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Frac Services Frac from start to finish

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herever your frac project takes place, the need for unwavering equipment reliability remains the same. That’s why Cameron

adopts a holistic view of your frac operation, offering a total portfolio of frac equipment and services. We are committed to helping you apply the most appropriate and effective frac treatment with minimal downtime through our fleet of innovative frac trees, manifolds, valves and flowback equipment. Our services include: • Frac tree and manifold installation and testing • Annulus and casing testing • Valve greasing and maintenance • Hydraulic lubricator testing • Installation of backpressure valves, tree test plugs and VR plugs • Flowback and well testing We also believe in giving you options that can have a positive impact on your CAPEX and OPEX costs. Our fleet of quality rental equipment can offer an economical, temporary solution for fast turnaround situations and greatly helps to reduce well installation costs.

Frac- Rental Equipment

Table of Contents

• Frac trees



Frac from Start to Finish....................1

• Frac manifolds



Frac Services.......................................2



Field Services Fleet...........................................4



Frac Valves........................................................5



Frac Trees..........................................................6



Frac Manifolds..................................................8

• Frac gate valves • Hydraulic actuators • Torque and test trailers

Frac Isolation Systems • Goat/frac heads

Flowback and Well-Testing Rental Equipment • Plug catchers

Monoline Frac Fluid Delivery Systems.............9 FracServ™ Valve Integrity Protection Plan....10

Frac Facts.........................................................11

• Gate valve choke and plug valve manifolds



Flowback and Well Testing............................12

• Emergency shutdown valves (ESD)

Plug Valve Choke Manifolds.......................13

• Well test separators

Plug Catchers...............................................13

• Hydraulic choke control trailers

Sand Separators..........................................13

• Mobile flare units

Hydraulic-Actuated Gate Valve

At Cameron, aftermarket service is paramount.

Choke Manifolds.........................................14

• Sand separators

We are prepared to maintain your frac equipment from the time of installation until it is disassembled

Well Test Separators...................................14

and removed from the project site. To this

Emergency Shutdown Valves (ESD)...........14

commitment, Cameron has invested in the expansion

Hydraulic Choke Control Trailers................15

of frac- remanufacturing facilities located in Grande Prairie, Canada; New Iberia, LA; Minot, ND; and

Flare Systems...............................................15

Corpus Christi and Pearsall, TX.

Cameron is reinventing efficiency in frac equipment, constantly evolving tree designs to fit operators’ needs.

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Fr ac Suppo rt S ervic e s Cameron’s frac equipment is backed by CAMSERV™, Cameron’s aftermarket services. Cameron’s service technicians provide total aftermarket in the field or in the shop 24 hours a day, 365 days a year. Personnel are highly skilled in providing equipment installation and testing, making field repairs and performing maintenance on your equipment.

Asset Management Our asset management system gives you increased system uptime through integrated . It is a comprehensive maintenance and asset management system specifically designed for equipment and performance monitoring throughout the life of your assets. Cameron’s asset management system offers

Cameron is committed to drive efficiencies throughout

you the ability to manage assets and track spare parts,

your operation by asg cross-trained personnel

contracts, clients, locations, service tickets and more.

to work on your project location, and by following a set of defined procedures. The more people present on your project location the higher the potential is for HSE issues, unnecessary expenses and logistical problems. We cross-train personnel to handle both frac and flowback operations, which allows for a reduction in required crew and all costs, NPT and emissions associated with multiple cranes, testing units, grease units, and equipment .

Radio frequency identification (RFID) tagging is at the core of our asset management initiative. RFID is used to track Cameron’s assets, increasing data integrity and providing accurate asset utilization information and equipment maintenance history. This system eliminates the need to locate equipment serial and parts numbers using hazardous chemicals, and it reduces the risk of personnel being exposed to potentially dangerous conditions.

Wellsite Services • Wellhead rental and sales • Frac tree rental and sales • Installation and testing • Annulus and casing testing • Valve greasing and maintenance • Repair, refurbishment and maintenance of all major frac and wellhead equipment • Installation of BPVs, tree test plugs and VR plugs • Field inspection and general conditioning Cameron’s robust frac services include asset tracking, journey management and competency management. Cameron uses an in-house system to monitor equipment and performance throughout the life of your assets.

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Journey Management

Service Competency Management

Cameron fulfills client journey management

Cameron utilizes a global network of highly skilled

requirements and strives toward our own goal of

service technicians to address your needs. Our

safety excellence. Journey management is required

personnel provide expert installation, testing, repair

by every Cameron employee for each service job

and maintenance for your equipment.

conducted. Cameron’s employees complete a jobsite

Cameron’s field service personnel are trained to bring

review checklist before each job is executed. These reviews include some of the following tasks: PPE preparation, review of customer jobsite requirements, mapping of jobsite location, review and preparation for weather conditions, and properly outfitting the work vehicle with tools, supplies and equipment. GPS devices on our service vehicles allow us to examine driving behaviors, track use of the vehicles and estimate travel time to and from field locations, optimizing operating efficiencies.

Use of RFID tagging results in valuable asset information, including equipment maintenance history.

professionalism, knowledge, skills, safe work practices, and efficiencies to your project. Having invested in a 15,000-sq-ft facility and a fully functional shop, Cameron requires service technicians to attend a comprehensive basic wellhead field-service training program and targeted advanced training. This helps to ensure technicians remain up-to-date on equipment procedures. In addition, tracking and recording of their experience and proficiency is ongoing.

A trainee extracts a backpressure valve with a manual lubricator.

Cameron’s field service technicians undergo continuous training throughout their career to ensure competency at the operator’s location.

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F i e ld S e rvic e s F l e e t Cameron’s field services fleet maintains an average of more than 1000 frac jobs per year in the US and Canada. Our test, torque and grease units – trucks and trailers – have a maximum test pressure of 5000, 7000, 10,000 or 15,000 psi.

Trucks for Test, Torque and Grease Utility Cameron has a large fleet of 348-Peterbilt trucks with sleeper cabs and 25-ft flatbeds. Each truck carries the same equipment package within a smaller length of Trucks are equipped to perform skid-mounted pressure tests for wellheads, valves, BOPs and casing.

vehicle. In addition, the trucks are: • Equipped to deliver, lift and place up to 10,000 lb • Equipped to perform skid-mounted pressure tests up to 10,000 lb • Equipped to perform skid-mounted pressure tests up to 15,000 psi for wellheads, valves, BOPs and casing • Equipped to hydraulically torque all flange sizes • Skid-mounted for valve grease operations up to 15,000 psi • Equipped with mechanical casing cutters in all sizes through 13-3/8 in

Trailers are fitted to perform integrated field testing, power torque and high-pressure greasing from a single platform.

• Equipped with a self-contained rotary-screw air compressor

Trailers for Test, Torque and Grease Utility Cameron’s trailers are fitted to perform integrated field testing, power torque and high-pressure greasing from a single platform. Each trailer is equipped to carry and pump methanol, glycol and water. Operational and safety upgrades include: • Pump capabilities of 30 gal/min and 15,000-psi working pressure • Increased fluid capacity (700 gal) • Fluid containment/catch pans Cameron’s service fleet includes both trucks and trailers for test, torque and grease applications.

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• Runaway shutdown safeties and pusher fans • Modular deck components

F r ac Va lv es For more than a century, Cameron has been developing valves

Frac service is severe. Gate valves are exposed to nearly continuous service, flowing and controlling abrasive fluids for long periods of time.

specifically for the oil and gas industry, while earning a reputation for quality and reliability. Frac service is just about as harsh as it gets. With the introduction of zip fracing, gate valves assembled into frac trees and manifolds are exposed to nearly continuous service, flowing and controlling high-pressure, high-volume, abrasive frac fluid for days, and even weeks, on end. Given the erosive, corrosive and sometimes sour nature of typical frac and flowback fluids, Cameron’s FLS-Frac, FLS-R-Frac, and FLS-DA2-Frac gate valves are designed with standard features: • Trimmed for maximum corrosion and erosion protection • CRA inlay in seat pockets and ring grooves for added protection

FLS-R-Frac Gate Valve • Manual valve for highpressure, large-bore applications

• Allows reduced breakopen and running torque

• Features flow direction versatility and increased service life

• Zero-chamfer flowbores are utilized in order to mitigate turbulence that is known to exaggerate erosion • Two grease fitting ports are utilized for flushing and greasing the valve body cavity As a result of these unique features designed into Cameron’s frac valves, and of the care given to them when they return from the field for cleaning, disassembly, inspection, reassembly and testing for the next project, they have grown a reputation for enhanced reliability.

Erosion Study Given the inherent severity of frac service and the high cost of failure,

FLS-Frac Gate Valve • Full-bore, throughconduit valve for severe applications

• Bi-directional design for flow direction versatility and increased service life

• Positive metal-to-metal sealing

Cameron has anticipated the necessity for all possible failure modes to be identified and eliminated in the design, manufacture, installation and maintenance cycles of the equipment, and has undertaken preemptive activities to attain a deep understanding of the way in which critical components perform in this harsh environment. We then use that knowledge to provide the quality and reliability that is demanded. Two of these pre-emptive activities were an erosion study of critical components to locate and quantify high-pressure slurry damage and a fatigue analysis to evaluate the effects of overpressuring, erosion and inadequate flange bolting. The first study was conducted to investigate relative erosion rates of a 5-1/8” gate valve and a 7-1/16” gate valve when exposed to identical fluid flow conditions and properties, simulating worst-case frac stage

FLS-DA2-Frac Gate Valve • Combination of Cameron’s FLS™ gate valve with double acting hydraulic actuator

• Offers reliable control throughout entire valve stroke

• Remains in position should hydraulic power failure occur

components at 7500 psi.

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F r ac Trees Just as selecting the most appropriate frac treatment is

In a conventional stacked-valve design, advantages can

critical to your operation, selecting the best frac tree is

be seen in the inherent flexibility of the configuration.

paramount. Cameron offers access to technology and

By incorporating the master and swab valves and wing

new innovations that have the potential to be game

outlets into a solid body, the number of potential

changers. Leveraging our reputation for industry

leak-path connections, as well as the tree height and

leadership and technically sound products, we actively

weight, are reduced. The height and weight available

resolve the unique challenges of shale oil and gas

with compact designs offer safety advantages, such as

development and offer frac tree design options that

ease of handling during installation and elimination of

conform to your wellsite needs.

the need to work at heights.

Cameron’s Frac Trees

Another innovation, the composite block frac tree,

Cameron’s solutions have evolved with industry needs,

houses the master and swab valves, as well as the

creating four generations of frac trees, as shown below. We have evolved our frac tree designs to include composite frac tree systems as an alternative to conventional systems.

horizontal wing outlets, into a single block body, creating a significantly shorter assembly. The reduced tree height reduces the bending stress transferred from the goat head to the tree and wellhead connections below.

5-1/8” 15M

5-1/8” 15M 220”

190”

182”

5-1/8” 15M 2-1/16” 15M

5-1/8” 15M

2-1/16” 15M

5-1/8” 15M

5-1/8” 15M

5-1/8” 15M

5-1/8” 15M

5-1/8” 15M

5-1/8” 15M

Conventional Frac Tree 6

Composite Frac Tree

Compact Frac-Tree Design Taking the compact concept further, Cameron has introduced an innovative horizontal design, the F-T90TM, which offers an ultra-compact footprint and reduced height, and also enhances the integrity of overall frac operations. This tree is built to reduce bending stress at the tree connection and can be operated with pneumatic, hydraulic or electric actuation. The F-T90 horizontal tree represents more than 50% reduction in size and about 25% in weight from our first conventional frac tree. It is short, stable, and easily anchored – an ideal configuration for frac-tree service. The 90-degree goat head is located at the end of the horizontal section, resulting in the distance across which the bending loads act being less than half of that of a conventional stacked-valve frac tree.

Frac Tree Technological Evolution and Innovation

5-1/8” 15M 182” 5-1/8” 15M 5-1/8” 15M

2-1/16” 15M

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Cameron’s F-T90 tree leverages proven FLS-R™ gate valve design, incorporating metal-to-metal sealing.

2-1/16” 15M 5-1/8” 15M

101” 4-1/16” 15M

5-1/8” 15M 5-1/8” 15M

5-1/8” 15M

Composite Frac Tree

5-1/8” 15M

F-T90 Horizontal Frac Tree 7

F r ac MANI F O L Ds From the first treatment to the last, Cameron strives to enable operators to improve well economics through almost continuous utilization of the frac crew and equipment. The various generations of Cameron’s frac manifolds represent our commitment to constant improvement. Modular frac manifolds are designed, constructed and installed to accommodate as many wells as required, in essentially any configuration. The primary variables are frac-pumping service capacity, nominal size of the frac lines, nominal bore size of the frac tree, and wellbore characteristics. Cameron’s manifolds can be equipped with a safety ladder and platform to provide safe access to the valves. Also, hydraulic actuation of the valves enables remote operation, reducing the risk of injury.

Design Features and Benefits

Erosion Study A study was conducted to evaluate the selection of specific critical components of a known frac delivery system on the basis of previous experience and engineering judgment. Input parameters for the study included such elements as equipment geometry, materials of construction, flow rate and fluid characteristics. A computational fluid dynamics (CFD) model was constructed and used to simulate the path of the sand particles and thereby the erosion characteristics of the manifold and valve equipment. These erosion studies offered an in-depth understanding of the erosive effects of common frac slurry on critical elements of manifolds and gate valves. Cameron also commissioned an analysis of the

• Enhances safety of operations

fatigue life of frac manifold components using finite

• Increases number of fracs performed per day

element modeling. The analysis examined all of the

• Provides ease of operation

essential components of frac manifold assemblies – spacer spool, inlet tee, outlet cross, model FLS-R gate

• Decreases number of rigup/rigdown cycles

valve and flange bolting. Results of the assessments

• Decreases pumping downtime

revealed interesting and pertinent insight into frac

• Reduces multiple frac lines

manifold design and maintenance. The completion of the erosion and fatigue life studies, in addition to from years of experience, have provided Cameron with a uniquely complete and quantitative understanding of the anticipated fatigue life of the frac manifold – data that now are used in the design of frac and gate valve equipment and in developing the maintenance procedures that help extend the life of equipment and provide reliable field performance.

A frac manifold is an arrangement of flow fittings and valves installed downstream of the frac pump output header and upstream of each frac tree served by it.

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Mo n olin e F r ac F luid D e liv e ry S yst e m (F F D S ) An example of Cameron’s constant improvement in

In developing the Monoline, Cameron used a variety

manifold designs is the second generation Frac Fluid

of design methods, including finite element analysis

Delivery System (FFDS), a solid monoline solution that

(FEA) and CFD to perform erosion studies on the

adheres to API standards and uses controlled bolted

system, in order to determine critical stresses and

connections that promote a higher level of system

erosion rates. Field trials that included a frac and

integrity and safety. Cameron’s latest innovation – the

inspection program were undertaken to observe

Monoline – presents a safer, faster, cleaner solution

and analyze performance in actual frac conditions to

than the industry’s traditional frac iron method in

optimize life cycle.

which the link from the outlet of the frac manifold to

Monoline FFDS Design Features and Benefits

TM

the inlet of the frac tree is made awkward due to the inherent misalignment between the manifold and the

• Cost effective compared to traditional frac iron

tree in the vertical and horizontal planes.

• Assembled quickly, reducing OPEX and NPT

The Monoline FFDS concept is fairly simple. A series of

• Significantly de-clutters the work environment

5” high-pressure pipe segments are ed together

• Uses industry standard flanges; no sledge hammers

with 90-degree elbows and swivel flanges. This

are involved

configuration allows for the full three degrees of freedom movement needed to accommodate vertical and horizontal misalignment between the frac tree and the frac manifold.

Our latest innovation, the Monoline FFDS, presents a safer, faster, cleaner solution than the “frac iron” method.

Field service technicians assemble the Monoline FFDS.

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F r acSe rv Valve I nt eg r ity P r ot e cti on P l a n A common maintenance practice for other suppliers

The result of Cameron’s stringent procedures is

of gate valves for hydraulic frac service is to perform a

reliability that minimizes downtime and extra expense

simple flush and test between frac jobs. This minimal

from your bottom line. Our valve success rate is

service practice provides no disassembly, no removal of

99.95%. Estimates available to us indicate that the

trapped sand/debris and very little in of quality

failure rate of non-Cameron frac valves ranges from a

control – only a hydrostatic pressure test.

minimum of 10% to more than 30%.

Given the severity of the hydraulic fracturing

In the absence of FracServ, the potential exists

environment, and the impact to equipment,

of having to cease frac operations through a frac

Cameron’s design and quality engineers have compiled

manifold in order to service or replace a component,

recommended procedures for maintenance of our

which can be expensive. As an example, the time lost

frac equipment. These FracServ

to have a new valve brought to the well site, set a

TM

procedures establish

a sequence of activities and inspections designed

plug and replace the faulty valve is about the time it

to ensure that any degradation of frac equipment

takes to complete a frac stage. In essence, then, the

is identified and corrected before the equipment is

cost to replace a frac valve is about the same as the

reassigned to another frac project. Adherence to these

substantial cost of a frac stage.

service procedures yields Cameron’s frac valves in “as new” condition for each frac project.

Equipment is offloaded and checked for NORM. The customer and well name are documented and part number and serial number are verified.

Dedicated cells are set up to follow defined QA for frac valves. The technician begins disassembly.

Trained inspectors qualify or disqualify components per FracServ procedures.

The valve is reassembled with qualified parts.

The valve is tested.

Painted valves are tagged with a test tag ing repair is complete.

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Fr a c Fa cts

Left unchecked, frequently fluctuating pressure coupled with corrosive and erosive service can damage the structural integrity of a valve’s body.

Without intervention, the extreme nature of frac service can cause pitting and other frac valve seal surface damage over time.

Sand, acid and many other erosive and corrosive elements of a frac job reduce the life of a valve’s gate and seat, if left untreated.

L acking proper attention, the high-pressure variations and chemical make-up of fluids used during a frac job can reduce the lifespan of elastomers and other soft goods in a frac valve.

S and and other particulate debris left unmonitored can affect the performance of grease fittings over time.

If ignored, the dynamic

environment typical of a frac job can significantly fatigue damage bolting.

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F LOWBACK AN D W E L L T E S T IN G 8

• Horizontal and vertical 2-, 3- and 4-phase 500-, 720-, 740-, 1440- and 2000-psi well-test separators • Hydraulic and pneumatic Emergency Shutdown Valves (ESD) • Indirect line heaters

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• Flare stacks

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• Frac tanks with gas busters

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• Hydraulic choke and control valves 7

Cameron customizes flowback and well-testing equipment and services to meet your individual needs in every geographical area in which your company participates. Cameron tailors equipment and services to your target basin, offering a selection of basin packages that reflect unique temperature and pressure needs and the nature of liquid content per operators’ basin requirements. Our flowback and well-testing equipment portfolio includes equipment operability and flexibility to meet a vast array of operating requirements and conditions. The portfolio is comprised of only Cameron’s technology, which means equipment is used on your projects. Cameron follows a set of standard equipment maintenance procedures, and our equipment undergoes constant inspection to offer reliable performance. Cameron’s CAMSERV field service personnel are among the most experienced in the industry as a result of continuous training. Our service competency is a requirement that extends beyond basic training to include continuous certification throughout technicians’ careers. Our flowback and well-testing equipment includes: • 10,000 and 15,000-psi upstream equipment • Single- and double-barrel plug catchers • V ertical and spherical 5800-, 10,000- and 15,000-psi sand separators • Hydraulic actuated and manual gate choke manifolds

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• Trained and experienced flowback and well-test technicians • Technician office and sleeping trailers Before flowback of the high-pressure frac water can begin, it’s necessary for the coiled tubing operator to drill out or mill out the composite zone plugs, which will allow the well fluids to flow back to the surface. High-pressure frac water flowing from the frac stack or production tree is pressure and volume controlled by the choke manifold according to predetermined customer requirements and is diverted to water storage tanks for treatment or disposal. Once water, oil and natural gas are present, well testing can begin. During the well-testing phase, the wellstream continues to be pressure and volume controlled by the choke manifold according to customer requirements, and is directed into the test separator where the oil, water and natural gas are separated. The liquids are accurately measured and discharged to an existing gas sales pipeline through a metering station or flared if a gas pipeline isn’t available. During well testing, pressures, temperatures, specific gravities, liquid volumes and flow rates are measured and documented at regular intervals. This information is available to the customer in real-time transfer with Cameron’s electronic data acquisition equipment (Scanner® and microEFMTM) and Fekete well testing and rates transient analysis software. The Fekete analysis report enables a comprehensive understanding of reservoirs, completion efficiency and optimization potential.

1 Plug Valve Choke Manifolds 1. Manual quarter-turn plug valve choke manifolds are used to control downstream pressure and volume control during flowback and well testing. • U p to 15,000-psi working pressure standard-service plug valves • 1 0,000-psi working pressure NACE (sour service) plug valves • D esigned to provide pressure isolation and control redundancy • Manual by configured in assembly • Offers operator-friendly quarter-turn manual actuation • Easy to repair and maintain

2. 2 Plug Catchers Plug catchers well cleanup by filtering isolation plug remnants and fragments of casing, cement and loose rock in the area of the perforations. Our design features: • S ingle barrel with by or dual barrel (allows for continuous filtration during blow-down activities) • E liminates potential equipment damage or blockage by removing large solid debris immediately after the frac stack • 1 0,000- to 15,000-psi working pressure • S weet or sour service • P lug valve- or gate valve-based design • A vailable with hydraulically controlled dump

3 Sand Separators 3. Sand separators are designed to remove sand and other solids from flowback process fluid. Our designs feature: • Centrifugal force to spin solids out of the wellstream • Single or dual systems • Vertical or spherical designs • Can withstand full wellhead pressures • Automatic dumping

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4 Hydraulic-Actuated Gate-Valve 4. Choke Manifolds These unique valves are designed for remote control of downstream pressure and volume control during flowback and well testing. A choke control trailer and hydraulic choke control trailer are used in conjunction with this equipment. • Up to 15,000-psi working pressure • CAMERON® gate valves and chokes • 2 -9/16” or 3-1/16” dual-choke manifold with by • S kid-mounted leveling jacks provided as standard

5 Well Test Separators 5. High and/or low working-pressure vessels are used to separate oil, water, gas and sometimes solids (sand) into individual streams for more accurate measurement and discharge control. • Rated for 500- to 2000-psi working pressure • Available in skid-mounted or trailer-integrated designs • NACE compliant equipment available • 2-, 3- or 4-phase separator test units • Horizontally or vertically skid mounted • Currently available in several sizes

6 Emergency Shutdown Valves (ESD) 6. ESD valves are used to isolate pressure and flow from a particular source during an emergency situation. • Integrated into the design of the well-testing equipment • Can be moved to any location upstream of testing units

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7 Hydraulic Choke Control Trailers 7. These trailers are portable office trailers rigged up to control valve and choke position/operation, data acquisition, and monitoring of the entire jobsite. • Four-station hydraulic power unit • Air pumps • ESD safety system can be tied to controls • Can provide remote data capturing and transmissions • Provides control and monitoring of hydraulic actuated valves and chokes • Provides temperature and pressure monitoring • Integrated with the electronic flow meter (EFM) on the test separator • Skid-mounted hydraulic high-pressure units (HPUs) with lifting frames for spill containment and fast-acting remote actuation

8 Flare Systems 8. Flare systems are used to burn or incinerate natural gas and natural gas vapors. • D imensions: 3”, 4” or 6” diameter stacks with multiple heights • Use is based upon customer’s export strategy • Equipped with an auto-ignition system • Can be easily relocated between sites

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equipment and services can get you to the finish line.

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Our start-to-finish offering includes a vast network of

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more than 35 locations. Each facility offers Cameron’s expertise and commitment to provide innovative solutions, quality and reliable equipment, and competent service.

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