Great Company Great People
LCD TV
LG Electronics
WORLD Best Digital Leader Service book Great Company Great People
Display Division CS Gr
Blue Ocean P³ Innovation
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Contents 1. What is TFT LCD ? 2. LCD TV Block Diagram 3. How to Use Monitor Tools Program 4. How to Identify LCD TV Defect 5. Defective Condition & One-Point (Attachment)
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1. What is TFT-LCD ? 1. What is TFT ? 2. TFT LCD Structure 3. TFT-LCD Operation 4. Principle of Operation 5. LCD Module Structure 6. Structure of Back light 7. Principle of Back light 8. Core Part; Color Filter, Polarizer Great Company Great People
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What is TFT (Thin Film Transistor)? TRANSISTOR
TFT
(MOS-FET)
DRAIN
DRAIN Vth
Vth
GATE
GATE
SOURCE Transparent Pixel Electrode
SOURCE
When some voltage (Vth) is applied to the gate, data is delivered from Drain to Source : Switching characteristics
TFT is formed in each pixel : Each pixel operates independently
TFT Substrate
TFT Section
TFT element SOURCE Semiconductor
GATE
DRAIN
Dielectric
Glass Substrate Pixel Electrode Great Company Great People
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Structure of TFT- LCD 300 ㎛
(Approx....) C/F Glass Substrate
)
One Pixel
TFT LCD Substrate
Common electrode
)
TFT Glass Substrate
Pixel Electrode Data Line Gate Line
④ Liquid Crystal Controls the amount of light by the voltage supplied
Glass
① Transmit Source signal
+ -
+ -
+
-
+ -
-
Polarizer
③ Pixel Supply voltage to liquid crystal
-
Glass
+
Liquid Crystal
② Gate On/Off the TFT
Back Light
-
-
-
-
-
-
White (TFT Off)
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Black (TFT On)
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TFT- LCD Operation Mechanism Which property of S-IPS liquid crystal is being used? Polarized light Electrode array
Liquid Crystal Molecule
Liquid Crystal Molecule
VLC = on ∼
VLC ∼ = off
Electrode array
What is polarizer? Filter which converts an unpolarized beam of electromagnetic waves into a beam with a single polarization state light polarizer
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Operation Principle (Braun tube : Luminous element)
(TFT-LCD : Non-luminous element) Top glass array (COLOR FILTER)
GLASS Grid 1
Polarizer
Grid 4
Glass array
Polarizer
Fluorescent plate HEATER
Grid 3
Liquid Crystal Green
Beam
Optical Source
White light)
Grid 2 Electron gun Deflection part
Vacuum
TFT+ Transparent electrode
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Transparent electrode
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LCD Module Structure Drive circuit
Dark Medium
Bright Data Drive IC Printed PCB Circuit
Common electrode R
G
Gate Drive IC
B
CONTROL IC Dn-1
Pixel array & arrangement
Dn
Dn+1
Pixel electrode Polarizer CF
Voltage supply for video signal
Liquid crystal
Lamp
Liquid crystal
Liquid crystal
TFT Polarizer
Lamp Prism plate Protector B/L Unit Light guide plate
Lamp Inverter
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Reflector
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Back Light Structure Function
Structure of Back Light LCD
Protector
Top Prism
Displays the light adjusted by data signal
Same function as the bottom prism Protects top prism
Same function as the bottom prism Increases luminance by 1.33 times than the bottom prism
Bottom Prism Collects light and increases luminance by 1.55 times than light guide plate
Protector
Collects and equalize light from the light guide plate
Lamp Light guide Receives light from lamp and equalize the light plate on the whole area (Flat/Wedge) Lamp Housing(Lamp Reflector)Pattern(Dot/Shibo/V-cut) Reflector
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Transmits the light from guide plate again to maximize efficiency
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Color Filter To realize color of the Display, array Red,Green & Blue color paint beneath Upper Glass regularly in accord with Pixel electrode of lower Glass .
w Types of Pixel Arrangement ② Stripe Arrangement
① Delta Arrangement
③ Mosaic Arrangement
w The Function of Color Filter Divide the white light from optical source into R,G,B
White light
Pixel
Common electrode Glass substrate
R Great Company Great People
G
B Blue Ocean P³ Innovation
Back Light Located on the back of bottom glass substrate of TFT- in Back Light Unit, supplies light to the .
CCFL LAMP (Cold Cathode Fluorescence Lamp) LAMP
Long life time (about 25,000 hr.) Easy to control brightness Small size Easy to attach
AC 1000V Inverter
Direct Type
Side Guided Type LCD
LCD
Structure
Lamp
Merits Demerits
CASE
Light guide plate Lamp Reflector
High efficiency of light Simple structure
Thin and small volume
Thick
Complicated structure, expensive, and poor efficiency of light
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Introducing EEFL
Long Life Time
n CCFL (Cold Cathode Fluorescent Lamp) Glass Bead
Electrode
Lead : Hg : electron Kov
n EEFL (External Electrode Fluorescent Lamp) External electrode
Phosphor
: Hg : electron
Ø For CCFL, Hg gas is consumed mainly near the internal electrode Ø For EEFL, longer life time is expected because there is no internal electrode consuming Hg gas Great Company Great People
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Introducing EEFL
Simple structure, Low price
n CCFL (Cold Cathode Fluorescent Lamp)
n EEFL (External Electrode Fluorescent Lamp)
V
V
Stating Voltage
Starting & Operating Voltage
Operating Voltage
I
.. .
Complicated structure
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I
.. .
.. .
Simple structure
Low Cost
Lamp manufacturing process Lamp assembly structure
Large number of Lamp Drive by single inverter
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Introducing EEFL
Types of Lamp
CCFL
HCFL
EEFL
Glow Discharge
Arc Discharge
Glow Discharge
Remark : Same principle of discharge : Electronic energy à Hg UV à Phosphor visible light, Only difference is the principle of initial electron generation Discharge Principle
• Thermion emission by filament heating à Hot Cathode
• Electron created by the collision energy of internal ion (Ar+, Ne+) and cathode
• Electron generated by the collision energy of internal ion (Ar+, Ne+) and cathode
• Hg consumption due to the combination of electrode material & Hg by the sputtering of electrode
• Determined by the rate of Ba, Ca loss, which is coated on electrode à Separated by high temperature or the collision of internal ion causing blackening of electrode à Great loss when starting (Consumption of 1 starting = consumption of lighting for about 1~2 hrs)
• Ion accelerated by high voltage & sputter of lamp glass by electron/ Phosphor damage • Hg consumption : Compound of glass/phosphor
Average : about 50,000 hrs
Short life span : about under 10,000 hrs
Long life span : over 70,000 hrs
Relatively low à Power loss by voltage drop of cathode (about over 100V)
High efficiency à Low power loss by relatively small voltage drop of cathode (about 10V)
Not much is known theoretically, but the result shows having high efficiency than CCFL à by small voltage drop of cathode than CCFL
• Narrow diameter by using rod type metal electrode • Φ1.6 is possible as of ’03
• Narrow diameter is impossible due to the characteristic of filament electrode • Φ6.5 is possible as of ’97
• Most favorable condition for narrow diameter by having no internal electrode
Life span
Efficiency
Others
• Discharge by the initial electron in lamp • Electron generated by the collision energy of internal ion (Ar+, Ne+) and cathode (electron emitting material: MgO, TiO2, etc.)
• Metal electrode emits free electron à Cold Cathode
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Drive IC
GATE DRIVER IC(8EA) : Horizontal
Send signal from PCB to TFT-
T TYPE DRIVER IC (Tape Carrier Package)
DRIVER IC
Send signal from data line to TFT- Gate in series. Each IC controls 128 lines horizontally.
SOURCE DRIVER IC(5EA) : Vertical As the gate of TFT- is ON, pixel data is being sent from source to each pixel. Each IC controls 154 lines vertically.
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LCD Mechanism WIDE VIEWING ANGLE TECHNLOLGY Maker
TN
Structure
On
120/100
25~40ms
Sharp 저 pretilt:
Hitachi LG NEC IBM etc.
15ms
고 pretilt
OCB
WV film
•W V film: Fuji monopoly
Normal compensation film ( C-plate )
• Sharp’s original technology - strongpoint •High brightness -strongpoint •Wide viewing angle
Off
On
170/170
~25ms
Fujitsu (MVA) SS(PVA) Para-A (LG)
Remark
저 pretilt:
170/170(?)
VA
Material Price
•Mostly Under 15 inch
고 pretilt
IPS
Response time(On/Off)
All Maker Off
ASV
Viewing Angle
170/170
~25ms
MVA
Matsushita
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160/120 (140/120)
3~10ms
No compensation film
Normal compensation film ( C-plate )
C-plate or WV film
•Response time of middle gray pattern is good •Fujitsu only produce
•Very fast response time => suitable for moving picture
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2. LCD TV Block Diagram -42LP1DR Block Diagram
-42LB1D Block Diagram
-42LC2D(PACIFIC) Block Diagram
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Configuration
42LP1DR-NA
POWER POWER Board Board
AV2
HDD Digital Board
Tuner Board
Control Board EPF Board
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1-1. 42LP1DR VIDEO Block Diagram AT NT
VSB 1394 HDD CS10
VIDEO ENCODER CH0
V1
TPN-2 CH1
1394
PCT_BUS
VO
CS10 (MUX LD) VIDEO DECODER
NT
EPF
SCALER $ SYSTEM DECODER TP ADUIO &VIDEO DECODER
8
CS8
EXT
16
VIDEO DECODER
WIRED-OR Comp RGB
VIDEO SWITCH
ADC
24
EXTAV A/V SWITCH
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HDMI
HDMI 24 RECEIVER
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1-2. 42LP1DR AUDIO Block Diagram MUX LD
A-B/D
8
MUX Selection EXT S/PDIF
8 ( TP + Video Decoder + Audio Decoder )
8
EPF I/F
S/PDIF
3
SPDIF IN (Component)
2
SPDIF receiver
CLK
TPN-II
HDD I/F
MUX
8
HDMI I/F MPEG Encoder
SPDIF IN (DVI)
ADC
1394 I/F
NT/AT Tuner & AVSB
SPDIF OUT
From LD
D-B/D
Buffer MUX LD
Buffer
2
Sub SIF
From HDMI
Buffer To LD
3
(For S/PDIF Detection)
3
NT Tuner
RGB Component Component 1 2 AV 1 AV 2
Main SIF AUDIO PROCESSOR
L/ R
3
PWM MODULATOR
MNT OUT
2 SPEAKER
AV S/W
AUDIO PROCESSOR
PWM AMP
L/R Great Company Great People
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1-3. 42LP1DR AUDIO Block Diagram 1) EPF interface: Interface U with PCI BUS, and send audio signals to U and HD2 by PER communication 2) ADC à HD2 CHIP I2S signal : AUDIO_IN_SCLK, AUDIO_IN_DATA_H,AUDIO_IN_LRCLK. 3) HD2 à I2S signal to MSP4440 : HA_DAC_SCK, HA_DAC_LRCK, HA_DAC_LRCH 4) By measuring MNT_OUT of AUDIO Test, the problem can be found whether it’s the front or back of MSP_4440. 5) The signal related to recording is controlled by SUB_MSP.
HDD PARTITION For Auto Demo
A:
1Gbyte
For Stream recording & TS
B:
The rest
C:
2Gbyte
Photo
D:
10Gbyte
Music
E:
10Gbyte
Reserved
F:
400Mbyte
Thumbnail + DB back up
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Configuration
42LB1DR-NA
POWER POWER Board Board
EPF Board
HDD
Digital Board
Tuner Board AV2
Control Board
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2-1. 42LB1D Block Diagram
RF SW
SIF
VSB DATA
IF_AGC
LGDT3703 Main X-tal IIC 3
M_MSP 4440
S_MSP 4458G
11
DRX / CRX 2 PI_CLKB DRX / CRX OOB_EN1_2
(25M) 0x1C
DRX / CRX
Video In/Out
V
Rear AV_1
V, LR 3
Rear S_1
YC
2
EPF_L/R HD-II HD2_CVBS_OUT Side AV_2
3
Side S_2
YC 2
MNT_V_Out
M_MSP 4440
V,LR
TV IN5
IN1 IN3
OUT2 (Sub) A/V SW
OUT3
Comp_1 3
IN4
YCbCr
IN3 Video SW (CXA2181 IN2 IN1 )
5
RGBHV
EPF_RGB-PC
IIC 4 0×8 Sub 8
AT/NT Tuner Rear L/R
MSP 4458G
2
SDRAM (1Mx 16Bit) Video Decoder (UPD64015)
656 Data[0:7]
(24.576M )
MUX LD PDR 656[0:7]
Filter(opt) (FMS6410) IIC 3 0×5 0
SDRAM (1Mx 16Bit) Video Decoder (UPD64015)
ADC (MST3361)
LPF(OPT) (FMS6403 )
System LD
2 FID
HV_PC
H,V
OR 2
RXD[0:2]±, RXCLK±
8
8
EEPROM EEPROM
DDC(I2C) EEPROM EEPROM
BSS83 BSS83
IIC 4 0×6C
BSS83 BSS83
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OR2
(TAS5122)
HD2_VDPClk (74.25M) DPLL_R[1:3] IIC2 0x1E
XDR_DATA_R/G/B[0:9]
IEP3 TX[0:4]± TXC±
HV,Hact 3 RGB 30 DOutClk
LVDS Tx.
12
(THC63LVD103) SPDIF
HD2_ICE958_OUT
AH_SPDIFCLK
VBI Slicer & IR (USA Only)
SPDIF_IN_BY
System LD
H,V
HD2_DAC_SCK/LRCK
GS_Y_1 U-COM (PIC18F1220)
UART1_RX/TX U
Control GPIO Peripheral Bus
SPDIF Receiver. (CS8415A)
EEPROM (AT24LC51 IIC 1 2) 0×A
VCXO 33.33Mh z
HDMI_SPDIF
CY2309SC
PCI Bus
MST33611_HD MI U_CLK PCI_CLK_PVR PCI_CLK_1394 PCI_CLK_SATA
RS-232C (ST3232)
6
RGB 30 DE
OR
3 H,V,DE 3 CLK
RESET
4
X-tal (25M)
HD2_REC_CVBSCXA2069
-TP De-Mux - MPEG Decoding : MP@HL -Format Converter -Host I/F, Memory I/F -Digital I/F -NTSC Encoder -AC-3 Decoder/SPDIF In/out -IEP2
GEM_IR_OUT
HD-2.4
IIC 2 0×9C
HD2_SYS_CLK
HD-2.4
L D
PIC18F242
I2S In 3
64-Bit I/F
4
LGDPLL IIC3 (LGDT1901 0x12 B)
CY2305S C
VCX O 27Mh z
(TPA±,TPB±) *2
SATA I/F TX/RX P1,N1 (SiI3512) TX/RX P2,N2
HD2_NT2CLK PVR_SYS_CLK EPLD_CLK
HD2_MAIN_PWM
ANALOG DE/ MULTIPLEXER (74HCT4053)
PWM PWM_L/R PWM AMP MODULATOR (TAS5122) PWM AMP (NSP2100A)
HDMI Rx MST3361
OR 1 OR 3
Voltage Comp. (LM311M)
HV_pol
AUDIO ADC (CS5331)
8
SDRAM 32MByte (8MB x4)
1.8V Reg.
TP/D1
IIC 2 GS_Y_2069 SYNC 0×9 GS_V_TU SEPARATOR C (MM1108XF) MAIN_CVBS
3 2
CLK H,V
2
FID
H,V
PVRsoc (LGDT1303)
_656[0-7] _656_CLK Sub SEL MSP4458G EXT_IN_CLK SUB_656_CLK
YCbCr
PCI Bus
_TPN2[0:7] _TPN1[0:7]
CY230 9 30 YCbCr OR1 OR L H,V D 3 FID OR2
YCbCr 20H,V 2 CLK FID 30
YCbCr
AT/NT_M_Tune r AT/NT_S_Tun LPF 2 LP LR er CXA2069 2 F I2S SIF MNT_Out LR I2S_MCLK 2 IIC 4 Comp_1 LR ANALOG_L/R 0×8 2 BUFFER Comp_2 LR Main 0 (MC33078 2 Sound Proc LR RGB(Phone) ) 2 (MSP4440) I2S Out RXD[0:2]±, RXCLK± DDC(I2C)
SYS LD
656CLK
IIC 2 0×B A X-tal (24.576M )
2
3
PVRSoc
2
VPP1 VPP
P_SW_2
74LCX1 4 I2S
Filter(opt) (FMS6410)
IIC 4 0×84
5 RGBHV
POD
IIC 2 0×B 8 X-tal
uCom MTV416
IIC 4 0×90
YCbCr 3
RGB-PC
Side L/R
2
LD
Voltage Controller LTC1470
V/Q _TP
(25M) 0xB2
IN6 (CXA2069) OUT1 2 IN4 (Main) IN4
AV_L/R_OUT LR OUT1 2
Comp_2
V
IN1
MUX LD
LGDT3703 X-tal IIC 2
PI_CLK
1394 Controller (TSB43DA42)
1394_IN_TP[0:7]
MUX
DDR 32Mb
2nd IF±(6M) IF_AGC
AT/NTSC Tuner
1394_OUT_TP[0:7]
11 VPP_SW VPP_SW
POD/OOB Controller 8 14 Add. PO [0:13] 8 Flag 74LCX244 8 PI D
SIF
IIC 1 0×C 2
POD_TP[0:7] CLK,VALID,SOP
LGDT350 2
PC_TPOUT2
ATSC/NTSC/ OOB Tuner
•Yellow box is for checking PATH connection
OOB/POD Controller (USA Only)
OOB IF+/IF±(6M)
2nd
PC_TPOU TI
IIC 1 0×C 0
UCom
HD2_TP[0:7]
ANT. Cable
OR 1
HD2
SYS LD CY2309
G_LINK_CONN IIC 1 IIC 2 IIC 3 IIC 4
EN[0:3(GPIO)]
I2C Hub (PCA951 6)
U [PPC 405GPr] - SDRAM Controller - Peripheral Controller - Local BUS I/F - Serial(2), GPIO, I2Cr
Reset KIA7029
SDRAM 32Bit Bus I/F 64MB(32MBx2)
74LCX24 4 Peripheral Bus
Flash Memory 16MB(8MBx2)
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2-2. 42LB1D Video Path Block Diagram PCI Bus
LGDT1304(PVR SOC) MEM
ROM
Motion Estimator
Audio Encoder
EISC
PPC405GPr PPC405GPr
SDRAM SDRAM 64MB 64MB
PCI Bus
Video Feature Extractor
PCI2.2 Ch Output I/F
PVR Down Controller
PVR Up Controller
SC-AES
DSC-AES Ch Input I/F SCI I/F
System Decoder & De-scramblers (ATSC/DIRECTV /ARIB/DVB/OC)
PLL/DLL
LGDT3703 LGDT3703
VSB TP V/Q TP
CCIR656
V1 V2 V_S
uPD64015 uPD64015
PCI Bus
V/Q TP VSB TP QAM TP 1394 In CCIR656 TP Out1 MPG656
VSB TP QAM TP 1394 Out V/Q TP
CXA2069 CXA2069 V_M uPD64015 uPD64015
Y/C
MUX LD TP/D1
CXA2181 CXA2181
RGB
VSB TP QAM TP TP Out2
1394 TP_In
Peri Bus
VSB TP QAM TP 1394 Out V/Q TP
TSB43DA42 TSB43DA42
TP In1 TP In2
LGDT3502 LGDT3502
QAM TP
656
TP
1394 TP_In
CCIR656
LGDT3703 LGDT3703
IF
1394 TP_Out
S-Card S-Card
IF AT/NT V1
COMP1 COMP2
ATAPI I/F
TP Out12 TP Out11
OOB IF AT/NT V2
Monitor Out
SDRAM I/F
MPEG-2 SD Video Enc
656
OOB Data
EPF
AV1 AV2
DMA
PCI Bus
SiI3512 SiI3512
Cable
Int Timer, Bus Master
TP In1 TP In2
HDD
DDR-32MB DDR-32MB
Peri Bus
Flash Flash Mem Mem 24MB 24MB
NTSC/PAL Decoder Video Pre-proc
MST3361 MST3361
HD 2.4
HDMI1 HDMI2
HD2_CVBS
GEM_CVBS
Gemstar Gemstar Block Block
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RGB/ YC /YCbCr
IEP2 IEP2
-TP De-Mux - MPEG Decoding : MP@HL -Format Converter -Host I/F, Memory I/F -Digital I/F -Video DAC, NTSC Encoder -AC-3 Decoder/SPDIF In/out
Peri Bus
14bit IEP3 IEP3
LVDS LVDS
PDP/LCD Module
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2-3. 42LB1D Option Design Block Diagram PCI Bus
LGDT1304(PVR SOC) MEM
ROM
PPC405GPr PPC405GPr
SDRAM SDRAM 64MB 64MB
PCI Bus
Video Feature Extractor
PCI2.2 Ch Output I/F
PVR Down Controller
PVR Up Controller
SC-AES
DSC-AES Ch Input I/F SCI I/F
System Decoder & De-scramblers (ATSC/DIRECTV /ARIB/DVB/OC)
PLL/DLL
LGDT3703 LGDT3703
V1 V2 V_S
uPD64015 uPD64015
VSB TP V/Q TP
CCIR656
PCI Bus
Chick List
CXA2069 CXA2069 V_M
2. Possible Gemstar removal design: OK
4. Possible 1394 Chip removal design : OK 5. BOM application (Refer to BOM Check) : OK
MUX LD TP/D1
CXA2181 CXA2181
RGB
1. 3703B By possible design : OK
3. Possible POD removal design : OK
V/Q TP VSB TP QAM TP 1394 In CCIR656 TP Out1 MPG656
VSB TP QAM TP 1394 Out V/Q TP
Y/C uPD64015 uPD64015
VSB TP QAM TP TP Out2
1394 TP_In
Peri Bus
VSB TP QAM TP 1394 Out V/Q TP
TSB43DA42 TSB43DA42
TP In1 TP In2
LGDT3502 LGDT3502
QAM TP
656
TP
1394 TP_In
CCIR656
LGDT3703 LGDT3703
IF
Korea Only
1394 TP_Out
S-Card S-Card
IF AT/NT V1
COMP1 COMP2
ATAPI I/F
NTSC/PAL Decoder Video Pre-proc
TP Out12 TP Out11
OOB IF AT/NT V2
Monitor Out
SDRAM I/F
MPEG-2 SD Video Enc
656
OOB Data
EPF
AV1 AV2
DMA
PCI Bus
SiI3512 SiI3512
Cable
Int Timer, Bus Master
TP In1 TP In2
HDD
DDR-32MB DDR-32MB
Peri Bus
Flash Flash Mem Mem 24MB 24MB
N. America Only
Audio Encoder
Motion Estimator
EISC
MST3361 MST3361
HD 2.4
HDMI1 HDMI2
HD2_CVBS
GEM_CVBS
Gemstar Gemstar Block Block
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RGB/ YC /YCbCr
IEP2 IEP2
-TP De-Mux - MPEG Decoding : MP@HL -Format Converter -Host I/F, Memory I/F -Digital I/F -Video DAC, NTSC Encoder -AC-3 Decoder/SPDIF In/out
Peri Bus
14bit IEP3 IEP3
LVDS LVDS
PDP/LCD Module
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2-4. 42LB1D Power Saving Mode block diagram PCI Bus
LGDT1304(PVR SOC) MEM
ROM
Motion Estimator
Audio Encoder
EISC
Flash Flash Mem Mem 24MB 24MB PPC405GPr PPC405GPr
SDRAM SDRAM 64MB 64MB
PCI2.2 Ch Output I/F
PVR Down Controller
PVR Up Controller
SC-AES
DSC-AES Ch Input I/F SCI I/F
System Decoder & De-scramblers (ATSC/DIRECTV /ARIB/DVB/OC)
PLL/DLL
IF V2 AT/NT V1
Peri Bus LGDT3703 LGDT3703
V1 V2 V_S
uPD64015 uPD64015
QAM TP
VSB TP V/Q TP
CCIR656
VSB TP QAM TP 1394 Out V/Q TP
PCI Bus
VSB TP QAM TP TP Out2
V/Q TP VSB TP QAM TP 1394 Out CCIR656 TP Out1 MPG656
VSB TP QAM TP 1394 Out V/Q TP
CXA2069 CXA2069 V_M
Y/C uPD64015 uPD64015
1394 TP_In
LGDT3502 LGDT3502
TSB43DA42 TSB43DA42
TP In1 TP In2
LGDT3703 LGDT3703
656
CCIR656 TP
Dead
1394 TP_In
S-Card S-Card
Live
1394 TP_Out
AT/NT/OOB
COMP1 COMP2
Video Feature Extractor
656
OOB Data
IF
AV1 AV2 Monitor Out
ATAPI I/F
PCI Bus
EPF
Cable
DMA
SDRAM I/F
MPEG-2 SD Video Enc
TP Out12 TP Out11
SiI3512 SiI3512
PCI Bus
Int Timer, Bus Master
TP In1 TP In2
HDD
DDR-32MB DDR-32MB
Peri Bus
NTSC/PAL Decoder Video Pre-proc
MUX LD TP/D1
CXA2181 CXA2181
RGB
MST3361 MST3361
HDMI1 HDMI2
HD 2.4
Peri Bus
HD2_CVBS
Gemstar Gemstar Block Block
GEM
RGB/ YC /YCbCr
HD2.3 HD2.3
IEP2 IEP2
14bit
IEP3 IEP3
LVDS LVDS
PDP Module
HD2.4 has no power cutoff of H/W because of peri-bus, and switches to its own Power saving mode after killing S/W task.
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2-5. 42LB1D Audio Path Block Diagram RGB Audio Component 1 Component 2
L/R
PWM Modulator (NSP2100A)
L/R
Main Audio Processor (MSP4440K)
L/R
AV
AV Switch (CXA2069)
Front AV
L/R
AMP (TAS5122)
Front Speaker
AMP (TAS5122)
Woofer Speaker Monitor Out
SIF
L/R
Main Tuner
I2S
SIF
Sub Tuner
Buffer (MC33078) Sub Audio Processor (MSP4458G)
ADC (CS5331A)
I2S
I2S
Main (LGDT3703) Sub (LGDT3703)
IEEE 1394
MUX LD (EPM1270F256)
TP
TSB43DA42
TP
HD2.4 HDD EPF
HDMI
PVR SOC (LGDT1304P)
SiI 3512
MST3361
SPDIF
System LD (EPM570)
SPDIF Out (Optical)
CS8415A SPDIF
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2-6. 42LB1D I2C Channel map Live
Dead I2C_CH1 (+5V)
CH1
AT/NT/OOB Tuner 0xC0
U_I2C
AT/NT Tuner 0xC2
I2C_CH2 (+5V) CH2
U (PPC405GPr) I2C Master
VSB/QAM (LGDT 3703) Sub 0XB2
NT Decoder Main (uPD64015) 0XB8
HDMI ADC (MST3361) 0X9C
NT Decoder Sub (uPD64015) 0XBA
PDP Module 0x1C
I2C Hub (PCA9516) CH3
IEP2 (LGDP4411) 0x1E
I2C_CH3 (+3.3V)
DPLL (LGDT 1901B) 0X12
VSB/QAM (LGDT3703) Main 0X1C
U-Com (M37151) 0x50
EEPROM (AT24C16) 0xA0
EEPROM (24LC512) 0xA6
I2C_CH4 (+5V & +3.3V) CH4
LD (SYSTEM)
Temp. Sensor (DS1621) 0X94
I2C_EN
Port Expander (M62320) 0X74
CS8415A 0X20
AV Switch (CXA2069) 0X90
AV Switch (CXA2181) 0X84
Main MSP (MSP4440) 0X80
Sub MSP (MSP4458) 0X88
DASP (NSP2100A) 0X6C
4
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2-7. 42LB1D Local Bus Live
Dead
PCI
U (PPC 405GPr)
PVR SOC
1394
SATA
HD2
LD
LGDT 3502
PLB
Peri-Bus
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Flash
Blue Ocean P³ Innovation
2-8. 42LB1D Option Design Block Diagram +12.0V +12.0V
IC1605 KIA78R09 FAN1 KIA78R09 FAN1
HDD HDD
IC1606 KIA78R09 KIA78R09
Q802
IC1607 KIA78R09 KIA78R09
FAN2, FAN2, 33
IC1607 PQ05DZ1U PQ05DZ1U IC1806 PQ05DZ1U PQ05DZ1U
+6.0V +6.0V
+3.3V_ST +3.3V_ST
TU1301 AT/NT AT/NT Tuner Tuner
Si3865 Si3865
+5V_L
LIVE_ON AZ1117-3.3 AZ1117-3.3
3.3V_L IC101 SC1565-1.8 SC1565-1.8
AZ1117-1.8 AZ1117-1.8 LGDP4411 IC800 LGDP4411 AZ1117-3.3 AZ1117-3.3
IC1101 4053 4053
M62320 M62320
PWR_SW2
Power Block Diagram (Overall Digital B/D) Live Power Dead Power
IC601 CS5331A CS5331A
DS1621 DS1621
63LVDM83R 63LVDM83R
IC403
PPC405GPr PPC405GPr
29DL323*2 29DL323*2
IC1401 AZ1117-1.5 TSB43DA42 AZ1117-1.5 TSB43DA42
LGDT1102F LGDT1102F AZ1086-1.8 AZ1086-1.8
(1A)
29DL640*2 29DL640*2
HY57V641260*4 HY57V641260*4
3.3V
AZ1117-3.3 AZ1117-3.3
+5.0V POD POD Mod. Mod.
AZ1117-1.8 AZ1117-1.8
LGDT3703 LGDT3703
IC705 FMS6407 FMS6407
24LC02*2 24LC02*2
TU1300 IC1102 IC1100 IC1103 LM311 MM1108 AT/NT PIC18F1220 LM311 AT/NT Tuner Tuner w/OOB w/OOB MM1108 PIC18F1220
IC1201 SC1565-2.5 SC1565-2.5
Si3865 Si3865
SI4925DY SI4925DY
Ethernet Ethernet BD BD EPF EPF Module Module
IC805 THC63L103 THC63L103 IC304 ST3232 ST3232
IC1001 MC33078 MC33078
+5.0V
IC1802 PQ05DZ1U PQ05DZ1U IC301
+5V_ST +5V_ST
IC1003 KIA78R09 KIA78R09
FAN4 FAN4
HY57V561620*2 HY57V561620*2 EPM570_144 EPM570_144
LGDT1901B LGDT1901B
24LC512 24LC512
IC200
PCA9516 PCA9516
IC904 AZ1117-2.5 AZ1117-2.5
IC203 CY2309 CY2309
CY2305*2 CY2305*2
LCX244*2 LCX244*2
LGDT3502 LGDT3502
242LP 242LP
IC401
MST3361 MST3361
IC1007 AZ1117-1.8 AZ1117-1.8
Sil3512 Sil3512
AZ1117-3.3 AZ1117-3.3 IC1301 AZ1117-1.8 AZ1117-1.8
IC907 SC2595 SC2595 IC904 AZ1117-2.5 AZ1117-2.5
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IC600 LCX244 LCX244
LGDT3703 LGDT3703
IC909 HY5DU573222 HY5DU573222 DDR-RAM
LGDT1304 LGDT1304
IC906 AZ1117-1.8 AZ1117-1.8
IC201 LCX14 LCX14
EPM570_256 EPM570_256
HY57161610*2 HY57161610*2
IC802 82B715 82B715
uPD64015*2 uPD64015*2
IC707 AZ1117-3.3 AZ1117-3.3 AZ1117-1.5 AZ1117-1.5 IC708
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2-9. 42LB1D Digital Board Power Block Diagram +5V_ST +5V_ST
IC304 ST3232 ST3232
Si3865 Si3865
+5V_L
LIVE_ON
[2mA]
IC1101
IC1102
IC1103
MC14053 MC14053
PIC18F1220 PIC18F1220
LM311 LM311
MM1108 MM1108
[100mA]
[200mA]
[100mA]
[7mA]
+5.0V
TU1300
IC1100
AT/NT AT/NT Tuner Tuner w/OOB w/OOB
POD POD Mod. Mod.
LGDT3703 LGDT3703
【0.61 A】
[250mA] LGDT1102F LGDT1102F
[1A] AZ1117-3.3 AZ1117-3.3
AZ1117-3.3 AZ1117-3.3
【1.16 A】
AZ1117-1.8 AZ1117-1.8
AZ1086-1.8 AZ1086-1.8
[770mA]
IC401
3.3V_L
+3.3V_ST +3.3V_ST
IC101 AZ1117-1.8 AZ1117-1.8
[70mA] PPC405GPr PPC405GPr
[740mA]
29DL323*2 29DL323*2 [10mA/EA]
29DL640*2 29DL640*2 [10mA/EA]
HY57V561620*2 HY57V561620*2 [300mA/EA]
24LC512 24LC512 [3mA] IC200
IC1201 SC1565-2.5 SC1565-2.5
EPM570_144 EPM570_144
LGDT3502 LGDT3502
LCX244*2 LCX244*2
[500mA]
[54mA]
HY57V641260*4 HY57V641260*4
LGDT1901B LGDT1901B
PCA9516 PCA9516
[170mA]
[50mA]
CY2305*2 CY2305*2 [35mA/EA]
[50mA]
Power Block Diagram (Detailed) Live Power Dead Power
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2-10. 42LB1D Digital Board Power Block Diagram
+12.0V +12.0V
[350mA]
IC1605 KIA78R09 KIA78R09
HDD HDD
IC1606 FAN1 FAN1
KIA78R09 KIA78R09
IC1607 FAN2, FAN2, 33
KIA78R09 KIA78R09
IC1003 KIA78R09 KIA78R09
FAN4 FAN4
Q802
IC1001 MC33078 MC33078
SI4925DY SI4925DY
【5.5 mA】
[720mA]
IC1607 PQ05DZ1U PQ05DZ1U IC1806
+6.0V +6.0V
PQ05DZ1U PQ05DZ1U IC1802 PQ05DZ1U PQ05DZ1U IC301
Ethernet Ethernet BD BD EPF EPF Module Module +5.0V TU1301 NT NT Tuner Tuner
AZ1117-1.8 AZ1117-1.8 LGDP4411 LGDP4411
M62320 M62320 【0.5 mA】
IC800
[250mA]
DS1621 DS1621
IC601 CS5331A CS5331A 【42 mA】
IC705 24LC02*2 FMS6403 24LC02*2 FMS6403 【1 mA/EA】 【130 mA】
AZ1117-3.3 AZ1117-3.3 IC805
THC63L103 THC63L103 【93mA】
63LVDM83R 63LVDM83R
Power Block Diagram (Detailed) Live Power Dead Power
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2-11. 42LB1D Digital Board Power Block Diagram
+6.0V +6.0V IC707 AZ1117-3.3 AZ1117-3.3
AZ1117-3.3 AZ1117-3.3 [419mA] MST3361 HY57161610*2 MST3361 HY57161610*2
AZ1117-2.5 AZ1117-2.5 [122mA]
+3.3V_ST +3.3V_ST
Si3865 Si3865
PWR_SW2
AZ1117-1.5 AZ1117-1.5
TSB43DA42 TSB43DA42 [349mW]
IC1301 AZ1117-1.8 AZ1117-1.8
LGDT3703 LGDT3703 [770mA]
[250mA/EA] uPD64015*2 uPD64015*2 [288mA/EA]
【170 mA】
3.3V IC1401
IC1007
IC203 CY2309 CY2309
【12mA】
Sil3512 AZ1117-1.8 Sil3512 AZ1117-1.8 【236 mA】
[35mA] IC600 LCX244 LCX244 [0.1mA]
AZ1117-1.5 AZ1117-1.5
IC201 LCX14 LCX14 [0.1mA ]
EPM570_256 EPM570_256
IC802 82B715 82B715
IC909 IC907 SC2595 HY5DU573222 SC2595 HY5DU573222 [800mA] DDR-RAM [121mA] AZ1117-2.5 AZ1117-2.5
IC906
LGDT1304 AZ1117-1.8 LGDT1304 AZ1117-1.8 [197mA] [921mA]
Power Block Diagram (Detailed) Live Power Dead Power
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2-12. 42LB1D A/V Board Power Block Diagram
+20V +20V 【24mA】 TAS5122 TAS5122 【5mA】 【+3.3V】
IC301
+12V +12V
+9.0V
KA7809R KA7809R
【28mA】
【25mA】 MSP4458G MSP4458G
CXA2069 CXA2069
MSP4450 MSP4450
VFD VFD
【72 mA】
+6V +6V
IC301 PQ05DZ1U PQ05DZ1U
【1A】 【163mA】
【145mA】 +5.0V CXA2181 CXA2181 【88 mA】
+5V_ST +5V_ST
Si3865 Si3865 BA033-3.3 BA033-3.3 IC504 MTV416 MTV416
[200mA] RF_SW RF_SW
IC502 AT24C16 AT24C16
【24 mA】
+3.3V_ST +3.3V_ST
PWR_SW1
+5VST_RFSW
【3 mA】
Si3865 Si3865
PWR_SW2
SC1565-1.8 SC1565-1.8
NSP2100A NSP2100A
Live Power Dead Power
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Blue Ocean P³ Innovation
Configuration
42LC2D-ND
POWER POWER Board Board
Control Board
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Digital Board
Tuner Board
AV2
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3-1. 42LC2D Digital Board Block Diagram /W_PROTECT
Reset
TX
3 1
IIC_CH1 0×C2 2nd IF±(6M)
IR
P RF_S/W_1 I 5VST N C O N N E C T O R
ATSC/NTSC Tuner
PVSB
IF_AGC
SIF
AT_TU_V
MNT_L_OUT COMP2_SW
MSP 4440
FSA 1156
U
NT & Composite Component & RGB DTV HDMI SOUND
6V AV_ROUT AV_LOUT X-tal (24.576M )
IIC_CH3 0×B8 16 YCbCr 3 H,V,CLK (uPD64011
12V AT_TU_V
M_CVBS
2 PC_SYNC 5 M_CVBS
M_C_IN
LPF (FMS6400)
A)
24
OR4
3
64-Bit I/F OR3
C COMP_VS O N MAIN_Y/G_IN N E MAIN_U/B_IN C MAIN_V/R_IN T O CAPTION R SCL_CH2
MAIN_V/R_IN (FMS6407) COMP_HS
System LD1 (XC95288XL)
COMP_VS
HV_pol
IIC_CH4
AV_LOUT 0×80 MNT_R_OUT Sound Proc
(MSP4440K)
IR
CLK
BUFFER (MC33078)
/W_PROTECT OR 4
CAPTION PC_SYNC
3
(74LCX244)
OR4
uCom (M37151)
COMP1_SW
PWM AMP (TAS5122)
I2S In
Buffer
BSS8 3 BSS83 $0.14 7
IIC_CH 4 0×50
EN[0:3(GPIO)]
AUDIO ADC (CS5331)
HDMI Rx SiL 9011 IIC-CH3 CLK
0×60,6 8
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HD-II
I2S Out 3
HDII RGB
24 H,V, 2
RX_HDMI SPDIF
IEP LGDT4411
HV,Hact 3 RGB 30 DOutClk
XDR_DATA_R/G/B[0:9]
TX[0:4]± TXC±
LVDS Tx.
12
(THC63LVD103) IIC C 0×1C
AH_SPDIFCLK
COMP2_SW PWM_L/R
IIC C 0×1E
HD2_ ICE958_ OUT
ANALOG_L/R
DDC(I2C)
24LC02
OR4
H,V,
HD2_VDPClk DPLL_R[1:3] (74.25M)
HD2_MAIN_PWM
RF_S/W_1
System LD1 (XC95288XL)
U
RXD[0:2]±, RXCLK±
2
OR1
IIC-CH2 0×98
OR2
PWM MODULATOR (NSP2100A)
I2S I2S_MCLK
H,V, CLK
LGDPLL (LGDT1901A )
CY2305SC VCXO 27Mh HD2_SYS_CLK z FR_60 $0.78
1.8V Reg.
Port Expander (M62320)
-TP De-Mux - MPEG Decoding : MP@HL -Format Converter -Host I/F, Memory I/F -Digital I/F -Video DAC, NTSC Encoder REC_CVBS_OUT -AC-3 Decoder/SPDIF In/out
FID
YCbCr
3
IIC-CH4_1 0×CC
I2S Out 3 8
24
2
REC_CVBS_OUT AT/NT Tuner 2 SIF
H,V,CLAMP 3 FID H_pol
HV_PC
LPF
SDA_CH2
ADC (mst9883)
HD2_NT2CLK TPN_SYS_CLK EPLD_CLK
HD-II (Ver2.3)
H,V,CLK
OR2
MAIN_Y/G_IN MAIN_U/B_IN Active LPF
9
TP/D1
YCbCr
K4S161622 H SDRAM 2MB
P M_C_IN I N COMP_HS
MNT_L_OUT
FID
OR1
IIC-CH2 0×74
K4S641632H SDRAM 32MByte (8MB x4)
RF_AGC_CTRL
COMP1_SW
AV_ROUT
11 IIC_CH4_ 1 0×1C
RF_AGC
TUNER_RF_AGC
Temp. Sensor (LM75)
IIC-CH2 0×94
VSB_DATA
(LGDT3303)
(TDVS-H701F)
MNT_R_OUT
1.8 V Reg.
X-tal (25M)
IIC A
SPDIF_TX
HD2_DAC_SCK/LRCK
SPDIF Receiver. (CS8415A) IIC-_CH2 0×20
EEPROM (AT24LC16)
RX_HDMI_SPDIF
uCom (M37151)
System LD1
EEPROM
(XC95288XL) $2.3
(AT24LC512)
Sil9011
IIC_CH 4 0×50
RS-232C (ST3232)
PCI Bus
IIC B IIC C
OR1 System LD1
IIC D H,V,
OR4
(XC95288XL) CLK
CS8415A
I2C Hub (PCA9516 )
SEL_I2C / 2
ARM [S3C44BOX] - SDRAM Controller - Peripheral Controller - Local BUS I/F - Serial(2), GPIO, I2Cr
SDRAM 32Bit Bus I/F 64MB(32MBx2) Reset KIA7029 $0.1 74LC14 Peripheral Bus
Flash Memory 8MB(4MBx2)
Blue Ocean P³ Innovation
3-2. 42LC2D I2C Configuration I2C_CH1 (+5V) CH1
AT/NT Tuner 0xC2
I2C_CH2 (+5V) CH2 U_I2C U (S3C44BOX) I2C Master
Temp. Sensor (DS1621) 0x94
Port Expander (M62320) 0x74
SPDIF Receiver (CS8415A) 0x20
24LC512 0XA6
AV Switch (CXA2069) 0x90
AV Switch (CXA2181) 0x84
I2C Hub (PCA9516) CH3
I2C_CH3 (+3.3V)
NT Decoder Main (uPD64011) 0xB8
IEP2 (LGDP4411) 0x1E
I2C_EN 4
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HDMI Receiver (SiI9011) 0x60/0x68 0x74
ADC (AD9883) 0x98
Main MSP (MSP4440) 0x80
U-Com (M37151) 0x50
EEPROM (AT24C16) 0xA8
PDP Module 0x1C
I2C_CH4 (+5V & +3.3V)
Level Shift
CH4
LD (XC95288)
24LC02
DASP (NSP2100A) 0x6C (1)
VSB (LGDT3303) 0x1C (1)
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3-3. 42LC2D Audio Block Diagram
HD2_IEC958_OUT VSB_DATA (8)
NT/AT Tuner
HD ll (TP + Video + Audio)
2nd_IF_P
LGDT3303 2nd_IF_N
HD2_DAC_SCK HD2_DAC_LRCK HD2_IEC958_IN
I2S
HD2_DAC_LRCH
3.3V74lcx244
CS5331A (ADC)
5V
Sil9011 (HDMI Rx)
RX_HDMI_SPD IF
I2S
HD2_DAC_SCK HD2_DAC_LRCKI2S
SIF
CS8415A (SPDIF Rx)
SPDIF output
HDMI
TMDS0_RX (8)
AUDIO_IN_SCK AUDIO_IN_LRCK AUDIO_IN_DATA_H
5V
(Buffer)
External L/R INPUT Composite L/R
Component 1
Analog L/R (2 x 4)
HA_DAC_SCK HA_DAC_LRC I2S K HA_DAC_LRC H AV_LOUT
CXA2069 (AV Switch)
Component 2
9V & 5V RGB L/R IN
AV_ROUT
MC33078 9V (Buffer) Analog L/R MONITOR OUT
MSP4440 (Multistandard Sound Processor)
MNT_R_OUT MNT_L_OUT I2S (S_BUS)
SIF
9V & 5V I2S_SCK I2S_LRCK AN_LINE_LRCH
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NSP2100A (PWM Modulator) 3.3V & 1.8V
TAS5112 (Power Amp)
STERO L/R SPEAKER
19V
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3-4. 42LC2D POWER Configuration
+12.0V +12.0V KIA78R09 KIA78R09
FAN1 KIA78R09 FAN1 KIA78R09
FAN2, FAN2, 33
KIA78R09 KIA78R09
FAN4 KIA78R09 FAN4 KIA78R09
MC33078 MC33078
KIA78R09 KIA78R09 7408 7408
+5.0V +6.0V PQ05DZ1U +6.0V PQ05DZ1U M62320 M62320
CXA2181Q CXA2181Q
LM75 LM75
CS5331A CS5331A CS8415A CS8415A
FSA1156 FSA1156
24LC02 24LC02
TUNER TUNER
FMS6407 FMS6407
24LC21 24LC21
ST3232 ST3232
M14053 M14053
AZ1117-3.3 AZ1117-3.3
7408 7408
MST9883 MST9883
+3.3V +3.3V LCX244 LCX244
S3C44BOX S3C44BOX
SC1565-1.8 SC1565-1.8
LGDT1102 SC1565-1.8 LGDT1102 SC1565-1.8
SiI9021 SiI9021
XC95288 XC95288
HY57V561620*2 HY57V561620*2 74HC14 K4S161622 NSP2100A 74HC14 HY57V641632*5 HY57V641632*5 LGDT1901 LGDT1901 uPD64011 uPD64011 K4S161622 NSP2100A
SC1565-2.5 SC1565-2.5
LGDT3303 LGDT3303 SC1565-1.8 SC1565-1.8
LGDP4411 LGDP4411
CY2305 CY2305
PCA9516 PCA9516 THC63L103 THC63L103
+19V +19V TAS5122 TAS5122
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3. Monitor Tools Program - 1.Setup
- 2.MNT Micom Update
- 3.EDID Editor Setting (TV Application)
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1.Setup 1. Run Setup file
3. Run LGE Monitor Tools.
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2. Install DLPort IO
4. Run
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2.EDID Editor Setting (Apply to TV) 1. Copy the Erom.exe file in 256bit folder and paste it in C:\Program Files\LGE\MNT Tools before running the program. 2. Run the Monitor Tool.exe and click on EEPROM Viewer.
3. The following screen will appear if the program runs normally. 4. To enter 256bit EDID, Edid Checksum should be created.
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3. EDID Editor Setting (Apply to TV) 5. Copy EDID and paste in EEPROM Viewer by right clicking on the mouse and Write. 6. Click on Read to check if EDID is entered as it should.
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4. How to Identify LCD TV Defect
1. How to Deal with LCD TV Field Defect 2. MODULE Defect Types & Checking 3. MAIN PCB Defect Types & Checking 4. POWER Defect Types & Checking
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Blue Ocean P³ Innovation
1-1. How to deal with defect Model
Defect Type
Details & Management
How to Manage & Defect Range
32LP1D(K) ALKRLL
No POWER Power Flicker
1.Details ⓐ NO POWER ▶ F101,BD101 Dead ▶ IC102((F9222L) Dead ▶ IC103(VIPER22A) Dead ⓑ Power Flickering ▶ Q102(D12NF06L)Dead
1.How to manage → Replace POWER Boad (6871TPT303B/D) 2.Defect range →503KG~509KG
32LP1D(K) ALKRLL
NO Video(Latch up)
1.Details ①Inverter On ②OSD & Video off ③Index window (Full Screen window) OFF 2.Cause ⓐ Flsh ROM Defect(IC101,102) ⓑ HD2 IC Defect (IC100) ⓒ U Defect
1.How to manage → Digital Board Replacement(3313TD3026A) 2.Defect range → 503KG~
32LP1D ALKRLL
Having slow motion during watching analog TV (the same condition for component)
1.Details Temporary slow motion while watching analog TV (the same for component)
1.How to manage → S/W update using Tera Term program (Update to 3.15.2) → Digital Board Replacement(3313TD3026A) 2.Defect range & How to identify → 503KG ~ 506KG
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1-2.How to deal with defect Model
Defect Type
Details & Management
How to Manage & Defect Range
32LP1D(K) ALKRLL
Sound OK/No Picture, Abnormal Display
1.Details ①Inverter OFF ②Sound OK ③Index window (Full Screen window) ON → Module inverter defect. ④ Half of the screen is normal & the other half doesn’t have picture or abnormal condition
1.How to manage → Module Replacement(6304FLP290A –A6K6) 2.Defect range →503KG~509KG
32LP1D(K) ALKRLL
Unable to receive Analog TV
1.Details ① Automatic channel setting is not working
1.How to manage → Replace Analog Boad Board (3313TD3027A) → with 6700NF0019B or C 2.Defect range → 503KG~ 509KG
32LP1D(K) ALKRLL
Unable to mount on the wall (Stand is OK)
1.Details ⓐ Unable to screw because the right tab of rear metal is too small 2.Cause ⓐ Working error by vendor
1.How to manage → Rear Metal Replacement(4951TKK238G) 2.Defect range → 507KG ~ 508KG 3.Additional details → 503KG ~ 504KG : 4951TKK238A → 505KG ~ : 4951TKK238G
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Blue Ocean P³ Innovation
1-3. How to deal with defect Model
Defect Type
Details & Management
How to Manage & Defect Range
37LP1D ALKRLL
No POWER
1.Details ⓐ NO POWER ▶ F101,D162 Dead
1.How to manage → Replace Power Boad Board (6871TPT315A) 2.Defect range →506KG~510KG
37LP1D ALKRLL
NO Video(Latch up)
1.Details ①Inverter On ②OSD & Video off ③Index window (Full Screen window) OFF 2.Cause ⓐ Flsh ROM Defect (IC101,102) ⓑ HD2 IC Defect (IC100) ⓒ U Defect
1.How to manage → Replace Digital Boad Board (3313TD3038A) 2.Defect range → 506KG~
37LP1D ALKRLL
Unable to receive Analog TV
1.Details ⓐ Automatic channel setting is not working 2.Cause Oscillation defect by the particle in X-TAL, Tuner
1.How to manage → Replace Analog Boad Board (3313TD3037A) → Replace tuner with 6700NF0019B or C 2.Defect range → 506KG~
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Blue Ocean P³ Innovation
1-4. How to deal with defect Model
Defect Type
Details & Management
How to Manage & Defect Range
42LP1D(K) ALKRLL
No POWER
1.Details ⓐ NO POWER ▶ F101,D162 Dead
1.How to manage → Replace Power Boad Board (6871TPT315A) 2.Defect range →506KG~510KG
42LP1D(K) ALKRLL
NO Video(Latch up)
1.Details ①Inverter On ②OSD & Video off ③Index window (Full Screen Window) OFF 2.Cause ⓐ Flsh ROM Defect(IC101,102) ⓑ HD2 IC Defect (IC100) ⓒ U Defect
1.How to manage → Replace Digital Boad Board (3313TD4010A) 2.Defect range → 506KG~ 509KG
42LP1D(K) ALKRLL
Unable to receive Analog TV
1.Details ⓐ Automatic channel setting is not working
1.How to manage → Replace Analog Boad Board (3313TD4009A) → Tuner can be replaced with 6700NF0019B or C 2.Defect range → 506KG~ 509KG
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Blue Ocean P³ Innovation
1-5. How to deal with defect Model
Defect Type
Details & Management
How to Manage & Defect Range
42LP1D ALKRLL
No picture/ Sound OK
1.Details ⓐ NO Video ①Inverter On ②OSD & Video off ③Index window (Full Screen window) ON → Module T-CON Boar Fuse opened (LC420W02-B4K4)
1.How to manage → Module Replacement (6304FLP353A(295A) LC420W02- B6K2(1)) → Only T-CON Board can be replaced 2.Defect range → 506KG~507KG
42LP1D(K) APKRLL
NO Video(Latch up)
1.Details ①Inverter On ②OSD & Video off ③Index window (Full Screen Window) OFF 2.Cause ⓐ Flsh ROM Defect(IC101,102) ⓑ HD2 IC Defect (IC100) ⓒ U Defect
1.How to manage → Replace Digital Boad Board (3313TD4010A) 2.Defect range → 506KG~
42LP1D(K) APKRLL
Unable to receive Analog TV
1.Details ⓐ Automatic channel setting is not working
1.How to manage → Replace Analog Boad Board (3313TD4009A) → Replace Tuner with 6700NF0019B 2.Defect range → 506KG~
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1-6. How to deal with defect Model
Defect Type
Details & Management
How to Manage & Defect Range
55LP10D AQPLKL
No Power Power Flickering Half of the screen is dark
1.Details ⓐ NO POWER Ⓑ Power flickering Ⓒ Half of Display screen is dark
1.How to manage → Replace Power Board (6871TPT296A) → Part-no 6871TPT320D 2. Defect range ① 55LP10D :409KG ~ 509KG
55LP1D ALKRLV
No Power Power Flicker
1.Details ⓐ NO POWER → BD101 SHORT ⒷPower Flickering → Q110 SHORT
1.How to manage → Replace Power Board (6871TPT320D) 2. Defect range ① 55LP1D :510KG
55LP1D ALKRLV
Latch up (No sound/No picture)
1.Details ① Inverter on ② No Channel Operation/ No Sound ③ OSD & Video off ④ Index Window (Full Screen Window) off ⑤ Unable to change input ⑥ Only Power on remote control is working, unable to operate other keys 2. Cancellation condition: Unable to cancel
1.How to manage → Replace Digital Board (3313TD500031) 2. Defect range ① 55LP10D :507KG ~ 510KG
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1-7. How to deal with defect Model 55LP10D AQPLKL
Defect Type Latch up (No Sound/ No Picture)
55LP1D ALKRLL
55LP10D AQPLKL
55LP1D ALKRLL
Rear cover falls apart while Tilt Swivel is assembled (No problem for wall-mount type) Rear cover falls apart while Tilt Swivel is assembled (No problem for wall-mount type)
Details & Management
How to Manage & Defect Range
1.Details ① Inverter on ② No channel operation/No Sound ③ OSD & Video off ④ Index window (Full Screen Window) off ⑤ Unable to change input ⑥ Only Power is working on remote control, unable to operate other keys 2. Cancellation condition: Unable to cancel
1.How to manage → Replace MODULE (6304FLP119A) Standard: LC550W01-A5
1.Details Ⓐ Rear Cover falls apart in standing condition Ⓑ Cause → Deformed Back Cover
1.How to manage → Back Cover Replacement(3809TKE023A) → Rear Cover Replacement (3550TKK630A) Caution: B/C, R/C should be replaced at the same time for assembly.
1.How to manage → Replace MODULE (6304FLP296A) Standard: LC550W01-A5K2 → Replace MODULE (6304FLP205A) Standard: LC550W01-A5K1
2.Defect range → 409KG ~ 504KG
1.Details Ⓐ Rear Cover falls apart in standing condition Ⓑ Cause → Deformed Back Cover
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1.How to manage → Back Cover Replacement(3809TKE023A) → Rear Cover Replacement (3550TKK630A) Caution: B/C, R/C should be replaced at the same time for assembly. 2.Defect range → 409KG ~ 504KG
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2-1.MODULE Defect Types & Checking NO
Defect Name
Defect Type
Details
How to Test 1.Is Link cable B+ 12V input?
1
No Picture Sound OK
No picture while sound is heard
2.Is the signal data of output being transmitted to Module? 3.Does INVERTER have output voltage?
2
3
Broken Picture
Broken picture horizontally & vertically, no image appears on the screen
V-Tab Defect
No picture on the vertical tab of LCD-Module regularly
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1.Is Link cable B+ 12V input? 2.Is the signal data of output being transmitted to Module?
1.Module Defect due to Drive –IC not displaying the picture 2. Replace Module.
Module Defect
Main PCB Defect
1. & 2. is done normally, but having no INVERTER output voltage
Check the Inverter Version -8.1Ver R60 delete & change IC810 V2.01 to V3.01 - Change to Inverter 8.1 for 6.0Ver Module
1. & 2. is done as it should
Input of B+ & data signal is normal. Defect by Drive –IC
B+ 12V input & unstable transmission of signal data
No Main PCB Defect
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2-2.MODULE Defect Types & Checking NO
4
5
6
Defect Name
Defect Type
Color Saturation
V-Line Defect
H-Line Defect
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Details
How to Test
Module Defect
Main PCB Defect
Picture appears with a certain color while sound is normal
1.Is Link cable being operated normally? 2.Is the output signal data being transmitted to Module?
Normal Input of 1. & 2.
Only G color is input when signal data is transmitted, Abnormal data input
Vertical line appears on the screen
1. Do lines appear on White/ Bark screen only? 2. Do lines appear on certain color of R,G,B screen only? 3.Do lines move? 4.Do lines appear when there’s no signal?
Module Defect that may caused by particle in Drive –IC t part
Check main PCB Scalar IC, LVDS data, & Cold soldering
Horizontal line appears on the screen
1. Do lines appear on White/ Bark screen only? 2. Do lines appear on certain color of R,G,B screen only? 3.Do lines move when AUTO SELECT? 4.Do lines appear when there’s no signal?
Module Defect that may caused by particle in Drive –IC t part
Check main PCB Scalar IC, LVDS data, & Cold soldering
Blue Ocean P³ Innovation
2-3.MODULE Defect Types & Checking NO
7
8
9
Defect Name
Defect Type
Picture Blur
No R(G,B) color
Screen Noise
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Details
Defect appears On Full White or specific Pattern, undefined spots in round shape
Defect appears in dark color on the top & bottom of screen in Full white & Gray pattern
How to Test
Module Defect
Main PCB Defect
1.Clearly appears on Full White or certain pattern Liquid crystal pillar collapses 2. Any pressure on Module by pressure No Main PCB regularly? (by Defect customer’s 3. TN,IPS Mode : Liquid crystal fault) pillar collapses by applying pressure
1.Is there a voltage output from the top & bottom of Inverter? 2. Does LCD-Lamp radiate? 3.Picture appears instantaneously and disappears
1.Is Link cable B+ 5V Picture curled being input? up as if V-synchronization 2.Is output signal data being failed transmitted to Module without data vibration?
Voltage output from the top & bottom of Inverter, or lamp doesn’t emit light
Inverter or LIPS Defect if no voltage output from the top & bottom of inverter
Module Defect by the property of Scaler IC inside of Module
Output signal data vibration
Blue Ocean P³ Innovation
2-4.MODULE Defect Types & Checking NO
Defect Name
Defect Type
Details
10
MODULE Damage
Screen cannot display picture due to damaged glass inside of polarizer and liquid crystal running into phosphor by external Shock
11
Half of the picture is broken
Liquid crystal runs down as if water flows in the screen
12
DTV Picture is broken
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Irregular noise in the screen
How to Test
Module Defect
Main PCB Defect
1.The condition appears clearly Caused by in Full White or certain pattern a broken glass 2. Any regular pressure on inside of No Main PCB polarizer Module? Defect by external 3. TN,IPS Mode : Liquid crystal shock(by Customer’s pillar collapses by applying fault) certain pressure
Liquid Crystal 1. Liquid crystal runs down as if runs down water flows in the screen as if water flows in the screen
1.Any voltage vibration of each terminal on MAIN PCB? 2.Is output signal data being transmitted to Module without data vibration?
No Main PCB Defect
Voltage vibration of each terminal Normal Input of 1. & 2.
Unable to transmit due to the signal data vibration
Blue Ocean P³ Innovation
2-5.MODULE Defect Types & Checking NO
Defect Name
13
Broken Picture By Memory Operation
14
Defect by 32 Comb Filter Changes From 1→0
15
Light Leakage
Defect Type
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Details
Irregular flickering occurs on certain image or picture file
Dark band appears on the top & bottom of screen
Light leakage at Back Pattern
How to Test
1.Does the condition occur at lower resolution? 2.Does the same condition still occur when VGA card is changed? (different VGA)
1.Dark band appears on the top and bottom 2.The band moves for longer use
▶Light leakage at Back Pattern
Module Defect ▶Check at lower resolution ▶Change VGA card to check
Dark band appears on the top and bottom
Light leakage
Main PCB Defect
Caused by the compatibility of Main PCB & VGA card
No Main PCB Defect
No Main PCB Defect
Blue Ocean P³ Innovation
2-6.MODULE Defect Types & Checking NO
16
17
Defect Name
Defect Type
MODULE Scratch
Unable to Recognize DVD
Details
Irregular, long scratch on Polarizer
Unable to Recognize DVD, Bark screen
How to Test
Module Defect
Main PCB Defect
Scratch on 1. Does polarizer have irregular, Polarizer long scratches? Caused by External No Main PCB 2.Does the condition still shock Defect appear when wiping with (by a soft cloth? customer’s fault)
▶Same Condition 1.Is the set unable to recognize when DVD DVD and having only Bark CD is screen? changed No Main PCB (generally Defect 2.Is output signal data being DVD Defect transmitted to Module? By shock during transportation)
18
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3-1.MAIN PCB Defect Types & Checking NO
Defect Name
Defect Type
1
AC NO POWER
2
NO RASTER (No picture)
3
Picture Noise (Color Noise)
Having serious noise while the screen is shaking
4
White Screen
LED Lamp is ON White screen
5
Screen Flickering
Screen flickers by signal input
6
Power Flickering
LED Lamp flickering
LED Lamp is OFF POWER S/W doesn’t operate
How to Test
PCB Check
▶ POWER or LIPS 33V,12V,5V output ▶ Scalar IC B + Unable to input ▶ U-com B + Unable to input ▶ Unable to oscillate crystal
▶ Scalar IC B+ Unable to input LED Lamp is ON ▶ No Scalar IC signal output Dark screen, unable to see pictures ▶ U-com DATA Error
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MAIN PCB Replacement
MAIN PCB Replacement
▶ Scalar IC & U-com IC B+Voltage shaking MAIN PCB Replacement
▶ Abnormal signal from Scalar IC & U-com IC
▶ Abnormal signal from Scalar IC & U-com IC
MAIN PCB Replacement
▶ Check Link cable connection ▶ Abnormal signal from U-com IC
▶ Abnormal signal from U-com IC
MAIN PCB Replacement
MAIN PCB Replacement
Blue Ocean P³ Innovation
3-2. MAIN PCB Defect Types & Checking NO
Defect Name
Defect Type
7
No Control S/W operation
LED Lamp is ON CONTROL S/W doesn’t work
8
DPM (Power-saving Mode)
LED Lamp is Yellow No picture on screen CONTROL S/W doesn’t work
9
Power Flickering by Applying Signal
Power LED & Picture flickering when applying signal
▶ Abnormal signal from U-com IC
MAIN PCB Replacement
10
Excessive Frequency Message
Excessive frequency message pops up by applying power when no signal
▶ Abnormal signal from U-com IC
MAIN PCB Replacement
Color Color flickering by signal input 11 Flickering (Specific color)
12
Broken Picture
Picture overlaps or breaks by signal input
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How to Test
PCB Check
▶ CONTROL S/W Output Voltage ▶ U-com KEY Input Signal Motion Check
▶ CONTROL S/W Output Voltage ▶ U-com KEY Input Signal Motion Check
▶ Check link cable connection ▶ Abnormal signal from U-com IC
▶ Check link cable connection ▶ LVDS IC output signal check ▶ Abnormal signal from U-com IC
MAIN PCB Replacement
MAIN PCB Replacement
MAIN PCB Replacement
MAIN PCB Replacement
Blue Ocean P³ Innovation
4-1. POWER Defect Types & Checking LIPS stands for L(LCD) I(INVERTER) P(POWER) S(SUPPLY)
NO
Defect Name
1
AC NO POWER
2
Power Flickering NO RASTER
3
(Screen is ON and OFF immediately)
Defect Type
How to Test
PCB Check
LED Lamp is OFF POWER S/W doesn’t work
▶ No output when 12V,5V Connector OPEN Check
LIPS Replacement POWER PCB Replacement
LED Lamp flickers
▶ Output for 12V,5V Connector OPEN Check is flickering regularly or irregularly
LIPS Replacement POWER PCB Replacement
LED Lamp is ON without picture Screen is ON and OFF immediately
4
Dark Top or Bottom
Normal picture but the top or Bottom of picture is very dark
5
Picture Shaking
Serious noise while picture is shaking
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▶ Inverter Connector OPEN Check ▶ Lamp voltage output from top & bottom of Inverter, then the voltage drops ▶ Inverter Connector OPEN Check ▶ No lamp voltage output from top & bottom of Inverter
▶ 12V, 5V power is shaking when Connector open check
LIPS Replacement INVERTER Replacement
LIPS Replacement INVERTER Replacement
LIPS Replacement POWER PCB Replacement
Blue Ocean P³ Innovation