricultural Gas Oil is classified for supply purposes as : Harmful ( R40: Limited evidence of a carcinogenic effect and R65: Harmful: may cause lung damage if swallowed), and Dangerous for the Environment ( R51/53 Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment). Shell Agricultural Gas Oil satisfies the criteria for the additional risk phrase - R66: Repeated exposure may cause skin dryness or cracking. Shell Agricultural Gas Oil is a combustible liquid, which may explode under certain conditions, e.g. in the presence of electrostatic charges generated, for example, during pumping or tank cleaning or by other sources of ignition or flame impingement on containers. Accidental ingestion can lead to vomiting and aspiration into the lungs, which can result in chemical pneumonitis, which can be fatal. Prolonged and repeated skin can lead to defatting of the skin, drying, cracking, dermatitis, erythema, oil acne and oil folliculitis. Warty growths have occurred and these can become cancerous. Exposure to high vapour concentrations can lead to nausea, headache and dizziness. Excessive and prolonged exposure to mists may cause a chronic inflammatory reaction of the lungs and a form of pulmonary fibrosis. It should be assumed that the flashpoint of Shell Agricultural Gas Oil is equal to or less than 60.5 Deg. C. unless the carrier has obtained contrary test data. Consequently, Shell Agricultural Gas Oil is classified for conveyance purposes as a flammable liquid. Shell Agricultural Gas Oil will not biodegrade in anaerobic conditions and, hence, can be persistent. It contains components which have a high potential to bioaccumulate.

4: FIRST AID MEASURES INHALATION Remove the affected person to fresh air. If breathing has stopped ister artificial respiration. Give cardiac massage if necessary. If the person is breathing, but unconscious, place in the recovery position. Obtain medical assistance immediately. SKIN Flush the contaminated skin with water. Use soap if available. Contaminated clothing should be soaked with water, removed, and laundered before reuse. EYES Flush the eye with copious quantities of water. If irritation persists refer for medical attention. INGESTION DO NOT INDUCE VOMITING. If ingestion is suspected, wash out the mouth with water, and send to hospital immediately. Show this Data Sheet to the physician drawing attention to "Notes for Doctors" in Section 11 below.

5: FIRE-FIGHTING MEASURES Extinguishants

- Large Fire : - Small Fire :

Foam/Water Fog - NEVER USE WATER JET Foam/Dry Powder/CO2/Sand/Earth

6: ACCIDENTAL RELEASE MEASURES LAND SPILLAGES IMMEDIATE EMERGENCY ACTION Clear people away from the area to a safe place Do not operate electrical equipment unless flameproof Summon aid of emergency services if warranted Treat or refer casualties if necessary FURTHER ACTION - FIRE F32002

03 : 10 : 02

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IF SAFE : Stop product flow Use foam, dry powder or carbon dioxide extinguishers Containers exposed to fire can be cooled by water fog/spray *** NEVER USE WATER JET *** FURTHER ACTION - SPILLAGE IF SAFE : Extinguish naked lights, eg cigarettes - AVOID MAKING SPARKS Position fire fighting equipment Try to stop the flow of liquid product Prevent product entering waterways, drains etc. (Covering with wet sacking helps) Use sand, earth or other suitable material If product reaches waterways, drains etc. inform local and fire authorities Reclaim product directly or absorb in suitable medium and transfer to suitable, clearly marked containers See section 13 for disposal of contaminated product and waste

MARITIME SPILLAGES Any spillage of Shell Agricultural Gas Oil which results in overside pollution must be treated in accordance with the guidelines laid down in the respective Vessel Oil Spill Response Contingency Plan, as required by MARPOL 73/78 Annex 1, Regulation 26. Where the vessel is not required to comply with such legislation, the Owner's and/or Charterer's instructions must be followed. In the absence of any other guidelines, any spillage in territorial/coastal waters must be immediately reported to the appropriate maritime authority, e.g. coast guard, the vessel's local agent if applicable, and the vessel's Owner/Charterer. In international waters, any spillage should be reported to the nearest coastal state, and additional guidance should sought immediately from the vessel's Owner/Charterer.

7: HANDLING AND STORAGE HANDLING Shell Agricultural Gas Oil is designed to be used in closed systems and in off-road vehicle fuel systems. No special handling precautions are necessary other than care to avoid skin with the product. Owing to its classification as a carcinogen, care should be taken to minimise . Electrical continuity is required between the transport and storage vessels during product transfer.

STORAGE The main considerations relating to the storage of Shell Agricultural Gas Oil are the suitability of the storage vessel and the avoidance of sources of ignition.

8: EXPOSURE CONTROLS/PERSONAL PROTECTION EXPOSURE LIMIT VALUES The following limits are taken from The Health and Safety Executive's Guidance Note EH40 Occupational Exposure Limits 2000. None.

RECOMMENDED PROTECTIVE CLOTHING Impervious gloves and overalls where regular is likely, and goggles if there is a risk of splashing

F32002

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9: PHYSICAL AND CHEMICAL PROPERTIES Physical State : Appearance : Odour : Acidity/Alkalinity : Initial Boiling Point : Flashpoint : Flammability : Autoflammability : Flammability Limits

- Upper : - Lower :

Explosive Properties : Oxidising Properties : Vapour Pressure @ 20 Deg. C. : Relative Density @ 15 Deg. C. : Solubility : Water Solubility : Fat solubility/solvent : Partition Coefficient, n-octanol water : Vapour Density (Air =1) : Viscosity @ 40 Deg. C. :

Mobile liquid at ambient temperature Clear Red/ Brown Characteristic Not applicable 180 Deg. C. > 56 Deg. C. Not applicable ca. 220 Deg. C. 6 % vol. 1 % vol. Not applicable Not applicable <0.1 k.Pa 0.82 to 0.87 Very Low Not available 3 to >6 >5 2 to 5 cSt.

10: STABILITY AND REACTIVITY CONDITIONS TO AVOID Sources of ignition. Extremes of temperature. MATERIALS TO AVOID Strong oxidising agents, eg. chlorates which may be used in agriculture. DECOMPOSITION PRODUCTS The substances arising from the thermal decomposition of these products will largely depend upon the conditions bringing about decomposition. The following substances may be expected from normal combustion : Carbon Dioxide Carbon Monoxide Water Particulate Matter Polycyclic Aromatic Hydrocarbons

Unburnt Hydrocarbons Unidentified Organic and Inorganic Compounds Nitrogen Oxides Sulphur Oxides

11: TOXICOLOGICAL INFORMATION ACUTE HEALTH HAZARDS AND ADVICE Shell Agricultural Gas Oil is classified as harmful owing to the aspiration hazard. Shell Agricultural Gas Oil carries the additional risk phrase - repeated exposure may cause skin dryness or cracking. The main hazards are: in the case of inhalation of higher vapour concentrations, of effects on the central nervous system ; in the case of skin of, defatting and irritation ; in the unlikely event of ingestion, of aspiration into the lungs with possible resultant chemically induced pneumonia. Exposure to higher vapour concentrations can lead to nausea, headache, dizziness, loss of consciousness, and, in oxygen deficient environments, death. A person exposed to significant concentrations of vapour may display drunken behaviour, and his judgement can be impaired. If the product is accidentally ingested, irritation to the gastric mucous membranes can lead to vomiting. If this occurs, there is a high probability of the product being aspirated into the lungs, which can lead to chemical pneumonitis which can be fatal.

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INHALATION Under normal conditions of use Shell Agricultural Gas Oil is not expected to present an inhalation hazard.

Precautions : Inhalation of vapours should be avoided. Where, exceptionally, higher concentrations of the vapour may be encountered, e.g. in the event of a spillage in a badly ventilated area, persons should not be allowed to enter the area, even in an emergency, until the atmosphere has been checked and ed as safe for entry by a competent person.

First Aid : Remove the affected person to fresh air. If breathing has stopped ister artificial respiration. Give cardiac massage if necessary. If the person is breathing, but unconscious, place in the recovery position. Obtain medical assistance immediately.

SKIN Shell Agricultural Gas Oil is slightly irritating to the skin, and has a defatting action on the skin.

Precautions : Avoid with the skin by the use of suitable protective clothing.

First Aid : Flush the contaminated skin with water. Use soap if available. Contaminated clothing should be soaked with water, removed, and laundered before reuse.

EYES Shell Agricultural Gas Oil may cause discomfort to the eye.

Precautions : If there is a risk of splashing while handling the liquid, suitable eye protection should be used.

First Aid : Flush the eye with copious quantities of water. If irritation persists refer for medical attention.

INGESTION Shell Agricultural Gas Oil is classified as harmful owing to the aspiration hazard. Ingestion can lead to vomiting and aspiration into the lungs, which can result in chemical pneumonitis, which can be fatal.

Precautions : Accidental ingestion is unlikely. Normal handling and hygiene precautions should be taken to avoid ingestion.

First Aid : DO NOT INDUCE VOMITING Wash out the mouth with water, and, if ingestion is suspected, send to hospital immediately. Show this Data Sheet to the physician drawing attention to "Notes for Doctors" below.

CHRONIC HEALTH HAZARD AND ADVICE Shell Agricultural Gas Oil is classified as a category 3 carcinogen. The main hazards arise from skin and in the inhalation of mists.

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Skin over prolonged and repeated periods can lead to defatting of the skin, dermatitis, erythema, oil acne and oil folliculitis. Where occupational and personal hygiene practices have been of a poor standard, warty growths have occurred and these can become cancerous. Excessive and prolonged inhalation of mists may cause a chronic inflammatory reaction of the lungs and a form of pulmonary fibrosis.

NOTES FOR DOCTORS HIGH PRESSURE INJECTION INJURIES High pressure injection injuries require surgical intervention and possibly steroid therapy to minimise tissue damage and loss of function. Because entry wounds are small and do not reflect the seriousness of the underlying damage, surgical exploration to determine the extent of involvement may be necessary. Local anaesthetics or hot soaks should be avoided because they can contribute to swelling, vasospasm and ischaemia. PROMPT surgical decompression, debridement and evacuation of foreign material should be performed under general anaesthetic, and wide exploration is essential.

INGESTION AND ASPIRATION OF PETROLEUM PRODUCTS There may be a risk to health where low viscosity products are aspirated into the lungs following vomiting, although this is uncommon in adults. Such aspiration would cause intense local irritation and chemical pneumonitis. Children, and those in whom consciousness is impaired, will be more at risk. Emesis of lubricants is not usually necessary, unless a large amount has been ingested, or some other compound has been dissolved in the product. If this is indicated - for example, when there is rapid onset of CNS depression from a large ingested volume - gastric lavage under controlled hospital conditions, with full protection of the airway is required. ive care may include oxygen, arterial blood gas monitoring, respiratory and, if aspiration has occurred, treatment with corticosteroids and antibiotics. Seizures should be controlled with Diazepam, or appropriate equivalent drug.

12: ECOLOGICAL INFORMATION Shell Agricultural Gas Oil contains fuels, diesel which is classified as toxic to aquatic organisms/ may cause long-term adverse effects in the aquatic environment.

AIR Shell Agricultural Gas Oil is a mixture of mainly non-volatile components, which when released to air will react rapidly with hydroxyl radicals and ozone.

WATER If released to water, Shell Agricultural Gas Oil will evaporate at a very slow rate. A small proportion will dissolve. Dissolved components will be either absorbed in sediments or evaporate to air. In aerobic water and sediments they will biodegrade, but in anaerobic conditions they will persist.

SOIL Small volumes released on land will evaporate at a very slow rate, with a proportion of the product being absorbed in the upper soil layers and being subject to biodegradation. Larger volumes may penetrate into anaerobic soil layers in which the product will persist. The product may reach the water table on which it will form a floating layer, and move along with the groundwater flow. In this case the more soluble components, such as aromatics, will cause groundwater contamination.

13: DISPOSAL CONSIDERATIONS Shell Agricultural Gas Oil is a special waste owing to its supply classification. It should be disposed of to a licensed waste contractor. Any disposal route should comply with local byelaws and the requirements of the Environmental Protection Act, 1990.

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14: TRANSPORT INFORMATION It should be assumed that the flashpoint of Shell Agricultural Gas Oil is equal to or less than 60.5 Deg. C. unless the carrier has obtained contrary test data. UN Number : Proper Shipping Name : Symbol : Packing Group : Marine Pollutant :

1202 Gas Oil Flammable Liquid III No

IATA/ICAO Hazard Class :

3

IMO Hazard Class :

3.3

Class : Classification Code : Hazard Identification No. :

3 F1 30

Hazchem Code :

3|Z

15: REGULATORY INFORMATION This material has been classified according to the requirements of the Chemicals ( Hazard Information and Packaging for Supply) Regulations. Dangerous for Supply Symbols :

|

St Andrew's Cross Dead Fish and Tree

Categories of Danger :

Category 3 Carcinogen Harmful

Risk Phrases :

R40 R65 R66 R51/53

Limited evidence of a carcinogenic effect Harmful: may cause lung damage if swallowed Repeated exposure may cause skin dryness or cracking Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment

S2 S24 S36/37 S61

Keep out of the reach of children Avoid with the skin. Wear suitable protective clothing and gloves Avoid release to the environment. Refer to special instructions / safety data sheets If swallowed, do not induce vomiting : seek medical advice immediately and show this label or container

| Safety Phrases :

| |

S62 Contains :

Fuels, diesel

16: OTHER INFORMATION The references set out below give further information on specific aspects.

LEGISLATION Consumer Protection Act 1987 Control of Pollution Act 1974 Environmental Protection Act 1990 Factories Act 1961 Health and Safety at Work Act 1974 Carriage of Dangerous Goods by Road and Rail (Classification, Packaging and Labelling) Regulations Chemical (Hazards, Information, and Packaging for Supply) Regulations Control of Substances Hazardous to Health Regulations Dangerous Substances in Harbour Areas Regulations Merchant Shipping (Dangerous Goods and Marine Pollutants) Regulations Road Traffic (Carriage of Dangerous Substances in Packages etc.) Regulations Road Traffic (Carriage of Dangerous Substances in Road Tankers and Tank Containers) Regulations Road Traffic (Training of Drivers of Vehicles Carrying Dangerous Goods) Regulations Reporting of Injuries, Diseases and Dangerous Occurrences Regulations Special Waste Regulations F32002

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GUIDANCE NOTES CS/15 HS(G)22 HS(G)50 HS(G)51 HS(G)50 HS(G)140 HS(G)71 EH/40 EH/58 MS24

The cleaning and gas freeing of tanks containing flammable residues Electrical apparatus for use in potentially explosive atmospheres The storage of flammable liquids in fixed tanks (up to 10000m3 total capacity) The storage of flammable liquids in containers The storage of flammable liquids in fixed tanks (exceeding 10000m3 total capacity) The safe use and handling of flammable liquids The storage of packaged dangerous substances Occupational Exposure Limits The Carcinogenicity of Mineral Oils Health surveillance of occupational skin disease

BRITISH STANDARDS BS BS BS BS

799 2000 2869 5345

Specification for Oil Burning Equipment Methods of Test for Petroleum and its Products Fuel Oils for Oil Engines and Burners for Non-Marine Use Selection, Installation and Maintenance of Electrical Apparatus for Use in Potentially Explosive Atmospheres BS 5410 Oil Firing BS 5958 Control of Undesirable Static Electricity BS 6380 Low Temperature Properties and Cold Weather Use of Diesel Fuel and Gas Oils (Classes A1, A2 and D of BS 2869) OTHER LITERATURE Concawe Report 01/97

Petroleum Products - First Aid Emergency and Medical Advice

Department of the Environment - Waste Management - The Duty of Care - A Code of Practice European Model Code of Safe Practice in the Storage and Handling of Petroleum Products Institute of Petroleum Marketing Safety Code Department of Trade - Code of Portable Tanks and Road Tank Vehicles for the Carriage of Liquid Dangerous Goods in Ships ADDRESSES Concawe, Boulevard du Souverain 165 B - 1160 Brussels, Belgium Institute of Petroleum, 61 New Cavendish Street, London W1

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SAFETY DATA SHEET

ATHENA EP 90 Mineral oil based GL-4 gear oil Product code: G010

(Group 2) Date of issue: 2nd October 2002

1. IDENTIFICATION OF THE SUBSTANCE/PREPARATION AND OF THE COMPANY/UNDERTAKING Identification of substance/preparation Athena EP 90

Application Automotive gear lubricant For specific application advice see appropriate Technical Data Sheet or consult your eXOL representative

Company Identification

eXOL Lubricants Limited All Saints Road Wednesbury West Midlands WS10 9TS Emergency Telephone Number +44 (0) 121 568 6800

___________________________________________________________________ 2. COMPOSITION/INFORMATION ON INGREDIENTS Chemical Composition Highly refined mineral oil (IP 346 DMSO extract < 3%) Proprietary performance additives.

Hazardous Components No component is present at sufficient concentration to require a hazardous classification.

___________________________________________________________________ 3. HAZARDS IDENTIFICATION This material is not considered to be hazardous, but should be handled in accordance with good industrial hygiene and safety practices. USED ENGINE OILS Used engine oil may contain hazardous components which have the potential to cause skin cancer. See Toxicological Information, section 11 of this Safety Data Sheet.

___________________________________________________________________

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Athena EP 90 Page 51 of 56

SAFETY DATA SHEET 4. FIRST-AID MEASURES Eyes Wash eye thoroughly with copious quantities of water, ensuring eyelids are held open. Obtain medical advice if any pain or redness develops or persists.

Skin Wash skin thoroughly with soap and water as soon as reasonably practicable. Remove heavily contaminated clothing and wash underlying skin.

Ingestion If contamination of the mouth occurs, wash out thoroughly with water. Except as a deliberate act, the ingestion of large amounts of product is unlikely. If it should occur, do not induce vomiting; obtain medical advice.

Inhalation If inhalation of mists, fumes or vapour causes irritation to the nose or throat, or coughing, remove to fresh air. If symptoms persist obtain medical advice.

Medical Advice Treatment should in general be symptomatic and directed to relieving any effects.

___________________________________________________________________ 5. FIRE-FIGHTING MEASURES Use foam, dry powder or water fog. DO NOT USE water jets. Fires in confined spaces should be dealt with by trained personnel wearing approved breathing apparatus. Water may be used to cool nearby heat exposed areas/objects/packages. Avoid spraying directly into storage containers because of the danger of boil-over.

Combustion Products Toxic fumes may be evolved on burning or exposure to heat. See Stability and Reactivity, Section 10 of this Safety Data Sheet.

___________________________________________________________________ 6. ACCIDENTAL RELEASE MEASURES Contain and recover spilled material using sand or other suitable inert absorbent material. It is advised that stocks of suitable absorbent material should be held in quantities sufficient to deal with any spillage which may be reasonably anticipated. Spilled material may make surfaces slippery. Protect drains from potential spills to minimise contamination. Do not wash product into drainage system. In the case of large spills the appropriate authorities or telephone 0121-568-6800 In the case of spillage on water, prevent the spread of product by the use of suitable barrier equipment. Recover product from the surface. Protect environmentally sensitive areas and water supplies.

___________________________________________________________________

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SAFETY DATA SHEET 7. HANDLING AND STORAGE Handling Precautions Avoid with eyes. If splashing is likely to occur wear a full face visor or chemical goggles as appropriate. Avoid frequent or prolonged skin with fresh or used product. Good working practices, high standards of personal hygiene and plant cleanliness must be maintained at all times. Wash hands thoroughly after . Use disposable cloths and discard when soiled. Do not put soiled cloths into pockets.

Fire Prevention Product contaminated rags, paper or material used to absorb spillages, represent a fire hazard, and should not be allowed to accumulate. Dispose of safely immediately after use.

Storage Conditions Store under cover away from heat and sources of ignition.

___________________________________________________________________ 8. EXPOSURE CONTROLS/PERSONAL PROTECTION Exposure Limits There is no appropriate occupational exposure limit for this material. Ensure good ventilation. Avoid, as far as reasonably practicable, inhalation of vapour, mists or fumes generated during use. If vapour, mists or fumes are generated, their concentration in the workplace air should be controlled to the lowest reasonably practicable level.

Protective Clothing Wear face visor or goggles in circumstances where eye can accidentally occur. If skin is likely, wear impervious protective clothing and/or gloves. Protective clothing should be regularly dry cleaned. Change heavily contaminated clothing as soon as reasonably practicable; dry clean, launder and preferably starch before re-use. Wash any contaminated underlying skin with soap and water.

Respiratory Protection Respiratory protection is unnecessary, provided the concentration of vapour, mists or fumes is adequately controlled. The use of respiratory equipment must be strictly in accordance with the manufacturers' instructions and any statutory requirements governing its selection and use.

_________________________________________________________________

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SAFETY DATA SHEET

9. PHYSICAL AND CHEMICAL PROPERTIES Typical Values Grades: Physical state Colour Odour Density @ 15°C Kinematic viscosity @ 40°C Kinematic viscosity @ 100°C Flash point (COC) Pour point

EP 90 Test Method

Units

ASTM D 1298 ASTM D 445 ASTM D 445 ASTM D 93 ASTM D 97

kg/m³ mm²/s mm²/s °C °C

891 229.1 19.85 222 -11

___________________________________________________________________ 10. STABILITY AND REACTIVITY Products of this type are stable and unlikely to react in a hazardous manner under normal conditions of use. Hazardous polymerisation reactions will not occur. This material is combustible.

Materials to Avoid Avoid with strong oxidizing agents.

Hazardous Decomposition Products Thermal decomposition products will vary with conditions. Incomplete combustion will generate smoke, carbon dioxide and hazardous gases, including carbon monoxide, hydrogen sulphide and oxides of sulphur and phosphorus.

___________________________________________________________________ 11. TOXICOLOGICAL INFORMATION Eyes Unlikely to cause more than transient stinging or redness if accidental eye occurs.

Skin Unlikely to cause harm to the skin on brief or occasional but prolonged or repeated exposure may lead to dermatitis.

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SAFETY DATA SHEET

USED ENGINE OILS Combustion products resulting from the operation of internal combustion engines contaminate engine oils during use. Used engine oil may contain hazardous components which have the potential to cause skin cancer. Frequent or prolonged with all types and makes of used engine oil must therefore be avoided and a high standard of personal hygiene maintained.

Ingestion Unlikely to cause harm if accidentally swallowed in small doses, though larger quantities may cause nausea and diarrhoea.

Inhalation At normal ambient temperatures this product will be unlikely to present an inhalation hazard because of its low volatility. May cause irritation to eyes, nose and throat due to exposure to vapour, mists or fumes. May be harmful by inhalation if exposure to vapour, mists or fumes resulting from thermal decomposition products occurs.

___________________________________________________________________ 12. ECOLOGICAL INFORMATION Mobility Spillages may penetrate the soil causing ground water contamination.

Persistence and degradability This product is inherently biodegradable.

Bioaccumulative potential There is no evidence to suggest bioaccumulation will occur.

Aquatic toxicity Spills may form a film on water surfaces causing physical damage to organisms. Oxygen transfer could also be impaired.

___________________________________________________________________ 13. DISPOSAL CONSIDERATIONS Where possible, arrange for product to be recycled. Dispose of via an authorised person/ licensed waste disposal contractor in accordance with local regulations. Incineration may be carried out under controlled conditions provided that local regulations for emissions are met.

___________________________________________________________________ 14. TRANSPORT INFORMATION Not classified as hazardous for transport (ADR, RID, UN , IMO, IATA/ICAO).

___________________________________________________________________

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SAFETY DATA SHEET

15. REGULATORY INFORMATION Not classified as hazardous for supply.

___________________________________________________________________ 16. OTHER INFORMATION Compiled by: Technical Department

eXOL Lubricants Limited All Saints Road Wednesbury West Midlands WS10 9TS This data sheet and the health, safety and environmental information it contains is considered to be accurate as of the date specified below. We have reviewed any information contained herein which we received from sources outside eXOL Lubricants Limited. However, no warranty or representation, express or implied is made as to the accuracy or completeness of the data and information contained in this data sheet. Health and safety precautions and environmental advice noted in this data sheet may not be accurate for all individuals and/or situations. It is the 's obligation to evaluate and use this product safely and to comply with all applicable laws and regulations. No statement made in this data sheet shall be construed as a permission, recommendation or authorization given or implied to practise any patented invention without a valid licence.

eXOL Lubricants Limited shall not be responsible for any damage or injury resulting from abnormal use of the material, from any failure to adhere to recommendations, or from any hazards inherent in the nature of the material. ___________________________________________________________________ Issue No. e1 October 2002

Page 6 of 6 Appendix 5

Revision No: 0 Date of Revision

Issued by: D Hall Approved by:

Athena EP 90 Page 56 of 56

Appendix 6 Weights of components not easily handled by hand and lifting method Parts manual reference J 425 00 00 J426 00 00

C12 Crusher Appendix Leader sheet

Component FIXED WEAR PLATE TALL TOOTH JAWSTOCK WEAR PLATE TALL TOOTH

Weight Kg 1500Kg 800Kg