Lubricants For Textile Machines 6k3i6i
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Well-knit solutions Lubricants for textile machines Lubrication is our world
The company
Industrial sector
Special knowledge
Detailed information
Contents lüber speciality lubricants – always a good choice K Klüber Lubrication – partner of textile industry Lubricants for preparatory and spinning machines (staple fibres) Lubricants for spinning machines (staple fibres) Lubricants for synthetic fibre spinning machines (filaments) Lubricants for synthetic fibre processing machines (filaments) Lubricants for twisting and spool winding machines Lubricants for apparatuses, accessories and special machines Lubricants for knitting machines Lubricants for warp knitting machines Lubricants for sizing machines and looms Lubricants for textile finishing machines Lubricants for gear units and electric motors in textile machines Lubricants for compressors in the textile industry
Page 3 4 6-7 8-9 10-11 12-13 14-15 16-17 18-19 20-21 22-23 24-29 30-31 32-33
Note: The overview of our partner companies from the textile machine sector shown on pages 4 and 5 is not exhaustive. For the next edition of this brochure, we will be pleased to include in this list the logo of other textile machine and component manufacturers cooperating with us in the generation of lubricant recommendations for textile machine operators.
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Klüber speciality lubricants – always a good choice Quality put to the test
Time is money – we help to save you both by enabling
has more than 110 test rigs, which include standar- dised equipment as well as tools Klüber has developed to regularly test the quality of its products.
/ Optimised
/ Klüber
results prove the high quality level and provide you with a solid basis for selecting the right lubricant.
/ Test
can obtain Klüber products of consistent quality made at our production plants worldwide.
/ You
All-around service / Comprehensive / Development
consulting and technical
of plant lubrication charts
lube point monitoring by means of Klüber Maintenance Software (KMS)
/ Automatic
/ Analysis / Audits
of your used lubricants and components
at your facility
/ Tailor-made
training for your staff
Benefit from experience
/ Higher
processes
productivity
with legal requirements and quality standards
/ Compliance
/ Reduction
of maintenance times and repair costs
partnerships giving you a head-start in innovation and differentiating yourself from the competition
/ Development
Humans and the environment – what really counts
that last a lifetime and enable minimum quantity lubrication to be used help to save resources and reduce disposal quantities.
/ Products
lubricants optimised for higher efficiency reduce energy consumption and hence CO2 emission.
/ Speciality
safe products that are easy to handle are the fundamental criteria used in the lubricant development by the Klüber experts.
/ Clean,
cooperation with OEMs and operators since 1929
/ Close
/ Series
supplier to many OEMs on all continents
in all industries recommend Klüber lubricants for their components
/ OEMs
with partner companies for maximum benefit
/ Alliances
product range comprises oils, greases, pastes, waxes and bonded coatings, so the right lubricant for any application can be selected.
/ The
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Klüber Lubrication – partner of textile industry Tessili Impianti
GTM
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5
Lubricants for preparatory and spinning machines Example
Machine / Component
Lubrication Problem / Requirements
Rotary plate (plain bearings) in carders and drawing frames
Frequent maintenance
Top and bottom drawing roller bearings in draw frames
Insufficient bearing life if lubricated with standard greases
Rolling bearings in the drawing assembly (ring spinning frame)
“Bearing bleeding”
Top roller bearings (ring spinning frame)
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High bearing temperature, danger of contamination of the spinning material (sliver) in the can
Overheating of bearings
Excessive separation of the oil from the grease in the bearings, necessitating frequent relubrication
staple fibres Recommended Lubricants
Advantages / Benefits
Notes
Klüberpaste 46 MR 401
Long-term lubrication lasting for weeks; minimized contamination and low-wear operation
Klüberpaste 46 MR 401 or ALTEMP Q NB 50 should be in every workshop since, being an assembly paste, they protect against fretting corrosion.
Relubrication intervals may exceed the recommended intervals by far.
ISOFLEX TOPAS NB 52 is recommended by Messrs. Vouk for older machine types.
Whitish multi-purpose lubricating paste or ALTEMP Q NB 50 Well-proven, light-coloured lubricating and assembly paste
ISOFLEX TOPAS NB 52 Fully synthetic special grease for high-speed needle bearings
Rieter / Ingolstadt uses ISOFLEX LDS 18 SPECIAL A for initial lubrication and lists it in the lubricant recommendations.
or STABURAGS NBU 12 / 300 KP
STABURAGS NBU 12 / 300 KP Special high-pressure grease with good long-term effectiveness
Excellent corrosion protection and long-term lubrication of bottom roller bearings (needle bearings)
STABURAGS NBU 12 / 300 KP has been used for initial lubrication for example by Spindelfabrik SUESSEN for many years.
On top rollers (deep groove ball bearings) a service life of several years without relubrication is achievable.
7
Lubricants for spinning machines Example
Machine / Component
Lubrication Problem / Requirements
Needle bearings in bottom drawing rollers (ring spinning frame)
Extensive maintenance in case of bearing failure, thus long-term lubrication required
OE spinning turbines (direct or TwinDisc drive)
Extremely high speeds
INA
Overheating and wear of the bearing Too frequent relubrication
Opening rollers (OE spinning frame)
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Bearing wear may lead to uneven opening of the sliver.
staple fibres Recommended Lubricants
Advantages / Benefits
Notes
STABURAGS NBU 12 / 300 KP
Besides long-term lubricity, very good corrosion protection
Long-term lubrication
Special high-pressure grease with excellent long-term effectiveness
Klüber high-speed lubricants for open-ended spinning turbines, opening and pressure rollers
Low maintenance requirements
Increased operational reliability and extended bearing life with very long relubrication intervals
ISOFLEX NBU 15
The Klüber high-speed lubricants listed are recommended by leading rotor manufacturers. The range of lubricants is continuously adjusted to keep up with development trends in the rotor manufacturing sector.
ISOFLEX NCA 15 ISOFLEX LDS 18 SPECIAL A Depot and relubricating oil for Rieter OE machines ISOFLEX PDP 65
ISOFLEX NBU 15
Higher operational reliability ensures flawless opening of the sliver.
9
Lubricants for synthetic fibre spinning machines Example
Machine / Component
Lubrication Problem / Requirements
Spinning pumps
Pre-heating temperature 260 °C to 280 °C Start-up problems due to deficient oil film or oil residues
Spinerets
Difficulty in dismantling spinerets after long production runs, caused by seized screw threads
Clogging of the fine nozzles in the spineret plate results in malfunctions and delays in production.
Godet bearings
“Bleeding” of the grease results in impeded bearing operation. Relubrication intervals too short
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filaments Recommended Lubricants
Advantages / Benefits
Notes
From the
Uniform viscosity for exact metering adjustment and precise delivery
The UNISILKON TK 017 THERM oils are recommended e.g. by pump manufacturers and successfully used by numerous synthetic fibre processors.
UNISILKON TK 017 THERM oil series Essential for testing and start-up of precision gear pumps in the melt spinning process
Low evaporation and sufficient residual oil for the start-up lubrication of preheated pumps Separating effect towards many synthetic materials
Klüberpaste UH 1 96-UO2
Protection against seizure of spinerets
or
Easy removal
Klüberpaste HEL 46-450
Easy dismantling of the spinerets
Klüberpaste UH1 96-UO2 and Klüberpaste HEL 46-450 are suitable for hot screw threads up to 1200 °C.
Well-proven hot screw thread compound
UNISILKON M 2000 SPRAY Effective separating lubricant for polymers during spinning start
UNISILKON TK 44 N 2 REC. A UNISILKON L 50/2 BARRIERTA L 55/2 High-performance rolling bearing greases with high thermal stability for long-term lubrication PETAMO GHY 441
No clogging of the spinerets and secure start-up of production at temperatures up to 180 – 200 °C max.
UNISILKON M 2000-SPRAY is a universal separating lubricant for thermoplastics and duroplastics as well as elastomers and is also suitable as a sliding agent for seals.
Long-term lubrication and improved bearing life under demanding conditions
Lubrication acc. to OEM recommendation, e.g. by Starlinger < 150 °C, PETAMO GHY 441 150 – 170 °C, BARRIERTA L 55/2 or Barmag: up to 180 °C UNISILKON TK 44 N 2 REC. A up to 200 °C: UNISILKON L 50/2 (cooperation: Starlinger – Windmöller + Hölscher)
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Lubricants for synthetic fibre processing machines Example
Machine / Component
Lubrication Problem / Requirements
Cold and hot separator rollers
Thread breakage on fine denier caused by dragging rollers; frequent maintenance Production losses
12
Spinning rings (sintered metal)
Traveller and ring wear
Filament coiling (after drawing)
High bearing loads resulting from high speeds
Uneven or excessive yarn tension as well as lubricant starvation
filaments Recommended Lubricants
Advantages / Benefits
Notes
ISOFLEX SUPER LDS 18/25 S Lubricant dispersion system for long-term lubrication
Smooth running, thus no thread breakage; ensures years of maintenance-free operation.
ISOFLEX SUPER LDS 18/25 S is a CFC-free long-term lubricant (dispersion). Observe the solvent’s extended evaporation period during relubrication.
SYNTHESO XOL 12
Very low wear rates
Synthetic oil with an extraordinary performance spectrum
Reduced yarn tension and optimum distribution on the friction points
SYNTHESO XOL 12 is also suitable for the lubrication of compressed air tools.
Klüberoil Tex 1-22N
Fully scourable and biologically degradable oil
Klüberoil Tex 1-22N may also be used as a needle oil in knitting machines
High operational reliability ensures accurate coiling of the filament.
Filament coiling bearings are initially lubricated with ISOFLEX NBU 15 by Neumag.
Mineral-oil-based textile machine oil for steel rings
ISOFLEX NBU 15 One of Klüber’s high-speed lubricants that is being successfully used worldwide
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Lubricants for twisting and spool winding machines Example
Machine / Component
Lubrication Problem / Requirements
Thread guide slides and zig-zag winding guides
Wear Yarn staining due to lubricant splashes Excessive frictional temperature and power requirement
Travelling knotter/splicer (Schlafhorst Autoconer®)
High mechanical stress Wear Friction points difficult to access
Splicer (also knotter)
Flawed operation due to fibre build-up, contaminants
Spindle can bearing (see photo)
High energy consumption
Impaired sliding effect
Short relubrication intervals Excessive frictional resistance of the grease
Belt guide rollers (no photo)
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Impeded operation of guide rollers
Recommended Lubricants
Advantages / Benefits
Notes
ISOFLEX TEL 3000 ALTEMP
Temperature reduction due to less friction
ISOFLEX 3000 ALTEMP
Dynamically very light grease with emergency lubricating properties imparted by a light-coloured solid lubricant compound
Long maintenance intervals
is also suitable for thread guide rails/ boxes on flat bed knitting machines.
Clean lubrication
MOLYBKOMBIN M 5-SPRAY
Easy application by spraying
MOLYBKOMBIN M 5-SPRAY is
Molybdenum disulphide lubricating oil concentrate ensuring high wear protection and emergency lubricating properties
High protection against wear
approved for the lubrication of the internal mechanism in the housing of travelling knotters. It is also used for the internal mechanism of the spooling equipment and for gears in the gear reducer unit of the travelling splicer or travelling knotter.
QUIETSCH-EX SPRAY
Preventive maintenance with a combined cleaning and oil spray. The ultra-thin oil film ensures the necessary wear protection, excellent surface wetting and protection against corrosion.
QUIETSCH-EX SPRAY
ISOFLEX LDS 18 SPECIAL A
Reduction of power requirement
ISOFLEX LDS 18 SPECIAL A
Dynamically light synthetic grease for long-term or even lifetime lubrication
Extended relubrication intervals of 5000 h or more
is a special grease for high speeds ensuring uniform speed.
ISOFLEX NBU 15
Relubrication interval: up to 10,000 operating hours depending on operating conditions
is a low-viscous lubricant, corrosion protective and rust removing agent.
A smooth running grease offering an alternative to the above product
Long-term effect
is also used for guide bars on knitting machines and for the Jacquard needles of looms. An ultra-thin layer ensures efficient lubrication.
PETAMO GHY 133 N
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Lubricants for apparatuses and special machines Example
Machine / Component
Lubrication Problem / Requirements
Lid seals of dyeing vessels (see photo)
Sticking of rubber seals results in excessive seal wear.
and yarn steamers (no photo)
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Recommended Lubricants
Advantages / Benefits
Notes
SYNTHESO PROBA 270
Due to the sliding film the lids open and close easily and the seals reach an extended service life.
SYNTHESO PROBA 270
Fully synthetic grease with neutral properties towards natural and synthetic rubber
Seal relubrication only required weekly
The water and steam resistant grease film is also an ideal assembly aid for all rubber seals and in the finishing section. For lubricating bearings in the washing liquor circulation pumps, STABURAGS NBU 12/300 KP (Thies) or PETAMO GHY 133 N (Then) are recommended
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Lubricants for knitting machines Example
Machine / Component
Lubrication Problem / Requirements
Needles and sinkers in circular knitting machines
Overheating in the knitting section Production malfunctions caused by wear resulting in formation of stripes as well as problems due to insufficient scouring of the textile machine oils from the knitted fabrics Neutral towards elastane fibres and elastomers
Flat bed knitting machines Application in stitchforming elements
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Hosiery knitting machines
Temperature increase in high-speed machines, along with increased wear
Application in stitch-forming elements and gears
Neutral towards elastane fibres and elastomers
Slide rails on flat bed knitting machines, thread guide box
Drops or splashes of lubricant caused by the sudden arrest of the thread guide box on reaching its stop as well as frequent dragging motion
Recommended Lubricants
Advantages / Benefits
Notes
Running-in oil: Klüber Silvertex P 91 Needle oil: Klüberoil TEX 1-22 N/1-32 N Klüber Silvertex W 22/W 32 Klüber Silvertex T 22/T 32 Klüber Madol 900/915/920/934/ 966/982 Supreme Cleaning oil: Klüber Silvertex R 14/R 20 Running-in oil: Klüber Silvertex P 91 Needle oil: Klüberoil TEX 1-32 N/1-46 N Klüber Silvertex W 32 Klüber Silvertex T 32/T 46 Klüber Madol 172 Supreme Klüber Madol 183 Supreme Cleaning oil: Klüber Silvertex R 14/R 20
The NPE-free Klüber needle oils reduce the operating temperatures and protect against wear and corrosion of the stitch-forming elements, thus reducing maintenance costs of production machines. They are scourable and neutral towards elastane fibres and elastomers. Klüber needle oils have been tested and approved by knitting machine manufacturers worldwide. For instance, they are used for initial lubrication by Mayer & Cie., Terrot, Stoll and Lonati.
Running-in oil: Klüber Silvertex P 91 Needle oil: Klüber Madol 162 Supreme Klüber Madol 172 Supreme Klüber Madol 183 Supreme Cleaning oil: Klüber Silvertex R 14 Klüber Silvertex R 20
Klüber Silvertex Grease 3000 N ISOFLEX TEL 3000 ALTEMP Light-coloured, soft sliding greases replacing oil lubrication
Relubrication is usually necessary only once a week and looping of the thread is avoided in Jacquard equipment.
Klüber Silvertex Grease 3000 N ISOFLEX TEL 3000 ALTEMP for slide rails where smooth sliding operation is of primary importance
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Lubricants for warp knitting machines Example
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Machine / Component
Lubrication Problem / Requirements
Friction gears
Insufficient traction, non-uniform operation of the gear
Guide bars in warp knitting machines
Contamination of fabrics and frequent maintenance work between warp beam changes resulting from insufficient adhesion and insufficient life of the lubricant film
Recommended Lubricants
Advantages / Benefits
Notes
LAMORA VARIOGEAROIL EL 2
These gear oils ensure optimum gear operation, thus allowing precise thread feed and fabric take-up.
LAMORA VARIOGEAROIL EL 2
The performance of these lubricants lasts at least from one warp beam change to the next, so trouble-free production is guaranteed due to the long-lasting effect and good adhesion to the friction points.
QUIETSCH-EX is also an excellent corrosion preventive and rust removal agent.
Synthetic, long life oil and traction fluid
QUIETSCH-EX SPRAY for flat bed frames and Klüberpaste 46 MR 401 or ALTEMP Q NB 50 for ball t bushes
recommended by Karl Mayer, Obertshausen
Klüberpaste 46 MR 401 and ALTEMP Q NB 50 also are universal lubricating and assembly pastes preventing fretting corrosion.
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Lubricants for sizing machines and looms Example
Machine / Component
Lubrication Problem / Requirements
Weaving machine gears
Short oil change intervals in tape drive
Gripper looms (tape gripper looms)
Rolling bearings subject to vibrations, especially in the flywheel and the crosshead axle
Motor coupling with brake and sliding block
Dragging motion
Rapier guide roller and distributor cutter
Open gears and chains
Dripping and splashing of the lubricant, short relubrication intervals and thus high maintenance requirements and wear problems
Furthermore, contamination of the workplace and disturbing noise level due to insufficient damping or lubricating effect
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Recommended Lubricants
Advantages / Benefits
Klübersynth GH 6 100 oils Klübersynth GH 6 150 oils For weaving machines made by Promatech Type VAMATEX Klübersynth 100KV Klübersynth 50KV (with loom cooler) Depending on weaving machine type
Longer oil change intervals attained with Klübersynth GH 6 oils: approx.
Notes
15 000 op. hrs. instead of approx. 5 000 op. hrs.
Fully synthetic gear oils with high pressure absorption capacity for extreme loads
MICROLUBE GBU Y 131
STABURAGS NBU 12 ALTEMP
MICROLUBE GBU Y 131 allows extension of relubrication intervals to one month, even at extremely high speeds.
MICROLUBE GBU Y 131 has an excellent backflow behaviour, which is especially important in friction points subject to oscillating motion.
White special lubricant (contains solid lubricant particles) with a high pressure absorption capacity
STABURAGS NBU 12 ALTEMP provides reliable protection against fretting corrosion.
This lubricant is recommended by Sultex (Sulzer Textil).
ISOFLEX TOPAS NB 52
Both ISOFLEX types are smooth-running greases with operational reliability and long service life.
Recommended for weaving machines by Sauer-Diederichs
GRAFLOSCON CA ULTRA-SPRAY Adhesive lubricant with graphite and a synergetic additive package supplied in a convenient aerosol can
Excellent wear protection combined with high adhesion allow extremely long relubrication intervals.
GRAFLOSCON CA ULTRA-SPRAY is an ideal lubricant for open gears. Wellmetered application on drive chains ensures minimum adhesion of lint and dust.
HOTEMP 2000-SPRAY Very adhesive, high-performance oil, resistant to high temperatures, good penetration
Chain and gear lubricant, very adhesive, which prevents splashing, good damping properties. Suitable for spray heads with point and wide-jet application
HOTEMP 2000-SPRAY is a universal chain spray – also suitable for drive, control and transport chains running at high speeds.
or
ISOFLEX ALLTIME SL 1
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Lubricants for textile finishing machines Example
Machine / Component
Lubrication Problem / Requirements
Rolling bearings in washing and mercerising machines, dyeing machines and festoon steamers
Bearing failures due to corrosion
Corrosion protection for the inner lining of steamers
Corrosion of steel lining resulting from severe media attack
Chains in steamers
Reduced production and increased costs for repair
Washing-out of the grease from the bearings by detergents, processing fluids and splash water
Bearings in steamers Condensates from softeners and finishing materials Increased deposits at temperatures above 160 °C, resulting in dragging chain links, chain rattle and thus excessive power consumption
Fabric conveyor chains
24
Recommended Lubricants
Advantages / Benefits
Notes
STABURAGS NBU 12 or 30 STABURAGS NBU 12 / 300 KP Water and steam resistant special grease, which is also resistant to aqueous alkaline and aqueous acid solutions
High operational reliability and resistance to water, hot water, aggressive vapours and many other media encountered in textile finishing
STABURAGS NBU 12 or 30
Good corrosion protection and long relubrication intervals
STABURAGS NBU 12 / 300 KP are special high-pressure and longterm greases for all lubrication points exposed to media.
The lubricating grease has good sealing properties and protects bearings against corrosion. Alternatively: Klüberplex BE 31-222 Klüberplex BE 31-502 STABURAGS NBU 30 A hot-water, steam, alkali and acid resistant special grease, especially for the internal protection of steamers Klüberplex BE 31-502 High-temperature chain oils: Klübersynth CTH 2-260 or PRIMIUM FLUID SPECIAL or HOTEMP PLUS
STABURAGS NBU 30 is a reliable and economical long-term protection, as it provides an internal coating which lasts for one year or more in most cases. Premature expensive replacement of the steamer lining is, consequently, not necessary. Note: New steamer wall materials may require a different long-term protection agent.
STABURAGS NBU 30 is a special long-term grease with excellent sealing properties suitable for low-speed rolling and plain bearings in wet processing machines. It is applied according to the recommendations of the machine manufacturers.
UNISILKON L 50/2 For sliding chains: Klübersynth CTH 2-260 Fully synthetic high-performance chain oil for high temperatures or HOTEMP PLUS above 200 °C or PRIMIUM FLUID SPECIAL
Separating effect on condensates and, consequently, less build-up of residues. Efficient lubrication of the chain links, rolling bearings and slide rails under varying operating conditions (speed, temperature, stretching tension). Low power consumption with practically wear-free operation
Grease lubrication for chains ed by ball bearings: BARRIERTA L 55/2 for long-term lubrication or in acc. with manufacturer’s instructions. Long-term lubricated bearings have a different design requiring lower relubrication quantities. Alternative for long-term lubrication: Klübertemp HM 83-402
Synthetic sliding surfaces on stenter chains with special lubricant requirements in of evaporation, formation of residues, regenerative capacity, friction and wetting behaviour resulted in the development of Klübersynth CTH 2-260.
Klüber Lubrication high-temperature chain oils for operating temperatures up to 250 °C are recommended for all oil-lubricated chain systems in stenter frames, drying and setting machines, multi-layer systems, festoon steamers, steamers, condensers and coating installations by leading machine manufacturers.
This special chain oil meets all requirements and has a considerably better viscosity-temperature behaviour than previous standard chains oils.
For oil lubrication: HOTEMP PLUS
25
Lubricants for textile finishing machines Example
Machine / Component
Lubrication Problem / Requirements
Needle bars, clip tables
Contamination of the fabric by deposits of burnt-on softeners and condensed finishing compounds Extensive cleaning work
Rolling bearings of electric motors in dryers (indirect drive)
Rolling bearings in fans and exhaust fans in dryers (direct drive)
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Cracking and carbon residues, as well as the loss of grease due to high temperatures Bearing wear and premature bearing failures Increased maintenance and repair costs
Recommended Lubricants
Advantages / Benefits
Notes
UNISILKON M 2000-SPRAY
Smooth opening and closing of clips ensured by small lubricant quantities (acting as release agent), which keeps needle bars and clip tables clean
Regular application of the release agent to low-speed clips or needle bars ensures an optimum separating effect.
or UNISILKON TK 002/100 for semi-automatic application via drip feed oilers or rotating brushes
PETAMO GHY 133 N PETAMO GY 193 or according to other recommendations by manufacturers STABURAGS N 12 MF High-temperature and long-term grease with emergency lubricating properties imparted by MoS2 solid lubricant compound
Expressly recommended by MONFORTS
Long relubrication intervals Wear protection under boundary friction conditions Reliability at high operating temperatures
STABURAGS N 12 MF for the lubrication of fan bearings. Exclusively recommended and time-tested for the lifetime lubrication of electric motor bearings Also suitable for rolling bearings on chain return wheels as well as grease lubrication of splined shafts. The synthetic lubricating greases BARRIERTA L 55/2 and Klübertemp HM83-402 offer sound technical and economical solutions to applications with bearing temperatures in excess of 150 °C, especially for long-term and lifetime lubrication.
27
Lubricants for textile finishing machines Example
28
Machine / Component
Lubrication Problem / Requirements
Width adjustment spindles
Heavy build-up of contaminants with lubricating oils or greases, as well as carbon and cracking residues that may impede motion
Rolling and plain bearings in heated calenders
In heated calenders the oil’s operating viscosity is too low.
Rotary couplings e.g. in steam-heated finishing machines
Excessive seal wear due to inadequate lubrication of the rolling bearings at temperatures up to 180 °C and above
Compensator and guide roller bearings in Hotflue finishing machines
Relubrication intervals too short
Mineral oils may cause the formation of residues, thus short oil change intervals required.
Drying-out of the lubricating grease due to extreme thermal influences
Recommended Lubricants
Advantages / Benefits
Notes
MOLYBKOMBIN UMF T 4 – SPRAY
Largely prevents the build-up of lint and contamination. Consequently, easy and accurate width adjustment is possible requiring comparatively little maintenance.
MOLYBKOMBIN UMF T 4 – SPRAY is ideal in workshops for assembly purposes, e.g. screwed connections and bearing seats.
Can be delivered through oil pumps and pipe systems, also at room temperature. At higher temperatures up to 150 °C or short peaks up to 180 °C (maximum film temperature 225 °C)
To suit the recommendations of machine manufacturers Klübersynth GH 6 oils are available in all common ISO viscosity grades.
Molybdenum disulphide bonded coating, providing a dry lubricating film up to 450 °C or according to manufacturer’s special recommendation:
Protects against seizure, especially at high temperatures.
UNISILKON L 50/2
Klübersynth GH 6 oils Fully synthetic high-temperature oils with good viscosity-temperature characteristics
Klübersynth GH 6 oils have a higher operational viscosity than mineral oils of a similar ISO viscosity grade and fulfil the demands for the required full fluid-film lubrication.
PETAMO GY 193 at temperatures up to 180 °C;
Particularly good resistance to aggressive media
ISO viscosity grades 220, 460 and 1000 are recommended.
Klübertemp HM 83-402, PETAMO GY 193 and BARRIERTA L 55/2
BARRIERTA L 55/2
High wear protection
or
Good sealing effect
are expressly recommended by Messrs. Maier Heidenheim.
Very good resistance to aggressive media and temperatures
Klübertemp HM 83-402 and BARRIERTA L 55/2
Excellent lubricating properties
are also suitable for wear protection of electrical s and suitable for the lubrication of sliding material combinations, i.e. plastic to plastic.
Klübertemp HM 83-402 at temperatures above 180 °C; Alternatively: Klübersynth BH 72-422
Klübertemp HM 83-402 or BARRIERTA L 55/2 Synthetic high-temperature lubricating greases
29
Lubricants for gear units and electric motors in textile machines Example
Machine / Component
Lubrication Problem / Requirements
Spur and bevel gears
High temperatures lead to rapid oil ageing and short oil change intervals. Extremely high specific flank pressure under mixed friction conditions (e.g. with high torques at low speeds)
Worm gears
Excessive oil sump temperature Rapid oil ageing and short oil change intervals Excessive wear of wheel resulting in low efficiency
Rolling bearings in electric motors
30
Premature bearing failure resulting in machine downtime
Recommended Lubricants
Advantages / Benefits
Notes
Oil series:
Good friction behaviour resulted in gear temperature reduction by 10 °C or more. Oil change intervals are at least three times as long as those of mineral oils.
Klübersynth GEM ... 4N oils are available in all common ISO viscosity grades. They are miscible with mineral oil and show mostly neutral behaviour towards paints and seals.
Klübersynth GEM ... 4N oils High-performance gear oils on a PAO basis SYNTHESO D ... EP oils Synthetic gear oils for high loads on a PG basis Klübersynth 100 KV Klübersynth 50 KV (Klübersynth GE 4 75 W 90) Klübersynth G 4-130
The optimum choice for gear lubrication in weaving machines if long oil life is desired. Approvals by several manufacturers, e.g. by Promatech Type VAMATEX for Klübersynth 100 KV, Klübersynth 50 KV and by Promatech Type SOMET for Klübersynth G 4-130 (for relubrication)
(see Notes)
Klübersynth GH 6 oils High-performance gear oils on a PG basis Alternatively: Klübersynth GEM ... 4N oils (see above) or STRUCTOVIS BHD MF
Klübersynth GH 6 oils are not miscible with mineral oils or oils on a PAO basis. We recommend testing compatibility with sealing materials, paints and inspection glass.
Klübersynth GH 6 oils have an excellent friction behaviour. They reduce gear temperatures considerably and increase gear efficiency by more than 25 %. Owing to their special additives they reduce wear substantially, especially on materials that are typically used for worm gears. Oil change intervals are at least five times longer than those of mineral oils.
Klübersynth GH 6 oils are available in all common ISO viscosity grades. They are not miscible with mineral oils or oils on a PAO basis. We recommend testing compatibility with sealing materials, paints and inspection glass.
STRUCTOVIS BHD MF is an intrinsically viscous long-term and high-temperature lubricant. It contains solid lubricant particles and is especially suitable for worm gear drives of width adjustment spindles.
Klüberquiet BQH 72-101, BQ 72-72 for long-term and lifetime lubrication mostly of rolling bearings that do not allow relubrication running at > 100 °C and high speeds For rolling bearings that can be relubricated: PETAMO GHY 132 N or PETAMO GY 193
Klüberquiet greases are characterized by a wider service temperature range and an extremely high resistance to temperature and speed. At high temperatures, runtimes > 4000 hours are possible without relubrication
Klüberquiet greases meet most requirements to be satisfied by today’s rolling bearing lubricants. Our tried-and-tested greases STABURAGS N 12 MF and STABURAGS NBU 8 EP continue to be good choices for many applications.
31
Lubricants for compressors in the textile industry Example
before cleaning
after cleaning
32
Machine / Component
Lubrication Problem / Requirements
Rotary screw compressor
High operating temperatures leading to rapid oil ageing through oxidation, and short oil change intervals
Cleaning of rotary screw and rotary vane compressors
Deposits due to pronounced oxidation especially of mineral-oil-based products This will inevitably lead to contamination of the new oil fill unless the compressor is cleaned during changeover.
Recommended Lubricants
Advantages / Benefits
Notes
Klüber Summit SH oils
Clean compressor thanks to good oxidation stability
Klüber Summit SH oils are available in all common viscosity grades. Compatibility with seals and paints should be tested.
High-performance compressor oils on a PAO basis
Oil change intervals at least three times longer than those of mineral oils When changing over from mineral oils, energy cost cuttings by 3 to 5% are possible.
Concentrated compressor conditioner Klüber Summit VARNASOLV
Concentrated conditioner for cleaning rotary screw and rotary vane compressors, especially when changing over from mineral-oil-based products to the synthetic Klüber Summit DSL or SH oil
Klüber Summit VARNASOLV is added to the oil fill at a concentration of 10 % and should remain in the compressor for 40 to 60 operating hours. Then drain the compressor while the oil is still hot. When used at a concentration of 10 %, VARNASOLV is compatible with all materials resistant to mineral oil. The oil ageing condition can be visually inspected (preferably before oil change) by means of the Klüber Summit TAN kit.
33
Notes
34
Publisher and Copyright: Klüber Lubrication München KG Reprints, total or in part, are permitted only prior consultation with Klüber Lubrication München KG and if source is indicated and voucher copy is forwarded. B194001002 Edition 06.08 The data in this brochure is based on our general experience and knowledge at the time of printing and is intended to give information of possible applications to a reader with technical experience. It constitutes neither an assurance of product properties nor does it release the from the obligation of performing preliminary tests with the selected product. We recommend ing our Technical Consulting Staff to discuss your specific application. If required and possible we will be pleased to provide a sample for testing. Klüber products are continually improved. Therefore, Klüber Lubrication reserves the right to change all the technical data in this brochure at any time without notice. Klüber Lubrication München KG Geisenhausenerstraße 7 81379 München Local first-instance court Munich, Certificate of registration 46624
35
We are where you are: Klüber Lubrication – the world market leader in speciality lubricants • subsidiaries in over 30 countries • more than 1 700 staff • products available worldwide
Klüber Lubrication offers expert tribological solutions. Through our worldwide presence, we meet customers needs reliably and on time. We supply tailor-made speciality lubricants to customers from nearly all branches of industry and around the world – oils, greases, bonded coatings, pastes and many more. Over 75 years of experience, industry-specific know-how, and exceptional test facilities all help to optimise our solutions.
Klüber Lubrication München KG A company of the Freudenberg Group
www.klueber.com
The company
Industrial sector
Special knowledge
Detailed information
Contents lüber speciality lubricants – always a good choice K Klüber Lubrication – partner of textile industry Lubricants for preparatory and spinning machines (staple fibres) Lubricants for spinning machines (staple fibres) Lubricants for synthetic fibre spinning machines (filaments) Lubricants for synthetic fibre processing machines (filaments) Lubricants for twisting and spool winding machines Lubricants for apparatuses, accessories and special machines Lubricants for knitting machines Lubricants for warp knitting machines Lubricants for sizing machines and looms Lubricants for textile finishing machines Lubricants for gear units and electric motors in textile machines Lubricants for compressors in the textile industry
Page 3 4 6-7 8-9 10-11 12-13 14-15 16-17 18-19 20-21 22-23 24-29 30-31 32-33
Note: The overview of our partner companies from the textile machine sector shown on pages 4 and 5 is not exhaustive. For the next edition of this brochure, we will be pleased to include in this list the logo of other textile machine and component manufacturers cooperating with us in the generation of lubricant recommendations for textile machine operators.
2
Klüber speciality lubricants – always a good choice Quality put to the test
Time is money – we help to save you both by enabling
has more than 110 test rigs, which include standar- dised equipment as well as tools Klüber has developed to regularly test the quality of its products.
/ Optimised
/ Klüber
results prove the high quality level and provide you with a solid basis for selecting the right lubricant.
/ Test
can obtain Klüber products of consistent quality made at our production plants worldwide.
/ You
All-around service / Comprehensive / Development
consulting and technical
of plant lubrication charts
lube point monitoring by means of Klüber Maintenance Software (KMS)
/ Automatic
/ Analysis / Audits
of your used lubricants and components
at your facility
/ Tailor-made
training for your staff
Benefit from experience
/ Higher
processes
productivity
with legal requirements and quality standards
/ Compliance
/ Reduction
of maintenance times and repair costs
partnerships giving you a head-start in innovation and differentiating yourself from the competition
/ Development
Humans and the environment – what really counts
that last a lifetime and enable minimum quantity lubrication to be used help to save resources and reduce disposal quantities.
/ Products
lubricants optimised for higher efficiency reduce energy consumption and hence CO2 emission.
/ Speciality
safe products that are easy to handle are the fundamental criteria used in the lubricant development by the Klüber experts.
/ Clean,
cooperation with OEMs and operators since 1929
/ Close
/ Series
supplier to many OEMs on all continents
in all industries recommend Klüber lubricants for their components
/ OEMs
with partner companies for maximum benefit
/ Alliances
product range comprises oils, greases, pastes, waxes and bonded coatings, so the right lubricant for any application can be selected.
/ The
3
Klüber Lubrication – partner of textile industry Tessili Impianti
GTM
4
5
Lubricants for preparatory and spinning machines Example
Machine / Component
Lubrication Problem / Requirements
Rotary plate (plain bearings) in carders and drawing frames
Frequent maintenance
Top and bottom drawing roller bearings in draw frames
Insufficient bearing life if lubricated with standard greases
Rolling bearings in the drawing assembly (ring spinning frame)
“Bearing bleeding”
Top roller bearings (ring spinning frame)
6
High bearing temperature, danger of contamination of the spinning material (sliver) in the can
Overheating of bearings
Excessive separation of the oil from the grease in the bearings, necessitating frequent relubrication
staple fibres Recommended Lubricants
Advantages / Benefits
Notes
Klüberpaste 46 MR 401
Long-term lubrication lasting for weeks; minimized contamination and low-wear operation
Klüberpaste 46 MR 401 or ALTEMP Q NB 50 should be in every workshop since, being an assembly paste, they protect against fretting corrosion.
Relubrication intervals may exceed the recommended intervals by far.
ISOFLEX TOPAS NB 52 is recommended by Messrs. Vouk for older machine types.
Whitish multi-purpose lubricating paste or ALTEMP Q NB 50 Well-proven, light-coloured lubricating and assembly paste
ISOFLEX TOPAS NB 52 Fully synthetic special grease for high-speed needle bearings
Rieter / Ingolstadt uses ISOFLEX LDS 18 SPECIAL A for initial lubrication and lists it in the lubricant recommendations.
or STABURAGS NBU 12 / 300 KP
STABURAGS NBU 12 / 300 KP Special high-pressure grease with good long-term effectiveness
Excellent corrosion protection and long-term lubrication of bottom roller bearings (needle bearings)
STABURAGS NBU 12 / 300 KP has been used for initial lubrication for example by Spindelfabrik SUESSEN for many years.
On top rollers (deep groove ball bearings) a service life of several years without relubrication is achievable.
7
Lubricants for spinning machines Example
Machine / Component
Lubrication Problem / Requirements
Needle bearings in bottom drawing rollers (ring spinning frame)
Extensive maintenance in case of bearing failure, thus long-term lubrication required
OE spinning turbines (direct or TwinDisc drive)
Extremely high speeds
INA
Overheating and wear of the bearing Too frequent relubrication
Opening rollers (OE spinning frame)
8
Bearing wear may lead to uneven opening of the sliver.
staple fibres Recommended Lubricants
Advantages / Benefits
Notes
STABURAGS NBU 12 / 300 KP
Besides long-term lubricity, very good corrosion protection
Long-term lubrication
Special high-pressure grease with excellent long-term effectiveness
Klüber high-speed lubricants for open-ended spinning turbines, opening and pressure rollers
Low maintenance requirements
Increased operational reliability and extended bearing life with very long relubrication intervals
ISOFLEX NBU 15
The Klüber high-speed lubricants listed are recommended by leading rotor manufacturers. The range of lubricants is continuously adjusted to keep up with development trends in the rotor manufacturing sector.
ISOFLEX NCA 15 ISOFLEX LDS 18 SPECIAL A Depot and relubricating oil for Rieter OE machines ISOFLEX PDP 65
ISOFLEX NBU 15
Higher operational reliability ensures flawless opening of the sliver.
9
Lubricants for synthetic fibre spinning machines Example
Machine / Component
Lubrication Problem / Requirements
Spinning pumps
Pre-heating temperature 260 °C to 280 °C Start-up problems due to deficient oil film or oil residues
Spinerets
Difficulty in dismantling spinerets after long production runs, caused by seized screw threads
Clogging of the fine nozzles in the spineret plate results in malfunctions and delays in production.
Godet bearings
“Bleeding” of the grease results in impeded bearing operation. Relubrication intervals too short
10
filaments Recommended Lubricants
Advantages / Benefits
Notes
From the
Uniform viscosity for exact metering adjustment and precise delivery
The UNISILKON TK 017 THERM oils are recommended e.g. by pump manufacturers and successfully used by numerous synthetic fibre processors.
UNISILKON TK 017 THERM oil series Essential for testing and start-up of precision gear pumps in the melt spinning process
Low evaporation and sufficient residual oil for the start-up lubrication of preheated pumps Separating effect towards many synthetic materials
Klüberpaste UH 1 96-UO2
Protection against seizure of spinerets
or
Easy removal
Klüberpaste HEL 46-450
Easy dismantling of the spinerets
Klüberpaste UH1 96-UO2 and Klüberpaste HEL 46-450 are suitable for hot screw threads up to 1200 °C.
Well-proven hot screw thread compound
UNISILKON M 2000 SPRAY Effective separating lubricant for polymers during spinning start
UNISILKON TK 44 N 2 REC. A UNISILKON L 50/2 BARRIERTA L 55/2 High-performance rolling bearing greases with high thermal stability for long-term lubrication PETAMO GHY 441
No clogging of the spinerets and secure start-up of production at temperatures up to 180 – 200 °C max.
UNISILKON M 2000-SPRAY is a universal separating lubricant for thermoplastics and duroplastics as well as elastomers and is also suitable as a sliding agent for seals.
Long-term lubrication and improved bearing life under demanding conditions
Lubrication acc. to OEM recommendation, e.g. by Starlinger < 150 °C, PETAMO GHY 441 150 – 170 °C, BARRIERTA L 55/2 or Barmag: up to 180 °C UNISILKON TK 44 N 2 REC. A up to 200 °C: UNISILKON L 50/2 (cooperation: Starlinger – Windmöller + Hölscher)
11
Lubricants for synthetic fibre processing machines Example
Machine / Component
Lubrication Problem / Requirements
Cold and hot separator rollers
Thread breakage on fine denier caused by dragging rollers; frequent maintenance Production losses
12
Spinning rings (sintered metal)
Traveller and ring wear
Filament coiling (after drawing)
High bearing loads resulting from high speeds
Uneven or excessive yarn tension as well as lubricant starvation
filaments Recommended Lubricants
Advantages / Benefits
Notes
ISOFLEX SUPER LDS 18/25 S Lubricant dispersion system for long-term lubrication
Smooth running, thus no thread breakage; ensures years of maintenance-free operation.
ISOFLEX SUPER LDS 18/25 S is a CFC-free long-term lubricant (dispersion). Observe the solvent’s extended evaporation period during relubrication.
SYNTHESO XOL 12
Very low wear rates
Synthetic oil with an extraordinary performance spectrum
Reduced yarn tension and optimum distribution on the friction points
SYNTHESO XOL 12 is also suitable for the lubrication of compressed air tools.
Klüberoil Tex 1-22N
Fully scourable and biologically degradable oil
Klüberoil Tex 1-22N may also be used as a needle oil in knitting machines
High operational reliability ensures accurate coiling of the filament.
Filament coiling bearings are initially lubricated with ISOFLEX NBU 15 by Neumag.
Mineral-oil-based textile machine oil for steel rings
ISOFLEX NBU 15 One of Klüber’s high-speed lubricants that is being successfully used worldwide
13
Lubricants for twisting and spool winding machines Example
Machine / Component
Lubrication Problem / Requirements
Thread guide slides and zig-zag winding guides
Wear Yarn staining due to lubricant splashes Excessive frictional temperature and power requirement
Travelling knotter/splicer (Schlafhorst Autoconer®)
High mechanical stress Wear Friction points difficult to access
Splicer (also knotter)
Flawed operation due to fibre build-up, contaminants
Spindle can bearing (see photo)
High energy consumption
Impaired sliding effect
Short relubrication intervals Excessive frictional resistance of the grease
Belt guide rollers (no photo)
14
Impeded operation of guide rollers
Recommended Lubricants
Advantages / Benefits
Notes
ISOFLEX TEL 3000 ALTEMP
Temperature reduction due to less friction
ISOFLEX 3000 ALTEMP
Dynamically very light grease with emergency lubricating properties imparted by a light-coloured solid lubricant compound
Long maintenance intervals
is also suitable for thread guide rails/ boxes on flat bed knitting machines.
Clean lubrication
MOLYBKOMBIN M 5-SPRAY
Easy application by spraying
MOLYBKOMBIN M 5-SPRAY is
Molybdenum disulphide lubricating oil concentrate ensuring high wear protection and emergency lubricating properties
High protection against wear
approved for the lubrication of the internal mechanism in the housing of travelling knotters. It is also used for the internal mechanism of the spooling equipment and for gears in the gear reducer unit of the travelling splicer or travelling knotter.
QUIETSCH-EX SPRAY
Preventive maintenance with a combined cleaning and oil spray. The ultra-thin oil film ensures the necessary wear protection, excellent surface wetting and protection against corrosion.
QUIETSCH-EX SPRAY
ISOFLEX LDS 18 SPECIAL A
Reduction of power requirement
ISOFLEX LDS 18 SPECIAL A
Dynamically light synthetic grease for long-term or even lifetime lubrication
Extended relubrication intervals of 5000 h or more
is a special grease for high speeds ensuring uniform speed.
ISOFLEX NBU 15
Relubrication interval: up to 10,000 operating hours depending on operating conditions
is a low-viscous lubricant, corrosion protective and rust removing agent.
A smooth running grease offering an alternative to the above product
Long-term effect
is also used for guide bars on knitting machines and for the Jacquard needles of looms. An ultra-thin layer ensures efficient lubrication.
PETAMO GHY 133 N
15
Lubricants for apparatuses and special machines Example
Machine / Component
Lubrication Problem / Requirements
Lid seals of dyeing vessels (see photo)
Sticking of rubber seals results in excessive seal wear.
and yarn steamers (no photo)
16
Recommended Lubricants
Advantages / Benefits
Notes
SYNTHESO PROBA 270
Due to the sliding film the lids open and close easily and the seals reach an extended service life.
SYNTHESO PROBA 270
Fully synthetic grease with neutral properties towards natural and synthetic rubber
Seal relubrication only required weekly
The water and steam resistant grease film is also an ideal assembly aid for all rubber seals and in the finishing section. For lubricating bearings in the washing liquor circulation pumps, STABURAGS NBU 12/300 KP (Thies) or PETAMO GHY 133 N (Then) are recommended
17
Lubricants for knitting machines Example
Machine / Component
Lubrication Problem / Requirements
Needles and sinkers in circular knitting machines
Overheating in the knitting section Production malfunctions caused by wear resulting in formation of stripes as well as problems due to insufficient scouring of the textile machine oils from the knitted fabrics Neutral towards elastane fibres and elastomers
Flat bed knitting machines Application in stitchforming elements
18
Hosiery knitting machines
Temperature increase in high-speed machines, along with increased wear
Application in stitch-forming elements and gears
Neutral towards elastane fibres and elastomers
Slide rails on flat bed knitting machines, thread guide box
Drops or splashes of lubricant caused by the sudden arrest of the thread guide box on reaching its stop as well as frequent dragging motion
Recommended Lubricants
Advantages / Benefits
Notes
Running-in oil: Klüber Silvertex P 91 Needle oil: Klüberoil TEX 1-22 N/1-32 N Klüber Silvertex W 22/W 32 Klüber Silvertex T 22/T 32 Klüber Madol 900/915/920/934/ 966/982 Supreme Cleaning oil: Klüber Silvertex R 14/R 20 Running-in oil: Klüber Silvertex P 91 Needle oil: Klüberoil TEX 1-32 N/1-46 N Klüber Silvertex W 32 Klüber Silvertex T 32/T 46 Klüber Madol 172 Supreme Klüber Madol 183 Supreme Cleaning oil: Klüber Silvertex R 14/R 20
The NPE-free Klüber needle oils reduce the operating temperatures and protect against wear and corrosion of the stitch-forming elements, thus reducing maintenance costs of production machines. They are scourable and neutral towards elastane fibres and elastomers. Klüber needle oils have been tested and approved by knitting machine manufacturers worldwide. For instance, they are used for initial lubrication by Mayer & Cie., Terrot, Stoll and Lonati.
Running-in oil: Klüber Silvertex P 91 Needle oil: Klüber Madol 162 Supreme Klüber Madol 172 Supreme Klüber Madol 183 Supreme Cleaning oil: Klüber Silvertex R 14 Klüber Silvertex R 20
Klüber Silvertex Grease 3000 N ISOFLEX TEL 3000 ALTEMP Light-coloured, soft sliding greases replacing oil lubrication
Relubrication is usually necessary only once a week and looping of the thread is avoided in Jacquard equipment.
Klüber Silvertex Grease 3000 N ISOFLEX TEL 3000 ALTEMP for slide rails where smooth sliding operation is of primary importance
19
Lubricants for warp knitting machines Example
20
Machine / Component
Lubrication Problem / Requirements
Friction gears
Insufficient traction, non-uniform operation of the gear
Guide bars in warp knitting machines
Contamination of fabrics and frequent maintenance work between warp beam changes resulting from insufficient adhesion and insufficient life of the lubricant film
Recommended Lubricants
Advantages / Benefits
Notes
LAMORA VARIOGEAROIL EL 2
These gear oils ensure optimum gear operation, thus allowing precise thread feed and fabric take-up.
LAMORA VARIOGEAROIL EL 2
The performance of these lubricants lasts at least from one warp beam change to the next, so trouble-free production is guaranteed due to the long-lasting effect and good adhesion to the friction points.
QUIETSCH-EX is also an excellent corrosion preventive and rust removal agent.
Synthetic, long life oil and traction fluid
QUIETSCH-EX SPRAY for flat bed frames and Klüberpaste 46 MR 401 or ALTEMP Q NB 50 for ball t bushes
recommended by Karl Mayer, Obertshausen
Klüberpaste 46 MR 401 and ALTEMP Q NB 50 also are universal lubricating and assembly pastes preventing fretting corrosion.
21
Lubricants for sizing machines and looms Example
Machine / Component
Lubrication Problem / Requirements
Weaving machine gears
Short oil change intervals in tape drive
Gripper looms (tape gripper looms)
Rolling bearings subject to vibrations, especially in the flywheel and the crosshead axle
Motor coupling with brake and sliding block
Dragging motion
Rapier guide roller and distributor cutter
Open gears and chains
Dripping and splashing of the lubricant, short relubrication intervals and thus high maintenance requirements and wear problems
Furthermore, contamination of the workplace and disturbing noise level due to insufficient damping or lubricating effect
22
Recommended Lubricants
Advantages / Benefits
Klübersynth GH 6 100 oils Klübersynth GH 6 150 oils For weaving machines made by Promatech Type VAMATEX Klübersynth 100KV Klübersynth 50KV (with loom cooler) Depending on weaving machine type
Longer oil change intervals attained with Klübersynth GH 6 oils: approx.
Notes
15 000 op. hrs. instead of approx. 5 000 op. hrs.
Fully synthetic gear oils with high pressure absorption capacity for extreme loads
MICROLUBE GBU Y 131
STABURAGS NBU 12 ALTEMP
MICROLUBE GBU Y 131 allows extension of relubrication intervals to one month, even at extremely high speeds.
MICROLUBE GBU Y 131 has an excellent backflow behaviour, which is especially important in friction points subject to oscillating motion.
White special lubricant (contains solid lubricant particles) with a high pressure absorption capacity
STABURAGS NBU 12 ALTEMP provides reliable protection against fretting corrosion.
This lubricant is recommended by Sultex (Sulzer Textil).
ISOFLEX TOPAS NB 52
Both ISOFLEX types are smooth-running greases with operational reliability and long service life.
Recommended for weaving machines by Sauer-Diederichs
GRAFLOSCON CA ULTRA-SPRAY Adhesive lubricant with graphite and a synergetic additive package supplied in a convenient aerosol can
Excellent wear protection combined with high adhesion allow extremely long relubrication intervals.
GRAFLOSCON CA ULTRA-SPRAY is an ideal lubricant for open gears. Wellmetered application on drive chains ensures minimum adhesion of lint and dust.
HOTEMP 2000-SPRAY Very adhesive, high-performance oil, resistant to high temperatures, good penetration
Chain and gear lubricant, very adhesive, which prevents splashing, good damping properties. Suitable for spray heads with point and wide-jet application
HOTEMP 2000-SPRAY is a universal chain spray – also suitable for drive, control and transport chains running at high speeds.
or
ISOFLEX ALLTIME SL 1
23
Lubricants for textile finishing machines Example
Machine / Component
Lubrication Problem / Requirements
Rolling bearings in washing and mercerising machines, dyeing machines and festoon steamers
Bearing failures due to corrosion
Corrosion protection for the inner lining of steamers
Corrosion of steel lining resulting from severe media attack
Chains in steamers
Reduced production and increased costs for repair
Washing-out of the grease from the bearings by detergents, processing fluids and splash water
Bearings in steamers Condensates from softeners and finishing materials Increased deposits at temperatures above 160 °C, resulting in dragging chain links, chain rattle and thus excessive power consumption
Fabric conveyor chains
24
Recommended Lubricants
Advantages / Benefits
Notes
STABURAGS NBU 12 or 30 STABURAGS NBU 12 / 300 KP Water and steam resistant special grease, which is also resistant to aqueous alkaline and aqueous acid solutions
High operational reliability and resistance to water, hot water, aggressive vapours and many other media encountered in textile finishing
STABURAGS NBU 12 or 30
Good corrosion protection and long relubrication intervals
STABURAGS NBU 12 / 300 KP are special high-pressure and longterm greases for all lubrication points exposed to media.
The lubricating grease has good sealing properties and protects bearings against corrosion. Alternatively: Klüberplex BE 31-222 Klüberplex BE 31-502 STABURAGS NBU 30 A hot-water, steam, alkali and acid resistant special grease, especially for the internal protection of steamers Klüberplex BE 31-502 High-temperature chain oils: Klübersynth CTH 2-260 or PRIMIUM FLUID SPECIAL or HOTEMP PLUS
STABURAGS NBU 30 is a reliable and economical long-term protection, as it provides an internal coating which lasts for one year or more in most cases. Premature expensive replacement of the steamer lining is, consequently, not necessary. Note: New steamer wall materials may require a different long-term protection agent.
STABURAGS NBU 30 is a special long-term grease with excellent sealing properties suitable for low-speed rolling and plain bearings in wet processing machines. It is applied according to the recommendations of the machine manufacturers.
UNISILKON L 50/2 For sliding chains: Klübersynth CTH 2-260 Fully synthetic high-performance chain oil for high temperatures or HOTEMP PLUS above 200 °C or PRIMIUM FLUID SPECIAL
Separating effect on condensates and, consequently, less build-up of residues. Efficient lubrication of the chain links, rolling bearings and slide rails under varying operating conditions (speed, temperature, stretching tension). Low power consumption with practically wear-free operation
Grease lubrication for chains ed by ball bearings: BARRIERTA L 55/2 for long-term lubrication or in acc. with manufacturer’s instructions. Long-term lubricated bearings have a different design requiring lower relubrication quantities. Alternative for long-term lubrication: Klübertemp HM 83-402
Synthetic sliding surfaces on stenter chains with special lubricant requirements in of evaporation, formation of residues, regenerative capacity, friction and wetting behaviour resulted in the development of Klübersynth CTH 2-260.
Klüber Lubrication high-temperature chain oils for operating temperatures up to 250 °C are recommended for all oil-lubricated chain systems in stenter frames, drying and setting machines, multi-layer systems, festoon steamers, steamers, condensers and coating installations by leading machine manufacturers.
This special chain oil meets all requirements and has a considerably better viscosity-temperature behaviour than previous standard chains oils.
For oil lubrication: HOTEMP PLUS
25
Lubricants for textile finishing machines Example
Machine / Component
Lubrication Problem / Requirements
Needle bars, clip tables
Contamination of the fabric by deposits of burnt-on softeners and condensed finishing compounds Extensive cleaning work
Rolling bearings of electric motors in dryers (indirect drive)
Rolling bearings in fans and exhaust fans in dryers (direct drive)
26
Cracking and carbon residues, as well as the loss of grease due to high temperatures Bearing wear and premature bearing failures Increased maintenance and repair costs
Recommended Lubricants
Advantages / Benefits
Notes
UNISILKON M 2000-SPRAY
Smooth opening and closing of clips ensured by small lubricant quantities (acting as release agent), which keeps needle bars and clip tables clean
Regular application of the release agent to low-speed clips or needle bars ensures an optimum separating effect.
or UNISILKON TK 002/100 for semi-automatic application via drip feed oilers or rotating brushes
PETAMO GHY 133 N PETAMO GY 193 or according to other recommendations by manufacturers STABURAGS N 12 MF High-temperature and long-term grease with emergency lubricating properties imparted by MoS2 solid lubricant compound
Expressly recommended by MONFORTS
Long relubrication intervals Wear protection under boundary friction conditions Reliability at high operating temperatures
STABURAGS N 12 MF for the lubrication of fan bearings. Exclusively recommended and time-tested for the lifetime lubrication of electric motor bearings Also suitable for rolling bearings on chain return wheels as well as grease lubrication of splined shafts. The synthetic lubricating greases BARRIERTA L 55/2 and Klübertemp HM83-402 offer sound technical and economical solutions to applications with bearing temperatures in excess of 150 °C, especially for long-term and lifetime lubrication.
27
Lubricants for textile finishing machines Example
28
Machine / Component
Lubrication Problem / Requirements
Width adjustment spindles
Heavy build-up of contaminants with lubricating oils or greases, as well as carbon and cracking residues that may impede motion
Rolling and plain bearings in heated calenders
In heated calenders the oil’s operating viscosity is too low.
Rotary couplings e.g. in steam-heated finishing machines
Excessive seal wear due to inadequate lubrication of the rolling bearings at temperatures up to 180 °C and above
Compensator and guide roller bearings in Hotflue finishing machines
Relubrication intervals too short
Mineral oils may cause the formation of residues, thus short oil change intervals required.
Drying-out of the lubricating grease due to extreme thermal influences
Recommended Lubricants
Advantages / Benefits
Notes
MOLYBKOMBIN UMF T 4 – SPRAY
Largely prevents the build-up of lint and contamination. Consequently, easy and accurate width adjustment is possible requiring comparatively little maintenance.
MOLYBKOMBIN UMF T 4 – SPRAY is ideal in workshops for assembly purposes, e.g. screwed connections and bearing seats.
Can be delivered through oil pumps and pipe systems, also at room temperature. At higher temperatures up to 150 °C or short peaks up to 180 °C (maximum film temperature 225 °C)
To suit the recommendations of machine manufacturers Klübersynth GH 6 oils are available in all common ISO viscosity grades.
Molybdenum disulphide bonded coating, providing a dry lubricating film up to 450 °C or according to manufacturer’s special recommendation:
Protects against seizure, especially at high temperatures.
UNISILKON L 50/2
Klübersynth GH 6 oils Fully synthetic high-temperature oils with good viscosity-temperature characteristics
Klübersynth GH 6 oils have a higher operational viscosity than mineral oils of a similar ISO viscosity grade and fulfil the demands for the required full fluid-film lubrication.
PETAMO GY 193 at temperatures up to 180 °C;
Particularly good resistance to aggressive media
ISO viscosity grades 220, 460 and 1000 are recommended.
Klübertemp HM 83-402, PETAMO GY 193 and BARRIERTA L 55/2
BARRIERTA L 55/2
High wear protection
or
Good sealing effect
are expressly recommended by Messrs. Maier Heidenheim.
Very good resistance to aggressive media and temperatures
Klübertemp HM 83-402 and BARRIERTA L 55/2
Excellent lubricating properties
are also suitable for wear protection of electrical s and suitable for the lubrication of sliding material combinations, i.e. plastic to plastic.
Klübertemp HM 83-402 at temperatures above 180 °C; Alternatively: Klübersynth BH 72-422
Klübertemp HM 83-402 or BARRIERTA L 55/2 Synthetic high-temperature lubricating greases
29
Lubricants for gear units and electric motors in textile machines Example
Machine / Component
Lubrication Problem / Requirements
Spur and bevel gears
High temperatures lead to rapid oil ageing and short oil change intervals. Extremely high specific flank pressure under mixed friction conditions (e.g. with high torques at low speeds)
Worm gears
Excessive oil sump temperature Rapid oil ageing and short oil change intervals Excessive wear of wheel resulting in low efficiency
Rolling bearings in electric motors
30
Premature bearing failure resulting in machine downtime
Recommended Lubricants
Advantages / Benefits
Notes
Oil series:
Good friction behaviour resulted in gear temperature reduction by 10 °C or more. Oil change intervals are at least three times as long as those of mineral oils.
Klübersynth GEM ... 4N oils are available in all common ISO viscosity grades. They are miscible with mineral oil and show mostly neutral behaviour towards paints and seals.
Klübersynth GEM ... 4N oils High-performance gear oils on a PAO basis SYNTHESO D ... EP oils Synthetic gear oils for high loads on a PG basis Klübersynth 100 KV Klübersynth 50 KV (Klübersynth GE 4 75 W 90) Klübersynth G 4-130
The optimum choice for gear lubrication in weaving machines if long oil life is desired. Approvals by several manufacturers, e.g. by Promatech Type VAMATEX for Klübersynth 100 KV, Klübersynth 50 KV and by Promatech Type SOMET for Klübersynth G 4-130 (for relubrication)
(see Notes)
Klübersynth GH 6 oils High-performance gear oils on a PG basis Alternatively: Klübersynth GEM ... 4N oils (see above) or STRUCTOVIS BHD MF
Klübersynth GH 6 oils are not miscible with mineral oils or oils on a PAO basis. We recommend testing compatibility with sealing materials, paints and inspection glass.
Klübersynth GH 6 oils have an excellent friction behaviour. They reduce gear temperatures considerably and increase gear efficiency by more than 25 %. Owing to their special additives they reduce wear substantially, especially on materials that are typically used for worm gears. Oil change intervals are at least five times longer than those of mineral oils.
Klübersynth GH 6 oils are available in all common ISO viscosity grades. They are not miscible with mineral oils or oils on a PAO basis. We recommend testing compatibility with sealing materials, paints and inspection glass.
STRUCTOVIS BHD MF is an intrinsically viscous long-term and high-temperature lubricant. It contains solid lubricant particles and is especially suitable for worm gear drives of width adjustment spindles.
Klüberquiet BQH 72-101, BQ 72-72 for long-term and lifetime lubrication mostly of rolling bearings that do not allow relubrication running at > 100 °C and high speeds For rolling bearings that can be relubricated: PETAMO GHY 132 N or PETAMO GY 193
Klüberquiet greases are characterized by a wider service temperature range and an extremely high resistance to temperature and speed. At high temperatures, runtimes > 4000 hours are possible without relubrication
Klüberquiet greases meet most requirements to be satisfied by today’s rolling bearing lubricants. Our tried-and-tested greases STABURAGS N 12 MF and STABURAGS NBU 8 EP continue to be good choices for many applications.
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Lubricants for compressors in the textile industry Example
before cleaning
after cleaning
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Machine / Component
Lubrication Problem / Requirements
Rotary screw compressor
High operating temperatures leading to rapid oil ageing through oxidation, and short oil change intervals
Cleaning of rotary screw and rotary vane compressors
Deposits due to pronounced oxidation especially of mineral-oil-based products This will inevitably lead to contamination of the new oil fill unless the compressor is cleaned during changeover.
Recommended Lubricants
Advantages / Benefits
Notes
Klüber Summit SH oils
Clean compressor thanks to good oxidation stability
Klüber Summit SH oils are available in all common viscosity grades. Compatibility with seals and paints should be tested.
High-performance compressor oils on a PAO basis
Oil change intervals at least three times longer than those of mineral oils When changing over from mineral oils, energy cost cuttings by 3 to 5% are possible.
Concentrated compressor conditioner Klüber Summit VARNASOLV
Concentrated conditioner for cleaning rotary screw and rotary vane compressors, especially when changing over from mineral-oil-based products to the synthetic Klüber Summit DSL or SH oil
Klüber Summit VARNASOLV is added to the oil fill at a concentration of 10 % and should remain in the compressor for 40 to 60 operating hours. Then drain the compressor while the oil is still hot. When used at a concentration of 10 %, VARNASOLV is compatible with all materials resistant to mineral oil. The oil ageing condition can be visually inspected (preferably before oil change) by means of the Klüber Summit TAN kit.
33
Notes
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Publisher and Copyright: Klüber Lubrication München KG Reprints, total or in part, are permitted only prior consultation with Klüber Lubrication München KG and if source is indicated and voucher copy is forwarded. B194001002 Edition 06.08 The data in this brochure is based on our general experience and knowledge at the time of printing and is intended to give information of possible applications to a reader with technical experience. It constitutes neither an assurance of product properties nor does it release the from the obligation of performing preliminary tests with the selected product. We recommend ing our Technical Consulting Staff to discuss your specific application. If required and possible we will be pleased to provide a sample for testing. Klüber products are continually improved. Therefore, Klüber Lubrication reserves the right to change all the technical data in this brochure at any time without notice. Klüber Lubrication München KG Geisenhausenerstraße 7 81379 München Local first-instance court Munich, Certificate of registration 46624
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We are where you are: Klüber Lubrication – the world market leader in speciality lubricants • subsidiaries in over 30 countries • more than 1 700 staff • products available worldwide
Klüber Lubrication offers expert tribological solutions. Through our worldwide presence, we meet customers needs reliably and on time. We supply tailor-made speciality lubricants to customers from nearly all branches of industry and around the world – oils, greases, bonded coatings, pastes and many more. Over 75 years of experience, industry-specific know-how, and exceptional test facilities all help to optimise our solutions.
Klüber Lubrication München KG A company of the Freudenberg Group
www.klueber.com
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