Manual - Electrologixs Vlc And Ec5 - 100373-010 Rev Ar0 5l1z5

GE Transportation Systems Global Signaling

ElectroLogIXS VLC and EC5

System Operation and Maintenance 100373-010 AR0

VOLUME ONE

© 2012 GE Transportation Systems Global Signaling, LLC. All rights reserved. The information contained in this publication is the property of GE Transportation Systems Global Signaling, LLC ("GETS") and is disclosed in confidence. This publication is intended for use by GETS customers solely for purposes of operating, training and performing routine maintenance of purchased or licensed GETS products, and it shall not be reproduced, redistributed, retransmitted, translated, abridged, adapted, condensed, revised or otherwise modified, in any form, in whole or in part, or used for any other purpose or disclosed to others, without the express written consent of GETS. However, if a GETS customer (“Customer”) requires additional copies of this document or portions thereof for internal use, GETS hereby grants to Customer a limited right to reproduce this publication, in whole or in part, and Customer agrees to use such authorized copies (“Copies”) solely for its intended purposes. Any Copies made under this limited reproduction right shall contain this notice and any other legal notices appearing in this publication. The Customer shall be responsible for complying with U.S. export control laws with respect of distribution of all Copies. GETS and Customer agree that the information contained herein does not purport to cover all details or variations in GETS products or to provide for every possible contingency with installation, operation or maintenance. Should further information be desired or should particular problems arise that are not covered sufficiently for the ’s purposes, the matter should be referred to GETS. Any applicable Federal, State or local regulations or company safety or operating rules must take precedence over any information or instructions given in the Technical Documentation. GETS has no obligation to keep the material up to date after the original publication. GE TRANSPORTATION SYSTEMS GLOBAL SIGNALING, LLC EXPLICITLY DISCLAIMS ALL WARRANTIES OF ACCURACY, MERCHANTABILITY OR FITNESS FOR ANY PURPOSE IN CONNECTION WITH THIS PUBLICATION AND USE THEREOF.

Reproduction and Use Restrictions Agreement The information contained in this Technical Manual (the “Document”) is the property of GE Transportation Global Signaling (“GETSGS”) and is protected by copyright and other intellectual property laws. Any unauthorized use or reproduction of this Document without the prior written consent of GETSGS, whether in hard copy or in an electronic form, is strictly prohibited [except as otherwise set forth below]. Notwithstanding the foregoing, GETSGS hereby grants to the purchaser of the GETSGS equipment, or licensee of the GETSGS software (such purchaser of licensee referred to herein as “You”), to which the Document pertains, the following limited reproduction rights. By reproducing any portion of the Document, You expressly agree to the following and conditions. You may make additional copies of the Document solely for use in connection with the GETSGS equipment or GETSGS software to which it pertains, provided that each copy is a complete copy and does not alter the content or meaning of the Document in any way, and provided further that each such copy preserves unaltered all trademark, copyright, patent designations and proprietary or confidentiality notices contained therein, including this Reproduction and Use Restrictions Agreement. Any other use or reproduction of any portion of the Document without the prior written authorization of GETSGS is expressly prohibited. Without limiting any other rights or remedies of GETSGS, in the event that You or any of Your employees, agents or contractors copies any portion of the Document in violation of this Reproduction and Use Restrictions Agreement, You agree to indemnify, defend and hold harmless GETSGS from and against any and all claims, damages, losses, liabilities and expenses (including reasonable attorney’s fees) that may be incurred or awarded by reason thereof.

Revision History This document supersedes all previously issued versions, providing new or revised information. The most recent publication can be determined by comparing the last three characters at the end of the part number and the date issued. ElectroLogIXS VLC and EC5 System Operation and Maintenance Part Number: 100373-010 AR0 Revision Level

Date Issued

AA0

02/28/03

Initial Release

AB0

02/01/05

Re-brand manual revise track circuit transmit and receive procedure.

AC0

02/01/06

Added new modules (VLD-R16S, VIO-44R, and VIO-86S)

AD0

01/16/07

Minor typographical errors fixed

AE0

07/02/07

Updated ElectrologIXS CIO key Pins to remove when CIO-2A and CIO-MDA are installed in the system and also updated as per the markup’s.

AF0

12/03/07

Incorporated VPM-3 module, CI-2 module and Web GUI information.

AG0

04/16/08

Added CI-2 Flash Memory application .

AH0

06/16/08

Incorporated 4-Slot Chassis.

AI0

09/08/08

Added BCS Protocol and description of CIO-2AB module.

AJ0

12/03/08

Incorporated Connector Probing and 1-Slot Chassis.

AK0

12/15/08

Incorporated Connector Probing and 4-Slot Chassis.

AL0

06/01/09

Update for EDVP release of ElectroLogIXS.

AM0

08/26/09

Update for EDVP 2 release of ElectroLogIXS.

AN0

03/08/10

Added DH Server Details.

AO0

05/19/10

Added EC5 Details.

AP0

09/07/10

Add PTC Functionality.

AQ0

07/01/11

Added PTC2, 100373-U001, 100373-U002, and 100373-U003 Updates.

AR0

11/05/12

Added PTC3 Updates.

General Description of Changes

© 2012 GE Transportation Systems Global Signaling, LLC. All rights reserved. Subject to restrictions on the cover or first page.

,

UCI-3 UCI-3

100373-010 AR0


Update (Boot) Mode GUI (Recommended Method) The Update (Boot) Mode GUI is the recommended method for updating software on the VPM-3. Executive Software, Boot Software, PTC Config Files and PTC Mapping Files can all be updated from the Update (Boot) Mode GUI. For directions in using the Update (Boot) Mode GUI, please see the Update (Boot) Mode Web GUI instructions below. Web GUI

1. 2. 3.

Connect to Web GUI diagnostic interface

5.

Connect to VPM3 with RJ45 cable (Crossover or Straight) Open 'Local Area Network Properties', Select Internet Protocol (T/IP) and click 'Properties'. Enter IP address of 192.168.1.100 and a SubNet Mask of 255.255.255.0 if using default ELX port address. Open a Browser and Enter 192.168.1.12 for Port 2 or 192.168.0.11 for Port 1 access. Default name is '', Default is ''

*

VPM3 GE Connect Software tool automates this. P/N: 203630-000

4.

Executive Software Update udate (Boot) Mode GUI 1.

Prior to ing the new VPM-3 Executive Software, ensure the values for all configurable parameters are available from the site documentation or have been recorded from the values shown on the CDU or Web GUI.

2.

Place the VPM-3 in Update (Boot) Mode as follows: a. Turn off the power switch on the ElectroLogIXS/EC5 b. Press and hold the PROG button on the VPM-3 c. Turn on the power switch on the ElectroLogIXS/EC5 d. Release the PROG button

3.

Connect the computer Ethernet RJ45 port to one of the VPM-3 Ethernet RJ45 ports, using an Ethernet cable. Note:

4.

The default VPM-3 IP addresses are 192.168.0.11 for the ENET1 (upper) RJ45 port and 192.168.1.12 for the ENET2 (lower) RJ45 port. These default IP address values are the typical values used in Update (Boot) Mode. Changing the ElectroLogIXS/EC5 IP addresses from the CDU or Web GUI during normal operation does not change the IP addresses used in Update Mode. If values other than the default IP address values must be set / used in Update (Boot) mode, they may be changed using the Update Mode command line. However, the IP address used in Update (Boot) mode is not visible on the CDU, so use of the default values whenever possible is recommended.

Using a Web Browser, navigate to the IP address of the ElectroLogIXS/EC5 unit.


100373-010 AR0

UCI-3 UCI-3

100373-010 AR0



100373-010 AR0

SO F T W A R E

A C TI V A TI O N

Software Activation -- Activate Executive and PTC Mapping files

100373-010 AR0


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SNMP Traps

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SNMP Traps - Enable/Disable Traps

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100373-010 AR0

Important Information

Important Information Conventions Safety Alert Symbols The symbol indicates that important personal safety information follows. Carefully read this text for the warnings information it contains. The signal word next to each safety alert symbol is defined as:

WARNING

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. This signal word may also be used to identify unsafe practices.

Static Sensitive Symbols for Equipment Handling Instructions The and symbols indicate important handling guidelines established by the AREMA (American Railway Engineering and Maintenance-of-Way Association) for proper handling of electronic equipment modules and sensitive components for the prevention of potential damage that could be caused by ESD (electrostatic discharge) during routine maintenance, handling and transportation.

Module ESD Notice

To protect against ESD damage to electronic equipment containing modules, follow the field procedures in AREMA C&S Manual, Part 11.4.5. Failure to use protective measures could result in permanent equipment damage, either immediate or latent, when handling modules.

Component ESD Notice

To protect against ESD damage to electronic equipment containing components, follow the field procedures in AREMA C&S Manual, Part 11.4.5. Failure to use recommended protective measures could result in permanent equipment damage, either immediate or latent, when handling components.

Important/Notable Information Important: Indicates an operating procedure, practice, or condition which, if not strictly followed, may cause equipment damage. Note: Indicates additional information or emphasizes a topic related to the subject being discussed.

100373-010 AR0


iii


General Safety Instructions WARNING

No information in this manual supersedes or replaces your railroad’s operating rules. If there is a difference in instructions between this manual and the railroad’s operating rules, follow the most restrictive instruction. Only qualified personnel should work on or around this equipment. To ensure the highest degree of safety, all personnel are required to become thoroughly familiar with all personal safety instructions contained in this manual. Successful and safe operation of this equipment is dependent upon correct handling, operation, maintenance, repair, and application of associated railroad equipment. Deliberate misuse or abuse of electronic equipment and components may result in death or serious injury

Do not use this equipment until you are sure the application logic is properly programmed and functionally tested. Test it according to United States DOT (Department of Transportation) FRA (Federal Railroad istration) Code of Federal Regulation, Title 49 procedures, or other equivalent tests, as deemed necessary by other appropriate regulatory agencies. Railroad Configuration Management Procedures must ensure that all ElectroLogIXS/EC5 units are configured with the proper revisions of modules and firmware (application, PTC, and executive) and that updates are completed in a timely manner when made available by GE Transportation Systems Global Signaling. Operating with incorrect firmware may result in death or serious injury. Timely is defined as without undue delay per 49 CFR 236.1023(j). Railroad Configuration Management Procedures must ensure that the proper values are set for each vital timer, vital configuration setting (vital soft switches), PTC applicability setting, PTC debounce time, PTC WIU address, and vital remote parameter in their ElectroLogIXS/EC5 units. Incorrect settings may result in death or serious injury. Updating or modifying modules, firmware, and values (both application and executive) must be performed by qualified personnel that are physically present at the site being updated. Track circuit troubleshooting interferes with signal system operation. Always obtain proper authorization prior to performing track circuit troubleshooting.

If any failure of the equipment is detected, it is the railroads responsibility to ensure the failure is reported in a timely manner. Once the failure is reported the appropriate steps must be taken to ensure the equipment is repaired or replaced promptly. Failure to report and repair unit/module in a timely fashion may result in death or serious injury. Timely is defined as without undue delay per 49 CFR 236.1023(j). Follow your railroad's operating rules while moving a locomotive with inoperative equipment or during irregular operating situations. Failure to follow your railroad’s operating rules may result in death or serious injury.

iv


100373-010 AR0


FCC Compliance

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequence energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the will be required to correct the interference at his own expense.

CAUTION

Modifications or changes not expressly approved by GE Transportation Systems Global Signaling could affect the compliance of the equipment with the FCC Rules and void the ’s authority to operate the equipment.

Foreword There are no electronic components or modules in the ElectroLogIXS VLC and EC5 system that can be repaired by the customer. Defective or damaged modules should be sent to GE Transportation Global Signaling, Customer Service Department, 2712 S. Dillingham Road, Grain Valley, MO 64029-0600. Technical GE Transportation Global Signaling will accept telephone calls between 7:30 AM and 5:30 PM CST. Call TOLL FREE (800) 825-7090 regarding installation, maintenance, calibration, adjustment, or repair of any components. Scope GE Transportation Global Signaling, Technical Information Department under the direction of the designated equipment Product Manager, issues this document. The manual introduces you to the ElectroLogIXS/EC5 by providing specific information related to Installation, Maintenance, Troubleshooting, CDU Program, Web Graphical Interface, Terminal Program, Retest Guide, Specifications and Appendix A – Ethernet / IP Application Guidelines. Please read carefully and thoroughly understand the instructions and processes before making any adjustments or modifications to the equipment. Carelessness may result in loss of life or property damage. How to Order an Additional Copy or a Revised Printing Additional copies of this document may be ordered by directing all correspondence to GE Transportation Global Signaling, Customer Service Department, 2712 S. Dillingham Road, Grain Valley, MO 64029-0600 or calling (800) 825-7090 or by FAX (816) 650-9501.

100373-010 AR0


v


vi


100373-010 AR0


Contents Volume One Chapter 1 – Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Chapter 2 – Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 Chapter 3 – Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Chapter 4 – Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Chapter 5 – CDU Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Volume Two Chapter 6 – Web Graphical Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 Chapter 7 – Terminal Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Chapter 8 – Secure Shell Program (SSH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-1

Chapter 9 – ElectroLogIXS/EC5 Retest Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 Chapter 10 – Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 Appendix A – Ethernet / IP Application Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix A-1 Appendix B – Network ID Usage Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix B-1

100373-010 AR0


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viii


100373-010 AR0

Introduction

Chapter 1 – Introduction Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 ElectroLogIXS/EC5 General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 ElectroLogIXS Physical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 ElectroLogIXS Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 EC5 Physical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 EC5 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 ElectroLogIXS General Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 EC5 General Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 Track Circuit Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Train Control Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Event 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Event 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Event 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Event 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Event 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-10 1-11 1-12 1-12 1-12 1-12 1-12

Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Track Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 Freight Code Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 Vital Code Rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 Code 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15 Code 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alternating Code 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Non-Alternating Code 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard (Short) Code 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Long Code 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Smart Code 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-15 1-16 1-16 1-16 1-16 1-16

Code M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 Vital Remote Protocols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 Positive Train Control EMP Class D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-20 VPM-2/VPM-2+ Vital Peripheral Master Module P/N: 251395-000 . . . . . . . . . . . . . . . . . . . . . . . . . . Block Diagram Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U A and U B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/O Module Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CI Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100373-010 AR0


1-20 1-21 1-21 1-21 1-21 1-21 1-i

ElectroLogIXS VLC and EC5 CDU Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CIO Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ElectroLogIXS/EC5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Error Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recorder Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Memory Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-22 1-22 1-22 1-22 1-22 1-22 1-22 1-23

VPM-3 Vital Peripheral Master Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Block Diagram Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U A and U B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . U C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/O Module Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CI Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CDU Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CIO Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ElectroLogIXS/EC5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ethernet Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Error Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recorder Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-23 1-24 1-25 1-25 1-25 1-25 1-25 1-25 1-25 1-25 1-26 1-26 1-26 1-26

S-1 Central Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Block Diagram Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surge Protection and Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DC/DC Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Converter Run Enable and Soft Start Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Undervoltage Detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-28 1-28 1-28 1-28 1-28 1-29


1-30 1-30 1-30 1-30 1-30 1-31


1-32 1-32 1-32 1-32 1-32 1-33

CI-1 Chassis Information Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34 Block Diagram Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34 Application EPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-34 CI-2 Chassis Information Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35 Block Diagram Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35 Application EPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-35 UCl-3 Universal Chassis Information Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36 Block Diagram Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-36 Application EPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37 CDU-1 Control Display Unit P/N: 251124-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38 Block Diagram Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38 RS232 Interface Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-38 1-ii


100373-010 AR0

Introduction U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-38 1-38 1-38 1-39

GFD-1 Ground Fault Detector-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Block Diagram Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery Input Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-40 1-40 1-40 1-40 1-41 1-42

Communications Input/Output Module - 1/1A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Block Diagram Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optocouplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RS232 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Isolated Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagnostic Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Office Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-42 1-43 1-43 1-43 1-43 1-43 1-44 1-45 1-45

Communications Input/Output Module - 2/2A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Block Diagram Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optocouplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RS232 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Isolated Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Data Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-46 1-46 1-46 1-46 1-46 1-46 1-47 1-48

Communications Input/Output Module - MD/MDA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Block Diagram Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optocouplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RS485 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Isolated Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vital Data Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-49 1-49 1-49 1-49 1-49 1-49 1-50 1-51

CIO-2AB Communications Input/Output P/N: 251467-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optocouplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RS232 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Isolated Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Data Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-52 1-52 1-52 1-52 1-52 1-52 1-53 1-54

CIO-3 Communications Input/Output Module-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Block Diagram Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optocouplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RS232 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Isolated Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-55 1-55 1-55 1-55 1-55 1-55 1-56

100373-010 AR0


1-iii

ElectroLogIXS VLC and EC5 Data Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-57 CIO-3 Connector Keying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-58 Communications Input/Output Module - CLA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Block Diagram Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optocouplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RS232 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CLA Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Isolated Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Data Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . L Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-59 1-59 1-59 1-59 1-59 1-60 1-60 1-61 1-62 1-62

Communications Input/Output Module - PCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Block Diagram Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optocouplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Protocol Converter U . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RS232 Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Isolated Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Data Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CIO-PCA Specific ElectroLogIXS Platform Configuration ............................. CIO-PCA First Time Installation ................................................

1-63 1-64 1-64 1-64 1-64 1-64 1-64 1-65 1-65 1-66 1-68 1-69

VTI-2S Vital Track Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Block Diagram Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Isolated DC/DC Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Digital Signal Processors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vital Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-74 1-74 1-74 1-74 1-74 1-74 1-75

TIP-2 Track Inductor P/N: 800-096000-011 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Block Diagram Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inductor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TSS-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab Signal Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-76 1-76 1-76 1-76 1-77 1-77

VLD-C6S Vital Lamp Driver Module P/N: 251125-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filament Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Block Diagram Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Isolated DC/DC Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lamp Output Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Non-Vital Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-78 1-78 1-78 1-79 1-79 1-79 1-79 1-80

VLD-R16S Vital Lamp Driver Module P/N 251381-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-81 Block Diagram Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-81 Lamp Power Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-82

1-iv


100373-010 AR0

Introduction

Lamp Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VSSR Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Monitor Circuitry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filament Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-82 1-82 1-82 1-83 1-83 1-84

VIO-1010S Track Code Select Input / Track Code Decoder Output Module P/N: 251132-000 . . . . Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Block Diagram Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Track Code Select Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signature Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signature Decoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Isolated DC/DC Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Output Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Track Code Decoder Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-85 1-85 1-85 1-85 1-85 1-85 1-86 1-86 1-86 1-86 1-86 1-86 1-87

VIO-44S Vital Input/Output Module P/N: 251134-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Block Diagram Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Isolated DC/DC Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vital Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signature Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signature Decoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vital Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-88 1-88 1-88 1-88 1-88 1-89 1-89 1-89 1-90

VIO-44R Vital Input/Output Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Isolated DC/DC Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vital Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signature Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signature Decoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slow Release/Slow Pick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vital Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-91 1-91 1-91 1-91 1-91 1-91 1-91 1-91

VIO-86S Vital Input/Output Module P/N 251380-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Surge Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Isolated DC/DC Converter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vital Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signature Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signature Decoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Slow Release/Slow Pick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vital Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-93 1-93 1-93 1-93 1-93 1-93 1-93 1-93

CAB-16S Cab Enable Output Module P/N: 251334-000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Block Diagram Theory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-95 1-95 1-95 1-96

ElectroLogIXS Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-97 CI, Power Switch, and Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-99

100373-010 AR0


1-v


VTI-2S Personality Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VTI-2S Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Track Interface Connector - J3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab and Vital Input Connector - J4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-100 1-101 1-101 1-101

VLD-C6S Personality Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VLD-C6S Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lamp Connector - J3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Non-Vital I/O and Battery Connector - J4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-102 1-103 1-103 1-103

VLD-R16S Personality Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-104 VLD-R16S Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-105 VIO-44S Personality Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIO-44S Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vital Output Connector - J3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vital Input Connector - J4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-106 1-107 1-107 1-107

VIO-44R Personality Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIO-44R Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vital Input Connector -J3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vital Output Connector - J4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-108 1-109 1-109 1-109

VIO-86S Personality Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIO-86S Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vital Input Connector -J3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vital Input/Output Connector - J4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vital Output Connector - J5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-110 1-111 1-111 1-111 1-112

VIO-1010S Personality Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VIO-1010S Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Code Output Connector - J3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Code Input Connector - J4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-113 1-114 1-114 1-114

CAB-16S Personality Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CAB-16S Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab 1-8 Output Connector - J3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab 9-16 Output Connector - J4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-115 1-116 1-116 1-116

EC5 Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chassis ID Dip shunt pack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EEPROMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplane (BP-1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BP-1 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/O Slot 1 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/O Slot 2 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/O Slot 3 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/O Slot 4 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Backplane (BP-2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BP-2 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/O Slot 1 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/O Slot 2 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-117 1-117 1-117 1-117 1-117 1-118 1-118 1-119 1-120 1-121 1-122 1-123 1-124 1-125 1-126 1-127

1-vi


100373-010 AR0

Introduction

I/O Slot 3 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-128 I/O Slot 4 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-129

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Chapter 1 – Introduction Introduction This manual contains information describing the components of an ElectroLogIXS VLC and EC5 system. Included in this manual are introduction (including theory of operation), installation, module description, and specification information for the ElectroLogIXS/EC5. For information regarding system software setup, refer to Chapter 5 - CDU Program or Volume Two, Chapter 6 - Web Graphical Interface. The ElectroLogIXS XP4 used for railroad crossing applications is covered in its own manual part number 100323-010.

ElectroLogIXS/EC5 General Description The ElectroLogIXS/EC5 product family is compatible with EC4 (Electro Code 4), and Electro Code 4-Plus train control systems. The ElectroLogIXS/EC5 is modular in design and can be configured to a wide range of applications. Capabilities of the ElectroLogIXS/EC5 include: ground fault detection, train detection, broken rail detection, light out protection, approach lighting control, AC (Alternating Current) power off detection, cab signal output control, vital two-wire inputs for track switch controller protection, and HR relay drives for release of electric locked switches. ElectroLogIXS/EC5 at each end of a control block send and receive coded pulses through the tracks. DC track circuits are used to inject and extract coded pulses on and off the tracks. Using the tracks as conductors, makes it possible to detect trains (tracks shunted), provide broken rail protection, and eliminate the need for external line wires. The coded pulses are used to establish a hand shaking protocol between ElectroLogIXS/EC5 and allow synchronization between ElectroLogIXS/EC5 systems to alternately send and receive data in both directions. Both hardware protection and software detection schemes are employed to ensure fail-safe communications and system signaling. Adjacent control blocks are powered with reverse polarity current, to prevent code detection from an adjacent block. Synchronizing and decoding coded pulses, provides the vital information required to operate the system signal. The ElectroLogIXS/EC5 determines train presence by detecting the absence of track codes (tracks shunted), and maintains space between trains so that adequate stopping distance is ensured and conflicting traffic routes are positively avoided. Train control is achieved primarily through sequential control and illumination of track-side aspects. Positive train control can be achieved by adding cab signal capability to the system, or a messaging interface that complies with the Interoperable Train Control (ITC) Wayside Interface Unit (WIU) Requirements. Inputs to the ElectroLogIXS/EC5 include coded signals from track circuits, inputs from relay s or other solid-state devices with digital outputs. The inputs are read in a fail-safe manner, and are processed by multiple microprocessors in a vital manner to provide fail-safe control outputs. The outputs consist of track codes, lamp driver signals, cab signal enables, and vital DC device drive voltages. Ethernet ports and serial I/O ports allow the ElectroLogIXS/EC5 to communicate with other Positive Train Control ITC compliant nodes, ElectroLogIXS, EC5, or VHLC systems. The ElectroLogIXS/EC5 has a built in recorder that logs time-stamped vital and non-vital events as well as state changes and failures. All recorded events are printable both track-side and in the office. A set of resident diagnostic programs provide the tools necessary to perform system trouble analysis and repair. The ElectroLogIXS/EC5 has provisions for expansion to add radio signaling capabilities, and to operate remotely via a serial data port and either of two Ethernet ports. The ElectroLogIXS/EC5 consists of a chassis, motherboard, plug in modules, a CDU-1 (Control Display Unit) and Personality modules with terminal blocks for hard wiring the system to external relays, hazard detectors, and signal aspects. All modules have front indicators that display module health status, and function indicators for monitoring active I/O signals. Parameter setup and modification can be performed via the VPM-3 Web Graphical Interface (Web GUI) or via the CDU-1. The Web GUI is operated by a separate computer / PDA device running an Internet Explorer (or compatible) web browser. 100373-010 AR0


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ElectroLogIXS Physical Description The ElectroLogIXS may be received as a separate assembly or as part of a pre-assembled rack. It is designed for mounting in a standard 19-inch rack, wall mounting, or installation on a shelf. Operating power is supplied from a standard 12 volt battery. The battery terminals are conveniently located in the upper right corner of the 9-Slot ElectroLogIXS chassis, and are labeled N (negative) and B (battery positive). The battery terminals are located in the upper left section of the 1-Slot and 4-Shot Chassis. The ElectroLogIXS is available in 9-slot, 4-slot or 1-slot configurations, providing flexibility and scalability depending on the application. Each configurations the same number of system modules, but have the capability for nine (9) I/O modules (9-slot), four (4) I/O modules (4-Slot), one (1) I/O module (1-Slot) respectively. When using a VPM-2+ processor with the ElectroLogIXS 4-slot chassis, it must be hardware revision DAO or later. An ElectroLogIXS system consists of a chassis assembly with plug-in modules. The system (small) card slots are dedicated for the Central Power Supply (S-2 or S-3), Vital Peripheral Master (VPM-2+ or VPM-3) Module, GFD-1 (Ground Fault Detector), CIO-1A (Communication Input/Out) Module and the CIO-CLA Module. Two additional slots are available and each will accommodate a CIO-2A, CIO-2AB, CIO-MDA or CIO-PCA module. The Chassis Information Module (CI-1, CI-2 or UCI-3) is located in the lower right section of the 9-Slot Chassis and the upper left section of the 1-Slot and 4-Slot Chassis. The larger I/O module slots may have the following modules installed: VLD-C6S (Vital Lamp Driver), VLD-R16S (Vital Lamp Driver), VTI-2S (Vital Track Interface), VIO-1010S (Track Code Select Input /Track Code Decoder Output), VIO-44S (Vital Input/Output), VIO-44R, VIO-86S or CAB-16S (Cab Enable Output). Personality modules are installed in the upper portion of the I/O slots. The personality module installed in a slot will depend on the I/O modules installed in the chassis. ElectroLogIXS Chassis The open-frame ElectroLogIXS chassis allows easy access to all modules and plug in connections. Mounted in the back of the chassis is a one piece backplane that provides interconnections to all the modules of the ElectroLogIXS system. Personality modules (Figure 1-3) attach to the backplane and connect the modules to the field wiring. Quick disconnect clips secure modules to the chassis and all personality module connectors are keyed to insure that modules are placed into the correct slot. In addition, the personality module field wiring connectors are keyed. I/O module slots can include: • XTI-1S modules • VIO-44S modules • VIO-44R modules • IXC-20S modules • VTI-1S modules • VIO-1010S modules • VIO-86S modules • VLD-C6S modules • VLD-R16S modules • CAB-16S modules System module slots can include:

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Figure 1-1, ElectroLogIXS VLC 9-Slot with Modules.


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System module slots can include: • • • • • • • •

S-2 or S-3 module NSM-1 module VPM-2+ or VPM-3 module GFD-1 module CIO-1A module, CIO-CLA module CIO-2A module, CIO-2AB module CIO-MDA module CIO-PCA module

323-PH01a

Figure 1-1a, ElectroLogIXS VLC 4-Slot.

Figure 1-2, Lower Row of Modules with CDU-1 Detached 100373-010 AR0

Figure 1-1b, ElectroLogIXS VLC 1-Slot.

Figure 1-3, Installed Personality Module


1-3


or UCI-3

CIO-2A OR

CIO-2A OR

GFD-1 CIO-1A OR CIO-PCA OR CIO-PCA OR SLOT CIO-CLA CIO-MDA SLOT CIO-MDA SLOT

Figure 1-3a, ElectroLogIXS VLC 9-slot chassis (P/N 300752-000) CI or UCI-3 ON/OFF MODULE SWITCH CHASSIS

S SLOT

PERSONALITY MODULES (MAXIMUM OF 4)

NSM-1 SLOT

SLOT 4 VPM SLOT

BACKPLANE

GFD-1 SLOT

CIO-1A or CIO-CLA SLOT

CIO-2A OR CIO-PCA OR CIO-MDA SLOT

SLOT 1 CIO-2A OR CIO-PCA OR CIO-MDA SLOT

Figure 1-3b, ElectroLogIXS VLC 4-slot chassis (P/N 251464-000) 1-4


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ON/OFF SWITCH CI or UCI-3 MODULE

CHASSIS

PERSONALITY MODULES


CIO-2A OR CIO-PCA OR CIO-MDA SLOT CIO-2A OR CIO-PCA OR CIO-MDA SLOT

BACKPLANE

SLOT 1 VPM SLOT S-3 GFD-1

Figure 1-3c, ElectroLogIXS VLC 1-slot chassis (P/N 251473-000)

EC5 Physical Description The EC5 may be received as a separate assembly or as part of preassembled rack. It is designed for mounting in a standard 19-inch rack, wall mounting, or installation on a shelf. Operating power is supplied from a standard 12 volt battery. The battery terminals are conveniently located in the upper left corner of the EC5 motherboard, and are labeled N (negative) and B (battery positive). The EC5 consists of a chassis assembly and several plug-in modules. The left side of the chassis contains four card slots that are dedicated for the Central Power Supply (S-1), Vital Peripheral Master (VPM-2+ or VPM-3) Module, Chassis Information (CI-1, CI-2 or UCI-3) Module, and the Communication Input/Out (CIO-1 or CIO-CLA) Module. One additional slot is available and it will accommodate a CIO-2, CIO-3, CIO-MDA module. The right side of the chassis has four module I/O slots. The following modules may be installed in the I/O slots: VLD-C6S (Vital Lamp Driver), VTI-2S (Vital Track Interface), VIO-1010S (Track Code Select Input /Track Code Decoder Output), or VIO-44S (Vital Input/Output). Up to two slots may be used for VLD-C6S or VIO-1010S Modules, depending on the application.

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ElectroLogIXS VLC and EC5 EC5 Chassis

Figure 1-3d, EC5 Chassis The open-frame EC5 chassis allows easy access to all of the modules and plug in connections. Mounted in the back of the chassis is a one-piece backplane that provides interconnections to all of the modules of the EC5 system. Quick disconnect clips secure modules to the chassis and all connectors are keyed to insure that modules are placed into the correct slot.

Global Signaling

Global Signaling

Figure 1-3e, EC5 Colorlight Backplane (BP-1)

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Global Signaling

Global Signaling

Figure 1-3f, EC5 Endbox Backplane (BP-2)

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ElectroLogIXS General Block Diagram The ElectroLogIXS System Block Diagram in Figure 1-4 shows how the ElectroLogIXS modules interconnect, and the main inputs and outputs. Notice how all the modules are connected to and controlled by the VPM. Brief descriptions of the modules are provided later in this chapter. Dashed lines indicate optional modules whose use is dependent upon ElectroLogIXS system configuration. Note:

Optional modules are denoted by dashed lines.

Figure 1-4, ElectroLogIXS System Block Diagram

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EC5 General Block Diagram The EC5 System Block Diagram in Figure 1-4a shows how the EC5 modules interconnect, and the main inputs and outputs. Notice how all the modules are connected to and controlled by the VPM. Brief descriptions of the modules follow. Refer to the individual module descriptions, in this section, for more detailed information of the modules.

CDU-1

Display Key Pad

VPM CI-1/CI-2/UCI-3 S-1 CIO-1/CIO-CLA SLOT 1 CIO-PCA CIO SLOT 2

Application Equations Battery Diagnostic Port Office Port (L Port for CIO-CLA) Office Port

CIO-2 CIO-3 CIO-MD

I/O SLOT 1 VT1-2S Battery Monitor

TIP-2

Track I/O

Vital two-wire Inputs Cab Outputs

I/O SLOT 2

VLD-C6S VIO-1010S

I/O SLOT 3

VLD-C6S VIO-1010S

I/O SLOT 4

VIO-44S

Figure 1-4a, EC5 System Block Diagram

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Theory of Operation The Electro Code is a DC track circuit coded at each end to control block signals. It is similar to a coded relay track circuit with bi-directional coding synchronized to work in both directions continuously. It operates without line wires, using fail-safe electronic circuits and microprocessor logic to send and receive track code pulses. Secure operation is obtained through the use of codes and polarity of the track currents. Synchronizing and decoding code pulses applied to the rails provides vital track information required to operate the signal system. Codes are transmitted through the rails between signals, making it possible to detect a train and provide broken rail protection. Electro Code uses a synchronizing technique to effect two-way control of signals. The receiver responds to DC currents like a code following track relay. The polarity and level of current must be correct before the receiver will respond. Triple microprocessors are the heart of the ElectroLogIXS/EC5 signaling system. Input signals from track 1 and track 2 are interpreted by microprocessors on the VPM (Vital Peripheral Master) Module. The VPM controls all bi-directional system logic functions. The VPM controls the track code transmitted on the rails, the lamp drive voltages, and vital outputs. DC/DC converters provide isolated drive voltages for the signal lamps and auxiliary devices.

Track Circuit Theory A track circuit is a section of rails used to detect the local presence of a train and also a broken rail. An electric signal is placed on the rails at one end of the track circuit, es through the rails as the physical conductor, and is detected at the other end of the track circuit. A train on the track shorts out the conductors (rails) indicating train presence. Similarly, the track circuit detects a broken rail if the conductor is broken between the ends of the circuit. Track circuits are separated from each other by insulated ts, which insulate the adjacent sections of rails. The length of each track circuit is typically determined by the braking distance of the heaviest train that could possibly travel on the track, when it is moving at its highest possible speed. The detection of occupancy in sequential track circuits provide control information for trains moving on these sections. When the signal is not received through the rails, the track circuit is considered occupied. Occupied track circuit sections send signals to adjacent track circuits to prevent train movement into them and provide a slow approach to them by an oncoming train.

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Introduction Train Control Example We will now go through an example of how the ElectroLogIXS/EC5 is used to control trains that follow one another between control points. The ElectroLogIXS/EC5 allows the fastest safe train speed while it maintains safe following distances between trains. The ElectroLogIXS/EC5 (with associated wayside equipment) forms an integrated train control and signal system. DC Track codes are transmitted through the tracks. They send and receive status information and aspect control signals (track codes). Status information includes train presence and location, track circuit integrity (broken rail detection), block occupancy, and maintenance information, such as a light out. With respect to railroad signaling: • aspect = what the signal displays (red, yellow, green). • indication = what the aspect means (its definition). • name = what you call the aspect. For our example, Table 1-1 defines the aspects: Table 1-1 Aspect Definitions Indication

Aspect

Name

Proceed at maximum authorized speed

Green

Proceed (Clear)

Proceed, prepared to stop at next signal

Yellow

Approach

Proceed, prepared to stop at the second signal ahead

Flashing Yellow

Advance Approach

Stop

Red

Stop

Figure 1-5 shows an example with four rail blocks and two trains.

Figure 1-5, ElectroLogIXS/EC5 Train Control Example. This example shows how the ElectroLogIXS/EC5 is used to close the distance between the trains to a minimum safe distance of two blocks. This increases traffic flow and corridor capacity. The ElectroLogIXS/EC5 at all locations are synchronized and there is a constant hand-shake protocol through the rails using electro code track codes. The example below follows Train 1 and Train 2 through different “conditions” and shows how the ElectroLogIXS/EC5 controls the trains. The system will always maintain a safety distance behind the train. This safety distance is a one block with a yellow aspect, followed by a one block with a red aspect.

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ElectroLogIXS VLC and EC5 Event 1 •

• • • •

Train 2 is stopped in Block 4. Train 1 approaches Block 1 at the corridor’s maximum safe speed. There are no trains in Blocks 1 through 3. The aspect at Block 1 is green. The aspects at Blocks 2, 3, and 4 are flashing yellow, yellow, and red, respectively.

Event 2

• •

Train 1 enters Block 1. The ElectroLogIXS/EC5 at Block 1 sets the aspect behind Train 1 to red.

Event 3

• • •

Train 1 enters Block 2 at a speed prepared to stop at the second signal ahead. The ElectroLogIXS/EC5 at Block 2 sets the aspect at Block 2 to red. The ElectroLogIXS/EC5 at Block 1 sets the aspect to yellow.

Event 4

• • • •

Train 1 enters Block 3 at a speed prepared to stop at the next signal. The aspect at Block 3 is set to red. The aspect at Block 2 is set to yellow. The aspect at Block 1 is set to flashing yellow.

Event 5

• •

Train 1 arrives at Block 4. Train 1 stops before ing the red aspect.

Note:

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If Train 2 were not stopped, but was traveling at maximum authorized speed, the ElectroLogIXS/EC5 behind Train 2 would maintain a safe distance behind Train 2 of three blocks, one flashing yellow aspect block, one yellow aspect block and one red aspect block.


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Timing The ElectroLogIXS/EC5 system uses a synchronizing technique for two-way communications. Transmitted code pulses are approximately 112 ms (milliseconds) long and are repeated every 2.8 seconds (for freight). In a typical track circuit, the ElectroLogIXS/EC5 transmission cycle at one end is offset 1.4 seconds from the transmit cycle at the opposite end. One transmit/receive cycle is completed every 2.8 seconds.

Figure 1-6, Control Timing Diagram.

Figure 1-7, Alternating Control Code Timing Diagram

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Track Codes The ElectroLogIXS/EC5 signaling system employs a DC transmitter and receiver at each end of a railroad block to transmit and receive track code pulses. Electro Code uses time division multiplexing in order to send track codes bi-directionally on the rails between two locations. This scheme has the advantage of operating without the need for line wires between track ts that other systems have historically used. ElectroLogIXS/EC5 code rates are directly track compatible with the same code rates of Electro Code II, III, 4, Electro Logic 1, and VHLC (Vital Harmon Logic Controller) products. The track codes contain vital and non-vital data used by the signaling system to control and monitor for train presence, track circuit integrity (broken rail), and aspect setting and status of distant signals. Loss of track codes indicate train presence, broken rails, and convey vital aspect data used to activate wayside signal equipment. Non-vital track codes convey non-vital information such as failed AC power, track occupancy information, and other conditions that require maintenance action. Tracks codes have inherent timing characteristics that represent vital and non-vital functions. The reverse polarity employed at insulated ts prevents adjacent blocks from inadvertently detecting codes on adjacent rails in the event of insulated t failure. Each track code performs a specific task in the signal control system. Ten track code rates are used to send information between Electro Code signal locations.

Freight Code Rates Most freight code pulses are approximately 112 ms wide with the following exceptions: Code 5 Code 6

refer to Code 5 in this chapter 600 ms pulse width

Vital Code Rates Vital codes are defined by a two pulse transmission in a transmit cycle window. The vital code rate is calculated from the leading edge of the first pulse to the leading edge of the second pulse.

WARNING

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Certain track equipment may create waveforms that can mimic single pulse track codes (e.g. code 1 or code 5). Single pulse track code receive statuses MUST NOT be used for vital functions (where the track code receive status allows a permissive action or condition).


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*Inclusion of code 1 in this diagram does not indicate it is a vital code but is shown for timing reference.

Figure 1-8, ElectroLogIXS/EC5 Vital Code Examples.

Code 1 Code 1 is used as the first pulse or the synchronizing pulse of the Electro Code, and it is typically used for three functions: 1. 2. 3.

The leading edge of Code 1 is used to synchronize the turn on time of the return code pulses from the opposite end of the track circuit. Timing of control code values is measured from the leading edge of the first pulse (Code 1) to the leading edge of the second pulse (Codes 7, 4, 3, 2, 9, or 8) as shown in Figure 1-8. The first pulse is called Code 1 and can be used to provide non-vital track circuit status or in conjunction with another vital code (e.g. Code 1 + Code 8) to provide block occupancy status.

Width: 115 ms Rides on: 1 pulse per code cycle

Code 5 Code 5 is typically used for non-vital block indication in all applications. There are two types of code 5 available: alternating code 5, and non-alternating code 5.

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ElectroLogIXS VLC and EC5 Alternating Code 5 Alternating code 5 is recommended for new EC4, EC5, and ElectroLogIXS applications. It is suitable for long or short track circuits and all track conditions. Code 5 is transmitted with every other transmit cycle. Alternating code 5 has the following specifications: Width Rides on

225 ms 1 pulse per code cycle - every other code cycle

Non-Alternating Code 5 Non-Alternating code 5 is used to be compatible with older Electro Code applications; Electro Code II and III. Non-Alternating code 5 is compatible with the following older code 5 rates: Standard (Short) code 5, Long code 5, and Smart code 5. Non-alternating code 5 in ElectroLogIXS/EC5 is somewhat similar to EC4 and EC5's smart code 5. Non-alternating code 5 is adaptive to decode standard and long code 5 sent by other Electro Code transmitters. Non-alternating code 5 transmits a 350 ms pulse with every code cycle. Standard (Short) Code 5 Standard code 5 is typically used with Electro Code II and III applications. Standard code 5 has the following specifications: Width Rides on

225 ms 1 pulse per code cycle

Long Code 5 Long code 5 is used for Electro Code 4 applications and is more robust than short code 5. Long code 5 has the following specifications: Width Rides on


Smart Code 5 Smart code 5 is used with a mixture of Electro Code II, III, and Electro Code 4 applications. The purpose of smart code 5 is to interface applications using both standard and long code 5. Smart code 5 will receive either standard or long code 5, but only transmits long code 5. Smart code 5 has the following specifications: Width Rides on


Code M Code M is a maintenance code similar in nature to the alternating code 5. Its purpose is to convey non-vital maintenance data over track circuits to head block locations. Code M, like alternating code 5, is transmitted every other cycle Width Rides on

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Code 1 + Code M 350 ms Code 1 + Code 5 + Code M 304 ms 1 pulse per code cycle - every other code cycle


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Introduction

Figure 1-9, ElectroLogIXS/EC5 Standard Code 5 Timing Diagram

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Figure 1-10, Long Code 5 Timing Diagram

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Figure 1-11, Alternating Code 5 Timing Diagram

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Vital Remote Protocols WARNING

Serial to Ethernet converters allow for messages to be buffered. This buffering could allow messages to be transmitted out of sequence and incorrectly received if the Vital Remote protocol is set to "RP2000 w/ RP1992 Fallback". Therefore, it is necessary that the Vital Remote protocol be set to "RP2000 Only" or "RP2009" for an application whose vital communications employ serial to Ethernet conversion.

RP2000 In this mode the controller will communicate with the remote unit using RP2000. RP2000 messages are sent continually whether or not the message contents have changed. RP2000 can be used on serial point-to-point connections, serial multi-drop connections, serial-to-Ethernet connections, direct Ethernet connections, and Radio links. RP2000 with RP1992 Fallback In this mode the controller will start remote communications using the RP2000 protocol. If it detects that the remote unit is communicating using the RP1992 protocol, the controller will switch to the RP1992 protocol to enable it to communicate with the remote unit. RP1992 can only be used over hard-wired point to point networks where it is impossible for remote messages to be received out of order. RP2009 In this mode the controller will communicate with the remote unit using RP2009. When using RP2009, messages are not sent continually. Rather, messages are only sent when: 1) the message contents changes, 2) a Heartbeat Message Interval (HMI) time has elapsed since the last message was sent, or 3) in acknowledgement of receiving a message from a remote device. RP2009 can be used on serial connections, serial-to-Ethernet connections, direct Ethernet connections, and Radio links. RP2009 does not serial multi-drop connections.

Positive Train Control EMP Class D In this mode the controller will communicate with other PTC enabled nodes to receive Locomotive Request messages and send PTC mapped Wayside Interface Unit (WIU) statuses.

VPM-2/VPM-2+ Vital Peripheral Master Module VPM-2: P/N: 251135-000 VPM-2+: P/N: 251395-000 The VPM-2/VPM-2+ is a microprocessor-based module comprised of three Us (A, B, and C) that control the operation of the ElectroLogIXS/EC5 system. The VPM-2/VPM-2+ contains ElectroLogIXS/EC5 executive software that is common to all VPM-2/VPM-2+ based ElectroLogIXS/EC5 products. The VPM-2/VPM-2+ is responsible for ing the application EPROM and running the application vitally along with maintaining system safety checks and providing diagnostic features.

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(CI) or UCI-3

CI or UCI-3 INTERFACE

Figure1-12, VPM-2/VPM-2+ Block Diagram. U A and U B U A and U B are responsible for the system’s vital application logic processing, communication, and control of the installed ElectroLogIXS/EC5 I/O modules, and the continual performance of the system safety checks. supplied configuration information such as track and lamp settings, vital configuration settings, etc. are used by U A and U B during application program execution and are vitally stored in non-volatile memory on the ElectroLogIXS/EC5 backplane. All modules, with the exception of the CI and backplane modules may be replaced without loss of the system configuration information. U C U C is the processor primarily responsible for the ElectroLogIXS/EC5 system diagnostics and interface. U C provides the communication control interface for the CDU-1, CI or UCI-3, and CIOModules. U C also maintains system wide, non-volatile diagnostic logging in the Error, Recorder, Communication, and Configuration logs. The non-vital configuration settings, such as baud rates, port settings, etc. are maintained by U C and are stored in non-volatile memory on the ElectroLogIXS/EC5 backplane. I/O Module Interface The VPM-2/VPM-2+ contains an interface by which the U A and U B can communicate with all of the I/O modules. The VPM-2/VPM-2+ acts as a master while all of the I/O modules in the ElectroLogIXS/EC5 product family act as slave modules. CI or UCI-3 Interface The CI or UCI-3 Interface is the means by which the VPM-2/VPM-2+ ret rieves the applicatio n program from the CI or UCI-3 module.

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CDU Interface The CDU-1 connector on the front of the VPM-2/VPM-2+ (see Figure 1-13) provides the communication path between the U C and the CDU-1. CIO Interface ElectroLogIXS/EC5 The CIO Interface is used for communication between U C and the CIO Modules (CIO-1/CIO-1A, CIO-CLA, CIO-2/CIO-2A, CIO-2AB, CIO-3, CIO-MD/CIO-MDA, CIO-PCA) that are present in the system. The CIO Interface shown on the VPM provides a generic connection to the CIO Modules, where the specific CIO Module converts the signals into a specific electrical interface such as RS-232, RS-485, RS-422 and current loop. Note:

Not all modules are available for various configurations of the ElectroLogIXS/EC5

Error Log The ElectroLogIXS/EC5 Error Log captures error / system event information when a detected error / event occurs. The Error Log entries indicate the date and time of the event, the processor that declared the error / event and a description of the error / event. The VPM-2/VPM-2+ is capable of storing up to 1,000 Error Log entries. Recorder Log The Recorder Log captures the state / state change of application statuses as indicated in the application program defined by the application design engineer. To have the values of a particular status recorded in the Recorder Log, the application engineer must, while programming the application in the GETS-GS ACE: • Give a name to the status to be recorded. • Indicate that the named status is to be recorded, and • Use the status in an equation. A named status that is indicated in the application program as a recorded status has its value logged in the Recorder Log each time the status changes state. The VPM2+ Recorder Log is sized to provide 5,000 entries of up to 440 recorded statuses with a log entry indicating name of the status, the current state of the status and the time / date that the status was set to the indicated state. Configuration Log The Configuration Log captures parameter / configuration setting changes as they are made to the system configuration information used by the ElectroLogIXS/EC5 system. Examples of the configuration information are track settings, lamp settings, vital configuration settings, and vital timer settings. When parameters such as these are changed, U C captures the change and the date / time of the change in the Configuration Log. The VPM-2/VPM-2+ Configuration Log is sized to capture the most recent 500 Configuration change events. Memory Battery The VPM-2+ has an internal battery for retaining the stored data logs in the absence of power to the VPM2/VPM-2+. The VPM-2/VPM-2+ also has a LOW MEMORY BATTERY indicator for denoting when the internal battery is nearing its end of life. When the battery voltage is low the LED will illuminate.

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Introduction LEDs The VPM-2/VPM-2+ has three LED indicators for the three different Us, A, B, and C. The indicators are for diagnostic purposes only. There are three possible states for the indicator and their definitions are: OFF – ON – FLASHING –

the U is not functioning. the U is initializing (only valid status during startup). If continuously illuminated during normal operation, the U is not functioning. the U is running normally.

B A

C G D

F

E

373-PH14

Figure 1-13, VPM-2 A B C D E F G

Processor A LED: Processor B LED: Processor C LED: CDU Connector: Low Memory Battery LED: Diagnostic connector: PROG switch:

Is flashing when Processor A is active and functioning normally. Is flashing when Processor B is active and functioning normally. Is flashing when Processor C is active and functioning normally. Modular connector used for CDU interface. Is lit when the log memory battery is low Serial interface connector used for the Diagnostic Terminal A switch, when depressed during a power cycle, places the VPM-2/VPM-2+ in a state to accept a new executive program.

VPM-3 Vital Peripheral Master Module P/N 251432-XXX The VPM-3 is a microprocessor-based module comprised of three Us (A, B, and C) that control the operation of the ElectroLogIXS/EC5 system. The VPM-3 contains ElectroLogIXS/EC5 executive software that is common to all VPM-3 based ElectroLogIXS/EC5 VLC and EC5 products. The VPM-3 is responsible for ing the selected vital and non-vital applications from the CI module and running these applications along with maintaining system safety checks and providing diagnostic features. 100373-010 AR0


1-23


The last 3 digits of the P/N specify the VPM-3 Executive software: 251432-050

No Software Loaded

251432-100

Interlocking

251432-200

Crossing

251432-300

Combine Interlocking & Crossing

The following table lists the modules that operate in each executive type.

XCI-1

XCI-2

Interlocking

*

*

Crossing

*

*

*

*

Combine Interlocking & Crossing

CI-1

Note:

CI-2

UCI-3

GFD-1

NSM-1

CIO-1/ CIO-1A

CIO-CLA

CIO-2/ CIO-2A

CIO-3**

CIO-MD/ CIO-2AB CIO-MDA

CIO-PCA

XTI-1S

IXC-20S

VIO-44R

VIO-44S

VIO-86S

VTI-2S

CAB-16S

VIO-1010S VLD-C6S

*If a XTI-1S is used in the application, the UCI-3, XCI-1 or XCI-2 must be used instead of CI-1 or CI-2 **EC-5 Module Only-2.

Block Diagram Theory

(CI) or UCI-3

CI or UCI-3 INTERFACE

Figure 1-14, VPM-3 Block Diagram.

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100373-010 AR0

VLD-R16S

Introduction

U A and U B U A and U B are responsible for the system’s vital application logic processing, communication and control of the installed ElectroLogIXS/EC5 I/O modules, and the continual performance of the system safety checks. supplied configuration information are used by U A and U B during application program execution and are vitally stored in non-volatile memory on the ElectroLogIXS/EC5 backplane. All modules, with the exception of the CI and backplane modules may be replaced without loss of the system configuration information. U C U C is the processor responsible for the non-vital application logic processing and is the processor primarily responsible for the ElectroLogIXS/EC5 system diagnostics and interfaces. U C provides the communication control interface for the CDU-1, CI, and CIO Modules along with the two Ethernet interfaces. U C also maintains system-wide, non-volatile diagnostic logging in the Error, Recorder, Communication, and Configuration logs. The non-vital configuration settings, such as baud rates, port settings, etc. are maintained by U C and are stored in non-volatile memory on the ElectroLogIXS/EC5 backplane. I/O Module Interface The VPM-3 contains an interface by which the U A and U B communicate with all of the I/O modules. The VPM-3 directs and controls communication to and from each of the I/O modules in the ElectroLogIXS/EC5. CI or UCI-3 Interface The CI Interface is the means by which the VPM-3 retrieves the vital and non-vital application programs from the CI or UCI-3 module. CDU Interface The CDU-1 connector on the front of the VPM-3 provides the communication path between the U C and the CDU-1. CIO Interface ElectroLogIXS/EC5 The CIO Interface is used for communication between U C and the CIO Modules (CIO-1/CIO-1A, CIO-CLA, CIO-2/CIO-2A, CIO-2AB, CIO-3, CIO-MD/CIO-MDA, CIO-PCA) that are present in the system. The CIO Interface shown on the VPM provides a generic connection to the CIO Modules, where the specific CIO Module converts the signals into a specific electrical interface such as RS-232, RS-485, and RS-422 and current loop. Note:

Not all modules are available for various configurations of the ElectroLogIXS/EC5

Ethernet Interface The VPM-3 provides two Ethernet connections that can operate at 10 or 100 Mbps. These interfaces auto-negotiate the speed at which to operate with the connected network device and auto-detect whether the connecting cable is a ‘cross-over’ cable or is a straight connection. Note: 100373-010 AR0

Ferrites have been provided and must be applied to Ethernet cables in all installations. © 2012 GE Transportation Systems Global Signaling, LLC. All rights reserved. Subject to restrictions on the cover or first page.

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ElectroLogIXS VLC and EC5 Error Log The ElectroLogIXS/EC5 Error Log captures error / system event information when a detected error / event occurs. The Error Log entries indicate the date and time of the event, the processor that declared the error / event and a description of the error / event. The VPM-3 is capable of storing the most recent 5,000 Error Logs entries. Recorder Log The Recorder Log captures the state / state change of application statuses as indicated in the application program defined by the application design engineer. To have the values of a particular status recorded in the Recorder Log, the application must have the named status indicated as a recorded status. A named status that is indicated in the application program as a recorded status has its value logged in the Recorder Log each time the status changes state along with the date and time of the change. The VPM-3 Recorder Log is sized to record the most recent 100,000 entries of up to 512 Vital and 512 Non-vital recorded statuses. Configuration Log The Configuration Log captures parameter / configuration setting changes as they are made to the system configuration information used by the ElectroLogIXS/EC5 system. When lamp settings, vital configuration settings, or other configuration items such as these are changed, U C captures the change and the date / time of the change in the Configuration Log. The VPM-3 Configuration Log is sized to capture the most recent 1000 Configuration change events. LEDs The VPM-3 has three LED indicators for the three different Us; A, B, and C. The indicators are for diagnostic purposes only. There are three possible states for the indicator and their definitions are: OFF – STEADY ON – FLASHING –

the U is not functioning. The U is initializing (only valid status during startup). If one or more are continuously illuminated during normal operation, the U is not functioning. the U is running normally.

The VPM-3 indicates that it is operating in update mode (the mode used to update VPM-3 executive software or application programs) by flashing all three U LEDs in an alternating amber / red pattern.

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100373-010 AR0

Introduction

A

Processor A LED:

Is flashing when Processor A is active and functioning normally.

B

Processor B LED:

Is flashing when Processor B is active and functioning normally.

C

Processor C LED:

Is flashing when Processor C is active and functioning normally.

D

CDU Connector:

Modular connector used for CDU interface.

E

Ethernet Connectors:

Modular connectors used for Ethernet network connections. Each Ethernet connection has LEDs to indicate connection & activity (green) and connection speed (amber LED indicates 100Mbs / off equals 10Mbs)

F

Prog Button:

Dual-purpose switch: (1) If depressed during a power cycle, causes the VPM-3 to enter update mode and (2) Used to confirm Local Presence when so indicated via the Web GUI interface.

100373-010 AR0


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S-1 Central Power Supply P/N: 251122-000 The S-1 (Central Power Supply) Module supplies +5 VDC for all the components in the EC5 that require a non-isolated 5-volt source. Components that require an isolated 5-volt power have dedicated power sources. The S-1 may be used in applications that require up to 25 Watts of 5VDC power. Block Diagram Theory

Figure 1-16, S-1 Block Diagram Surge Protection and Filtering The Battery Input from the system battery is applied to the Surge Protection and Filtering circuit. This circuit prevents the DC/DC Converter from sending switching noise out on the battery input wires. The filtered battery voltage is sent to the DC/DC Converter Circuit. DC/DC Converter The DC/DC Converter is a step-down DC/DC converter that converts the filtered battery voltage into regulated +5 VDC. The +5 VDC signal exits the S-1 via the backplane connector and is applied to the rest of the EC5. Converter Run Enable and Soft Start Circuit The Converter Run Enable and Soft Start Circuit monitors the filtered battery voltage signal. This circuit disables the DC/DC Converter until the filtered battery voltage reaches +7.5 VDC. When the filtered battery voltage reaches +7.5 VDC the DC/DC Converter is enabled and allowed to operate. If, for any reason, the filtered battery voltage drops to below +6.75 VDC, the Converter Run Enable and Soft Start Circuit disables the DC/DC Converter. This allows time for the system charger to charge the battery. When the battery reaches +7.5 VDC, the Converter Run Enable and Soft Start Circuit again enables the DC/DC Converter.

1-28


100373-010 AR0

Introduction Undervoltage Detector The Undervoltage Detector monitors the DC/DC Converter output. Under normal conditions (S voltage within tolerance), it sends a S OK signal to the 5V PWR indicator on the CDU-1 to give a visual indication of the status of the S. If the output voltage drops below the preset undervoltage threshold, the Undervoltage Detector sends a S LV signal to the VPM-1. This informs the VPM-1 that the S-1 output voltage is out-of-tolerance and can no longer be considered reliable. When the output voltage is out-of-tolerance, the 5V PWR LED on the CDU-1 extinguishes to provide a visual indication of the out-of tolerance condition.

Figure 1-16a, S-1

100373-010 AR0


1-29


S-2 Central Power Supply P/N: 251327-000 The S-2 (Central Power Supply) Module supplies +5 VDC for all the components in the ElectroLogIXS/EC5 that require a non-isolated 5-Volt source. Components that require an isolated 5-Volt power have their own power sources. The S-2 may be used in applications that require up to 60 Watts of 5VDC power. Block Diagram Theory

Figure 1-17, S-2 Block Diagram. Surge Protection and Filtering The Battery Input from the system battery is applied to the Surge Protection and Filtering circuit. This circuit prevents the DC/DC Converter from sending switching noise out on the battery input wires. The filtered battery voltage is sent to the DC/DC Converter Circuit. DC/DC Converter The DC/DC Converter is a step-down DC/DC converter that converts the filtered battery voltage into regulated +5 VDC. The +5 VDC signal exits the S-2 via the backplane connector and is applied to the rest of the ElectroLogIXS/EC5. Converter Run Enable and Soft Start Circuit The Converter Run Enable and Soft Start Circuit monitors the filtered battery voltage signal. This circuit disables the DC/DC Converter until the filtered battery voltage reaches +7.5 VDC. When the filtered battery voltage reaches +7.5 VDC the DC/DC Converter is enabled and allowed to operate. If, for any reason, the filtered battery voltage drops to below +6.75 VDC, the Converter Run Enable and Soft Start Circuit disables the DC/DC Converter. This allows time for the system charger to charge the battery. When the battery reaches +7.5 VDC, the Converter Run Enable and Soft Start Circuit again enables the DC/DC Converter.

1-30


100373-010 AR0

Introduction Undervoltage Detector The Undervoltage Detector monitors the DC/DC Converter output. Under normal conditions (S voltage within tolerance), it sends a S OK signal to the 5V PWR indicator on the CDU-1 to give a visual indication of the status of the S. If the output voltage drops below the preset undervoltage threshold, the Undervoltage Detector sends a S LV signal to the VPM. This informs the VPM that the S-2 output voltage is out-of-tolerance and can no longer be considered reliable. When the output voltage is out-oftolerance, the 5V PWR LED on the CDU-1 extinguishes to provide a visual indication of the out-of tolerance condition.

373-PH15

Figure 1-17a, S-2.

100373-010 AR0


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S-3 Central Power Supply P/N: 251456-000 The S-3 (Central Power Supply) Module supplies +5 VDC for all the components in the ElectroLogIXS/EC5 that require a non-isolated 5-Volt source. Components that require an isolated 5-Volt power have their own power sources. The S-3 may be used in applications that require up to 70 Watts of 5VDC power. Block Diagram Theory

Figure 1-18, S-3 Block Diagram. Surge Protection and Filtering The Battery Input from the system battery is applied to the Surge Protection and Filtering circuit. This circuit prevents the DC/DC Converter from sending switching noise out on the battery input wires. The filtered battery voltage is sent to the DC/DC Converter Circuit. DC/DC Converter The DC/DC Converter is a step-down DC/DC converter that converts the filtered battery voltage into regulated +5 VDC. The +5 VDC signal exits the S-3 via the backplane connector and is applied to the rest of the ElectroLogIXS/EC5. Converter Run Enable and Soft Start Circuit The Converter Run Enable and Soft Start Circuit monitors the filtered battery voltage signal. This circuit disables the DC/DC Converter until the filtered battery voltage reaches +7.5 VDC. When the filtered battery voltage reaches +7.5 VDC the DC/DC Converter is enabled and allowed to operate. If, for any reason, the filtered battery voltage drops to below +6.75 VDC, the Converter Run Enable and Soft Start Circuit disables the DC/DC Converter. This allows time for the system charger to charge the battery. When the battery reaches +7.5 VDC, the Converter Run Enable and Soft Start Circuit again enables the DC/DC Converter.

1-32


100373-010 AR0

Introduction Undervoltage Detector The Undervoltage Detector monitors the DC/DC Converter output. Under normal conditions (S voltage within tolerance), it sends a S OK signal to the 5V PWR indicator on the CDU-1 to give a visual indication of the status of the S. If the output voltage drops below the preset undervoltage threshold, the Undervoltage Detector sends a S LV signal to the VPM. This informs the VPM that the S-3 output voltage is out-of-tolerance and can no longer be considered reliable. When the output voltage is out-oftolerance, the 5V PWR LED on the CDU-1 extinguishes to provide a visual indication of the out-of tolerance condition.

373-PH15a

Figure 1-19, S-3.

100373-010 AR0


1-33


CI-1 Chassis Information Module P/N: 251121-000 The CI-1 Module provides a non-volatile storage area for the ElectroLogIXS/EC5. It contains a non-volatile memory device that stores the application equations.

CI-1 373-0062

Figure 1-20, Chassis Information Module

Block Diagram Theory

Figure 1-21, CI-1 Block Diagram.

Application EPROM Application equations are stored in an EPROM that is placed in the 32-pin, DIP socket on the CI module. Application EPROMs may be 1Mbit (P/N: 003662-000 / 001), 2Mbit (P/N: 003662-005 / 006 / 010) or 4Mbit (P/N: 003662-020) densities.

1-34


100373-010 AR0

Introduction

CI-2 Chassis Information Module P/N: 251441-000 The CI-2 Module provides a non-volatile storage area for the ElectroLogIXS/EC5. It contains a removable non-volatile memory device (EPROM) that stores the application equations and has two DIP shunt sockets for setting the value of the Application ID. In addition, the CI-2 module has 8 MBytes of non-volatile memory that can be used for application equation storage. If an EPROM with a valid application equation file is installed on the CI-2, the EPROM equations are used. If no EPROM is installed, the CI-2 non-volatile memory is used for application equations.

CI-2 373-0062a

Figure 1-22, Chassis Information Module Block Diagram Theory

373-0016a

Figure 1-23, CI-2 Block Diagram. Application EPROM Application equations are stored in an EPROM that is placed in the 32-pin, DIP socket on the CI module. Application EPROMs may be 1Mbit (P/N: 003662-000 / 001), 2Mbit (P/N: 003662-005 / 006 / 010) or 4Mbit (P/N: 003662-020) densities. 100373-010 AR0


1-35


UCl-3 Universal Chassis Information Module P/N: 251495-000 The UCI-3 may be used in place of any XCI or CI modules. The UCI-3 Module provides a non-volatile storage area for the ElectroLogIXS/EC5. It contains a removable non-volatile memory device (EPROM) that stores the application equations and has two DIP shunt sockets for setting the value of the Application ID. In addition, the UCI-3 module has 8 MBytes of non-volatile memory that can be used for application storage. If an EPROM with a valid application equation file is installed on the UCI-3, the EPROM equations are used. If no EPROM is installed, the UCI-3 non-volatile memory is used for application equations.

UCl-3 373-0062a

Figure 1-24, Chassis Information Module Block Diagram Theory

373-0016a

Figure 1-25, UCl-3 Block Diagram.

1-36


100373-010 AR0

Introduction

Application EPROM Application equations are stored in an EPROM that is placed in the 32-pin, DIP socket on the CI module. Application EPROMs may be 1Mbit (P/N: 003662-000 / 001), 2Mbit (P/N: 003662-005 / 006 / 010) or 4Mbit (P/N: 003662-020) densities.

100373-010 AR0


1-37


CDU-1 Control Display Unit P/N: 251124-000 The CDU-1 provides a -to-system interface and is the primary interface for VPM based ElectroLogIXS/EC5 systems. The CDU has a vacuum fluorescent display of two rows of 20 characters, a 16-button keypad, and two LED indicators for system health and 5V power status (Figure 1-26). The CDU connects to the VPM via an RJ45 modular connector and uses RS-232 signaling. CDU-1 modules are able to be removed and installed while the ElectroLogIXS system is powered on. The CDU-1 menus for interfacing with the ElectroLogIXS/EC5 system are shown in Section 5. Block Diagram Theory

Figure 1-26, CDU Block Diagram. RS232 Interface Circuit System control and diagnostic information from the VPM is sent serially through the RS-232 Interface Circuit. The RS-232 Interface Circuit converts RS-232 signals from the VPM to digital signals useable by the CDU-1. In addition, it converts digital signals from the CDU-1 into RS-232 signals for transmission to the VPM. U The U coordinates activity between the display, keypad, and the ElectroLogIXS/EC5 system. Display The Display is the output for the interface. This 40-character display contains 2 rows of 20 characters. Keypad The keypad allows access to system setup, maintenance, and diagnostic utilities.

1-38


100373-010 AR0

Introduction Controls and Indicators

Figure 1-27, CDU Controls and Indicators.

A

Alphanumeric Keys:

Used for selecting menu options, entering information, or canceling operations.

B

Arrow Keys:

Used for scrolling menu options and navigating from menu to menu. Simultaneously pressing the Left and Right Arrow Keys returns to the top-level menu item of the current menu category. Simultaneously pressing the Up and Down Arrow Keys jumps to the ElectroLogIXS/EC5 Home Menu.

C

Health Indicator:

LED is illuminated when the system’s Us are operating normally. LED is extinguished during system resets or when a U has halted / is not operating.

D 5V PWR:

100373-010 AR0

LED lit when output of Central Power Supply is within acceptable parameters.


1-39


GFD-1 Ground Fault Detector-1 P/N: 251333-000 The optional GFD-1 (Ground Fault Detector-1) Module monitors up to three battery banks for ground faults. The GFD can detect faults on the plus and minus battery poles. The GFD monitors the battery connection to the ElectroLogIXS through the backplane and has a front field connector to connect up to two external batteries. The fault threshold and ground-fault time are programmable by the ElectroLogIXS via the CDU-1. The GFD can only be installed in the dedicated GFD-1 slot on the backplane. Important: The earth ground connection to the GFD module must be removed prior to maintenance testing for grounds. If the earth ground connection is not removed, ground testing will likely fail. Block Diagram Theory

BATT #1

{

ElectrologIXS BACKPLANE

EARTH GROUND

} BATT #2 VPM

} BATT #3 323-001D

Figure 1-28, GFD-Block Diagram.

Battery Monitor The GFD will monitor battery faults on both the plus and minus battery poles. The following battery monitor parameters are adjustable by using the CDU-1. Monitored Value

Range

Adjustment Increments

Fault Threshold*

2 kohms to 20 kohms

2 kohm steps

Ground Fault Time

5 to 30 seconds

1 second steps

Low/High Battery Alarm

8V to 16.5V

0.1V steps

*Note: An equivalent leakage current in mA is simultaneously displayed on the CDU-1. Surge Protection The GFD-1 provides surge protection from power surges that may occur at the battery inputs. 1-40


100373-010 AR0

Introduction Indicators

A

B

C

D

E

F G

373-PH16

Figure 1-29, GFD-1 Indicators. A

B1+:

B

B1-:

C

B2+:

D

B2-:

E

B3+:

F

B3-:

G Note:

100373-010 AR0

Lit red indicates a fault on Battery #1 plus input. Lit green indicates no fault on Battery #1 plus input. LED off indicates no ground fault monitoring on this pole. Lit red indicates a fault on Battery #1 return input. Lit green indicates no fault on Battery #1 return input. LED off indicates no ground fault monitoring on this pole. Lit red indicates a fault on Battery #2 plus input. Lit green indicates no fault on Battery #2 plus input. LED off indicates no ground fault monitoring on this pole. Lit red indicates a fault on Battery #2 return input. Lit green indicates no fault on Battery #2 return input. LED off indicates no ground fault monitoring on this pole. Lit red indicates a fault on Battery #3 plus input. Lit green indicates no fault on Battery #3 plus input. LED off indicates no ground fault monitoring on this pole. Lit red indicates a fault on Battery #3 return input. Lit green indicates no fault on Battery #3 return input. LED off indicates no ground fault monitoring on this pole. Battery Input Connector

Battery “B1" is associated with the ElectroLogIXS chassis battery, Batteries “B2" and “B3" correspond to additional battery sources input through the module front connector G.


1-41

ElectroLogIXS VLC and EC5 Battery Input Connector The Battery Input Connector has 7 s. It is used to connect the GFD-1 to up to two external batteries and earth ground. The field connector is GETSGS part number 032773-653. The keying pins are part number 032773-492. A mating connector with keying pins installed is supplied with the GFD for field wiring. GFD-1 Battery Connector Pin Assignment Signal

Pin

Battery 2+

1

Battery 2-

2

Battery 3+

4

Battery 3-

5

Earth Ground

7

Figure 1-30, Battery Input Connector.

Communications Input/Output Module - 1/1A EC5: CIO-1 P/N: 251126-000 ElectroLogIXS: CIO-1A P/N: 251329-000 The CIO-1/CIO-1A provides a non-vital, asynchronous, serial communication interface to/from the ElectroLogIXS/EC5 system. It has two serial ports: • •

a serial port for local interface to the system for diagnostic purposes. a serial port that can make a telemetry link between an office and a remote site for remote control of an ElectroLogIXS/EC5 location. This port can also interface to a HLC/L.

The CIO-1/CIO-1A can provide communication links of up to 50 feet that do not extend beyond the instrument housing. The CIO-1/CIO-1A can only be installed in the dedicated CIO-1/CIO-1A slot on the backplane. These modules can be removed and replaced with the power switch ON if the serial Office Port is not being used.

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100373-010 AR0

Introduction Block Diagram Theory

Figure 1-31, CIO-1/CIO-1A Block Diagram. Optocouplers Diagnostic and Office signals to/from the ElectroLogIXS/EC5 through the Optocouplers circuit. These Optocouplers provide 2000 VAC isolation for the ElectroLogIXS/EC5 system from the Diagnostic and Office Ports. RS232 Interface The RS232 Interface converts the digital signals from the Optocouplers circuit into RS-232 signals. These are applied to the Diagnostic and Office Ports (via the Surge Protection circuit). Also, it converts RS-232 signals from the Diagnostic and Office Ports (via the Surge Protection circuit) into digital signals that are sent to the ElectroLogIXS/EC5 system. Surge Protection The Surge Protection circuit provides secondary surge protection from power surges that may occur at the Diagnostic or Office Ports. Isolated Supply The Isolated Supply powers the RS-232 Interface portions of the CIO-1/CIO-1A. The CIO-1/CIO-1A has two Isolated Supplies, one for each port. Each port is isolated from the other and the ElectroLogIXS/EC5 system.

100373-010 AR0


1-43

ElectroLogIXS VLC and EC5 Indicators

A

F E

B C

D

373-PH17

373-PH17a

Figure 1-32, CIO-1 indicators for EC5

1-44

Figure 1-32a, CIO-1A indicators for ElectroLogIXS.

A

Diagnostic Port:

DB-9, RS-232 serial port.

B

Diagnostic RX:

Receive data to ElectroLogIXS/EC5. LED is lit when receiving data.

C

Office RX:

Receive data to ElectroLogIXS/EC5. LED is lit when receiving data.

D

Office Port:


E

Office TX:

Transmit data from ElectroLogIXS/EC5. LED is lit when transmitting data.

F

Diagnostic TX:

Transmit data from ElectroLogIXS/EC5. LED is lit when transmitting data.


100373-010 AR0

Introduction Diagnostic Port The Diagnostic Port is a DB-9, male connector. It is used to connect a diagnostic terminal or Personal Computer to the ElectroLogIXS/EC5 for to aid in system maintenance and troubleshooting. Diagnostic Port Pin Assignment Signal

Signal Name

Input/Output

Pin

CD

Carrier Detect

Input

1

RX

Receive Data

Input

2

TX

Transmit Data

Output

3

DTR

Data Terminal Ready

Output

4

GND

Common Signal Return

N/A

5

DSR

Data Set Ready

Input

6

RTS

Request To Send

Output

7

CTS

Clear To Send

Input

8

RI

Ring Indicator

Input

9

Figure 1-33, Diagnostic Port Connector.

Office Port

The Office Port is a DB-9, male connector. It is used for office connections and can be configured for UCE (Universal Code Emulation), GENISYS® or SCS-128 protocol. Office Port Pin Assignment Signal

Signal Name

Input/Output

Pin

CD

Carrier Detect

Input

1

RX

Receive Data

Input

2

TX

Transmit Data

Output

3

DTR

Data Terminal Ready

Output

4

GND


N/A

5

DSR

Data Set Ready

Input

6

RTS

Request To Send

Output

7

CTS

Clear To Send

Input

8

RI

Ring Indicator

Input

9

Figure 1-34, Office Port Connector.

100373-010 AR0


1-45


Communications Input/Output Module - 2/2A EC5: CIO-2 P/N: 251127-000 ElectroLogIXS: CIO-2A P/N: 251330-000 The optional CIO-2/CIO-2A Module is a communications module that provides a synchronous, or asynchronous, point-to-point, RS-232 communications interface to/from the ElectroLogIXS/EC5 system. It has one serial port for data communication. The CIO-2/CIO-2A is a serial interface through which the ElectroLogIXS/EC5 can communicate with other control equipment. The CIO-2/CIO-2A can provide communication links of up to 50 feet that do not extend beyond the instrument housing. The CIO-2 can only be installed in CIO Slot 2 in an EC5 system, and up to two CIO-2A modules may be installed in an ElectroLogIXS system in the CIO-2A/CIO-MDA/CIO-PCA slots on the backplane. Block Diagram Theory

Figure 1-35, CIO-2/CIO-2A Block Diagram. Optocouplers Communication to/from the ElectroLogIXS/EC5 es through the Optocouplers. This circuit provides 2000 VAC isolation between the ElectroLogIXS/EC5 system and the Communication Port. RS232 Interface The RS232 Interface converts the digital signals from the Optocouplers into RS-232 signals. These are then applied to the Communication Port (via the Surge Protection circuit). Also, it converts RS-232 signals from the Communications Port (via the Surge Protection circuit) into digital signals that are sent to the ElectroLogIXS/EC5 system. Surge Protection This circuit provides secondary surge protection from power surges that may occur at the Communications Port. Isolated Supply The Isolated Supply powers the RS-232 Interface Circuit. This ensures isolation between the ElectroLogIXS/EC5 system and the outside world.

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100373-010 AR0


K J I H G

B C D E F

373-PH18 373-PH18a

Figure 1-36, CIO-2 Indicators for EC5 A B C D E F G H I J K

100373-010 AR0

Data: RX: CTS: DSR: RXC: CD: ETC: TXC: DTR: RTS: TX:

Figure 1-36a, CIO-2A Indicators for ElectroLogIXS

DB-25, RS-232 serial port. Receive data to ElectroLogIXS/EC5. LED is lit when receiving data. Clear to Send to ElectroLogIXS/EC5. LED is lit when CTS signal is present. Data Set Ready to ElectroLogIXS/EC5. LED is lit when DSR signal is present. Receive Clock to ElectroLogIXS/EC5. LED is lit when RXC is present. Carrier Detect to ElectroLogIXS/EC5. LED is lit when CD is present. External Transmit Clock from ElectroLogIXS/EC5. LED is lit when ETC is present. Transmit Clock to ElectroLogIXS/EC5. LED is lit when TXC signal is present. Data Terminal Ready from ElectroLogIXS/EC5. LED is lit when DTR is present. Request to Send from ElectroLogIXS/EC5. LED is lit when CTS signal is present. Transmit data from ElectroLogIXS/EC5. LED is lit when transmitting data.


1-47

ElectroLogIXS VLC and EC5 Data Port The Data Port is a DB-25 male connector. It is used for communication with RS-232 compatible devices. Port Pin Assignment Signal

1-48

Signal Name

Input/Output

Pin

PGND

Protective Ground

1

TX

Transmit Data

Output

2

RX

Receive Data

Input

3

RTS

Request To Send

Output

4

CTS

Clear To Send

Input

5

DSR

Data Set Ready

Input

6

GND


N/A

7

CD

Carrier Detect

Input

8

TCLKIN

Transmit Clock

Input

15

RCLK

Receive Clock

Input

17

DTR

Data Terminal Ready

Output

20

TCLKOUT

Transmit Clock

Output

24


Figure 1-37, Data Port.

100373-010 AR0

Introduction

Communications Input/Output Module - MD/MDA EC5: CIO-MD P/N: 251331-000 ElectroLogIXS: CIO-MDA P/N: 251332-000 The optional CIO-MD/CIO-MDA is a communications module that provides a full duplex, asynchronous or synchronous RS485 communication interface to/from the ElectroLogIXS/EC5 system. It has one serial communications port. The CIO-MD/CIO-MDA is a serial interface through which the ElectroLogIXS/EC5 can communicate with other EC5, ElectroLogIXS, or VHLC units. The CIO-MD/CIO-MDA s multi-drop communications and can communicate with multiple remote devices. The CIO-MD/CIO-MDA is capable of providing communication links of up to 4,000 feet that extend beyond the instrument housing with appropriate primary surge protection. The CIO-MD can only be installed in CIO Slot 2 in an EC5 system, and up to two CIO-MDA modules may be installed in an ElectroLogIXS system in the CIO-2A/CIO-MDA/CIO-PCA slots on the backplane. Block Diagram Theory

Figure 1-38, CIO-MD/CIO-MDA Block Diagram. Optocouplers Communication to/from the ElectroLogIXS/EC5 es through the Optocouplers. This provides 2000 VAC isolation between the ElectroLogIXS/EC5 system and the Communications Port. RS485 Interface The RS485 Interface converts the digital signals from the ElectroLogIXS/EC5 system into RS-485 signals. These are applied to the Communications Port. Also, it converts RS-485 signals from the Communications Port into digital signals that are sent to the ElectroLogIXS/EC5. Surge Protection The Surge Protection circuit provides secondary surge protection from power surges that may occur at the Communications Port. Isolated Supply The Isolated Supply circuit supplies an isolated operating voltage for the RS-485 Interface circuit. This ensures isolation between the ElectroLogIXS/EC5 system and the outside world. 100373-010 AR0


1-49


K J I H G

373-PH19

373-PH37a

Figure 1-39, CIO-MD Indicators for EC5.

1-50

B C D E F

Figure 1-39a, CIO-MDA Indicators for ElectroLogIXS.

A B

Data: RX:

DB-25, RS-485 serial port. Receive data to ElectroLogIXS/EC5. LED is lit when receiving data.

C D E F G H I J K

CTS: DSR: RXC: CD: ETC: TXC: DTR: RTS: TX:

Clear to Send to ElectroLogIXS/EC5. LED is lit when CTS signal is present. Data Set Ready to ElectroLogIXS/EC5. LED is lit when DSR signal is present. Receive Clock to ElectroLogIXS/EC5. LED is lit when RXC is present. Carrier Detect to ElectroLogIXS/EC5. LED is lit when CD is present. External Transmit Clock from ElectroLogIXS/EC5. LED is lit when ETC is present. Transmit Clock to ElectroLogIXS/EC5. LED is lit when TXC signal is present. Data Terminal Ready from ElectroLogIXS/EC5. LED is lit when DTR is present. Request to Send from ElectroLogIXS/EC5. LED is lit when CTS signal is present. Transmit data from ElectroLogIXS/EC5. LED is lit when transmitting data.


100373-010 AR0

Introduction Data Port The Data Port is a DB-25 male connector. It is used for communication with RS-422 compatible devices.

Port Pin Assignment Signal

Signal Name

Input/Output

Pin

TXD (A)

Transmit Data

Output

2

RXD (A)

Receive Data

Input

3

RTS (A)

Request To Send

Output

4

CTS (A)

Clear To Send

Input

5

DSR (A)

Data Set Ready

Input

6

GND

Signal Ground

N/A

7

DCD (A)

Data Carrier Detect

Input

8

RXC (B)

Receive Clock

Input

9

DCD (B)

Data Carrier Detect

Input

10

ETXC (B)

Transmit Clock

Output

11

TXC (B)

Transmit Clock

Input

12

CTS (B)

Clear To Send

Input

13

TXD (B)

Transmit Data

Output

14

TXC (A)

Transmit Clock

Input

15

RXD (B)

Receive Data

Input

16

RXC (A)

Receive Clock

Input

17

RTS (B)

Request To Send

Output

19

DTR (A)

Data Terminal Ready

Output

20

DSR (B)

Data Set Ready

Input

22

DTR (B)

Data Terminal Ready

Output

23

ETXC (A)

Transmit Clock

Output

24


323-0655

Figure 1-41, Backplane key for CIO-MDA for ElectroLogIXS 100373-010 AR0


1-51


CIO-2AB Communications Input/Output P/N: 251467-000 The optional CIO-2AB (Communications Input/Output) Module provides a non-vital asynchronous, point-to-point, RS-232 communications interface to/from the ElectroLogIXS. It has one serial port for data communication. The CIO-2AB is a serial interface through which the ElectroLogIXS can communicate with a BCS protocol modem. The CIO-2AB can provide communication links of up to 50 feet (15.2m) that do not extend beyond the instrument housing. One CIO-2AB module may be installed in an ElectroLogIXS system in either of the CIO-2AB/CIO-MDA/CIO-PCA slots on the backplane. Block Diagram

Figure 1-42, CIO-2AB Block Diagram. Optocouplers Communication to/from the ElectroLogIXS es through the Optocouplers. This provides 2000 VAC isolation between the ElectroLogIXS system and the Communications Port. RS232 Interface The RS232 Interface converts the digital signals from the Optocouplers into RS-232 signals. These are then applied to the Communication Port (via the Surge Protection circuit). Also, it converts RS-232 signals from the Communications Port (via the Surge Protection circuit) into digital signals that are sent to the ElectroLogIXS system. The DTR signal is controlled by the VPM to connect/disconnect a BCS modem. Surge Protection The Surge Protection circuit provides secondary surge protection from power surges that may occur at the Communications Port. Isolated Supply The Isolated Supply powers the RS-232 Interface Circuit. This ensures isolation between the ElectroLogIXS system and the outside world.

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100373-010 AR0


323-0691

Figure 1-43, CIO-2AB Indicators and Connector DB-25, RS-232 serial port

AB-

RX:

C-

CTS: Clear to Send to ElectroLogIXS. LED is lit when CTS signal is present

D-

DSR: Data Set Ready to ElectroLogIXS. LED is lit when DSR signal is present

E-

CD:

F-

DTR: Data Terminal Ready from ElectroLogIXS. LED is lit when DTR is present.

G-

RTS: Request to Send from ElectroLogIXS. LED is lit when CTS signal is present.

H-

TX:

100373-010 AR0

Receive data to ElectroLogIXS. LED is lit when receiving data.

Carrier Detect to ElectroLogIXS. LED is lit when CD is present.

Transmit data from ElectroLogIXS. LED is lit when transmitting data.


1-53

ElectroLogIXS VLC and EC5 Data Port The CIO-2AB Data Port is a DB-25 male connector. It is used for a serial port that can make a telemetry link between an office and a remote site for BCS protocol remote communication with an ElectroLogIXS location.


Signal Name

Input/Output

Pin

PGND

Protective Ground

1

TX

Transmit Data

Output

2

RX

Receive Data

Input

3

RTS

Request To Send

Output

4

CTS

Clear To Send

Input

5

DSR

Data Set Ready

Input

6

GND


N/A

7

CD

Carrier Detect

Input

8

DTR

Data Terminal Ready (Modem Connect)

Output

20


323-0655a

Figure 1-45, Backplane key for CIO-2AB

1-54


100373-010 AR0

Introduction

CIO-3 Communications Input/Output Module - 3 EC5: CIO-3 P/N: 251128-000 The optional CIO-3 Module is a communications module that provides a synchronous or asynchronous EIA-530 (RS-422) communication interface to/from the EC5 system. It has one serial communications port. The CIO-3 is a serial interface through which the EC5 can communicate with other train control equipment. The CIO-3 is capable of providing communicate links of up to 4,000 feet that extend beyond the instrument housing with appropriate primary surge protection. The CIO-3 can only be installed in CIO Slot 2. Block Diagram Theory

Figure 1-46, CIO-3 Block Diagram. Optocouplers Communication to/from the EC5 es through the Optocouplers. This provides 2000 VAC isolation between the EC5 system and the Communications Port. RS422 Interface The RS422 Interface converts the digital signals from the EC5 system into RS-422 signals. These are applied to the Communications Port. Also, it converts RS-422 signals from the Communications Port into digital signals that are sent to the EC5. Surge Protection The Surge Protection circuit provides secondary surge protection from power surges that may occur at the Communications Port. Isolated Supply The Isolated Supply circuit supplies an isolated operating voltage for the RS-422 Interface circuit. This ensures isolation between the EC5 system and the outside world. 100373-010 AR0


1-55


Figure 1-47, CIO-3 Indicators for EC5.

1-56

A-

Data:


B-

RX:

Receive data to EC5. LED is lit when receiving data.

C-

CTS:

Clear to Send to EC5. LED is lit when CTS signal is present

D-

DSR:

Data Set Ready to EC5. LED is lit when DSR signal is present

E-

RXC:

Receive Clock to EC5. LED is lit when RXC is present.

F-

CD:

Carrier Detect to EC5. LED is lit when CD is present.

G-

ETC:

External Transmit Clock from EC5. LED is lit when ETC is present.

H-

TXC:

Transmit Clock to EC5. LED is lit when TXC signal is present.

I-

DTR:

Data Terminal Ready from EC5. LED is lit when DTR is present.

J-

RTS:

Request to Send from EC5. LED is lit when CTS signal is present.

K-

TX:

Transmit data from EC5. LED is lit when transmitting data.


100373-010 AR0

Introduction Data Port The Data Port is a DB-25 male connector. It is used to connect the EC5 to other wayside equipment.


Signal Name

Input/Output

Pin

TXD (A)

Transmit Data

Output

2

RXD (A)

Receive Data

Input

3

RTS (A)

Request To Send

Output

4

CTS (A)

Clear To Send

Input

5

DSR (A)

Data Set Ready

Input

6

GND

Signal Ground

N/A

7

DCD (A)

Data Carrier Detect

Input

8

RXC (B)

Receive Clock

Input

9

DCD (B)

Data Carrier Detect

Input

10

ETXC (B)

Transmit Clock

Output

11

TXC (B)

Transmit Clock

Input

12

CTS (B)

Clear To Send

Input

13

TXD (B)

Transmit Data

Output

14

TXC (A)

Transmit Clock

Input

15

RXD (B)

Receive Data

Input

16

RXC (A)

Receive Clock

Input

17

RTS (B)

Request To Send

Output

19

DTR (A)

Data Terminal Ready

Output

20

DSR (B)

Data Set Ready

Input

22

DTR (B)

Data Terminal Ready

Output

23

ETXC (A)

Transmit Clock

Output

24 Figure 1-48, Data Port

100373-010 AR0


1-57

ElectroLogIXS VLC and EC5 CIO-3 Connector Keying The CIO-3 connector is keyed as shown below.

Figure 1-49, CIO-3 Connector Keying for EC5

1-58


100373-010 AR0

Introduction

Communications Input/Output Module - CLA ElectroLogIXS: CIO-CLA P/N: 251329-100 The CIO-CLA provides a non-vital, asynchronous, serial communication interface to/from the ElectroLogIXS system. It has two serial ports: • •

a serial port for local interface to the system for diagnostic purposes. a serial port that can interface to an L.

The CIO-CLA is capable of providing communication links that extend beyond the instrument housing with appropriate primary surge protection. The CIO-CLA can only be installed in the dedicated CIO-1A slot on the backplane. These modules can be removed and replaced with the power switch ON if the serial L Port is not being used. Block Diagram Theory

ISOLATED SUPPLY OPTOCOUPLERS (DIAGNOSTICS)

RS232 INTERFACE (DIAGNOSTICS)

SURGE PROTECTION

DIAGNOSTICS (DB-9)

OPTOCOUPLERS (DIAGNOSTICS)

Current Loop Adapter (CLA) INTERFACE (L)

SURGE PROTECTION

L (DB-9)

VPM

ISOLATED SUPPLY

Figure 1-50, CIO-CLA Block Diagram. Optocouplers Communication to/from the ElectroLogIXS es through the Optocouplers. This provides 2000 VAC isolation between the ElectroLogIXS system and the communications port. RS232 Interface The RS232 Interface converts the digital signals from the Optocouplers circuit into RS-232 signals. These are applied to the Diagnostic Port (via the Surge Protection circuit). Also, it converts RS-232 signals from the Diagnostic (via the Surge Protection circuit) into digital signals that are sent to the ElectroLogIXS system. CLA Interface The CLA Interface converts the digital signals from the Optocouplers circuit into Current Loop Adapter (CLA) signals. These are applied to the L Port (via the Surge Protection circuit). Also, it converts Current Loop Adapter (CLA) signals from the L (via the Surge Protection circuit) into digital signals that are sent to the ElectroLogIXS system. 100373-010 AR0


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Surge Protection The Surge Protection circuit provides secondary surge protection from power surges that may occur at the Communications Port. Isolated Supply The Isolated Supply circuit supplies an isolated operating voltage for the optocouplers, the RS-232 interface, and the current loop interface. This ensures isolation between the ElectroLogIXS system and the outside world.

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100373-010 AR0

Introduction

Indicators

A

F

B C

E L

D

CIO-CLA

CIO-CLA Figure 1-51, CIO-CLA Indicators. A

Diagnostic Port:


B

Diagnostic RX:


C

L RX:


D

L Port:

DB-9, current loop serial port.

E

L TX:


F

Diagnostic TX:


100373-010 AR0


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Data Port The Diagnostic Port is a DB-9, male connector. It is used to connect a diagnostic terminal or Personal Computer to the ElectroLogIXS to aid in system maintenance and troubleshooting.

Diagnostic Port Pin Assignment Signal

Signal Name

Input/Output

Pin

CD

Carrier Detect

Input

1

RX

Receive Data

Input

2

TX

Transmit Data

Output

3

DTR

Data Terminal Ready

Output

4

GND


N/A

5

DSR

Data Set Ready

Input

6

RTS

Request To Send

Output

7

CTS

Clear To Send

Input

8

RI

Ring Indicator

Input

9 Figure 1-52, DB-9 Connector.

L Port The L Port is a DB-9, male connector. It is used to connect to a Local Control (L).

L Port Pin Assignment Signal

1-62

Signal Name

Input/Output

Pin

TXD-

Transmit Data

Output

1

TXD+

Transmit Data

Output

2

RXD+

Receive Data

Input

4

RXD-

Receive Data

Input

5


100373-010 AR0

Introduction

Communications Input/Output Module - PCA ElectroLogIXS: CIO-PCA P/N: 251486-001 The CIO-PCA is a non-vital communications module that provides protocol conversion between an office system and the VLC system. The CIO-PCA contains a processor based module providing four external interfaces: one Ethernet and three serial data ports. The CIO-PCA is configured and managed as a CIO-MDA. The CIO-PCA can provide communication links of up to 50 feet that do not extend beyond the instrument housing. A single CIO-PCA module may be installed in an ElectroLogIXS system in any of the CIO-2A/CIO-MDA slots on the backplane.

100373-010 AR0


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ElectroLogIXS VLC and EC5 Block Diagram Theory ISOLATED SUPPLY

ETHERNET INTERFACE VPM

OPTOCOUPLERS

PROTOCOL CONVERTER U

ETHERNET (RJ-45)

RS232 INTERFACE

SURGE PROTECTION

DIAG PORT (RJ-45)

RS232 INTERFACE

SURGE PROTECTION

ASYNC PORT (RJ-45)

RS232 INTERFACE

SURGE PROTECTION

SYNC PORT (RJ-45)

Figure 1-53, CIO-PCA Block Diagram. Optocouplers Communication to/from the ElectroLogIXS es through the Optocouplers. This provides 2000 VAC isolation between the ElectroLogIXS system and the Protocol Converter U. Protocol Converter U The Protocol Converter U converts outgoing ElectroLogIXS system ATCS messages to ARES radio modem compatible messages and reverses the process for messages from the ARES radio modem to the ElectroLogIXS system. It also creates and terminates control messages for configuring ARES radios. Finally, the Protocol Converter U creates and terminates istrative traffic for configuring and monitoring the CIO-PCA. Ethernet The Ethernet Interface converts the digital signals from the Protocol Converter U into Ethernet signals. These are applied to the Ethernet data port. Also, it converts Ethernet signals from the Ethernet data port into digital signals that are sent to the Protocol Converter U. RS232 Interface The RS232 Interface converts the digital signals from the Protocol Converter U into RS-232 signals. These are then applied to the Data Port (via the Surge Protection circuit). Also, it converts RS-232 signals from the Communications Port (via the Surge Protection circuit) into digital signals that are sent to the Protocol Converter U. Surge Protection The Surge Protection circuit provides secondary surge protection from power surges that may occur at the Communications Port.

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100373-010 AR0

Introduction

Isolated Supply The Isolated Supply circuit supplies an isolated operating voltage for the optocouplers, the protocol converter U, the Ethernet interface, and the RS-232 interfaces. This ensures isolation between the ElectroLogIXS system and the outside world. Indicators A G E

H

F

I J

B

K L M

C

N O

D

P

Figure 1-54, CIO-PCA Indicators A B C

ENET:

RJ-45, Ethernet port.

DIAG:

RJ-45, RS-232 serial port.

ASYNC: RJ-45, RS-232 serial port.

D

SYNC:

E

BKP:

Receive data from ElectroLogIXS (backplane). LED is lit when receiving data.

F

ASY:

Receive data from Async (radio control) port. LED is lit when a valid frame (good CRC) is received.

G

LINK:

RJ-45, RS-232 serial port.

H

100:

Physical Ethernet connected to ElectroLogIXS. LED is lit when an active Ethernet is connected and flashes with link activity. Ethernet data rate. LED is lit when connected at 100M and flashes when collisions are detected.

I

HLT:

CIO-PCA Health. LED flashes approximately once per second when module is functioning properly

J

SYN:

Receive data from SYNC (radio data) port. LED is lit when a valid frame (good CRC) is received.

K

RX:

100373-010 AR0

DIAG port receive data activity to ElectroLogIXS/EC5. LED is lit when receive data is present. © 2012 GE Transportation Systems Global Signaling, LLC. All rights reserved. Subject to restrictions on the cover or first page.

1-65


L

TX:

port transmit data activity to ElectroLogIXS/EC5. LED is lit when transmit data is present.

M

RX:

port receive data activity to ElectroLogIXS/EC5. LED is lit when receive data is present.

N

TX:


O

RX:

port receive data activity to ElectroLogIXS/EC5. LED is lit when receive data is present.

P

TX:


Data Ports Each Data Port connects through RJ-45 connectors mounted on the front .

8

1

Figure 1-55, RJ-45 Data Port RJ-45 Ethernet Port Pin Assignment Signal

Signal Name

Input/Output

Pin

TXD +

Transmit Data

Output

1

TXD -

Transmit Data

Output

2

RXD +

Receive Data

Input

3

RXD -

Receive Data

Input

6

RJ-45 RS-232 Port Pin Assignment Signal

1-66

Signal Name

Input/Output

Pin

TXD

Transmit Data

Output

3

GND

Signal Ground

N/A

5

RXD

Receive Data

Input

6


100373-010 AR0

Introduction

RJ-45 Asynchronous Port Pin Assignment Signal

Signal Name

Input/Output

Pin

TXD

Transmit Data

Output

3

GND

Signal Ground

N/A

5

RXD

Receive Data

Input

6

DCD

Data Carrier Detect

Input

8

RJ-45 Synchronous Port Pin Assignment Signal

Signal Name

Input/Output

Pin

RTS

Request To Send

Output

1

TXC

Transmit Clock

Input

2

TXD

Transmit Data

Output

3

GND

Signal Ground

N/A

5

RXD

Receive Data

Input

6

RXC

Receive Clock

Input

7

CTS

Clear To Send

Input

8

Figure 1-56, DB-25 Data Port Adapter DB-25 Synchronous Port Adapter Cable (P/N 075111-000) Pin Assignments Signal

Signal Name

Input/Output

Pin

TXD

Transmit Data

Output

2

RXD

Receive Data

Input

3

RTS

Request To Send

Output

4

CTS

Clear To Send

Input

5

GND

Signal Ground

N/A

7

TXC

Transmit Clock

Input

15

RXC

Receive Clock

Input

17

100373-010 AR0


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DB-25 Asynchronous Port Adapter Cable (P/N 075111-001) Pin Assignments Signal

Signal Name

Input/Output

Pin

TXD

Transmit Data

Output

2

RXD

Receive Data

Input

3

GND

Signal Ground

N/A

7

DCD

Data Carrier Detect

Input

8

Figure 1-57, DB-9 Data Port Adapter

DB-9 Diagnostic Port Adapter Cable (P/N 075064-000) Port Pin Assignments Signal

Signal Name

Input/Output

Pin

TXD

Transmit Data

Output

2

RXD

Receive Data

Input

3

GND

Signal Ground

N/A

5

CIO-PCA Specific ElectroLogIXS Platform Configuration Configure the port on the ElectroLogIXS platform as normal with the following restriction: the port BAUD rate must be set to 9600 or less.

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100373-010 AR0

Introduction

CIO-PCA First Time Installation FIRST TIME INSTALL

If you are starting with a new CIO-PCA module that has never had any firmware loaded onto it, you will need to use a Rabbit 3000 serial programming cable and the FlashIt utility. If you do not have the serial programming cable, you may purchase one here: http://www.rabbit.com/products/1_27_mm_rab_prog_cable/ The following are step-by-step instructions for loading firmware using the FlashIt utility. 1.

Connect the serial programming cable to your PC.

2.

Connect the “Prog” connector of the serial programming cable to the header on the Rabbit RCM3319 module. Take care to align the red stripe on the programming cable with pin 1 of the header.

100373-010 AR0


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1-70

3.

Start the FlashIt utility.

4.

Under “Options, Serial”, select the desired COM port and speed. Choose the fastest baud rate your PC will , but do not exceed 230400 bps. Make sure “Disable STATUS signal bootstrap check” checkbox is checked.


100373-010 AR0

Introduction

5.

FlashIt will detect the RCM3319 and display information about it. that the status bar at the bottom of the utility says “Rabbit connected on Com1 at 230400” or similar.

100373-010 AR0


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1-72

6.

Click the yellow folder icon to select the binary file. The binary file selected will be displayed in the lower right of the status bar. The middle icon, used to program the device, will enable.

7.

Click the middle icon to program the device. You will see a status bar. The status bar may hang for a few seconds. Wait for the programming to finish.


100373-010 AR0

Introduction

8.

You will see a success message when the programming is complete.

9.

To program another module, click the far right icon to reset the connection for the next module.

100373-010 AR0


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VTI-2S Vital Track Interface P/N: 251123-000 The VTI-2S (Vital Track Interface) Module provides a coded DC-track circuit interface for the ElectroLogIXS/EC5. It has two track circuit transceivers that communicate the Electro Code track circuit protocols. Also, the VTI-2S has two cab signal control outputs and two auxiliary vital inputs. All adjustments to track circuits are made using the CDU-1 or a terminal connected to the CIO-1/CIO-1A or CIO-CLA Module. No mechanical adjustments are required. Block Diagram Theory

Figure 1-60, VTI-2S Block Diagram. Isolated DC/DC Converter The Isolated DC/DC Converter provides isolation between the ElectroLogIXS/EC5 system and the rail. It is also used to apply DC coded signals to the rail. Digital Signal Processors The incoming track codes are converted into digital data and ed to the Digital Signal Processors, which attenuate all signals above 20 Hz. This virtually eliminates all induced track circuit noise, including power line noise, cab signals, audio frequency track circuits, and grade crossing predicator signals; no additional filtering is necessary. Vital Input The Vital Inputs are general purpose, two-wire inputs for the ElectroLogIXS/EC5. When an input rises above 8.0 ±0.5 volts, it is considered energized. The Vital Input remains energized until the input voltage falls below 6.5 ±0.5 volts. Vital inputs will accept voltages up to 32 VDC. Cab Output The VTI-2S Cab Outputs employ closed loop , allowing the VPM to that the actual cab output agrees with the intended cab output. The Cab Outputs are two wire outputs used to drive cab signal generators with standard one-wire inputs. Each of the outputs are related to each track interface, i.e. CAB 1 with track 1 and CAB 2 with Track 2. Note:

1-74

If the cab generator battery is separate from the battery supply for the ElectroLogIXS/EC5, the battery negatives must be referenced to each other.


100373-010 AR0


Figure 1-61, VTI-2S Indicators. A

TRACK 1 OUT:

LED is lit when a code pulse is being transmitted by Track 1 transmitter.

B

TRACK 1 IN:

LED is lit when Track 1 receives valid pulses.

C

CAB OUTPUT:

LED is lit when transmitting cab codes.

D

HEALTH:

LED is lit when module is functioning properly.

E

VITAL INPUT:

LED is lit when the input is energized.

F

TRACK 2 IN:

LED is lit when Track 2 receives valid pulses.

G

TRACK 2 OUT:

LED is lit whenever a code pulse is being transmitted by Track 2 transmitter.

100373-010 AR0


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Figure 1-62, TIP-2 Block Diagram.

TIP-2 Track Inductor P/N: 800-096000-011 The TIP-2 (Track Inductor ) provides secondary surge protection that protects the ElectroLogIXS/EC5 system from power surges and lighting strikes that may occur on the rails. Track connections are made through the use of AAR terminals. Primary surge protection such as arresters and equalizers are still required. Block Diagram Theory Inductor The Inductor es the received coded track pulses from the tracks. Because of its high impedance, it reduces all other signals on the tracks (audio, cab, etc.). In addition, the Inductor prevents the VTI-2S from loading the track circuit while transmitting coded track pulses to the tracks. TSS-1 The TSS-1 (Track Surge Suppressor - 1) restricts fast power surges and lightning strikes that can occur on the tracks.

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100373-010 AR0

Introduction

Fuses Fuses provide protection for the chassis in the event that a lightning strike or power surge exceeds the limiting capability of the TSS-1. Refer to the Fuse Chart below. TIP Fuse Chart Fuse Designation

Manufacturer

Value

Quantity

GETSGS Part Number

Cartridge (FLNR9)

Littelfuse®

9 Amp (thermal slo-blow)

2

141-005103-032

Automobile Style (257010)

Littelfuse®

10 Amp

2

010101-004

Figure 1-63, Track Inductor Component Location Diagram. The 9 Amp cartridge fuse protects against low voltage, high amp surges such as downed power lines or welders across the rails. The 10 Amp automobile-style fuse is the final level of protection against power surges. Cab Signal Filters Track Inductor s can also be ordered with built-in cab signal filters. The cab signal filters keep cab signal energy applied to the rail from interfering with the Electro Code track rates. TIP-2 Cab Signal Filter Chart Designation

GETSGS Part Number

Frequency

TIP-2 W/100 FILTER

800-096000-012

100 Hz

TIP-2W/60HZ

800-096000-013

60 Hz

TIP-2W/40HZ FILTER

800-096000-014

40 Hz

TIP-2W/83.3HZFILTER

800-096000-015

83.3 Hz

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VLD-C6S Vital Lamp Driver Module P/N: 251125-000 The VLD-C6S (Vital Lamp Driver) Module is used to drive signal lamps at an intermediate signal location. The module has six lamp drive outputs, organized as two banks of three outputs. Only one lamp output per bank can be energized, and a maximum of two lamp outputs can be energized simultaneously (one lamp output per bank). Each bank has its own DC/DC Converter. This allows placement of signals at different distances from the ElectroLogIXS/EC5 chassis. Each lamp output is capable of driving an 18 to 25 Watt single filament lamp. For color position signaling, the VLD-C6S is capable of driving two 20 Watt lamps per single position light only; 40 Watts on the upper head and the lower head is limited to 20 Watts. Refer to Tables 2-2 through 2-4 for maximum wire lengths. Also, the VLD-C6S has 4 non-vital input/output ports. Filament Checks The VLD-C6S provides circuitry that allows the VPM to monitor and report the filament integrity of all signal lamp bulbs installed. An open filament on a signal lamp is detectable on both enabled and disabled signal lamps. An open filament on a signal lamp that should be on (Hot Filament Detection), is detected by the presence of two conditions: correct voltage levels on the lamp output, in combination with, low DC/DC converter output current levels. An open filament on a signal lamp that should be off (Cold Filament Detection) is detected by the failure to discharge a test capacitor that is connected to the output for a short period of time. Thus, the VLD-C6S provides circuitry that allows the detection of the filament integrity without lighting a signal lamp that should be off. Upon detection of an open filament, the VPM control will disable the lamp output and indicate an open filament to the . If the bulb is replaced, the VPM will allow the signal lamp to be enabled after ing a minimum of 30 seconds of checks. Checks The VLD-C6S provides circuitry that allows the VPM to monitor and report the integrity of the lamp output switch operation. The response to a detected hardware failure is a shutdown of all lamp outputs on the module. During a module shutdown, the VLD-C6S Module ceases to drive lamps for a minimum of 30 seconds before the VPM attempts a VLD-C6S Module recovery. If the checks are successful during recovery, the VLD-C6S will resume driving signal lamps as long as the circuitry continues to indicate proper lamp output switch operation.

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Introduction Block Diagram Theory As previously mentioned, the VLD-C6S has six lamp drive outputs, organized in two banks of three outputs. Since the operation of the two banks are identical, only the operation of bank 1 is discussed. Isolated DC/DC Converter

Figure 1-64, VLD-C6S Block Diagram. The VPM controls the lamp drive voltage level needed to drive the signal lamps. The DC/DC Converter supplies the proper lamp drive voltage (according to the level specified by the VPM) to the Lamp Output Switch and isolates the lamp output power from the battery input. Adjustment of the lamp drive voltage is accomplished using the CDU-1. Lamp Output Switch The Lamp Output Switch contains three lamp switches. Only one output per bank can be energized at any given time. The lamp enable signal from the VPM enables (turns on) the appropriate Lamp Output which, in turn, drives the signal lamp using the voltage supplied by the DC/DC Converter. Non-Vital Input/Output In addition to its lamp driving capability, the VLD-C6S also has four non-vital I/O ports. Each of the four bidirectional ports can be configured as an input or an output. If used as an output the VPM can energize the output with 12V. If used as an input, voltages from 5 to 16 can energize the input. NVIO port 1 can be used for a POR (Power Off Relay) function, with an additional module for the AC interface, typically the A. The non-vital I/O ports can also be used for double track approach lighting and other non-vital functions implemented by non-vital relays and non-vital devices.

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Figure 1-65, VLD-C6S Indicators.

1-80

A

BANK 1 LAMP:

Appropriate LED is lit when lamp of bank 1 is active (lit).

B

NON-VITAL INPUTS / OUTPUTS:

Appropriate LED is lit I/O is energized.

C

HEALTH:


D

BANK 2 LAMP:

Appropriate LED is lit when lamp of bank 2 is active (lit).


100373-010 AR0

Introduction

VLD-R16S Vital Lamp Driver Module P/N 251381-000 WARNING

Power for the VLD-R16S lamp outputs via Lamp B/Lamp N must be supplied through the s of an AREMA compatible vital relay that is controlled by the VSSR driver circuit (VSSR1 and VSSR2 outputs) on the respective VLD-R16S module.

The VLD-R16S (Vital Lamp Driver) Module is used to drive signal lamps in any signaling application. The module has sixteen lamp outputs, organized as two banks of eight outputs each, and is capable of energizing all outputs on both banks simultaneously as long as the total current output remains at or below 20 Amps per bank, 40 Amps for the module. Each lamp output is capable of driving single filament, incandescent lamps from 18 to 28 Watts or GELcore Model 92 LED signals, in any combination, as long as the maximum current per bank is not exceeded. Signals can be driven at varying distances depending upon wire gauge, bulb wattage, use of common returns, etc. Refer to the tables in Section 2 for more information on specific wire lengths. VLD-R16S modules are able to be removed and installed while the ElectroLogIXS system is powered on. Thus, a failed VLD-R16S module may be replaced and returned to normal operation without disrupting other functions provided by the system. Block Diagram Theory

Figure 1-66, VLD-R16S Block Diagram 100373-010 AR0


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ElectroLogIXS VLC and EC5 The voltage level delivered to the actual signal lamp itself is controlled via the Lamp Power Input voltage level. The Monitor Circuitry monitors the voltage level of the Lamp Power input and, if too low, disables the VSSR output and shuts the lamp bank down. Lamp Power Inputs Each lamp bank is supplied Lamp Power via a dedicated Lamp Power input. The Lamp Power input is a two-wire 12 VDC input (nominal) with an operational range 9.5 VDC to 16.5 VDC and a Lamp Power neutral (return) reference. The Lamp Power inputs are able to withstand application of 20 VDC in either polarity without damaging the module. The voltage level delivered to the actual signal lamp itself is controlled via the Lamp Power Input voltage level. The Monitor Circuitry monitors the voltage level of the Lamp Power input and, if too low, disables the VSSR output and shuts the lamp bank down. Lamp Outputs The Lamp Outputs switch the Lamp Power input of the lamp bank to the appropriate Lamp Output under control of the VPM. All Lamp Outputs in a bank can be energized simultaneously as long as the total bank current does not exceed 20 Amps. Each Lamp Output has short circuit protection (a short will not damage the module) and is able to survive externally applied voltages of 20 VDC in either polarity. A shorted lamp output or an external voltage that causes a lamp output to appear to be on when it should be off will cause the Lamp Bank to shut down. The Lamp Bank will return to normal operation after the short has been corrected or the external, positive polarity voltage source has been removed and the lamp bank has been down for at least 30 seconds. An externally applied reverse polarity voltage may cause the protective fuse to blow for the associated lamp bank. Normal operation returns once the fuse is replaced. VSSR Outputs The Vital Signal Stop (VSSR) outputs are two-wire, vital outputs that deliver output voltage in the range of 9.5 VDC to 16.5 VDC into relay loads from 50 Ω to 1150 Ω. The VSSR outputs are designed to allow independent operation. However, they can be programmed by the to operate in a combined fashion should the application require it. The VSSR Outputs are powered by the ElectroLogIXS equipment power (not the Lamp Power Inputs) and are able to withstand short circuit, open circuit, or external application of 32 VDC positive polarity for a period of 24 hours. Monitor Circuitry Each lamp bank incorporates Monitor Circuitry that provides the VPM with the voltage and current levels of the Lamp Outputs, the voltage level of the Lamp Power input, and the voltage level of the internal module circuitry. If the Monitor Circuitry detects that the internal module circuitry voltage has dropped below the operational level, it disables the VSSR outputs for both lamp banks without VPM interaction.

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Introduction Filament Checks The VLD-R16S provides monitor circuitry that allows the VPM to monitor, report, and respond to the filament integrity of all signal lamps installed. The circuitry allows open filaments to be detected on energized and de-energized lamps. An open filament on a signal lamp that should be on is detected by observing low output current while the energizing output voltage is being applied. For signal lamps that are off, an open filament is detected by energizing the output for a short (less than 2 milliseconds) time and observing the current on the output. This approach confirms filament integrity while allowing the signal lamp to remain off. Upon detection of any open filament, the VPM disables the lamp output and indicates the open filament condition to the . When the bulb is replaced, the VPM allows the signal lamp to be energized if the bulb has been off for a minimum of 30 seconds. Checks The VLD-R16S contains circuitry to allow the VPM to monitor and report on the integrity of the lamp output circuitry. The response to a detected fault (off when should be on, on when should be off, etc.) is a de-energizing of all the Lamp Outputs and a disabling of the Vital Signal Stop Relay (VSSR) output associated with that lamp bank. After a lamp bank has been shut down, the VPM disables the eight Lamp Outputs and the VSSR output for the bank for a minimum of 30 seconds. After 30 seconds have ed, the VSSR output is enabled and the VPM performs a health check of the lamp bank. If the lamp bank es the health checks, the VLD-R16S resumes normal operation. Otherwise, if the lamp bank fails one or more health checks, the VSSR output is disabled and the VPM waits another 30 seconds before retrying.

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Figure 1-67, VLD-R16S Indicators

1-84

A

VSSR LED for Bank 1. LED is lit when Bank 1 VSSR is energized.

B

Bank 1 Lamp Output LEDs. LED is lit when corresponding Lamp Output is energized.

C

VSSR LED for Bank 2. LED is lit when Bank 2 VSSR is energized.

D

Bank 2 Lamp Output LEDs. LED is lit when corresponding Lamp Output is energized.

E

Bank Health LEDs. LEDs are lit when associated VSSR is energized and all internal self tests for that bank.

F

Module health LED. LED is lit when both banks are healthy.


100373-010 AR0

Introduction

VIO-1010S Track Code Select Input / Track Code Decoder Output Module P/N: 251132-000

The VIO-1010S (Track Code Select Input/Track Code Decoder Output) Module provides an interface between a relay-based interlocking and the ElectroLogIXS/EC5 system. The VIO-1010S has 10 code select inputs and 10 decoder outputs to interface with relay-based systems. Inputs This module produces an isolated battery voltage (REF+ and REF-) used to energize an input. This battery voltage used with vital relay s accomplish code selection. An open relay is defined as a deenergized input, and a closed relay is defined as an energized input. Based on the relay inputs (open/closed), the application equations select the code(s) to be transmitted. The isolated battery voltage connected to a track code select input will be de-energized when it is below 5.5 VDC and energized when it is above 7.5 VDC. Outputs With a battery supply voltage of 13.5 VDC and a track code decoder output connected to a 500 ohm load, a track code decoder output typically supplies 15 to 16.5 VDC (depending on the number of outputs energized) with no more than 100 mV peak to peak ripple. Each track code decoder output is capable of driving a load impedance of 150 ohms or greater. The VIO-1010S is capable of simultaneously energizing up to five track decoder outputs. Block Diagram Theory Track Code Select Inputs The track code select information from the relay-based interlocking system is sent to the Surge Protection Circuit. Surge Protection The Surge Protection Circuit protects the ElectroLogIXS/EC5 system from voltage surges that may occur on the track code select inputs. The Surge Protection Circuits prevents damage if voltages exceed 32 VDC or are applied in reverse polarity, to a track code select input. From the Surge Protection Circuit, the track code select information is sent to the Signature Decoder Circuit.

Figure 1-68, VIO-1010S Block Diagram.

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Signature Generator The Signature Generator Circuit generates a continuous data string which is sent to the Signature Decoder Circuit. Signature Decoder The Signature Decoder Circuit mixes the analog track code select input voltage with a continuous data string generated by the Signature Generator Circuit. The resultant data is a 16-bit word for each input that is sent to the VPM for processing. Based on these 16-bit words, the ElectroLogIXS/EC5 application software determines which inputs are energized and which codes to send on the tracks. Isolated DC/DC Converter The Isolated DC/DC Converter isolates the track code decoder outputs from battery and supplies the voltage necessary to drive the outputs. Output Switches The Output Switches control which outputs are energized or de-energized. From the Output Switch Circuit, the track code decoder output voltages are sent to the Surge Protection Circuit. Surge Protection The Surge Protection Circuit protects the ElectroLogIXS/EC5 system from voltage surges that may occur on the track code decoder outputs. The Surge Protection Circuits prevent damage if voltages do not exceed 32 VDC. Track Code Decoder Outputs From the Surge Protection Circuit, the Track Code Decoder Output information is sent to the relay-based interlocking system. Based on this information, the relay logic in the relay-based system determines which track codes were received by the ElectroLogIXS/EC5.

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Introduction

Indicators

Figure 1-69, VIO-1010S Indicators. A

CODE 1 - CODE M SEL:

Track Code Select Input LEDs. LED is lit when corresponding input is active.

B

Health Indicator:

LED is lit when the module functions properly.

C

CODE 1 - CODE M RELAY:

Track Code Decoder Output LEDs. LED is lit when corresponding output is active.

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VIO-44S Vital Input/Output Module P/N: 251134-000 The VIO-44S (Vital Input/Output) Module contains four general purpose, two-wire, vital inputs and outputs. It is used for vital system control by monitoring vital inputs and supplying vital outputs according to the application equations. The inputs can be used for switch status, slide fences, and other vital controls while the outputs can be used for vital control of switch machines and other equipment. Block Diagram Theory

Figure 1-70, VIO-44S Block Diagram. Surge Protection The Surge Protection protects the VIO-44S from power surges that may occur at a Vital Input or Vital Output. Isolated DC/DC Converter The Isolated DC/DC Converter provides isolation between the supply battery and the Vital Outputs. Vital Input The Vital Inputs are general purpose two-wire inputs for the ElectroLogIXS/EC5. When an input rises above 8.0 ±0.5 volts, it is considered energized. The Vital Input remains energized until the input voltage falls below 6.5 ±0.5 volts. Vital inputs will accept voltages up to 32 VDC.

1-88


100373-010 AR0

Introduction Signature Generator The Signature Generator generates a continuous data string which is sent to the Signature Decoder for processing. Signature Decoder The Signature Decoder Circuit mixes the input signals with a continuous data string generated by the Signature Generator Circuit. The resultant data that is sent to the VPM for processing. Based on this data, the ElectroLogIXS/EC5 determines the input information. Vital Output The Vital Outputs are general purpose, two-wire outputs for the ElectroLogIXS/EC5. With a battery supply voltage of 13.5 VDC and a vital output connected to a 500 ohm load, a vital output typically supplies 12 to 13 VDC (depending on the number of outputs energized) with no more than 100mV peak-to-peak of ripple. Each vital output is capable of driving load impedances of 150 ohms or greater.

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Figure 1-71, VIO-44S Indicators.

1-90

A

VITAL INPUT:

LED is lit when input is active.

B

Health Indicator:

LED is lit when the module functions properly.

C

VITAL OUT:

LED is lit when output is active.


100373-010 AR0

Introduction

VIO-44R Vital Input/Output Module P/N 251379-000 The VIO-44R (Vital Input/Output) Module contains four redundant general purpose, two wire, Vital Inputs and outputs. It is used for vital system control by monitoring vital inputs and supplying vital outputs according to the application equations. The inputs can be used for switch status, slide fences, and other vital controls while the outputs can be used for vital control of switch machines and other equipment. Surge Protection The Surge Protection protects the VIO-44R from power surges that may occur at a Vital Input or Vital Output. Isolated DC/DC Converter The Isolated DC/DC Converter provides isolation between the supply battery and the vital outputs. Vital Input The Vital Inputs are redundant general purpose two-wire inputs for the ElectroLogIXS. When an input rises above 8.0 ± 0.5 Volts, it is considered energized. The vital input remains energized until the input voltage falls below 6.5 ± 0.5 Volts. Vital inputs will accept voltages up to 32 VDC. When a vital input fails the module transfers to the redundant vital input. If a failure occurs where the module loses the vital input redundancy, the IN REDUNDANCY LED will be turned off. Signature Generator The Signature Generator generates a continuous data string that is sent to the signature decoder for processing. Signature Decoder The Signature Decoder Circuit mixes the input signals with a continuous data string generated by the signature generator circuit. The resultant data is then sent to the VPM for processing. Based on this data, the ElectroLogIXS determines the input information. Slow Release/Slow Pick Each vital input can have a Slow Release and/or Slow Pick time set via the CDU or application logic. The slow release and slow pick times can be set from 0-30 seconds in 1 second increments. The slow release and slow pick times have a tolerance of ± 0.5 seconds. If the slow release/pick minimum and maximum are set at the same number in the application then the time is not selectable through the CDU. Vital Output The vital outputs are redundant general purpose, two-wire outputs for the ElectroLogIXS. With a battery supply voltage of 13.5 VDC and a two wire vital output connected to a 500 ohm load, a two-wire vital output typically supplies 12 to 13 VDC (depending on the number of outputs energized with no more than 300 mV peak-to-peak of ripple. All the Vital Outputs are capable of driving load impedances of 50 ohms. When a vital output fails all the vital outputs are shutdown for at least 30 seconds. After 30 seconds the vital outputs are transferred to the redundant vital outputs and they are set back to their energized or deenergized state. The vital outputs can be forced to switch to the redundant bank using the CDU. If a failure occurs where the module loses the vital output redundancy then the OUT REDUNDANCY LED is turned off.

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Figure 1-72, VIO-44R Indicators

1-92

A Vital In:

LED is lit when an input is energized

B Vital Out:

LED is lit when an output is energized

C In Redundancy:

LED is lit when health of both the active and redundant inputs are functioning properly.

D Out Redundancy:

LED is lit when health of both the active and redundant outputs are functioning properly.

E Health:

LED is lit when the module is able to function properly.


100373-010 AR0

Introduction

VIO-86S Vital Input/Output Module P/N 251380-000 The VIO-86S (Vital Input/Output) Module contains eight gracefully degrading general purpose, two wire, vital inputs and six gracefully degrading general purpose, two wire, vital outputs. It is used for vital system control by monitoring vital inputs and supplying vital outputs according to the application equations. The inputs can be used for switch status, slide fences, and other vital controls while the outputs can be used for the vital control of switch machines and other equipment. VIO-86S modules are able to be removed and installed while the ElectroLogIXS system is powered on. Thus, a failed VIO-86S module may be replaced and returned to normal operation without disrupting other functions provided by the system. Surge Protection The Surge Protection protects the VIO-86S from power surges that may occur at a vital input or vital output. Isolated DC/DC Converter The Isolated DC/DC Converter provides isolation between the supply battery and the vital outputs. Vital Input The Vital Inputs are general purpose two-wire inputs for the ElectroLogIXS. When an input rises above 8.0 ± 0.5 Volts, it is considered energized. The vital input remains energized until the input voltage falls below 6.5 ± 0.5 Volts. Vital inputs will accept voltages up to 32 VDC. Signature Generator The Signature Generator generates a continuous data string that is sent to the Signature Decoder for processing. Signature Decoder The Signature Decoder Circuit mixes the input signals with a continuous data string generated by the Signature Generator Circuit. The resultant data is then sent to the VPM for processing. Based on this data, the ElectroLogIXS determines the input information. Slow Release/Slow Pick Each vital input can have a Slow Release and/or Slow Pick time set via the CDU or application logic. The slow release and slow pick times can be set from 0-30 seconds in 1 second increments. The slow release and slow pick times have a tolerance of ± 0.5 seconds. If the Slow Release/Pick Minimum and Maximum are set at the same number in the application, the time is not selectable through the CDU. Vital Output The Vital Outputs are gracefully degrading general purpose, two-wire outputs for the ElectroLogIXS. The vital outputs are grouped into 2 banks of 3 vital outputs. Each group is independent of the other and therefore can be shut down while not effecting the operation of the other bank. With a battery supply voltage of 13.5 VDC and a vital output connected to a 500 ohm load, a vital output typically supplies 12 to 13 VDC (depending on the number of outputs energized with no more than 300 mV peak-to-peak of ripple. All the Vital Outputs are capable of driving load impedances of 50 ohms. If a vital output fails, only the three vital outputs on the same bank as the failed vital output are shutdown. The remaining three vital outputs remain functional. When a bank has a vital output failure, the associated BANK HEALTH LED is turned off.

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Figure 1-73, VIO-86S Indicators A Vital In:

LED is lit when an input is energized

B Vital Out:

LED is lit when an output is energized

C Bank 1 Health:

LED is lit when Bank 1 vital outputs are functioning properly.

D Bank 2 Health:

LED is lit when Bank 2 vital outputs are functioning properly.

E Health:

LED is lit when the module is able to function properly.

Note:

1-94

In some installations there is the possibility of radiated interference from nearby equipment. If engineering determines that a particular installation is susceptible, it is recommended that the provided ferrites be installed on all Input and Output cabling connected to the personality module. Place the ferrite around each I/O cable as close to the personality module as possible. If ferrites are placed in series, ensure they are as close as possible to each other.


100373-010 AR0

Introduction

CAB-16S Cab Enable Output Module P/N: 251334-000 The CAB-16S (Cab Enable Output) Module provides 16 outputs to drive external cab generators. Block Diagram Theory

Figure 1-74, CAB-16S Block Diagram Cab Output The Cab Outputs employ closed loop , allowing the VPM to that the actual cab output agrees with the intended cab output. The Cab Outputs are single-wire outputs used to drive cab signal generators.

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A

B

373-0192

Figure 1-75, CAB-16S Indicators

1-96

A

CAB OUT:

LED is lit when transmitting cab codes.

B

HEALTH:



100373-010 AR0

Introduction

ElectroLogIXS Chassis The ElectroLogIXS chassis contains the backplane and personality modules. The backplane is designed to allow any large module (VTI-2S, VLD-C6S, VLD-R16S, VIO-44S, VIO-44R, VIO-86S, VIO-1010S, and CAB-16S) to be installed in any of the 9 slots. Personality modules are installed into the upper section of the chassis and define which large module is installed in a slot for a particular application. The lower slots are used for the system modules (VPM, S, CIO-1A, CIO-CLA, CIO-2A, CIO-2AB, CIO-MDA, CIO-PCA and GFD-1).

CHASSIS PERSONALITY MODULES (MAXIMUM OF 9) SLOT 1

SLOT 9

BACKPLANE

S-2 SLOT

FUTURE EXPANSION VPM SLOT

RMM-1 CI OR UCI-3 CIO-2A OR CIO-2A OR CIO-PCA OR CIO-PCA OR (FUTURE) MODULE CIO-MDA CIO-1A OR CIO-MDA SLOT SLOT CIO-CLA SLOT

GFD-1 SLOT

Figure 1-76, ElectroLogIXS VLC 9-Slot Chassis and Backplane (P/N: 300752-000)

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CIO-1A OR CIO-2A OR CIO-CLA CIO-2A OR CIO-PCA OR SLOT CIO-PCA OR CIO-MDA CIO-MDA SLOT SLOT

Figure 1-76a, ElectroLogIXS VLC 4-Slot Chassis and Backplane (P/N: 251464-000)

CI or UCI-3 MODULE

ON/OFF SWITCH

CHASSIS


PERSONALITY MODULE

CIO-2A OR CIO-PCA OR CIO-MDA SLOT CIO-2A OR CIO-PCA OR CIO-MDA SLOT

BACKPLANE

SLOT 1 VPM SLOT S GFD-1

Figure 1-76b, ElectroLogIXS VLC 1-Slot Chassis and Backplane (P/N: 251473-000) 1-98


100373-010 AR0

Introduction CI or UCI-3, Power Switch, and Fuses The lower right section of the ElectroLogIXS 9-Slot chassis and upper left section of the 1-Slot and 4-Slot chassis is where the power switch, CI or UCI-3(chassis information) module and the fuses are located. The fuses on the ElectroLogIXS backplane are readily available automotive style fuses.

CI-1 or UCI-3 MODULE

Figure 1-77, CI or UCI-3, Power Switch, and Fuses

100373-010 AR0


1-99


VTI-2S Personality Module P/N: 227442-000 The VTI-2S personality module is installed in slots that will require a VTI-2S module. It provides the external field connectors for the VTI-2S module.

Figure 1-78, VTI-2S Personality Module

1-100

A

- Track Interface Connector - J3

B

- Cab and Vital Input Connector - J4

C

- 15 amp battery fuse

D

- Battery Power LED: Lit to indicate battery power is present

E

- VTI-2S module keying pins

F

- Backplane connector - J1

G

- VTI-2S connector - J2


100373-010 AR0

Introduction VTI-2S Connectors Track Interface Connector - J3 The Track Interface Connector J3 is used to connect the VTI track circuits. Pre-wired cable assemblies are available in either 4-foot lengths (P/N: 814-096000-016) or 8-foot lengths (P/N: 814-096000-017) to connect the VTI track circuits to the TIP-2 . Track Interface Connector - J3 Signal

Description

Pin

TK1+

Track 1+

1

TK1-

Track 1-

2

TK2+

Track 2+

4

TK2-

Track 2-

5

Cab and Vital Input Connector - J4 The Cab and Vital input connector is used to connect the VTI Cab outputs and Vital inputs. The field mating connector is P/N 032773-652 with keying pins P/N 032773-492. A mating connector, with keying pins installed, is supplied with the Personality module for field wiring. Cab and Vital Input Connector - J4 Signal

Description

CAB1+

Cab Output Enable 1+

1

CAB1-

Cab Output Enable 1-

2

CAB2+

Cab Output Enable 2+

4

CAB2-

Cab Output Enable 2-

5

IN1+

Vital Input #1+

7

IN1-

Vital Input #1-

8

IN2+

Vital Input #2+

10

IN2-

Vital Input #2-

11

100373-010 AR0

Pin


1-101


VLD-C6S Personality Module P/N: 227443-000 The VLD-C6S personality module is installed in slots that will require a VLD-C6S module. It provides the external field connectors for the VLD-C6S module.

Figure 1-79, VLD-C6S Personality Module

1-102

A

- Lamp Connector - J3

B

- Non-Vital I/O and Battery Connector - J4

C


D


E

- VLD-C6S module keying pins

F


G

- VLD-C6S connector - J2


100373-010 AR0

Introduction

VLD-C6S Connectors Lamp Connector - J3 The lamp connector is used to connect the VLD lamp output to the lamps. The mating connector is P/N 132338-201 with keying pins P/N 132338-901. A mating connector, with keying pins installed, is supplied with the personality module for field wiring. Lamp Connector - J3 Signal

Description

Pin

B1L1

Bank one, Lamp one

1

B1L2

Bank one, Lamp two

2

B1L3

Bank one, Lamp three

3

COM1

Bank one common

4

B2L1

Bank two, Lamp one

6

B2L2

Bank two, Lamp two

7

B2L3

Bank two, Lamp three

8

COM2

Bank two common

9

Non-Vital I/O and Battery Connector - J4 The non-vital I/O and battery connector is used to connect the VLD non-vital I/O and battery power. The mating connector is P/N 032773-653 and keying pins P/N 032773-492. The VLD has a battery power input separate from the ElectroLogIXS battery power. A mating connector, with keying pins installed, is supplied with the personality module for field wiring. Non-Vital I/O and Battery Connector - J4 Signal

Description

NVIO1

non-vital I/O one

1

NVIO2

non-vital I/O two

2

NVIO3

non-vital I/O three

3

NVIO4

non-vital I/O four

4

B

Battery Plus

6

N

Battery Return

7

100373-010 AR0

PIN


1-103


VLD-R16S Personality Module P/N 227539-000

Figure 1-80, VLD-R16S Personality Module A

Lamp Output Connectors J3 (Bank 1) and J4 (Bank 2)

B

Lamp Power Input Connections

C

VSSR Connections

D

Fuses: 2 for Lamp Power, 1 for VSSR Power

E

VLD-R16S Keying Pins

F

VLD-R16S Connector J2

G

Backplane Connector J1

H

Module Power LED

The VLD-R16S personality module is installed in slots that require a VLD-R16S module. The personality module provides the external field connectors for the VLD-R16S as well as the backplane connections, mechanical keying protection, and module protection fuses. Each Lamp bank has a 30 Amp fuse and the VSSR connections are protected by a 3 Amp fuse.

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100373-010 AR0

Introduction VLD-R16S Connectors Lamp, Lamp Power Input, and VSSR Connectors - J3 and J4 Lamp Connector - J3 Signal

Description

Pin

Lamp 1

Bank 1, Lamp 1 Output

1

Lamp 2


2

Lamp 3


3

Lamp 4


4

Lamp 5


5

Lamp 6


6

Lamp 7


7

Lamp 8


8

N/A

Connection Not Used

9

LampB1

Lamp Power Input, Bank 1

10

LampB1

Lamp Power Input , Bank 1

11

LampN1

Lamp Neutral, Bank 1

12

N/A

Connection Not Used

13

VSSR1+

Vital Signal Stop Relay Output Bank 1, Positive

14

VSSR1-

Vital Signal Stop Relay Output Bank 1, Return

15

Lamp Connector - J4 Signal

Description

Pin

Lamp 1


1

Lamp 2


2

Lamp 3

Bank 2, Lamp 11Output

3

Lamp 4


4

Lamp 5


5

Lamp 6


6

Lamp 7


7

Lamp 8


8

N/A

Connection Not Used

9

LampB1

Lamp Power Input, Bank 2

10

LampB1

Lamp Power Input , Bank 2

11

LampN1

Lamp Neutral, Bank 2

12

N/A

Connection Not Used

13

VSSR2+

Vital Signal Stop Relay Output Bank 2, Positive

14

VSSR2-

Vital Signal Stop Relay Output Bank 2, Return

15

100373-010 AR0


1-105


VIO-44S Personality Module P/N: 227444-000 The VIO-44S personality module is installed in slots that will require a VIO-44S module. It provides the external field connectors for the VIO-44S module.

Figure 1-81, VIO-44S Personality Module

1-106

A

- Vital Output Connector - J3

B

- Vital Input Connector - J4

C


D


E

- VIO-44S module keying pins

F


G

- VIO-44S connector - J2


100373-010 AR0

Introduction VIO-44S Connectors Vital Output Connector - J3 The vital output connector is used to connect the VIO-44S vital output. The mating connector is P/N 032773-652 with keyed pins 032773-492. A mating connector, with keying pins installed, is supplied with the VIO-44S module for field wiring.

Vital Output Connector - J3 Signal

Description

Pin

Out 1+

Vital Output #1+

1

Out 1-

Vital Output #1-

2

Out 2+

Vital Output #2+

4

Out 2-

Vital Output #2-

5

Out 3+

Vital Output #3+

7

Out 3-

Vital Output #3-

8

Out 4+

Vital Output #4+

10

Out 4-

Vital Output #4-

11

Vital Input Connector - J4 The vital input connector is used to connect the VIO-44S vital input. The mating connector is P/N 032773-652 with keyed pins 032773-492. A mating connector, with keying pins installed, is supplied with the VIO-44S module for field wiring.

Vital Input Connector - J4 Signal

Description

IN1+

Vital Input #1+

1

IN1-

Vital Input #1-

2

IN2+

Vital Input #2+

4

IN2-

Vital Input #2-

5

IN3+

Vital Input #3+

7

IN3-

Vital Input #3-

8

IN4+

Vital Input #4+

10

IN4-

Vital Input #4-

11

100373-010 AR0

Pin


1-107


VIO-44R Personality Module P/N 227538-000 The VIO-44R personality module is installed in slots that will require a VIO-44R module. It provides the external field connectors for the VIO-44R module.

Figure 1-82, VIO-44R Personality Module

1-108

A

-Vital Input Connector - J3

B

-Vital Output Connector - J4

C

-3 Amp Battery Fuse

D

-Battery Power LED, when lit indicates battery power is present

E

-VIO-44R module keying pins

F

-VIO-44R connector - J2

G

-Backplane connector - J1


100373-010 AR0

Introduction VIO-44R Connectors Vital Input Connector -J3 The Vital Input connector is used to connect the VIO-44R Vital Input. The mating connector is P/N 032773-652 with keyed pins 032776-492. A mating connector, with keying pins installed, is supplied with the VIO-44R module for field wiring. Vital Input Connector – J3 Signal

Description

Pin

In 1+

Vital Input #1+

1

In 1-

Vital Input #1-

2

In 2+

Vital Input #2+

4

In 2-

Vital Input #2-

5

In 3+

Vital Input #3+

7

In 3-

Vital Input #3-

8

In 4+

Vital Input #4+

10

In 4-

Vital Input #4-

11

Vital Output Connector - J4 The Vital Output connector is used to connect the VIO-44R Vital Output. The mating connector is P/N 032773-652 with keyed pins 032773-492. A mating connector, with keying pins installed, is supplied with the VIO-44R module for field wiring. Vital Output Connector – J4 Signal

Description

Pin

Out 1+

Vital Output #1+

1

Out 1-

Vital Output #1-

2

Out 2+

Vital Output #2+

4

Out 2-

Vital Output #2-

5

Out 3+

Vital Output #3+

7

Out 3-

Vital Output #3-

8

Out 4+

Vital Output #4+

10

Out 4-

Vital Output #4-

11

100373-010 AR0


1-109


VIO-86S Personality Module P/N 227537-000 The VIO-86S personality module is installed in slots that will require a VIO-86S module. It provides the external field connectors for the VIO-86S module.

Figure 1-83, VIO-86S Personality Module A

-Vital Output Connector - J4

E

-Battery Power LED, when lit indicates battery power is present

B

-Vital Input/Output Connector - J5

F

-VIO-86S Module Keying Pins

C

-Vital Input Connector - J3

G

-VIO-86S Connector - J2

D

-4 Amp Battery Fuse

H

-Backplane Connector - J1

1-110


100373-010 AR0

Introduction VIO-86S Connectors Vital Input Connector -J3 The Vital Input connector is used to connect the VIO-86S Vital Input. The mating connector is P/N 032773518 with keyed pins 132773-500. A mating connector, with keying pins installed, is supplied with the VIO86S module for field wiring. Vital Input Connector – J3 Signal In 1+ In 1In 2+ In 2In 3+ In 3In 4+ In 4In 5+ In 5-

Description Vital Input 1+ Vital Input 1Vital Input 2+ Vital Input 2Vital Input 3+ Vital Input 3Vital Input 4+ Vital Input 4Vital Input 5+ Vital Input 5-

Pin 1 2 5 6 9 10 13 14 17 18

Vital Input/Output Connector - J4 The Vital Input/output connector is used to connect the VIO-86S Vital Inputs and Vital Output. The mating connector is P/N 032773-518 with keyed pins 132773-500. A mating connector, with keying pins installed, is supplied with the VIO-86S module for field wiring. Vital Input/Output Connector – J4 Signal In 6+ In 6In 7+ In 7In 8+ In 8Out 6+ Out 6-

100373-010 AR0

Description Vital Input 6+ Vital Input 6Vital Input 7+ Vital Input 7Vital Input 8+ Vital Input 8Vital Output 6+ Vital Output 6-

Pin 1 2 5 6 9 10 17 18


1-111

ElectroLogIXS VLC and EC5 Vital Output Connector - J5 The Vital Output connector is used to connect the VIO-86S Vital Output. The mating connector is P/N 032773-518 with keyed pins 132773-500. A mating connector, with keying pins installed, is supplied with the VIO-86S module for field wiring. Vital Output Connector – J5 Signal Out 1+ Out 1Out 2+ Out 2Out 3+ Out 3Out 4+ Out 4Out 5+ Out 5Note:

1-112

Description Vital Output 1+ Vital Output 1Vital Output 2+ Vital Output 2Vital Output 3+ Vital Output 3Vital Output 4+ Vital Output 4Vital Output 5+ Vital Output 5-

Pin 1 2 5 6 9 10 13 14 17 18

In some installations there is the possibility of radiated interference from nearby equipment. If engineering determines that a particular installation is susceptible, it is recommended that the provided ferrites be installed on all Input and Output cabling connected to the personality module. Place the ferrite around each I/O cable as close to the personality module as possible. If ferrites are placed in series, ensure they are as close as possible to each other.


100373-010 AR0

Introduction

VIO-1010S Personality Module P/N: 227445-000 The VIO-1010S personality module is installed in slots that will require a VIO-1010S module. It provides the external field connectors for the VIO-1010S module.

Figure 1-84, VIO-1010S Personality Module

100373-010 AR0

A

- Code Output Connector - J3

B

- Code Input Connector - J4

C


D


E

- VIO-1010S module keying pins

F


G

- VIO-1010S connector - J2


1-113

ElectroLogIXS VLC and EC5 VIO-1010S Connectors Code Output Connector - J3 The code output connector is used to connect the VIO-1010 code outputs. The mating connector is P/N 032773-652 with keying pins P/N 032773-492. A mating connector with keying pins installed is supplied with the personality module for field wiring. Code Output Connector - J3 Signal

Description

Pin

OCom

Output Common

1

C1O

Code 1 Out

2

C2O

Code 2 Out

3

C3O

Code 3 Out

4

C4O

Code 4 Out

5

C5O

Code 5 Out

6

HRO

HR Out

7

C7O

Code 7 Out

8

C8O

Code 8 Out

9

C9O

Code 9 Out

10

CMO

Code M Out

11

Code Input Connector - J4 The code input connector is used to connect the VIO-1010 code inputs. The mating connector is P/N 032773-654 with keying pins P/N 032773-492. A mating connector with keying pins installed is supplied with the personality module for field wiring. Code Input Connector - J4

1-114

Signal

Description

Pin

REF -

Negative Reference Voltage

1

C1S

Code 1 Input

2

C5S

Code 5 Input

3

CMS

Code M Input

4

C6S

Code 6 Input

5

REF +

Positive Reference Voltage

7

SCom

Input Common

9

C2S

Code 2 Input

10

C3S

Code 3 Input

11

C4S

Code 4 Input

12

C7S

Code 7 Input

13

C8S

Code 8 Input

14

C9S

Code 9 Input

15


100373-010 AR0

Introduction

CAB-16S Personality Module P/N: 227466-000 The CAB-16S personality module is installed in slots that will require a CAB-16S module. It provides the external field connectors for the CAB-16S module.

Figure 1-85, CAB-16S Personality Module

100373-010 AR0

A

- Cab 1-8 Output Connector - J3

B

- Cab 9-16 Output Connector - J4

C


D


E

- CAB-16S module keying pins

F


G

- CAB-16S connector - J2


1-115

ElectroLogIXS VLC and EC5 CAB-16S Connectors Cab 1-8 Output Connector - J3 The Cab 1-8 output connector is used to connect the CAB-16S Cab 1-8 outputs. The mating connector is P/N 032773-654 with keying pins P/N 032773-492. A mating connector with keying pins installed is supplied with the personality module for field wiring. Cab 1-8 Output Connector - J3 Signal

Description

Pin

CAB1

Cab 1 Output

1

CAB2

Cab 2 Output

3

CAB3

Cab 3 Output

5

CAB4

Cab 4Output

7

CAB5

Cab 5 Output

9

CAB6

Cab 6 Output

11

CAB7

Cab 7 Output

13

CAB8

Cab 8 Output

15

Cab 9-16 Output Connector - J4 The Cab 9-16 output connector is used to connect the CAB-16S Cab 9-16 outputs. The mating connector is P/N 032773-654 with keying pins P/N 032773-492. A mating connector with keying pins installed is supplied with the personality module for field wiring. Cab 9-16 Output Connector - J4

1-116

Signal

Description

Pin

CAB9

Cab 9 Output

1

CAB10

Cab 10 Output

3

CAB11

Cab 11 Output

5

CAB12

Cab 12 Output

7

CAB13

Cab 13 Output

9

CAB14

Cab 14 Output

11

CAB15

Cab 15 Output

13

CAB16

Cab 16 Output

15


100373-010 AR0

Introduction

EC5 Chassis The open-frame EC5 chassis allows easy access to all modules.

Figure 1-86, EC5 Chassis Backplane The modules plug into the Backplane. The one-piece Backplane has minimal interconnections, which helps to make the EC5 more reliable. The plug couplers can address wiring from either side of the Backplane, depending on the way it is mounted. There are two types of Backplanes used for the EC5. They are: • BP-1 is used for Repeater, Colorlight, and Lock systems. • BP-2 is used for Endbox systems. General Features All Backplanes have the general features listed below: Power Power components are located in the upper left corner of the Backplane: • Battery (B) and Negative (N) AAR terminals. • 5 Vdc ON/OFF switch. • Automobile-style fuses (protect individual modules). • Test points for +5 Vdc and COM. +12 Vdc is supplied to the I/O module slots through the Backplane. Fuses 1, 2, 3, and 4 protect the system in event of an over-current condition. Chassis ID DIP Shunt Pack The Chassis ID DIP Shunt Pack is located on the Backplane under the CI or UCI-3 Module. This is configured with the same number as the Chassis ID Number in the Application EPROM (that is plugged into the CI or UCI-3 Module).

100373-010 AR0


1-117


Figure 1-87, DIP Shunt Pack

EEPROMs Three Configuration EEPROMs contain FRC (Field Related Configuration) data. The FRC information is entered by the via the CDU-1. Data is written/read to/from these EEPROMs by the VPM-1 Module. This data stored may be as simple as the date and time, or as specific as the track voltage/current settings. Backplane (BP-1)

Global Signaling

Global Signaling

Figure 1-88, EC5 Colorlight Backplane (BP-1)

1-118


100373-010 AR0

Introduction BP-1 Connectors BP-1 Connectors are shown in Figures 1-89 through 1-90. Connector signal names and pinouts are shown in Tables 1-2 through 1-9.

EC5 ELECTRO CODE 5

COLORLIGHT

GE T ransportation Systems Global Signaling

Figure 1-89, BP-1 Connectors.

100373-010 AR0


1-119

ElectroLogIXS VLC and EC5 I/O Slot 1 Connection

Table 1-2 J16 Connector Definition Name

Description

CAB1+

Cab 1+ from the VTI-2S Module.

CAB1-

Cab 1- from the VTI-2S Module.

CAB2+


CAB2-


IN 1+

Vital Input 1+ to the VTI-2S Module.

IN 1-

Vital Input 1 - to the VTI-2S Module.

IN 2+

Vital Input 2+ to the VTI-2S Module.

IN 2-

Vital Input 2- to the VTI-2S Module.


1-120

Figure 1-90, I/O Slot 1 Connectors.

Description

TK 1+

Track 1+ to the VTI-2S Module.

TK 1-

Track 1- to the VTI-2S Module.

TK 2+


TK 2-



100373-010 AR0

Introduction I/O Slot 2 Connection Table 1-4 J26 Connector Definition Name

Description

B1L1

Bank 1 lamp 1 output for the VLD-C6S Module.

B1L2


B1L3


COM1

Bank 1 common for the VLDC6S Module.

B2L1


B2L2


B2L3


COM2




Description

NVIO1

NIVO 1 connection to the VLDC6S Module.

NVIO2


NVIO3


NVIO4


100373-010 AR0


1-121

ElectroLogIXS VLC and EC5 I/O Slot 3 Connection Table 1-6 J36 Connector Definition Name

Description

B1L1


B1L2


B1L3


COM1


B2L1


B2L2


B2L3


COM2

Bank 2 common for the VLDC6S Module. Figure 1-92, I/O Slot 3 Connectors.

Table 1-7 J37 Connector Definition

1-122

Name

Description

NVIO1


NVIO2


NVIO3


NVIO4



100373-010 AR0


Description

I/O 1+

I/O 1+ for the vital I/O module.

I/O 1-

I/O 1- for the vital I/O module.

I/O 2+


I/O 2-

I/O 2- for the vital I/0 module.

I/O 3+


I/O 3-


I/O 4+


I/O 4-



Description

I/O 5+


I/O 5-


I/O 6+


I/O 6-


I/O 7+


I/O 7-


I/O 8+


I/O 8-


Note:

100373-010 AR0

Figure 1-93, I/O Slot 4 Connectors (VIO-44S).

When using the VIO-44S Module, connector J46 is used for outputs and connector J47 is used for inputs.


1-123

ElectroLogIXS VLC and EC5 Backplane (BP-2)

Global Signaling

Global Signaling

Figure 1-94, EC5 Endbox Backplane (BP-2).

1-124


100373-010 AR0

Introduction BP-2 Connectors BP-2 Connectors are shown in Figures 1-95 through 1-99. Connector signal names and pinouts are shown in Tables 1-10 through 1-19.

AUXILIA RY I/O

VIO-1010S

VTI-2S

VIO-1010S

(SLOT 3)

(SLOT 4)

(SLOT 1)

(SLOT 2)

EC5 END BOX SPAR E FUSES

PS 7.5


1 15

2 3

3 3

4 3

Figure 1-95, BP-2 Connectors.

100373-010 AR0


1-125

ElectroLogIXS VLC and EC5 I/O Slot 1 Connection

VTI-2S (S LOT 1 )


Description

CAB1+


CAB1-


CAB2+


CAB2-


IN 1+

Vital Input 1+ for the VTI-2S Module.

IN 1-

Vital Input 1 - for the VTI-2S Module.

IN 2+

Vital Input 2+ for the VTI-2S Module.

EC5

Vital Input 2- for the VTI-2S Module.

END BOX

IN 2-

ELECTRO CODE 5 GE Transportation Systems Global Signaling

Figure 1-96, I/O Slot 1 Connectors. Table 1-11 J17 Connector Definition Name

1-126

Description

TK 1+


TK 1-


TK 2+


TK 2-



100373-010 AR0

Introduction I/O Slot 2 Connection

VIO-1010S (S LOT 2 )


Description

OCOM

Output common.

C1O

Code 1 output.

C2O

Code 2 output.

C3O

Code 3 output.

C4O

Code 4 output.

C5O

Code 5 output.

HRO

Home Relay output.

C7O

Code 7 output.

C8O

Code 8 output.

C9O

Code 9 output.

CMO

Code M output.


CODE 5

OX



Description

REF-

Negative reference voltage.

C1I

Code 1 input.

C5I

Code 5 input.

CMI

Code M input.

C6I

Code 6 input.

REF+

Positive reference voltage.


Description

ICOM

Input common.

C2I

Code 2 input.

C3I

Code 3 input.

C4I

Code 4 input.

C7l

Code 7 input.

C8I

Code 8 input.

C9I

Code 9 input.

100373-010 AR0


1-127

ElectroLogIXS VLC and EC5 I/O Slot 3 Connection Table 1-15 J36 Connector Definition Name

Description

OCOM

Output common.

C1O

Code 1 output.

C2O

Code 2 output.

C3O

Code 3 output.

C4O

Code 4 output.

C5O

Code 5 output.

HRO

Home Relay output

C7O

Code 7 output.

C8O

Code 8 output.

C9O

Code 9 output.

CMO

Code M output.


Description

REF-

Negative reference voltage.

C1I

Code 1 input.

C5I

Code 5 input.

CMI

Code M input.

C6I

Code 6 input.

REF+

Positive reference voltage.



1-128

Description

ICOM

Input common.

C2I

Code 2 input.

C3I

Code 3 input.

C4I

Code 4 input.

C7l

Code 7 input.

C8I

Code 8 input.

C9I

Code 9 input.


100373-010 AR0


Description

I/O 1+


I/O 1-


I/O 2+


I/O 2-


I/O 3+


I/O 3-


I/O 4+


I/O 4-

I/O 4-for the vital I/O module.


Description

I/O 5+


I/O 5-


I/O 6+


I/O 6-


I/O 7+


I/O 7-


I/O 8+


I/O 8-


Note:

100373-010 AR0

Figure 1-99, I/O Slot 4 Connectors (VIO-44S).

When using the VIO-44S Module, connector J46 is used for outputs and connector J47 is used for inputs.


1-129


1-130


100373-010 AR0

Installation

Chapter 2 – Installation Contents ElectroLogIXS/EC5 Shipment, Unpacking, and Inspection . . . . . . . . . . . . . . . . . . . . . . . 2-1 ElectroLogIXS Chassis Mounting and Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chassis Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chassis Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting System Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-3 2-3 2-6 2-6

Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Motion Detectors/Predictors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmit Frequency below 156 Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filter Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cab Signal Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-7 2-7 2-7 2-7 2-9

EC5 Chassis Mounting and Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chassis Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chassis Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Typical EC5 Rack Mounted Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Typical EC5 Rack Mounted Wire Routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EC5 Rack Mounted Installation Using Rear Chassis Connector . . . . . . . . . . . . . . . Chassis Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting System Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chassis ID Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DIP Number Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DIP Shunt Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Application ID Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Application ID / DIP Number Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DIP Shunt Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-10 2-10 2-10 2-11 2-12 2-13 2-13 2-13 2-14 2-15 2-16 2-16 2-16 2-17 2-17

EC5 Module Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 VPM-2/VPM-2+ Executive Software Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 VPM-3: Update Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23 Update (Boot) Mode GUI (Recommended Method) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25 Web GUI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 2-25 Executive Software Update udate (Boot) Mode GUI . . . . . . . . . . . . . . . . . . . . 2-25 CI-2 or UCI-3 Application Program Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32 Application Program Update udate Mode GUI . . . . . . . . . . . . . . . . . . . . . . . . 2-33 ing and Applying PTC files udate Mode GUI . . . . . . . . . . . . . . . . . . . . 2-36 Applying PTC Files from the "Apply Software" Page of the Update Mode GUI . . . . . . 2-38 Manage VPM-3 Flash via Update Mode GUI . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . .. .. 2-41 Update Mode Z-Modem/Telnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .. 2-42 Z-Modem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 42 Executive Software Update using Zmodem over RS-232 Interface . . . . . . . . . . . . . . 2- 42 100373-010 AR0


2-i


CI-2 or UCI-3 Application Program Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2- 45 Application Program Update using Zmodem over RS-232 . . . Interface . . . . . . . . . . . . . . . . . . . . . 2-46 ing PTC Files using Zmodem protocol over RS-232 Interface . . . . . . . . . . . . . . . . . . . . 2-49 Telnet/TFTP Server . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-51 Executive Software Update using TFTP over Ethernet . . . . . . . . . . . . . . . . . . . . . . . . 2 -51 CI-2 or UCI-3 Application Program Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -54 Application Program Update using TFTP over Ethernet . . . . . . . . . . . . . . . . . . . . . . . 2 -55 ing PTC Files using TFTP over Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 -58 Set VPM-3 Ethernet Defaults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Format Program/Log Flash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TIP-2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/O Module Cable Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I/O Module Cable Application Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . EEPROMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rail Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-61 2-61 2-63 2-63 2-64 2-64 2-66

Lamp Wiring-VLD-C6S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-66 VLD-C6S Battery Cable Supply Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-67 Lamp Wiring - VLD-R16S . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68 VLD-R16S Battery Cable Supply Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-68 Track Termination and Lightning Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Supply Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electro Code Track Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Auxiliary Inputs and Outputs (VIO-44S Modules) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lamp Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Track Code Select Inputs/Track Code Decoder Outputs . . . . . . . . . . . . . . . . . . . . . . . . Single Break s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Double Break s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-69 2-69 2-69 2-69 2-69 2-70 2-70 2-71 2-72

Serial Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-73 Vital Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serial Point to Point Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serial Multi-Drop Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ethernet Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-74 2-74 2-77 2-79

Non Vital Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serial Point-to-Point Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serial Multi-Drop Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ethernet Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-80 2-80 2-81 2-82

Initial Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Powering the System for the First Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Track Circuit Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recommended Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setup for ElectroLogIXS to ElectroLogIXS or ElectroLogIXS to EC5 . . . . . . . . . . . . . . .

2- 83 2-83 2-84 2-84 2-85

2-ii


100373-010 AR0

Installation

Step 1. Estimating the Track Wire Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Step 2. Determine the Total Track Circuit Length . . . . . . . . . . . . . . . . . . . . . . . . . . . Step 3. Set the Initial Receive Reference Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . Step 4. Set the Initial Transmit Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Step 5. Read the Receive Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Step 6. Refining the Track Transmitter and Receive Reference Values . . . . . . . . . Setup for ElectroLogIXS/EC5 to EC4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steps 1 to 3. Method for Determining total Track Circuit Length . . . . . . . . . . . . . . . Step 4. Set the Initial Transmit Voltage at the ElectroLogIXS/EC5 . . . . . . . . . . . . . Step 4A. Determine and Set the 2R and 7K at the EC4 . . . . . . . . . . . . . . . . . . . . . . Step 5. Read the Receive Current at the ElectroLogIXS/EC5 . . . . . . . . . . . . . . . . . Step 6. Refining the Track Transmitter and Receive Reference Values . . . . . . . . . Alternating Code 5 Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alternating Code 5 Submenu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Lamp Voltage Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Manual Lamp Setup (VLD-C6S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Automated Lamp Setup (VLD-C6S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Timers Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vital Configuration Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Setting Battery Alarm Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Date/Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Time Zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Config Daylit Saving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DST Strt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DST End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Request Time Update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sync . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sync Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diagnostic Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ethernet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Serial Office Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UCE Office Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SCS128 Office Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENISYS® Serial Office Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BCS Serial Office Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . GENISYS® Ethernet Office . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Local Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . HAWK Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vital Communication Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Message Authentication Code (MAC) Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Key Vault Update Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vital General Communication Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vital Serial Communication Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vital Ethernet Communication Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ground Fault Detector Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ground Fault Monitoring Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100373-010 AR3


2-85 2-85 2-85 2-85 2-86 2-86 2-90 2-90 2-90 2-90 2-90 2-91 2-96 2-96 2-97 2-97 2-98 2-99 2-101 2-102 2-103 2-104 2-104 2-105 2-105 2-106 2-106 2-107 2-107 2-108 2-108 2-109 2-110 2-112 2-112 2-113 2-114 2-115 2-117 2-118 2-119 2-120 2-120 2-121 2-121 2-121 2-122 2-123 2-123 2-123 2-iii


2-iv


100373-010 AR0

Installation

Chapter 2 – Installation ElectroLogIXS/EC5 Shipment, Unpacking, and Inspection The ElectroLogIXS/EC5 chassis may be shipped either by itself or installed in a rack assembly with other items like a TIP-2 (Track Inductor ), depending on the system ordered.

CAUTION

If any shipping damage is detected, do not attempt to install or repair the ElectroLogIXS/EC5. GETSGS (GE Transportation Global Signaling) for repair or replacement of the damaged equipment.

The ElectroLogIXS/EC5 is shipped with all of the plug-in modules removed from the slots. The modules and the I/O cables are packed separately. Unpack the chassis assembly, plug-in modules and cables, and visually inspect each for shipping damage.

WARNING

After installation or update of an ElectroLogIXS/EC5 unit, adequate testing must be performed to detect any errors/failures of the application equations, PTC mapping rules, equipment, or installation. The tests should be performed before the unit is placed into service and in accordance with standard railroad, FRA, and/or other regulatory agency rules. This should include visual inspection of vital parameter values. The tests should be performed by qualified personnel that have the knowledge to correctly and safely discharge the tests. Failure to adequately test the ElectroLogIXS/EC5 unit after installation could result in death or serious injury. Railroad Configuration Management Procedures must ensure that all ElectroLogIXS/EC5 units are configured with the proper revisions of modules and firmware (application, PTC and executive) and that updates are completed in a timely manner when made available by GE Transportation Systems Global Signaling. Operating with incorrect firmware may result in death or serious injury. Timely is defined as without undue delay per 49 CFR 236.1023(j). Railroad Configuration Management Procedures must ensure that the proper values are set for each vital timer, vital Configuration setting (vital soft switches), PTC applicability settings, PTC debounce time, PTC WIU address, and vital remote parameter in their ElectroLogIXS/EC5 units. Incorrect settings may result in death or serious injury.

WARNING

100373-010 AR0

Unauthorized modification of the ElectroLogIXS/EC5 installation may result in unsafe conditions that could result in death or serious injury. Responsibility for physically securing the ElectroLogIXS/EC5 from unauthorized access lies with the railway authority.


2-1


WARNING

When an ElectroLogIXS/EC5 vital remote link is configured for anything other than point-to-point operation over a hard-wired serial cable, configuration management must ensure that duplicate Local Network IDs do not exist on that communications net. Examples of communications nets include, but are not limited to: · Multi-drop serial communications · Local Area Networks (LANs) · Wide Area Networks (WANs) · Fiber-Optic backbones · Radio communications This includes devices that may belong to other railway agencies (e.g. on radio links). Failure to ensure that there are no duplicate Local Network IDs on a communications net could result in death or serious injury. (See Volume Two, Appendix B for more detailed information)

WARNING

An ElectroLogIXS/EC5 must not be configured with identical Local/Remote Network ID pairs for different vital remote links, even if those vital remote links are on different communications nets. If duplicate Local/Remote Network ID pairs are used for redundancy, the application/installation must ensure that only one of the duplicate pairs is active/operational at a given time. Failure to ensure that there are no duplicate Local/Remote Network ID pairs within an ElectroLogIXS/EC5 or that redundant pairs cannot be active/ operational simultaneously could result in death or serious injury. (See Volume Two, Appendix B for more detailed information) When setting a vital remote link Local or Remote Network ID on an ElectroLogIXS/EC5, use only the value supplied on the application circuit plans. If this information is not available from the application circuit plans, do not put that vital remote link into service until this is corrected. Failure to comply could result in death or serious injury. (See Volume Two, Appendix B for more detailed information)

WARNING

The VPM-2 Diagnostic Port and the VPM-3 USB Port do not provide isolation protection against Ground Faults. These ports are intended for short-term use by on-site personnel who are trained to observe any operational anomalies. If the ElectroLogIXS/EC5 is powered from Signal or Equipment battery, Ground Faults in external equipment attached to the VPM-2 Diagnostic Port or the VPM-3 USB Port may be ed through to the powering battery. Undetected Ground Faults to Signal or Equipment battery may result in hazardous rail operation. If connections to the VPM-2 Diagnostic Port or the VPM-3 USB Port are left unattended, the connected equipment must provide any required Ground Fault protection. Ground Fault testing must be performed after the connection is established, and at FRA mandated intervals thereafter.

2-2


100373-010 AR0

Installation

WARNING

The CIO-1/CIO-1A, CIO-CLA, CIO-2/CIO-2A, CIO-2AB, CIO-3, CIO-MD/CIO-MDA, CIO-PCA, and the VPM-3 Ethernet ports provide isolation protection against Ground Faults. If the ElectroLogIXS/EC5 is powered from Signal or Equipment battery, Ground Faults in external equipment attached to the CIO-1/CIO-1A, CIO-CLA, CIO-2/CIO-2A, CIO-2AB, CIO-3, CIO-MD/CIO-MDA, CIO-PCA, or the VPM-3 Ethernet ports combined with a failure of the isolation protection of the ElectroLogIXS/EC5 may be ed through to the powering battery under certain failure conditions. Undetected Ground Faults to Signal or Equipment battery may result in hazardous rail operation. If connections to the CIO-1/CIO-1A, CIO-CLA, CIO-2/CIO-2A, CIO-2AB, CIO-3, CIO-MD/CIO-MDA, CIO-PCA, or the VPM-3 Ethernet ports are left unattended, Ground Fault testing must be performed after the connection is established, and at FRA mandated intervals thereafter.

WARNING

An ElectroLogIXS unit must be configured with a unique Wayside Interface Unit (WIU) address for Positive Train Control (PTC) messaging. Failure to ensure the uniqueness of the WIU address could result in death or serious injury. When configuring an ElectroLogIXS unit for PTC operation, use only the WIU address value supplied on the site plans. If the WIU address value is not available from the site plans, do not enable PTC operation on the unit. Failure to comply could result in death or serious injury.

ElectroLogIXS Chassis Mounting and Setup The ElectroLogIXS chassis assemblies (9-slot or 4-slot) consist of a rack or shelf mountable cabinet with integrated card rack for plug-in modules. The chassis assembly is factory assembled for both individually shipped ElectroLogIXSs and rack mounted units. If the ElectroLogIXS is received as a rack mounted unit, the following chassis mounting procedure can be ignored. However, that the chassis identification shunts match the Application Circuit Plan for the chassis. Refer to Chassis ID Setup in this section. For VPM-3 ElectroLogIXS systems that are using Application Identification shunts refer to Application ID Setup in this section. Chassis Mounting

,

The chassis may be installed on a standard 19 inch rack, wall mounted, or shelf mounted. If rack mounted provide at least two inches of space above and below for cooling air flow. Secure the cabinet to the rack with at least four ½-inch 10-32 machine screws. If wall or shelf mounted, provide at least two inches of space above the chassis for ventilation.

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2-3


B

A

B

B

C

D 373-002G

Figure 2-1, 9-Slot Chassis Installation Dimensions.

Installation Dimensions: Maximum Overall Height Distance between mounting holes Depth Width

2-4

A B C D

24 ½" (622mm) 7" (178mm) 11 1/4" (286mm) 19 1/16" (484mm)


100373-010 AR0

Installation

Figure 2-1a, 4-Slot Chassis Installation Dimensions. Installation Dimensions: Maximum Overall Height

A

18.53" (~18 ½" or 470.7mm)

Distance top mounting hole to middle mounting hole Distance middle mounting hole to bottom mounting hole Depth

B1

8.05" (~8 1/16" or 204.5mm)

B2 C

7.75" (~7 3/4" or 196.6mm) 11.10" (~11 1/8" or 281.9mm)

Width

D

16.04" (~16 1/16" or 407.42mm)

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2-5


Figure 2-1b, 1-Slot Chassis Installation Dimensions Installation Dimensions: Maximum Overall Height Distance top mounting hole to middle mounting hole Distance middle mounting hole to bottom mounting hole Depth Width

A B1 B2 C D

18.53" (~18 ½" or 470.7mm) 8.05" (~8 1/16" or 204.5mm) 7.75" (~7 3/4" or 196.6mm) 11.10" (~11 1/8" or 281.9mm) 8.25” (~ 8 ¼” or 209.6 mm)

Chassis Grounding The ElectroLogIXS power is isolated from the ElectroLogIXS chassis assembly. This allows the chassis to be connected to earth ground for shielding purposes. The ElectroLogIXS chassis must be connected to earth ground to ensure compliance with FCC requirements. Connecting System Battery The ElectroLogIXS requires a 12 VDC power source connected to the B and N terminals. Location of the B and N terminals are dependent upon the type of chassis used. The amount of power required for the ElectroLogIXS depends on the installation and the type of modules installed in the system. An ElectroLogIXS with all possible module slots used will require a charger rated for at least 25 amps. In addition, each VLD module requires a battery input connection via the VLD personality module for lamp power.

2-6


100373-010 AR0

Installation

Filters A track filter may be required under the following conditions: Crossings: ! ! !

All crossing applications When motion detectors or predictors are used in conjunction with an approach If the transmit frequency of an audio circuit is below 156 Hz.

Motion Detectors/Predictors Detectors and motion predictors use changing impedance to detect motion. When the VTI transmitter turns on there is a change in impedance on the track circuit which can trip a very sensitive motion detector. The code pulses may be misinterpreted and cause an unplanned crossing start. The filter blocks the frequency sensed by the detector /predictor so that the code pulses will not be detected or acted on. Transmit frequency below 156 Hz The pulse output from the Electro Code is considered a square wave, however some rounding on the leading edge of the pulse does occur. Since this may cause occasional erratic operation for equipment operating at low frequencies, we recommend installation of a track filter on all tracks with equipment operating at frequencies of 156 Hz and below. Filter Selection A track filter is a notch filter; it should be selected based on the transmit frequency. Install it in series with the positive lead of the track circuit. There is no polarity on the track filter. The number of filters which may be used in a track circuit are limited by the track circuit length and ballast conditions. The DC resistance of winding in a filter provides about1/10 of an ohm which appears to the Electro Code as approximately 1000 feet of track. This means that if three track filters are installed, the track length will be limited by approximately 3,000 feet. Figure 2-1c is a typical application drawing using two track filters. Table 2-1 lists Track Filters available from GE Transportation Systems Global Signaling.

100373-010 AR0


2-7


J3_TRK+

P1_IN+

IXS VTI-2S J3_TRK-

TRK+

TF-XX

TF-XX

To Track +

TIP-2 P1_IN-

TRK-

To Track ‐

Figure 2-1c, Typical Track Filter Installation

2-8


100373-010 AR0

Installation

Cab Signal Filters Cab signal filters are required in ElectroLogIXS applications with cab signaling. The cab signal filters keep cab signal energy applied to the rail from interfering with the Electro Code track rates. Cab signal filters are available built into the Track Inductor (TIP-2) or can be installed separately. Table 2-1. Track Filters External Track Filters EPC Part Number

Part Description

Frequency

800-080055-100

TF-60

60 Hz

800-080055-107

TF-86

86 Hz

800-080055-101

TF-100

100 Hz

800-080055-106

TF-114

114 Hz

800-080055-102

TF-120

120 Hz

800-080055-108

TF-151

151 Hz

800-080055-103

TF-156

156 Hz

800-080055-104

TF-180

180 Hz

800-080055-109

TF-211

211 Hz

800-080055-105

TF-240

240 Hz

800-080055-110

TF-267

267 Hz

TIP-2 Cab Signal Filters

100373-010 AR0

800-096000-012

TIP-2 W/100 Hz Filter

100 Hz

800-096000-013


60 Hz

800-096000-014


40 Hz

800-096000-015

TIP-2 W/83.3 Hz Filter

83.3 Hz


2-9


EC5 Chassis Mounting and Setup The EC5 chassis assembly consists of a rack mountable cabinet with integrated card rack for 4 plug-in I/O modules. The chassis assembly is factory assembled for both individually shipped EC5s and rack mounted units. If the EC5 is received as a rack mounted unit, the following chassis mounting procedure can be ignored. However, that the chassis identification shunts match the Application Circuit Plan for the chassis. Refer to Chassis ID Setup in this section. Chassis Mounting The chassis may be installed on a standard 19 inch rack or shelf mounted. If rack mounted, provide at least two inches of space above and below for cooling air flow. Secure the cabinet to the rack with at least four ½-inch 10-32 machine screws. If shelf mounted, provide at least two inches of space above the chassis for ventilation. Chassis Installation

Figure 2-2, EC5 Chassis Installation Installation Dimensions: Width A Height B Depth C

2-10

18.31" 10.50" 7.50"


100373-010 AR0

Installation Typical EC5 Rack Mounted Installation Figure 2-3 illustrates a typical rack mounted installation. Your installation may differ depending site requirements and location.

GETransportation Systems Global Signaling









Figure 2-3, Typical rack mounted installation

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2-11

ElectroLogIXS VLC and EC5 Typical EC5 Rack Mounted Wire Routing Figure 2-4 illustrates the wire routing for a typical installation. The routing of wires for your installation may differ depending site requirements and location. All wires should be routed to avoid electrical interference and should be routed to avoid unnecessary stress on the connectors.










Figure 2-4, Wire routing for a typical installation

2-12


100373-010 AR0

Installation EC5 Rack Mounted Installation Using Rear Chassis Connector Figure 2-5 illustrates the wire routing using the rear chassis connectors. The routing of wires for your installation may differ depending site requirements and location. All wires should be routed to avoid electrical interference and should be routed to avoid unnecessary stress on the connectors.

Figure 2-5, Wire routing using the rare chassis connectors Chassis Grounding The EC5 power is isolated from the EC5 chassis assembly. This allows the chassis to be connected to earth ground for shielding purposes, if desired. Connecting System Battery The EC5 requires a 12 Vdc power source. For the EC5 with signals, the minimum charger rating required is 15 Amps. For a Repeater, a 10 Amp minimum is required. The System Battery may be connected any time after the EC5 Chassis has been mounted in its permanent location. 1. the Power Switch is in the OFF position.

AAR1

AAR2

B

CIO-2

N

5V COM 2

3

4

20

1 20

7.5

PS

Figure 2-6, 2. Connect the Positive (+) Battery lead to the B terminal. 3. Connect the Negative (-) Battery lead to the N terminal.

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2-13

ElectroLogIXS VLC and EC5 Chassis ID Setup The chassis must be configured with the Chassis ID value expected for the application loaded on the Application EPROM. The value of the Chassis ID is set by the DIP shunt located on the backplane underneath the CI module. The CI module must be removed to gain access to the DIP Shunts. If no DIP Shunt is installed in the socket, the Chassis ID value is “0.” If the application program does not have status names defined for the Chassis ID binary values, the Chassis ID must match the expected value or the VPM will not run the selected application program. If status names are defined for the Chassis ID values, the VPM will run the application and the application logic is responsible for determining the proper Chassis ID value.

Figure 2-7, ElectroLogIXS Chassis Identification DIP Figure 2-7a, EC5 Chassis Identification DIP Shunt Location Shunt Location. Note:

If the DIP Number does not match the Chassis ID Number of the Application EPROM, the CDU-1 will display "Incorrect Chassis ID" and the ElectroLogIXS/EC5 will not operate.

Figure 2-8, DIP Shunt. To configure the chassis with the correct Chassis ID Number: 1.

Locate the DIP Shunt underneath the CI Module. The DIP Shunt is a rectangular plastic IC package approximately one inch long that contains eight wire shunts, numbered from 1 thru 8.

Note:

2-14

If the CI Module is installed, first remove the CI Module. The DIP is located underneath the CI Module.


100373-010 AR0

Installation 2.

Find the Chassis ID Number in the Application Circuit Plan. It is the Chassis ID Number that was determined when the Application EPROM logic equations were written. It is a number between 0 and 255.

3.

Set the DIP Number to the same Chassis ID Number, as explained below:

The shunt wires of the DIP represent binary digits. The binary digit number value of each shunt wire is shown in Figure 2-9.

Figure 2-9, DIP Shunt Binary Digit Value. Note:

The 1-slot chassis has a two sockets for the Chassis ID DIP. Only the rightmost socket (S2) is used for the Chassis ID.

The DIP Number is the sum of the binary digits of the shunt wires that are not cut. The wire has a value if it is connected (shorted); the wire is not counted if it is cut (open). For example, if all the shunt wires are connected, the number is 255; if all the shunt wires are cut, the number is 0 (zero). DIP Number Setup 1. 2. 3. 4. 5. 6. 7. 8.

Write down the Chassis ID Number. Subtract the largest Binary Digit Value available (128, 64, 32, 16, 8, 4, 2, 1) that will not give a negative answer from the Chassis ID. Mark the corresponding shunt wire with a felt pin. Write down the result. Subtract the largest Binary Digit Value available that will not give a negative answer from result. Mark the corresponding shunt wire with a felt pin. Write down the new result. Repeat the subtraction process until the remainder or result is zero. Add all the Binary Digit Values that were used. The answer should equal the Chassis ID. Leave all the shunt wires marked with the pen and cut all the remaining shunts.

Note:

100373-010 AR0

To cut a shunt wire, insert a ball point pen, scribe, or similar pointed instrument.


2-15

ElectroLogIXS VLC and EC5 Example The Chassis ID Number is 77. Set the DIP Number to 77. Follow the steps above and get the results below. The shunt wires to leave connected are indicated with a check (/). Shunts Chassis ID Number

77

Step 2

64

Step 3 77 - 64 = 13

13

Step 4

8

Step 5 13 - 8 = 5

5

Continue the Process:

4

5-4=1

/

Step 2

/

Step 4

/

1 1

1-1=0

/

0 64 + 8 + 4 + 1 = 77

Cut the other shunt wires, as indicated by the solid Os in Figure 2-10.

Figure 2-10, DIP Shunts to be cut. The DIP above is now set for a Chassis ID Number of 77. DIP Shunt Ordering If more Chassis ID Number DIP shunt packs are needed, the P/N is 032625-004. Application ID Setup ElectroLogIXS/EC5 systems that have VPM-3 and CI-2 or UCI-3 modules may run application programs that use the Application ID. The 16-bit Application ID value is set using two, low-profile, 8-bit shunts located on the CI-2 or UCI-3 module under the EPROM. The Application ID settings are used as status inputs to the application program. Thus, the application program is responsible for the correctness of the Application ID settings. ElectroLogIXS/EC5 does not require a specific value for the Application ID as it may do for Chassis ID.

2-16


100373-010 AR0

Installation

Figure 2-11, DIP Shunt.

Application ID / DIP Number Setup The Application ID value is set in a similar fashion to the Chassis ID value. The difference is that the Application ID value is a 16-bit value allowing a range of 0 – 65,535. Refer to the Application Circuit Plan for the value to use for the Application ID. The binary digit number values of the shunts are shown in Figure 2-12. The process of determining which shunt wired to cut / leave is the same as described in Chassis ID Setup.

Figure 2-12, DIP Shunt Binary Digit Value. DIP Shunt Ordering The Application ID uses two, low profile 8-bit DIP shunt packages. The P/N is 032625-005

100373-010 AR0


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EC5 Module Installation Refer to the Module Location Charts to determine module locations. Colorlight: Repeater Module Location Chart Module Vital Peripheral Master (VPM-2) Vital Peripheral Master (VPM-2+) Vital Peripheral Master (VPM-3) Chassis Information (CI-1) Chassis Information (CI-2) Chassis Information (UCI-3) Central Power Supply (S-1) Vital Track Interface (VTI-2S) Control Display Unit (CDU-1)

Part Number 251135-000 251395-000 251432-XXX 251121-000 251441-000 251495-000 251122-000 251123-000 251124-000

Quantity 1 1 1 1 1 1 1 1 1

Location VPM Slot VPM Slot VPM Slot CI Connector CI Connector CI Connector S Slot I/O Slot 1 Front of Chassis

Part Number 251126-000 251127-000 251128-000 227462-000 251329-100 251486-001 251134-000

Quantity 1 1 1 1 1 1 1

Location CIO Slot 1 CIO Slot 2 CIO Slot 2 CIO Slot 2 CIO Slot 1 CIO Slot 2 I/O Slot 4

Quantity 1 1 1 1 1 1 1 1 1 1

Location VPM Slot VPM Slot VPM Slot CI Connector CI Connector CI Connector S Slot I/O Slot 1 Front of Chassis I/O Slot 2

Quantity 1 1 1 1 1 1 1


Colorlight: Repeater Optional Modules Module Communications Input Output (CIO-1) Communications Input Output (CIO-2) Communications Input Output (CIO-3) Communications Input Output (CIO-MD) CIO-CLA Communications Input Output CIO-PCA Communications Input Output VIO-44S Vital Input Output

Colorlight: 6 Lamp Standard Module Location Chart Module Vital Peripheral Master (VPM-2) Vital Peripheral Master (VPM-2+) Vital Peripheral Master (VPM-3) Chassis Information (CI-1) Chassis Information (CI-2) Chassis Information (UCI-3) Central Power Supply (S-1) Vital Track Interface (VTI-2S) Control Display Unit (CDU-1) Vital Lamp Driver (VLD-C6S)

Part Number 251135-000 251395-000 251432-XXX 251121-000 251441-000 251495-000 251122-000 251123-000 251124-000 251125-000

Colorlight: 6 Lamp Standard Optional Modules Module Communications Input Output (CIO-1) Communications Input Output (CIO-2) Communications Input Output (CIO-3) Communications Input Output (CIO-MD) CIO-CLA Communications Input Output CIO-PCA Communications Input Output VIO-44S Vital Input Output 2-18

Part Number 251126-000 251127-000 251128-000 227462-000 251329-100 251486-001 251134-000


100373-010 AR0

Installation

Colorlight: 12 Lamp Standard Module Location Chart Module Vital Peripheral Master (VPM-2) Vital Peripheral Master (VPM-2+) Vital Peripheral Master (VPM-3) Chassis Information (CI-1) Chassis Information (CI-2) Chassis Information (UCI-3) Vital Track Interface (VTI-2S) Control Display Unit (CDU-1) Vital Lamp Driver (VLD-C6S)

Part Number 251135-000 251395-000 251432-XXX 251121-000 251441-000 251495-000 251123-000 251124-000 251125-000

Quantity 1 1 1 1 1 1 1 1 2

Location VPM Slot VPM Slot VPM Slot CI Connector CI Connector CI Connector I/O Slot 1 Front of Chassis I/O Slot 2, I/O Slot 3

Colorlight: 12 Lamp Standard Optional Modules Module Communications Input Output (CIO-1) Communications Input Output (CIO-2) Communications Input Output (CIO-3) Communications Input Output (CIO-MD) CIO-CLA Communications Input Output CIO-PCA Communications Input Output VIO-44S Vital Input Output

Part Number Quantity Location 251126-000 1 CIO Slot 1 251127-000 1 CIO Slot 2 251128-000 1 CIO Slot 2 227462-000 1 CIO Slot 2 251329-100 1 CIO Slot 1 251486-001 1 CIO Slot 2 251134-000 1 I/O Slot 4

Lock: Based on Colorlight Chassis Module Location Chart Module Vital Peripheral Master (VPM-2) Vital Peripheral Master (VPM-2+) Vital Peripheral Master (VPM-3) Chassis Information (CI-1) Chassis Information (CI-2) Chassis Information (UCI-3) Central Power Supply (S-1) Vital Track Interface (VTI-2S) Control Display Unit (CDU-1)

Part Number Quantity Location 251135-000 1 VPM Slot 251395-000 1 VPM Slot 251432-XXX 1 VPM Slot 251121-000 1 CI Connector 251441-000 1 CI Connector 251495-000 1 CI Connector 251122-000 1 S Slot 251123-000 1 I/O Slot 1 251124-000 1 Front of Chassis

Vital Lamp Driver (VLD-44S)

251134-000

1

I/O Slot 4

Lock: Based on Colorlight Chassis Optional Modules Module Communications Input Output (CIO-1) Communications Input Output (CIO-2) Communications Input Output (CIO-3) CIO-CLA Communications Input Output CIO-PCA Communications Input Output Communications Input Output (CIO-MD)

100373-010 AR0

Part Number Quantity Location 251126-000 1 CIO Slot 1 251127-000 1 CIO Slot 2 251128-000 1 CIO Slot 2 251329-100 1 CIO Slot 1 251486-001 1 CIO Slot 2 227462-000 1 CIO Slot 2


2-19


Endbox: Repeater Module Location Chart Module Vital Peripheral Master (VPM-2) Vital Peripheral Master (VPM-2+) Vital Peripheral Master (VPM-3) Chassis Information (CI-1) Chassis Information (CI-2) Chassis Information (UCI-3) Central Power Supply (S-1) Vital Track Interface (VTI-2S) Control Display Unit (CDU-1)

Part Number Quantity Location 251135-000 1 VPM Slot 251395-000 1 VPM Slot 251432-XXX 1 VPM Slot 251121-000 1 CI Connector 251441-000 1 CI Connector CI Connector 251495-000 1 251122-000 1 S Slot 251123-000 1 I/O Slot 1 251124-000 1 Front of Chassis

Endbox: Repeater Optional Modules Module Communications Input Output (CIO-1) Communications Input Output (CIO-2) Communications Input Output (CIO-3) Communications Input Output (CIO-MD) CIO-CLA Communications Input Output CIO-PCA Communications Input Output VIO-44S Vital Input Output

Part Number 251126-000 251127-000 251128-000 227462-000 251329-100 251486-001 251134-000

Quantity 1 1 1 1 1 1 1


Endbox: Single Direction Module Location Chart Module Vital Peripheral Master (VPM-2) Vital Peripheral Master (VPM-2+) Vital Peripheral Master (VPM-3) Chassis Information (CI-1) Chassis Information (CI-2) Chassis Information (UCI-3) Central Power Supply (S-1) Vital Track Interface (VTI-2S) Control Display Unit (CDU-1)

Part Number Quantity Location 251135-000 1 VPM Slot 251395-000 1 VPM Slot 251432-XXX 1 VPM Slot 251121-000 1 CI Connector 251441-000 1 CI Connector 251495-000 1 CI Connector 251122-000 1 S Slot 251123-000 1 I/O Slot 1 251124-000 1 Front of Chassis

Track Code Select Input/Track Code Decoder Output (VIO-1010S)

251132-000

1

I/O Slot 2

Endbox: Single Direction Optional Modules Module Communications Input Output (CIO-1) Communications Input Output (CIO-2) Communications Input Output (CIO-3) Communications Input Output (CIO-MD) CIO-CLA Communications Input Output CIO-PCA Communications Input Output VIO-44S Vital Input Output

2-20



100373-010 AR0

Installation

Endbox: Dual Direction Module Location Chart Module Vital Peripheral Master (VPM-2) Vital Peripheral Master (VPM-2+) Vital Peripheral Master (VPM-3) Chassis Information (CI-1) Chassis Information (CI-2) Chassis Information (UCI-3) Central Power Supply (S-1) Vital Track Interface (VTI-2S) Control Display Unit (CDU-1)

Part Number Quantity Location 251135-000 1 VPM Slot 251395-000 1 VPM Slot 251432-XXX 1 VPM Slot 251121-000 1 CI Connector 251441-000 1 CI Connector CI Connector 251495-000 1 251122-000 1 S Slot 251123-000 1 I/O Slot 1 251124-000 1 Front of Chassis

Track Code Select Input/Track Code Decoder Output (VIO-1010S)

251132-000

2

I/O Slot 2, I/O Slot 3

Endbox: Dual Direction Optional Modules Module Communications Input Output (CIO-1) Communications Input Output (CIO-2) Communications Input Output (CIO-3) Communications Input Output (CIO-MD) CIO-CLA Communications Input Output CIO-PCA Communications Input Output VIO-44S Vital Input Output

100373-010 AR0



2-21


VPM-2/VPM-2+ Executive Software Update This procedure is used to update the VPM-2/VPM-2+ Executive Software. To perform this procedure, a computer with a serial port interface and a terminal emulation program (e.g. HyperTerminal) is required in addition to the VPM-2/VPM-2+ Executive software files. 1.

Prior to ing the new VPM-2/VPM-2+ Executive Software, ensure the values for all configurable parameters are available from the site documentation or have been recorded from the values shown on the CDU.

2.

Connect the computer serial port to the VPM-2/VPM-2+ diagnostic port via serial cable.

3.

Configure the Terminal Emulation program as follows: Baud Rate: 57600 bps Parity: None Data Bits: 8 Stop Bits: 1 Flow Control: None Terminal emulation: VT100 or ANSI BBS Data Transfer Protocol: ASCII (if a setting is required)

4.

Place the VPM-2/VPM-2+ in Update mode as follows: a. b. c. d.

5.

Turn off the power switch on the ElectroLogIXS/EC5 Press and hold the PROG button on the VPM-2+ Turn on the power switch on the ElectroLogIXS/EC5 Release the PROG button

If the VPM-2/VPM-2+ is in Update mode and the computer is correctly connected to the VPM-2/VPM-2+ diagnostic terminal, information similar to the following example will be displayed in the terminal emulation window: VPM-2/VPM-2+ C Boot Block Program -- Version X.X. U CRC Status ---------------------C 5678abcd Ok A 1234feda Ok B abcd1234 Ok

6.

To see the list of available update mode commands, type “?” and hit “Enter.” The following text will be displayed on the terminal emulation program: Help: ? | H - Help. IC - Query C Executive Software IA - Query A Executive Software IB - Query B Executive Software DC - C System image to DA - A System image to DB - B System image to <Esc> cancels .

7.

CRC. CRC. CRC. VPM-2. VPM-2. VPM-2.

To the VPM-2/VPM-2+ C processor executive software, type “DC” and hit “Enter.” The following text will be displayed on the terminal emulation program: Begin C S-Record File within 60 seconds...

2-22


100373-010 AR0

Installation 8.

Use the terminal emulation program to select and send an ASCII text file. In HyperTerminal, the menu selection is Transfer->Send Text File. In ProComm, the menu selection is Data -> Send File.

9.

Navigate to the location of the vpmcepm.out file. If the file is not selected within 60 seconds of entering the “DC” command, the “DC” command entry must be repeated.

10. When the file transfer begins, the following will be displayed: Software Started - Please Wait. ...........

11. The file transfer will take several minutes to complete. Note that if any keys are depressed while the file transfer is taking place the transfer may abort. 12. After the file transfer completes, the VPM-2/VPM-2+ will write the new executive software to the VPM-2/VPM-2+ memory. The following will be displayed: Writing New Software to Flash - Please Wait.

13. After the executive software has been written to memory, text similar to the following example will be displayed on the terminal emulation screen. Confirm that the displayed CRC value for U C matches the expected CRC value. Software Update Complete. U CRC Status ----------------------------C 16ba2705 Ok A 6596e903 Ok B 57ada17f Ok

14. If the CRC for U C matches the expected value, the VPM-2/VPM-2+ C processor executive software update procedure is complete. 15. To update the VPM-2/VPM-2+ A processor and VPM-2/VPM-2+ B processor, repeat steps 7 through 14 using the “DA” command and file vpmaepm.out for the VPM-2/VPM-2+ A processor and the “DB” command and file vpmbepm.out for theVPM-2/VPM-2+ B processor. The CRC values for the A and B processors must be confirmed after the procedure to confirm the update completed successfully.

WARNING

After updating executive software for the VPM-2/VPM-2+ A and VPM-2/VPM-2+ B processors, all vital parameter settings must be at the correct values for the specific ElectroLogIXS/EC5 installation. Failure to the parameter settings after VPM-2/VPM-2+ A and VPM-2/VPM-2+ B executive software update could cause unsafe operation resulting in death or serious injury.

VPM-3: Update Mode The VPM-3 PTC Files can be updated over a CIO-1/CIO-1A Serial Interface, over Ethernet connection using a Terminal Interface or Ethernet connection using Web GUI interface. Update Mode is used to update the Executive Software, Boot Software, PTC Config Files, and PTC Mapping Files. Update Mode can use the following 3 methods to update software on the VPM-3. • • •

Update Mode GUI (Recommended Method) Z-Modem Telnet/TFTP Server

Note: 100373-010 AR0

To update via the Web GUI interface, Ethernet Connection to VPM-3 is required. © 2012 GE Transportation Systems Global Signaling, LLC. All rights reserved. Subject to restrictions on the cover or first page.

2-23


WARNING

Railroad Configuration Management Procedures must ensure that all ElectroLogIXS/EC5 units are configured with the proper revisions of modules and firmware (application, PTC, and executive) and that updates are completed in a timely manner when made available by GE Transportation Systems Global Signaling. Operating with incorrect firmware may result in death or serious injury. Timely is defined as without undue delay per 49 CFR 236.1023(j). Railroad Configuration Management Procedures must ensure that the proper values are set for each vital timer, PTC applicability setting, PTC debounce time and PTC WIU address in their ElectroLogIXS/EC5 units Incorrect settings may result in death or serious injury. After installation or update of an ElectroLogIXS/EC5 unit, adequate testing must be performed to detect any errors/failures of the application equations, PTC mapping rules, equipment, or installation. The tests should be performed before the unit is placed into service and in accordance with standard railroad, FRA, and/or other regulatory agency rules. This should include visual inspection of vital parameter values. The tests should be performed by qualified personnel that have the knowledge to correctly correctly and safely discharge the tests. Failure to adequately test the ElectroLogIXS/EC5 unit after installation could result in death or serious injury. After updating executive software for the VPM-3 processors, all vital parameter settings must be at the correct values for the specific EC4 installation. Failure to the parameter settings after VPM-3 executive software update could cause unsafe operation resulting in death or serious injury. Before returning the ElectroLogIXS/EC5 to service, the PTC Applicability Settings, PTC Debounce Times, PTC WIU Address, and Timer Values against the Application Circuit Plan. Failure to the PTC Applicability Settings, PTC Debounce Times, PTC WIU Address, and Timer Values could result in a falsely permissive aspect which could result in serious injury or death. Always the PTC Applicability Settings, PTC Debounce Times, PTC WIU Address, and Timer Values when replacing the PTC mapping rules, the PTC configuration file or the equations. A ElectroLogIXS/EC5 unit must be configured with a unique Wayside Interface Unit (WIU) address for Positive Train Control (PTC) messaging. Failure to ensure the uniqueness of the WIU address could result in death or serious injury. When configuring a ElectroLogIXS/EC5 unit for PTC operation, use only the WIU address value supplied on the site plans. If the WIU address values is not available from the site plans, do not enable PTC operation . on the unit. Failure to comply could result in death or serious injury

2-24


100373-010 AR0

Installation

Update (Boot) Mode GUI (Recommended Method) The Update (Boot) Mode GUI is the recommended method for updating software on the. VPM-3. Executive Software, Boot Software, PTC Config Files, and PTC Mapping Files can all be updated from the Update (Boot) Mode GUI. For directions in using the Update (Boot) Mode GUI, please see the Update (Boot) Mode Web GUI instructions below.

Web GUI Executive Software Update udate (Boot) Mode GUI 1. Prior to ing the new VPM-3 Executive Software, ensure the values for all configurable parameters are available from the site documentation or have been recorded from the values shown on the CDU or Web GUI. 2. Place the VPM-3 in Update (Boot) Mode as follows: a. Turn off the power switch on the ElectroLogIXS/EC5 b. Press and hold the PROG button on the VPM-3 c. Turn on the power switch on the ElectroLogIXS/EC5 d. Release the PROG button 3. Connect the computer Ethernet RJ45 port to one of the VPM-3 Ethernet RJ45 ports, using an ethernet cable. Note: The default VPM-3 IP addresses are 192.168.0.11 for the ENET1 (upper) RJ45 port and 192.168.1.12 for the ENET2 (lower) RJ45 port. These default IP address values are the typical values used in Update (Boot) Mode. Changing the ElectroLogIXS/EC5 IP addresses from the CDU or Web GUI during normal operation does not change the IP addresses used in Update (Boot) Mode. If values other than the default IP address values must be set / used in Update (Boot) mode, they may be changed using the Update (Boot) Mode command line. However, the IP address used in Update (Boot) mode is not visible on the CDU, so use of the default values whenever possible is recommended. 4. Using a Web Browser, navigate to the IP address of the ElectrologIXS/EC5 unit.

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ElectroLogIXS VLC and EC5 5. Select Executive/Boot from the ‘ New’ menu displayed on Figure 2-13, then browse and select the executive software to be ed Note: Certain web browser add-ins for content scanning may prevent information from being properly displayed on the WebGUI. You may need to disable any active browser add-ins to view all the content on this page.

Figure 2-13, Update Software Screen 2-26


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Installation

6. If the Executive software is successfully ed, the screen on Figure 2-14 will be displayed.

Figure 2-14, Executive Software Successful

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ElectroLogIXS VLC and EC5 7. To apply the Executive Software, click on “Apply Executive/Boot” 8. If the application of the executive file is successful, the screen on Figure 2-15 will be displayed.

Figure 2-15, Executive Software Apply Successful

9.

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Note:

Certain web browser add-ins for content scanning may prevent information from being properly displayed on the WebGUI. You may need to disable any active browser add-ins to view all the content on this page.

Note:

Executive software must be activated before it is used. Activating Exec Software can be performed i n Update Mode, or go to the “Apply Software” pages (See Volume Two, figures 6-39, 6-40, and 6-41) on the main Web GUI to activate the newly applied executive software.

To Activate the executive software in Update Mode begin by pressing the “Activate Exec" button (see figure 2-16). When there are no files applied from Update Mode, the “Activate Exec” button will be greyed. Activate file by pressing the "Confirm Program Button Pressed", see figure 2-17. The Activation Status will change to "Execution Activation Succeeded" see figure 2-18. © 2012 GE Transportation Systems Global Signaling, LLC. All rights reserved. Subject to restrictions on the cover or first page.

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Figure 2-16, Ready For Activation

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Figure 2-17, Confirm Program Button Pressed

Figure 2-18,, Execution Activation Succeeded

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Installation 10. Runtime CRCs of A/B/C Processors must be verified after activating the newly applied executive software. Go to "Executive Information" page on the main Executive Web GUI to the runtime CRCs of the newly applied executive software. Site ID: GETS-GS Chassis ID: 0 General

Configuration

General Information Vital Application Non-Vital Application PTC Application Executive Information Boot Information

Diagnostics

Status

Log Off [Print]

Executive Information PN: INTERNAL Ver: FULL Bld0098F Module: VPM-3 Processor: A Copyright: GETS Global Signaling, LLC (C) 2011 CRC: CDC13F88

PN: INTERNAL Ver: FULL Bld0098F Module: VPM-3 Processor: B Copyright: GETS Global Signaling, LLC (C) 2011 CRC: B5C16CC5

PN: INTERNAL Ver: FULL Bld0098F Module: VPM-3 Processor: C Copyright: GETS Global Signaling, LLC. (C) 2011 CRC: BF28C276

PN: 202550-000 Ver: 2.1 Module: VTI Processor: D Ref: U76 Copyright: GETS Global Signaling, LLC. (C) 2011

PN: 202550-000 Ver: 2.1 Module: VTI Processor: E Ref: U86 Copyright: GETS Global Signaling, LLC. (C) 2011

Figure 2-19, Executive Information 11. To reset the ElectrologIXS/EC5, push the reset button on the screen.

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WARNING

After updating and activating executive software for the VPM-3 A and VPM-3 B processors, all vital parameter settings must be at the correct values for the specific ElectroLogIXS/EC5 installation. Failure to the parameter settings after VPM-3 A and VPM-3 B executive software update could cause unsafe operation resulting in death or serious injury.

CI-2 or UCI-3 Application Program Update WARNING

A CI-2 or UCI-3 module may contain an application or PTC mapping / configuration information in the non-volatile CI-2 or UCI-3 memory. After installing or replacing a CI-2 or UCI-3 module, ensure the ElectroLogIXS is configured with the proper revisions of application program and PTC mapping / configuration information. Installing incorrect revisions may result in death or serious injury.

The VPM-3 Application program stored in the CI-2 or UCI-3 Flash memory can be updated over a CIO-1/CIO-1A/CIO-CLA Serial Interface, over Ethernet connection using a Terminal Interface or Ethernet connection using Web GUI interface VPM-3 application files can be ed to the CI-2 or UCI-3 module and are identified as follows: . xxxx.mb1 - Multi-file application file. Contains one or more Vital and/or Non-Vital applications . xxxxv.b1 - Single application file. Contains a Vital application (denoted by final v before .b1) . xxxxnv.b1 - Single application file. Contains a Non-vital application (denoted by final nv before .b1) To update via Terminal interface, a terminal program (e.g. HyperTerminal) that is capable of Telnet is required (uses the Ethernet connection only) or a Terminal program, CIO-1/CIO-1A/CIO-CLA module, and a computer with a serial interface is required. In both Terminal interface approaches, the computer used for the update must have TFTP (Trivial File Transfer Protocol) server software installed. To update via the Web GUI interface, Ethernet Connection to VPM-3 is required. The CI-2 or UCI-3 Flash memory stores one application program file or one multi-application program file of any size up to 8 Mbytes. When this procedure is performed, the ed file overwrites any file previously stored on the CI-2 or UCI-3 module. Note:

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If an EPROM with a valid application file is installed on the CI-2 or UCI-3 module, the VPM-3 will not read the application from the Flash memory but will use the application loaded on the EPROM. To use the CI-2 or UCI-3 Flash memory, remove any EPROM device from the CI-2 or UCI-3.


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Application Program Update udate Mode GUI 1. Place the VPM-3 in Update mode as follows: a. Turn off the power switch on the ElectroLogIXS/EC5 b. Press and hold the PROG button on the VPM-3 c. Turn on the power switch on the ElectroLogIXS/EC5 d. Release the PROG button 2. Connect the computer Ethernet RJ45 port to one of the VPM-3 Ethernet RJ45 ports, using an ethernet cable. Note: The default VPM-3 IP addresses are 192.168.0.11 for the ENET1 (upper) RJ45 port and 192.168.1.12 for the ENET2 (lower) RJ45 port. 192.168.1.12 is the IP address of the IP port connected to on the VPM-3. The IP Address can only be changed in the Update Mode using Telnet. If the ElectroLogIXS/EC5 has had this setting changed, the updated setting should be used. 3.

Using a Web Browser, navigate to the IP address of the ElectrologIXS/EC5 unit by entering http://192.168.0.11 (if connected to the upper RJ45 connector) or http://192.168.1.12 (if connected to the lower RJ45 connector)

4.

Select Application from the ‘ New’ Dropdown menu on the "Update Mode" screen as shown in Figure 2-20 then select the Browse pushbutton. Use the "file open" dialog box that appears to select the desired Application file.

Figure 2-20, Update Software Screen 100373-010 AR0


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5. If the Application Program is successfully ed, the screen on Figure 2-21 will be displayed.

Figure 2-21, Application Program Successful 6. To apply the Application Program, click on “Apply Application” 7. If the application of the Application file is successful, the screen on Figure 2-22 will be displayed.

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Figure 2-22, Application Program Apply Successful 8. To reset the ElectroLogIXS/EC5, push the reset button on the screen. 9. Once the ElectroLogIXS/EC5 has reset, it will use the default vital application. Go to the “Application” page on the main Web GUI to select the newly applied application. Note:

Refer to the “Application” page in Volume Two, section 6 of this manual for details on the “Application” Web GUI page.

Note:

To to the ElectroLogIXS/EC5, the screen must be refreshed.

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ing and Applying PTC files udate Mode GUI 1. Place the VPM-3 in Update mode as follows: a. Turn off the power switch on the ElectroLogIXS/EC5 b. Press and hold the PROG button on the VPM-3 c. Turn on the power switch on the ElectroLogIXS/EC5 d. Release the PROG button 2. Connect the computer Ethernet RJ45 port to one of the VPM-3 Ethernet RJ45 ports, using an ethernet cable. Note: The default VPM-3 IP addresses are 192.168.0.11 for the ENET1 (upper) RJ45 port and 192.168.1.12 for the ENET2 (lower) RJ45 port. 192.168.1.12 is the IP address of the IP port connected to on the VPM-3. The IP Address can only be changed in the Update Mode using Telnet. If the ElectroLogIXS/EC5 has had this setting changed, the updated setting should be used. 3. Using a Web Browser, navigate to the IP address of the ElectrologIXS/EC5 unit by entering http://192.168.0.11 (if connected to the upper RJ45 connector) or http://192.168.1.12 (if connected to the lower RJ45 connector). 4.

Select PTC File from the ‘ New’ dropdown menu on the "Update Mode" screen as displayed on Figure 2-23, then select the Browse pushbutton. Use the "file open" dialog box that appears to select the desired PTC configuration or mapping file.

Figure 2-23, Update Mode PTC 1 2-36


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5. If the PTC file is successfully ed, the screen on Figure 2-24 will be displayed.

Figure 2-24, Update Mode PTC 2 6. To apply the PTC file, click on “Apply PTC Application File” Note: When pressed the "Delete PTC Flash" will remove all previous PTC Mapping and PTC Config files loaded on the CI-2 or UCI-3 Flash Memory. 7. If the application of the PTC file is successful, the screen on Figure 2-25 will be displayed.

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Figure 2-25, Update Mode PTC 3 8. To reset the ElectrologIXS/EC5, push the reset button on the screen. Note:

To to the ElectrologIXS/EC5, the screen must be refreshed.

Note:

Another common way to PTC files is to the " Software" option on the Executive Web GUI Configuration page. Refer to the " Software" option in Volume Two, section 6 of this . manual If PTC files have been ed via the Executive Web GUI " Software" page and have not been applied, they can be applied as described in the following section.

Applying PTC Files from the "Apply Software" Page of the Update Mode GUI 1. Select the "Apply Software" option on the "Update Mode" web page. 2. If a PTC file is present, the file’s Header and CRC information is shown as in Figure 2-26.

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Figure 2-26, Apply Software PTC Preload 1 3. Click the “Apply” button next to the PTC file that is being applied. 4. The confirm screen in figure 2-27 will be displayed. If the ed Mapping file is the file that is supposed to be applied, click “OK” to confirm the overwrite.

Figure 2-27, Overwrite Confirmation Screen

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5. Once the file has been applied, the ed file will no longer show in the list of ed software, the status window will not show any updates occurring, and the “Reset” button will be enabled as shown in figure 2-28.

Figure 2-28, Apply Software PTC Postload 1 6.

To reset the ElectroLogIXS/EC5, push the reset button on the screen.

7.

If a PTC Mapping file was applied, once the ElectroLogIXS/EC5 has reset, the PTC Mapping File must be activated before it is used. Go to the “Apply Software” page on the main Web GUI to activate the newly applied Mapping File. Note:

1) Local Presence is required to activate a new mapping file. 2) PTC Config files don’t need to be “activated” after they are applied. Refer to the "Apply Software" section of this manual for details on the "Apply Software" Web GUI page.

8.

Once the Mapping file is activated, the PTC Vital and Non-Vital configuration settings must be set according to the site plans. Note:

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Refer to the “PTC Non-Vital Configuration” and “PTC Vital Configuration” sections in secion 6 of this manual for details on the “PTC Non-Vital Configuration” and “PTC Vital Configuration” Web GUI pages © 2012 GE Transportation Systems Global Signaling, LLC. All rights reserved. Subject to restrictions on the cover or first page.

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Manage VPM-3 Flash via Update Mode GUI The Flash on the VPM-3 can be deleted using the following buttons 1. 2. 3. 4.

Delete PTC Files - Deletes PTC mapping and configuration files from CI Flash Erase CI Flash – Deletes PTC Files and SNMP Settings from CI flash Format Program Flash – Deletes any ed but unapplied files from the non-volatile file area Format Log Flash – Deletes all logs on the system

Deletes PTC Mapping and Configuration files from CI-2 Flash

Formats Program Flash Deletes the non-volatile file area

Formats s Log Flash All log files are deleted

Deletes all parameters from backplane

Erases CI Flash - PTC, SNMP Configuration and any Application files are deleted.

Figure 2-29, Manage Flash

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Update Mode Z-Modem/Telnet If the wishes to avoid using the recommended Update Mode GUI to update software, they may update via Terminal interface, a terminal program (e.g. HyperTerminal) that is capable of Telnet is required (uses the Ethernet connection only) or a Terminal program, CIO-1/CIO-1A/CIO-CLA module, and a computer with a serial interface is required. In both Terminal interface approaches, the computer used for the update must have TFTP (Trivial File Transfer Protocol) server software installed.

Z-Modem Executive Software Update using Zmodem over RS-232 Interface 1.

Prior to ing the new VPM-3 Executive Software, ensure the values for all configurable parameters are available from the site documentation or have been recorded from the values shown on the CDU or Web GUI.

2.

Connect the computer serial port to the VPM-3 diagnostic port on the CIO-1/CIO-1A/CIO-CLA module via serial cable. Note:

3.

To connect using a Telnet session, connect a network cable from the computer RJ45 port to one of the VPM-3 Ethernet RJ45 port, using an ethernet cable.

Configure the Terminal Emulation program as follows: Baud Rate: 57600 bps Parity: None Data Bits: 8 Stop Bits: 1 Flow Control: None Terminal emulation: VT100 or ANSI BBS

Data Transfer Protocol: ZModem (if update is done via the serial interface)

Note:

4.

57600 bps is the default setting for the VPM-3 diagnostic terminal in update mode. The IP Address can only be changed in the Update Mode using Telnet. If the ElectroLogIXS/EC5 has had this setting changed, the updated setting should be used.

Place the VPM-3 in Update mode as follows: a. b. c. d.

Turn off the power switch on the ElectroLogIXS/EC5 Press and hold the PROG button on the VPM-3 Turn on the power switch on the ElectroLogIXS/EC5 Release the PROG button

5.

If the VPM-3 is in Update mode and the computer is correctly connected to the VPM-3 diagnostic terminal the boot prompt should be displayed on the terminal emulation program (Boot> _).

6.

If the VPM-3 is in Update Mode, it can be connected to via a Telnet session. a. b.

Connect the computer Ethernet RJ45 port to one of the VPM-3 Ethernet RJ45 port, using an ethernet cable. On the computer, open a command prompt window, and type telnet to connect to the IP port on the VPM-3. C:\> telnet 192.168.1.12 23

Note:

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192.168.1.12 is the IP address of the IP port connected to on the VPM-3. 23 is the default telnet port setting for the VPM-3 in update mode. The IP Address can only be changed in the Update Mode using Telnet. If the ElectroLogIXS/EC5 has had this setting changed, the updated setting should be used. © 2012 GE Transportation Systems Global Signaling, LLC. All rights reserved. Subject to restrictions on the cover or first page.

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d.

If the computer is correctly connected to the VPM-3 ethernet port, the prompt should be displayed on the command prompt window. Welcome to InterNiche Telnet Server 1.0 (GE ElectroLogIXS VPM-3) :

Enter and then enter telnetat the prompt.

Note:

e. 7.

:

and telnet are the default telnet settings for the VPM-3 in update mode. The IP Address can only be changed in the Update Mode using Telnet. If the ElectroLogIXS/EC5 has had this setting changed, the updated setting should be used.

If valid name and are entered, the boot prompt should be displayed on the command prompt window (Boot> _).

To see the list of available update mode commands, type “?” or “help” and hit “Enter.” The following text will be displayed on the terminal emulation program. Boot> help Command version set show save cidn

Description Version Information Set Config Show Config Save Parameters to Flash Ethernet->CI-2

cidz ptcdn ptcdz format dz dn df pwreset ethdefault default help

Syntax version set

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