Machine Maintenance Log Sample 295zo
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Machine Maintenance Log frequency
M
T
W
T
F
M
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W
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F
M
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W
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F
M
T
1
2
3
4
5
6
1 2 3 4 5 6
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
TCF.09.01
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date:
W
T
F
Machine Maintenance Log frequency Weekly
1
Bedways Cover with Way Oil
2
Centers Grease
Monthly
3
Hydraulic Oil Top off auto filler
Monthly
1 2 3 4 5 6
M
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Eitel Straightening Press TCF.09.01
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date:
5-005
W
T
F
Machine Maintenance Log frequency Daily
M
T
W
T
F
1
Saw Blade Bearings Clean
2
Vise Jaws Clean
3
Coolant Cadco 5465, As Req'd
4
Lube Drive Gear Gear Lube
6 months
January :
July :
5
Hydraulic Fluid Filter Clean
6 months
January :
July :
1 2 3 4 5 6
M
T
W
T
F
M
T
W
T
F
M
T
Daily
Weekly
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
WF Wells TCF.09.01
Auto Saw
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date:
2-003
W
T
F
Machine Maintenance Log Frequency Weekly
1
Headstock & Gearbox Machine Oil, Visual, Oil Sight
2
Coolant Cadco 5465, As Req'd
Weekly
3
Tailend bracket & shafts Spindle Oil
Weekly
4
Apron, Check & fill As Req'd Way Oil , Visual, Oil Sight,
Weekly
5
Apron Way Oil, Hand Pump
Daily
6
Bedways
Daily
Way Oil
M
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
(wipe clean daily)
7
Tailstock Way Oil
Daily
1 2 3 4 5 6
It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Manual Lathes TCF.09.01
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date:
W
T
F
Machine Maintenance Log frequency
M
T
W
T
F
M
T
1
Slide Way Lubrication Daily Pump locatde on front of machine ~ Add as required ~ Mobil D-341
2
Check Coolant Level Daily Add as necessary ~ Cadco 5465 Coolant
3
Grease Chuck weekly Use grease gun though grease fitting on jaw of chuck ~ Moly Lube
4
Tool Post monthly Add as required, visual check through sight glass located on from of turret housing ~ Mobil X-150
5
Change Head Stock Lubricant 6 months January : See Maintenance Manual for instructions ~ Mobil X-150 or X-300
July :
7
Replace air filters 6 months On electrical cabinet ~ Furnace filter material
July :
6
Change Hydraulic Oil Yearly January : See Maintenance Manual for instructions ~ Mobil X-150 or X-300
1 2 3 4 5 6
January :
W
T
F
M
T
W
T
F
M
T
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Mori Seiki ~ CNC Lathes TCF.09.01
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date:
W
T
F
Machine Maintenance Log
1
Headstock & Gearbox Machine Oil, Visual, Oil Sight
2
Bedways
Way Oil
Frequency Weekly
M
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
Daily
(wipe clean daily)
3
Tailstock Way Oil
Daily
1 2 3 4 5 6
It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Assembly Polishing Lathes TCF.09.01
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date:
W
T
F
Machine Maintenance Log 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18
1 2 3 4 5 6
frequency M T W T F 1 check coolant level daily fill if necessary clean spindle taper daily clean with lightly oiled cloth rag check way lube level daily fill if necessary check way lube flow daily inspect for adequate flow to all way surfaces blow chips from A.T.C. daily with tool in spindle, blow all chips from around automatic tool changer clean chips daily from guards , way covers , & bottom pan check gearbox oil level weekly see page 265 in operators manual clean chip basket weekly see page 265 in operators manual check air line water trap weekly automatic dump, check for proper operation check air regulator weekly 85 p.s.I check air filter weekly at the top of the spindle, clean if necessary inspect all cooling fans weekly clean if necessary check hydraulic pressure weekly on counterbalance pressure gage 1150 psi check oil level in gearbox monthly see page 265 in operators manual inspect way covers monthly for proper operation, lubricate with light oil if necessary dump oil drain bucket monthly in proper disposal area grease geneva wheel monthly see page 265 in operators manual check all hoses 6 months January : July : visually inspect all hoses & oil lines for cracking annual maintenance annually January : see page 265 in operators manual
M
T
W
T
F
M
T
W
T
F
M
T
W
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Haas Machining Center
Operator
:
Month :
Reviewed by : TCF.09.01
rev. 9-13-99
Machine # :
Date:
4-008
T
F
Machine Maintenance Log frequency M T W T F M T W T check air pressure daily 80-90 psi gage located behind machine 2 check spindle lubricator daily with spindle running observe the sight glass for oil flow. If necessary adjust oil flow to one drop p/second 3 check way lube level daily use Mobil Vactra #2 or equivalent 4 check way lube flow daily inspect for adequate flow to all way surfaces 5 blow chips from A.T.C. daily with tool in spindle, blow all chips from around automatic tool changer 6 clean chips daily from guards & way covers 7 check spindle lube weekly see page 3-4 in maintenance manual 8 clean A.T.C. slide weekly manually wipe down 9 check air regulator weekly see page 3-4 in maintenance manual 10 lube Y axis ballscrew cover weekly see page 3-5 in maintenance manual 11 inspect all cooling fans weekly
F
M
T
W
T
F
M
T
1
clean if necessary 11 service way lube filter
quartly
January :
May :
September :
see page 3-1 in maintenance manual
1 2 3 4 5 6
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Fadel Machining Center
Operator : Reviewed by:
Month : Date:
W
T
F
Machine Maintenance Log TCF.09.01
rev. 9-13-99
Machine # :
4-001
Machine Maintenance Log 1
frequency M check & fill "way lube" weekly hand feed pump located on the side of the machine base
T
2
* lubricate power feed 6 months see instructions on plate mounted to head
January :
3
spindle down feed oil cup on front of head, medium oil
4
spindle weekly oil cup on side of head,5-10 drops of spindle oil
5
draw bar weekly move quill down 2" ,drop 5 drops of medium oil on top of draw bar
6
wipe & clean ways with a clean dry rag
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
July :
twice weekly
weekly
* for machines with optional power feed
1 2 3 4 5 6
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Bridgeport Mill
Operator
:
Month :
W
T
F
Machine Maintenance Log TCF.09.01
rev. 9-13-99
Reviewed by: Machine # :
Date:
Machine Maintenance Log 1 2 3 4 5 6
Check Coolant Level Fill if Necessary Check Spindle oil flow Add oil if Necessary Check headstock oil level Add oil if Necessary Oil Crossfeed & Pick Feed Oil Can, Machine oil Oil Tailstock Oil Can, Machine oil Oil table swivel screw
5
Lube Wheel Head Swivel Bearing 2 places, Grease Gun 6 Way Lube Fill to High limit on gage 7 Hydraulic Oil Fill to High limit on gage 8 Change Headstock Lube See operators Manual 9 Change Hydraulic Filter See operators Manual 10 Change Way Lube & Filter
frequency Daily
M
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
Daily Daily Daily Daily Daily weekly
weekly weekly 4 Months
January :
May :
6 Months
January :
July:
Yearly
January :
Yearly
January :
September :
See operators Manual 11 Change Hydraulic oil See operators Manual
1 2 3 4 5 6
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
O.D. & Rotary Grinders TCF.09.01
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date:
W
T
F
Machine Maintenance Log frequency Daily
1
Carriage Spindle Oil ~ Manually apply to Rails
2
Headstock Oil Fittings ~ Spindle Oil
Weekly
3
Tailstock Oil Fittings ~ Spindle Oil
Weekly
1 2 3 4 5 6
M
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Ballscrew Test Stand TCF.09.01
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date: 3-012
W
T
F
Machine Maintenance Log frequency Daily
1
Check coolant level Remove sludge & add oil as needed
2
Check lubrication container Weekly Pump located on the side of the machine base
3
Check Hydrolic oil level Add as required ~ Hydraulic oil
1 2 3 4 5 6
M
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
Monthly
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Excello 33,35,36,50 & 120 ExternalThread Grinders TCF.09.01
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date:
W
T
F
Machine Maintenance Log frequency Daily
1
Check coolant level Remove sludge & add oil as needed
2
Oil Lead Screw & Nut Daily Through the hole in the lead nut bracket ~ Machine oil
3
Check Work spindle oil level on top of work head ~ spindle oil
Weekly
4
Oil Crossfeed Mechanism In front of Wheel Slide ~ Spindle oil
Weekly
5
Oil Wheel Slide coushining mechanism Oiler on Wheel Slide ~ Spindle oil
Weekly
6
Check Hydraulic oil level
Monthly
M
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
Add as required ~ Hydraulic oil
1 2 3 4 5 6
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Excello 39A & 39L Internal Thread Grinders TCF.09.01
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date:
T
W
T
F
Machine Maintenance Log frequency Weekly
M
T
W
T
F
M
T
W
T
F
M
T
W
T
1
Check coolant level Remove sludge & add oil as needed
2
Spindle Lubricator Bi-weekly Top off as Req'd ~ Spindle Oil ~ Caddilac # 341
3
Oil Reservoir ~ Way Lube
Bi-weekly
4
Hydraulic Filter "C" Axis Gearbox ~ Mobile 660 W.
3 Months
January :
April :
July :
October :
5
Spindle Chiller Spin Air Filter
3 Months
January :
April :
July :
October :
6
Spindle Lube Filter Replace
Yearly
January :
7
Hydraulic Unit Change Hydraulic Oil
Yearly
January :
1 2 3 4 5 6
F
M
T
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Drake CNC TCF.09.01
Excello 39
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date:
7-029
W
T
F
Machine Maintenance Log frequency 1
Clean and Wipe machine
M
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
Daily
With a clean dry rag 2
Change Hydraulic oil
Yearly
January :
Yearly
January :
Yearly
January :
Cadillac ~ # Cadco X-150 3
Change Hydraulic oil Filter See Operators Manual
4
Remove Way Cover Inspect for Oil on Ways
1 2 3 4 5 6
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Okamoto 12 x 24 Wet Grinder TCF.09.01
rev. 9-13-99
Operator : reviewed by: Machine # :
Month : Date: 6-015
W
T
F
Machine Maintenance Log
1
1 2 3 4 5 6
frequency M check & fill "way lube" Daily hand feed pump located on the side of the machine base
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Surface Grinder TCF.09.01
rev. 9-13-99
Operator : reviewed by: Machine # :
Month : Date:
W
T
F
Machine Maintenance Log 1
frequency M check & fill "way lube" Daily hand feed pump located on the side of the machine base
2
Check Hydraulic Oil
3
Change Hydraulic Oil See Operators Manual
1 2 3 4 5 6
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
Weekly 6 Months
January :
July :
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
I.D. Grinder Heald 72-A TCF.09.01
rev. 9-13-99
Operator : reviewed by: Machine # :
Month : Date:
6-008
W
T
F
Machine Maintenance Log
1
frequency M check & fill "way lube" Daily hand feed pump located on the side of the machine base
2
Check Way Oil
3
Change Way Oil See Operators Manual
1 2 3 4 5 6
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
Weekly 6 Months
January :
July :
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
I.D. Grinder Parker Majestic TCF.09.01
rev. 9-13-99
Operator : reviewed by: Machine # :
Month : Date:
6-009
W
T
F
Machine Maintenance Log frequency weekly auto pump
1
Bijur lubricator machine oil (top off weekly)
2
Index worm & shaft grease
3
Index worm gear machine oil (gear case)
monthly
4
Elevating shaft machine oil
weekly
5
Tailstock spindle oil (top off weekly)
6
Cutting fluid hobbing / milling oil
1 2 3 4 5 6
6 months
M
T
January:
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
July:
weekly auto pump
weekly top off weekly
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Hobber TCF.09.01
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date:
5-002
W
T
F
Machine Maintenance Log frequency Daily
1
Check coolant level Add if necessary ~ Hobbing / Milling oil
2
Oil Tailstock 2 places, Machine oil
Daily
3
Lubricate Cutter workhead 8 places on workhead ~ Machine oil
Daily
4
Lubricate lead screw right hand side ~ Machine oil
5
Lubricate Headstock weekly 3 places on top, 1 in rear of machine ~ Machine oil
1 2 3 4 5 6
M
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
weekly
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Pratt & Whitney Thread Mill
Operator : Reviewed by:
Month : Date:
T
W
T
F
Machine Maintenance Log
TCF.09.01
rev. 9-13-99
Machine # :
Machine Maintenance Log frequency Daily
M
T
W
T
F
1
Slide Ways & Feed Screw See chart located on machine ~ Machine oil
2
Oil Tailstock See chart located on machine ~ Machine oil
Daily
3
Lubricate Headstock & "Z" axis gearbox See chart located on machine ~ Machine oil
6 months
January :
July :
4
Lubricate "X" axis gearbox See chart located on machine ~ Machine oil
6 months
January :
July :
5
Lubricate Hydraulic power unit See chart located on machine ~ Hydraulic oil
6 months
January :
July :
6
Lubricate tool slide gearbox
yearly
January :
M
T
W
T
F
M
T
W
T
F
M
See chart located on machine ~ Machine oil
1 2 3 4 5 6
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Mazak Thread Whirler TCF.09.01
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date:
5-004
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
1
2
3
4
5
6
1 2 3 4 5 6
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
TCF.09.01
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date:
W
T
F
Machine Maintenance Log frequency Weekly
1
Bedways Cover with Way Oil
2
Centers Grease
Monthly
3
Hydraulic Oil Top off auto filler
Monthly
1 2 3 4 5 6
M
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Eitel Straightening Press TCF.09.01
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date:
5-005
W
T
F
Machine Maintenance Log frequency Daily
M
T
W
T
F
1
Saw Blade Bearings Clean
2
Vise Jaws Clean
3
Coolant Cadco 5465, As Req'd
4
Lube Drive Gear Gear Lube
6 months
January :
July :
5
Hydraulic Fluid Filter Clean
6 months
January :
July :
1 2 3 4 5 6
M
T
W
T
F
M
T
W
T
F
M
T
Daily
Weekly
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
WF Wells TCF.09.01
Auto Saw
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date:
2-003
W
T
F
Machine Maintenance Log Frequency Weekly
1
Headstock & Gearbox Machine Oil, Visual, Oil Sight
2
Coolant Cadco 5465, As Req'd
Weekly
3
Tailend bracket & shafts Spindle Oil
Weekly
4
Apron, Check & fill As Req'd Way Oil , Visual, Oil Sight,
Weekly
5
Apron Way Oil, Hand Pump
Daily
6
Bedways
Daily
Way Oil
M
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
(wipe clean daily)
7
Tailstock Way Oil
Daily
1 2 3 4 5 6
It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Manual Lathes TCF.09.01
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date:
W
T
F
Machine Maintenance Log frequency
M
T
W
T
F
M
T
1
Slide Way Lubrication Daily Pump locatde on front of machine ~ Add as required ~ Mobil D-341
2
Check Coolant Level Daily Add as necessary ~ Cadco 5465 Coolant
3
Grease Chuck weekly Use grease gun though grease fitting on jaw of chuck ~ Moly Lube
4
Tool Post monthly Add as required, visual check through sight glass located on from of turret housing ~ Mobil X-150
5
Change Head Stock Lubricant 6 months January : See Maintenance Manual for instructions ~ Mobil X-150 or X-300
July :
7
Replace air filters 6 months On electrical cabinet ~ Furnace filter material
July :
6
Change Hydraulic Oil Yearly January : See Maintenance Manual for instructions ~ Mobil X-150 or X-300
1 2 3 4 5 6
January :
W
T
F
M
T
W
T
F
M
T
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Mori Seiki ~ CNC Lathes TCF.09.01
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date:
W
T
F
Machine Maintenance Log
1
Headstock & Gearbox Machine Oil, Visual, Oil Sight
2
Bedways
Way Oil
Frequency Weekly
M
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
Daily
(wipe clean daily)
3
Tailstock Way Oil
Daily
1 2 3 4 5 6
It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Assembly Polishing Lathes TCF.09.01
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date:
W
T
F
Machine Maintenance Log 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18
1 2 3 4 5 6
frequency M T W T F 1 check coolant level daily fill if necessary clean spindle taper daily clean with lightly oiled cloth rag check way lube level daily fill if necessary check way lube flow daily inspect for adequate flow to all way surfaces blow chips from A.T.C. daily with tool in spindle, blow all chips from around automatic tool changer clean chips daily from guards , way covers , & bottom pan check gearbox oil level weekly see page 265 in operators manual clean chip basket weekly see page 265 in operators manual check air line water trap weekly automatic dump, check for proper operation check air regulator weekly 85 p.s.I check air filter weekly at the top of the spindle, clean if necessary inspect all cooling fans weekly clean if necessary check hydraulic pressure weekly on counterbalance pressure gage 1150 psi check oil level in gearbox monthly see page 265 in operators manual inspect way covers monthly for proper operation, lubricate with light oil if necessary dump oil drain bucket monthly in proper disposal area grease geneva wheel monthly see page 265 in operators manual check all hoses 6 months January : July : visually inspect all hoses & oil lines for cracking annual maintenance annually January : see page 265 in operators manual
M
T
W
T
F
M
T
W
T
F
M
T
W
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Haas Machining Center
Operator
:
Month :
Reviewed by : TCF.09.01
rev. 9-13-99
Machine # :
Date:
4-008
T
F
Machine Maintenance Log frequency M T W T F M T W T check air pressure daily 80-90 psi gage located behind machine 2 check spindle lubricator daily with spindle running observe the sight glass for oil flow. If necessary adjust oil flow to one drop p/second 3 check way lube level daily use Mobil Vactra #2 or equivalent 4 check way lube flow daily inspect for adequate flow to all way surfaces 5 blow chips from A.T.C. daily with tool in spindle, blow all chips from around automatic tool changer 6 clean chips daily from guards & way covers 7 check spindle lube weekly see page 3-4 in maintenance manual 8 clean A.T.C. slide weekly manually wipe down 9 check air regulator weekly see page 3-4 in maintenance manual 10 lube Y axis ballscrew cover weekly see page 3-5 in maintenance manual 11 inspect all cooling fans weekly
F
M
T
W
T
F
M
T
1
clean if necessary 11 service way lube filter
quartly
January :
May :
September :
see page 3-1 in maintenance manual
1 2 3 4 5 6
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Fadel Machining Center
Operator : Reviewed by:
Month : Date:
W
T
F
Machine Maintenance Log TCF.09.01
rev. 9-13-99
Machine # :
4-001
Machine Maintenance Log 1
frequency M check & fill "way lube" weekly hand feed pump located on the side of the machine base
T
2
* lubricate power feed 6 months see instructions on plate mounted to head
January :
3
spindle down feed oil cup on front of head, medium oil
4
spindle weekly oil cup on side of head,5-10 drops of spindle oil
5
draw bar weekly move quill down 2" ,drop 5 drops of medium oil on top of draw bar
6
wipe & clean ways with a clean dry rag
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
July :
twice weekly
weekly
* for machines with optional power feed
1 2 3 4 5 6
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Bridgeport Mill
Operator
:
Month :
W
T
F
Machine Maintenance Log TCF.09.01
rev. 9-13-99
Reviewed by: Machine # :
Date:
Machine Maintenance Log 1 2 3 4 5 6
Check Coolant Level Fill if Necessary Check Spindle oil flow Add oil if Necessary Check headstock oil level Add oil if Necessary Oil Crossfeed & Pick Feed Oil Can, Machine oil Oil Tailstock Oil Can, Machine oil Oil table swivel screw
5
Lube Wheel Head Swivel Bearing 2 places, Grease Gun 6 Way Lube Fill to High limit on gage 7 Hydraulic Oil Fill to High limit on gage 8 Change Headstock Lube See operators Manual 9 Change Hydraulic Filter See operators Manual 10 Change Way Lube & Filter
frequency Daily
M
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
Daily Daily Daily Daily Daily weekly
weekly weekly 4 Months
January :
May :
6 Months
January :
July:
Yearly
January :
Yearly
January :
September :
See operators Manual 11 Change Hydraulic oil See operators Manual
1 2 3 4 5 6
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
O.D. & Rotary Grinders TCF.09.01
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date:
W
T
F
Machine Maintenance Log frequency Daily
1
Carriage Spindle Oil ~ Manually apply to Rails
2
Headstock Oil Fittings ~ Spindle Oil
Weekly
3
Tailstock Oil Fittings ~ Spindle Oil
Weekly
1 2 3 4 5 6
M
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Ballscrew Test Stand TCF.09.01
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date: 3-012
W
T
F
Machine Maintenance Log frequency Daily
1
Check coolant level Remove sludge & add oil as needed
2
Check lubrication container Weekly Pump located on the side of the machine base
3
Check Hydrolic oil level Add as required ~ Hydraulic oil
1 2 3 4 5 6
M
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
Monthly
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Excello 33,35,36,50 & 120 ExternalThread Grinders TCF.09.01
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date:
W
T
F
Machine Maintenance Log frequency Daily
1
Check coolant level Remove sludge & add oil as needed
2
Oil Lead Screw & Nut Daily Through the hole in the lead nut bracket ~ Machine oil
3
Check Work spindle oil level on top of work head ~ spindle oil
Weekly
4
Oil Crossfeed Mechanism In front of Wheel Slide ~ Spindle oil
Weekly
5
Oil Wheel Slide coushining mechanism Oiler on Wheel Slide ~ Spindle oil
Weekly
6
Check Hydraulic oil level
Monthly
M
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
Add as required ~ Hydraulic oil
1 2 3 4 5 6
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Excello 39A & 39L Internal Thread Grinders TCF.09.01
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date:
T
W
T
F
Machine Maintenance Log frequency Weekly
M
T
W
T
F
M
T
W
T
F
M
T
W
T
1
Check coolant level Remove sludge & add oil as needed
2
Spindle Lubricator Bi-weekly Top off as Req'd ~ Spindle Oil ~ Caddilac # 341
3
Oil Reservoir ~ Way Lube
Bi-weekly
4
Hydraulic Filter "C" Axis Gearbox ~ Mobile 660 W.
3 Months
January :
April :
July :
October :
5
Spindle Chiller Spin Air Filter
3 Months
January :
April :
July :
October :
6
Spindle Lube Filter Replace
Yearly
January :
7
Hydraulic Unit Change Hydraulic Oil
Yearly
January :
1 2 3 4 5 6
F
M
T
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Drake CNC TCF.09.01
Excello 39
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date:
7-029
W
T
F
Machine Maintenance Log frequency 1
Clean and Wipe machine
M
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
Daily
With a clean dry rag 2
Change Hydraulic oil
Yearly
January :
Yearly
January :
Yearly
January :
Cadillac ~ # Cadco X-150 3
Change Hydraulic oil Filter See Operators Manual
4
Remove Way Cover Inspect for Oil on Ways
1 2 3 4 5 6
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Okamoto 12 x 24 Wet Grinder TCF.09.01
rev. 9-13-99
Operator : reviewed by: Machine # :
Month : Date: 6-015
W
T
F
Machine Maintenance Log
1
1 2 3 4 5 6
frequency M check & fill "way lube" Daily hand feed pump located on the side of the machine base
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Surface Grinder TCF.09.01
rev. 9-13-99
Operator : reviewed by: Machine # :
Month : Date:
W
T
F
Machine Maintenance Log 1
frequency M check & fill "way lube" Daily hand feed pump located on the side of the machine base
2
Check Hydraulic Oil
3
Change Hydraulic Oil See Operators Manual
1 2 3 4 5 6
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
Weekly 6 Months
January :
July :
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
I.D. Grinder Heald 72-A TCF.09.01
rev. 9-13-99
Operator : reviewed by: Machine # :
Month : Date:
6-008
W
T
F
Machine Maintenance Log
1
frequency M check & fill "way lube" Daily hand feed pump located on the side of the machine base
2
Check Way Oil
3
Change Way Oil See Operators Manual
1 2 3 4 5 6
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
Weekly 6 Months
January :
July :
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
I.D. Grinder Parker Majestic TCF.09.01
rev. 9-13-99
Operator : reviewed by: Machine # :
Month : Date:
6-009
W
T
F
Machine Maintenance Log frequency weekly auto pump
1
Bijur lubricator machine oil (top off weekly)
2
Index worm & shaft grease
3
Index worm gear machine oil (gear case)
monthly
4
Elevating shaft machine oil
weekly
5
Tailstock spindle oil (top off weekly)
6
Cutting fluid hobbing / milling oil
1 2 3 4 5 6
6 months
M
T
January:
W
T
F
M
T
W
T
F
M
T
W
T
F
M
T
July:
weekly auto pump
weekly top off weekly
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Hobber TCF.09.01
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date:
5-002
W
T
F
Machine Maintenance Log frequency Daily
1
Check coolant level Add if necessary ~ Hobbing / Milling oil
2
Oil Tailstock 2 places, Machine oil
Daily
3
Lubricate Cutter workhead 8 places on workhead ~ Machine oil
Daily
4
Lubricate lead screw right hand side ~ Machine oil
5
Lubricate Headstock weekly 3 places on top, 1 in rear of machine ~ Machine oil
1 2 3 4 5 6
M
T
W
T
F
M
T
W
T
F
M
T
W
T
F
M
weekly
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Pratt & Whitney Thread Mill
Operator : Reviewed by:
Month : Date:
T
W
T
F
Machine Maintenance Log
TCF.09.01
rev. 9-13-99
Machine # :
Machine Maintenance Log frequency Daily
M
T
W
T
F
1
Slide Ways & Feed Screw See chart located on machine ~ Machine oil
2
Oil Tailstock See chart located on machine ~ Machine oil
Daily
3
Lubricate Headstock & "Z" axis gearbox See chart located on machine ~ Machine oil
6 months
January :
July :
4
Lubricate "X" axis gearbox See chart located on machine ~ Machine oil
6 months
January :
July :
5
Lubricate Hydraulic power unit See chart located on machine ~ Hydraulic oil
6 months
January :
July :
6
Lubricate tool slide gearbox
yearly
January :
M
T
W
T
F
M
T
W
T
F
M
See chart located on machine ~ Machine oil
1 2 3 4 5 6
Instructions: It is the responsibility of the machine operator to perform maintenance as designated with a colored box Initial proper box after the designated maintenance is performed The maintenance as designated, is only required when the machine is being operated Any machine repair must be documented below in the "Notes" section Upon completion of this form, forward this form to the department Supervisor The department Supervisor is responsible for the review and completion of this form Notes :
Mazak Thread Whirler TCF.09.01
rev. 9-13-99
Operator : Reviewed by: Machine # :
Month : Date:
5-004
T
W
T
F
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