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SOIL & WASTE TECH 1 January 2004

Soil & Waste systems Design and Installation Guide

MARLEY SOIL & WASTE

Contents Introduction

4-7

Product Selector

8-9

Design

10-16

Product Range MUPVC Solvent Weld Waste System

18-19

Ultra ABS Solvent Weld Waste System

20-21

Polypropylene Push-Fit Waste System

22

Polypropylene Multi-Fit Waste System

23

PVCu Solvent Weld Overflow System

24

Waste Ancillary items

25

Universal Compression t Traps

26-27

Soil & Vent Components

28-40

WC Connectors

41

Push-Fit WC Connectors

42

WC Manifold Components

43

Floor Outlet Components

44

Fire Protection Components

45

Pipe Components

46

Ancillary items Installation General Information

47 50-54 55

Front cover photo - Courtesy of Wilcon Homes Eastern, Knight’s Park, Ashford, Kent

3

MARLEY SOIL & WASTE

The advantage of Marley Soil & Waste Systems

Marley Plumbing & Drainage offer a complete range of soil & waste systems, with products available in a variety of colours and with either push-fit, solvent weld or compression ts. Recognising the potential of plastics in the development of sanitary pipework systems, Marley Plumbing & Drainage launched their first range of

Products are manufactured at the Marley Plumbing & Drainage

PVCu discharge pipes and fittings in 1963. Constant technical

factory in Lenham, Kent. Marley soil & waste goods are

innovation and product development have served to keep Marley

manufactured under a quality assurance system from either

Plumbing & Drainage at the forefront in the field of sanitary

unplasticised polyvinyl chloride (PVCu), polypropylene (PP) or

plumbing ever since.

acrylonitrile butadiene styrene (ABS). Products comply with the

A wide range of systems have been developed to suit both the requirements of domestic above ground drainage and the particular needs of commercial, industrial and public buildings.

4

material and performance requirements of the relevant British and new European standards.

MARLEY SOIL & WASTE

The Range Marley Plumbing & Drainage offer a Solvent or Push-fit Soil and Waste system, complemented by a new range of high quality universal compression waste traps. A ‘Multi-Fit’ compression waste system is also available for connection to solvent or push-fit plastic pipe or copper waste pipe. The Soil system, available in 82mm, 110mm & 160mm diameters consists of all the components necessary for a modern installation. Socketted or plain ended pipe is available as well as a wide range of ring seal and solvent socket fittings. The pipe system in zinc electro-plated mild steel has been developed specifically to meet the requirements of ing horizontally suspended PVCu sanitary pipework. A range of solvent and push-fit WC connectors and a WC manifold system allow connection in a variety of

The new range of waste Traps, injection moulded in high

situations.

temperature polypropylene, with a high gloss, wipe clean finish

The Waste ranges are available with either push-fit, compression ‘multi-fit’ or solvent ting and come in a full range of colours. The

completes the range with easy to grasp compression fixing nuts and can be used in conjunction with any of the waste systems.

Push-Fit range, in 32mm and 40mm, is manufactured to BS 5254,

For situations where sanitary pipework is located on the external

from polypropylene. Two Solvent systems are available, ABS and

surface of buildings, 21.5mm solvent ted overflow, 32 and

MUPVC, both manufactured to BS 5255 and bear the British

40mm MUPVC waste and 110mm soil pipework systems are

Standard Kitemark where applicable. Resistant to ultra violet attack,

available in a variety of colours, enabling exterior colour

the MUPVC range is suitable for internal and external applications.

co-ordination of soil and waste pipes with rainwater gutters

Both solvent ranges are available in 32mm, 40mm and 50mm.

and downpipes.

5

MARLEY SOIL & WASTE

Installation The different elements of the Marley Plumbing and Drainage Soil and Waste Systems offer many different installation benefits. A number of

Technical advice and design guidance

different methods for connection from soil stack to waste pipework are offered: boss pipes, strap-on and patch bosses and multiple connection boss branches, with boss connectors to fit all waste systems. The Marley WC Manifold system was developed for use in commercial situations and allows a range of toilets to be connected to

A free advisory service is available to offer technical assistance

a horizontal float above floor level and eliminate the need for specially

regarding product and installation details. Those involved with the

fabricated fittings. The pipe system is designed specifically for

building industry may take advantage of design services provided by

suspending sanitary pipework both horizontally and vertically. The

the company for customers who have made a commitment to use or

trapped floor gully has a separate main body and base to allow the

specify Marley Plumbing & Drainage products.

bottom part of the gully to be trimmed on site prior to installation,

Whilst every effort is made to ensure details are accurate and up to

therefore the depth of the water seal can be varied to suit different

date, our continual product development and improvement

situations. For commercial applications, a choice of fire protection

programme, may cause dimensional details to change.

sleeve or pipe wraps offering up to four hours resistance. Please refer to pages 50 to 54 for further information.

Technical Hotline: 01622 852695 Fax: 01622 858041

Availability Marley Plumbing & Drainage Products are available from a national network of distributors and stockists. For details of your local stockist the Marley Plumbing & Drainage Head Office or any of our Regional Sales Offices, listed below.

Head Office Lenham, Maidstone, Kent ME17 2DE Telephone: 01622 858888 Fax: 01622 858725 www.marley.co.uk www.equator.co.uk Further information

For Technical advice please call 01622 852695 For general enquiries and details of your nearest stockist please call the customer services department on 01622 852585 email: [email protected]

6

Scotland Birkenshaw Industrial Estate, Uddingston, Glasgow G71 5PA Telephone: 01698 815231 Fax: 01698 810307

Export Division Lenham, Maidstone, Kent ME17 2DE England Telephone: +44 (0)1622 858888 Fax: +44 (0)1622 850778

MARLEY SOIL & WASTE

British & European Standards BS EN ISO 9001: 1994, Quality systems. Model for Quality Assurance in Design, Development, Production, Installation and Servicing. BS 4514: 1983, Specification for PVCu soil and ventilating pipes, fittings and accessories. BS EN 1329: 2000, Plastics piping systems for soil and waste discharge (low and high temperature) within the building structure – PVCu. BS 5255: 1989, Specification for thermoplastics waste pipe and fittings. BS EN 1455-1: 2000, Plastics piping systems for soil and waste (low and high temperature) within the building structure – ABS.

Environment The environment is one of the most important issues in today’s society. As a manufacturer, Marley Plumbing & Drainage places great emphasis on ensuring that all manufacturing processes and practices are environmentally responsible. This extends to packaging as well as raw material handling and process controls. Marley also play an active role at industry level via the British Plastics Federation, where broader industry wide environmental issues are addressed. British Plastics Federation: Tel: 020 7457 5000

BS 5627: 1984, Specification for plastics connectors for use with horizontal outlet vitreous china WC pans. BS 5254: 1976, Specification for polypropylene waste pipe and fittings. BS 3943: 1979, Specification for plastics waste traps. BS 6209: 1982, Specification for solvent cement for non-pressure thermoplastics pipe systems. BS EN 681-1: 1996, Elastomeric seals. Material requirements for pipe t seals used in water and drainage applications. Part 1 vulcanised rubber. Many items bear the British Standards Institution Kite Mark symbol. This mark may be used only by those licensed under the Certification Mark scheme operated by the British Standards Institution. The presence of this mark on, or in relation to, a product is an assurance that the goods have been produced under a system of supervision, control and testing operated during manufacture. This includes periodical inspection of the manufacturer’s works in accordance with the Certification Mark scheme. Products indicated by this symbol comprise of components not covered by Marley Plumbing and Drainage BS EN ISO 9001 Scope of Registration. However these products have been fully inspected and tested in accordance with our own Quality Management System requirements.

Alutec aluminium rainwater systems

RTIFIED T CE

Also available from Marley Plumbing & Drainage:

Certificate No. 97/3427

BRITISH

A N DARD ST

O

BS 4514 : 1983 BS EN 1329-1 : 2000 BS 5255 : 1989

Alutec roof, floor & shower outlets Rainwater systems Underground drainage systems including Quantum highway & sewer systems

FM30637

Equator hot & cold water systems

7

PRODUCT SELECTOR

Colour Availability

Black

Chestnut Brown

Grey

White

Size

British/ European Standard

MUPVC Solvent Weld Waste System Suitable for internal and external applications. Available in 32mm, 40mm & 50mm.

See page 18

❍ ❍ ❍

❍ ❍

❍ ❍ ❍

32mm 40mm 50mm

BS 5255

ABS Solvent Weld Waste System Lightweight and cost effective for internal installation. Available in 32mm, 40mm & 50mm.

See page 20

❍ ❍ ❍

❍ ❍ ❍

❍ ❍ ❍

32mm 40mm 50mm

BS 5255 BS EN 1455-1

❍ ❍

❍ ❍

❍ ❍

32mm 40mm

BS 5254

❍ ❍

32mm 40mm

BS 5255/ BS 5254

❍

21.5mm

BS 6700

❍ ❍ ❍

32mm 40mm 50mm

BS 3943

Polypropylene Push-Fit Waste System For internal use, ideally suited to fast installation. Available in 32mm and 40mm.

See page 22

Polypropylene Multi-Fit Waste System Multi-fit compression socket, for internal use, accepts plastic and copper pipework. Available in 32mm and 40mm.

See page 23

PVCu Solvent Weld Overflow System A complete range of pipe work and fittings for all vent and overflow applications. Available in 21.5mm.

See page 24

❍

Universal Compression t Traps A new range of injection moulded waste traps, manufactured in high temperature polypropylene. Available in 32mm, 40mm and 50mm.

See page 26 8

PRODUCT SELECTOR

Colour Availability

Black

Chestnut Brown

❍ ❍

❍

Size

British/ European Standard

Grey

White

❍ ❍ ❍

❍

82mm 110mm 160mm

BS 4514 BS EN 1329

❍

110mm

BS 5627

❍

110mm

PVCu Soil & Vent Components A complete system, available with both ring seal and solvent weld ts. Available in 82mm, 110mm and 160mm.

See pages 28-40

WC Connectors Connectors for all BS WC pans. Available with solvent weld or push-fit ts.

See pages 41-42

WC Manifold Components The manifold system allows ranges of toilets to be connected horizontally. Ideal for commercial applications.

See page 43

Floor Outlet Components Available as separate components or as an all in one trapped floor outlet.

See page 44

❍

50mm 82mm

Fire Protection Range Fire sleeves and pipe wraps, providing up to 4 hours rating.

See page 44-45

55mm 82mm 110mm 160mm

Pipe Components Designed specifically to meet the needs of ing horizontal or vertical suspended PVCu pipework

See page 46

32mm 40mm 50mm 82mm 110mm 160mm

9

DESIGN

Material and manufacture

Methods of ting

Marley Plumbing & Drainage pipes and fittings for above ground sanitary pipework systems are manufactured from different plastics materials including PVCu, ABS and Polypropylene.

While the principal method of ting 82, 110 and 160mm pipes and fittings is by ring seal, many components in the range are also available with sockets that allow for solvent weld ting. This particular technique is widely used on smaller diameter waste and overflow pipework although expansion and copper adaptor couplings include a ring seal to allow for thermal movement.

The table below details the important dimensions and weights of each of the systems together with the relevant British and European Standard. All pipes are manufactured using a continuous extrusion process and fittings are produced by high-pressure injection moulding.

As polypropylene cannot be solvent welded, the ring seal method of ting is used throughout the system.

Dimensions and weights BS Nominal Size mm/inch

Min

Max

82 110 160

82.4 110.0 160.0

82.8 110.3 160.4

3.20 3.20 3.20

1.30 1.70 2.50

32/11⁄4 40/11⁄2 50/2

36.15 42.75 55.75

36.45 43.05 56.05

1.80 1.90 2.00

0.33 0.41 0.57

Waste ABS BS 5255 BS EN 1455-1

32/11⁄4 40/11⁄2 50/2

36.15 42.75 55.75

36.45 43.05 56.05

1.80 1.90 2.00

0.20 0.26 0.35

Waste Polypropylene BS 5254

32/11⁄4 40/11⁄2

34.45 40.85

34.75 41.15

1.80 1.90

0.21 0.26

21.5/3⁄4

21.55

21.70

1.10

0.11

Pipe Material Standard Soil PVCu BS EN 1329 BS 4514 Waste MUPVC BS 5255

Overflow PVCu BS 6700

Mean Outside Diameter mm

Wall Weight Thickness kg/ mm metre Min

Chemical and temperature resistance Most plastics used for sanitary pipework are highly resistant to those chemicals normally found in domestic waste water and sewerage systems. Enquiries are often received regarding the specification of materials for commercial and domestic applications where chemicals and higher temperature discharges are likely to occur. Where this needs to be taken into consideration, provided the relevant details are supplied, the appropriate technical recommendations can be made regarding the suitability of different materials to ensure satisfactory performance. Generally the maximum working temperature of Marley PVCu and MUPVC soil and waste systems when subjected to continuous flow is 70°C and 75°C respectively. Higher intermittent discharges of up to 95°C may be accommodated provided the period of discharge does not exceed two minutes duration. Alternatively, reference can be made to BS 312 Part 1: 1973 and ISO publications TR10358/7620 which provide comprehensive information on chemical and temperature resistance of plastics and rubber materials.

10

ring seal t

solvent weld t

Thermal movement The coefficient of linear expansion for PVCu is 0.06mm/m/°C. As a result a 3m length of pipe will increase in length by approximately 3.6mm when subjected to a 20°C temperature variation. Therefore, it is important to ensure that any movement is controlled and ring seal ts are installed to accommodate any expansion that may occur due to increases in ambient temperature or hot water discharges.

Applications ABS and polypropylene waste pipes and fittings are designed for internal use and should not be fitted externally as they will be subject to ultraviolet light degradation. If fitted externally it is recommended that they are protected by the application of a suitable paint or are boxed in. The large diameter 82, 110 and 160mm pipes and fittings featured in this catalogue are also suitable for use as internal and external rainwater pipes to drain flat roofs and metal gutter systems on commercial and industrial buildings.

DESIGN

Sanitary pipework design

Bends at the base of stacks

All sanitary pipework systems should be designed to satisfy the following regulations and standards where applicable.

Bends at the base of vertical stacks should be of long radius and have a minimum centre line radius of 200mm on a 110mm nominal size stack. Two 45° radius bends may also be used as an alternative to provide the change of direction and connection to the building drain. The same design principle should also be adopted where offsets occur in stacks of one or more storey height.

The Building Regulations 1991: Approved Document H, Section 1. The Building Standards (Scotland) Regulations 1990: Part M. The Building Regulations (Northern Ireland) 1994, Technical Handbook N. BS EN 12056: 2000, Parts 1 to 5. The above is a new European Standard which has British Standard status and supersedes BS 5572: 1994 Code of Practice for Sanitary Pipework which has been withdrawn. The new standard has five sections, parts 1, 2 and 5 deal specifically with sanitary pipework and parts 3 and 4 refer to roof drainage and the design of wastewater lifting plants.

min 200mm radius

long radius bend UBL488

Branches at the base of stacks For single dwellings up to three storeys high, the distance between the centre line of the lowest branch connection and the invert of the drain should be at least 450mm. For multi-storey systems up to five storeys high, the minimum distance should be 740mm and for systems higher than five floors no connections are permissible at ground floor level. Where this occurs a separate stub stack should be provided to serve the ground floor or individual appliances should have their own separate connection to the building drain.

SWS415/41 boss pipe

Regular consultation is essential between Architects and Plumbing Engineers throughout the building design stage as the careful arrangement of kitchen and bathroom appliances will simplify the final sanitary pipework layout. This will help to ensure that an efficient sanitary pipework system is installed at minimum cost. The design information provided in this catalogue is endorsed in the above publications and while every effort has been made to ensure accuracy, no responsibility can be accepted for errors or omissions. For detailed guidance please consult the relevant documents referred to above.

L

UBL488 or 2 - UB455 bends

L = 450mm up to three storeys high L = 740mm up to five storeys high L = one storey height, over five storeys

NB: Typical fittings illustrated, alternatives are available. 11

DESIGN

Offsets in stacks

Prevention of cross-flow

Offsets in the wet portion of a discharge stack should be avoided wherever possible but where they have to be fitted a large radius or two 45° bends should be used to create each change of direction. Offsets in lightly loaded stacks up to three storeys high do not require offset venting but on multi-storey buildings this may be necessary depending on the loading of the stack and the numbers of floors above the offset. The principles previously described for bends and branches at the base of a stack should also be applied.

Where small diameter branch waste pipes connect to a discharge stack they must be arranged to eliminate the risk of cross-flow from one branch to the other. A branch creates a no entry zone for opposing waste connections, which varies depending on the stack diameter. No connections should be made within the restricted zone although entry is permissible on the centre line of the boundary directly opposite or at right angles.

Stub stacks

SWS40 boss pipe

An unventilated stub stack terminated with an access fitting may be used to connect a group of ground floor appliances to the building drain provided the vertical drop to the invert level of the drain does not exceed 1.5m from a WC and 2.5m from a waste appliance. Where one or more stub stacks are connected to the same drain, the head of the run should be ventilated to atmosphere or air ittance valves fitted to each stub stack arrangement. SE40 access cap SWS415/41 boss pipe

SY401 branch

2.5m max

1.5m max

long radius bend UBL488

H SA421 boss adaptor

Stack size

Height of zone 'H'

82mm 110mm 160mm

90mm 110mm 250mm

To prevent cross-flow from a large diameter branch to a smaller waste connection, the latter should be made to the stack at or above the centre line of the larger branch, at right angles or at least 200mm below the restricted zone. Entry is permissible on the boundary centre line directly opposite or at right angles.

SY405 branch

Stub waste This technique is often used to connect isolated ground floor waste appliances such as basins, baths, shower trays and sinks to eliminate exposed pipework or low level ducting. The 110mm unventilated PVCu drain is terminated at finished floor level with a reducer and boss adaptor to suit the size of waste from the appliance.

H SA411/421/420 32mm/40mm or 50mm boss connector

SRM402 eccentric reducer UB411 bend

12

'H' = 200mm irrespective of stack diameter

DESIGN

Prevention of cross-flow

Marley Monitor anti-syphon trap

The Marley Collar Boss was specifically designed to overcome installation problems imposed by the 200mm restricted zone and to allow multiple low level bath or shower waste pipes to be connected to the stack above floor level. Cross-flow is prevented as the circular annular chamber protects the small diameter waste connections from the WC discharge allowing waste water to flow freely and merge below the critical zone.

The Marley Monitor anti-syphon bottle trap, WBA3W/WBA4W, was specially developed to prevent self-syphonage from basins, which can occur particularly where the waste pipe drops vertically from the appliance before falling at an even gradient to the discharge stack. The trap also eliminates the need for a secondary vent pipe where basins are located further than the recommended 3m maximum from the stack. Non-mechanical, the trap operates as air is drawn in through a central by- tube to eliminate any syphonic action and ensure the trap seal is maintained.

Different combinations of 110mm branches can be used with the collar boss to accommodate various WC positions which may be up to 3 metres from the vertical stack.

SYS415 branch

SY401 branch

Generally appliances such as sinks, baths and showers do not suffer from self-syphonage as the trap seal is replenished at the end of the discharge due to the flat bottom design of the appliance. Tubular traps are recommended for such appliances as they ensure unrestricted discharge and reduce the risk of blockage and prevent the accumulation of sediment. The WSB4W shallow trap has a 20mm water seal and is supplied to satisfy customer demand. It is recommended its use is restricted to ground floor baths and showers that discharge directly to an external trapped gully. It should not be fitted to a bath or shower where the waste pipe is connected to a soil stack.

Branch pipe gradients SCB41 collar boss

SCB41 collar boss

SA421 boss connector

SA421 boss connector

A five boss branch may be used in some situations in preference to the collar boss but its use is dependant on the position of sanitary appliances in relation to the stack.

Combined branch waste A combined branch waste is often used to connect a bath and/or shower and basin to the discharge stack as this allows waste pipework to be neatly concealed in a low level duct. Where this technique is adopted a 45° entry tee must be used to ensure the basin discharge is swept in the direction of flow towards the stack. The minimum distance between the bath or shower and basin connection should not be less than 500mm and it is recommended that an anti-syphon bottle trap is fitted to the basin or a vent provided to protect the appliance from self-syphonage.

WBA3W anti-syphon bottle trap

bath/ shower

WPL42W low level trap

KT21W entry tee KBA22W SWS41 45º bend boss pipe

40mm 500mm min

The gradient of a branch pipe should be uniform and adequate to drain the pipe and appliance efficiently. A minimum gradient of 18mm/metre should be adopted for 32, 40 and 50mm nominal size pipes but larger diameter 82, 110 and 160mm branch runs may be laid flatter at 9mm/metre fall where the discharge flow rate exceeds 2.5litres/second.

Branch pipe lengths The following information is taken from Table 8 of BS EN 12056: 2: 2000 and provides general guidance on the recommended lengths of unventilated branch pipes for a variety of sanitary appliances. Appliances

Dia

Min.trap seal depth mm mm

Max. length of pipe m

Pipe gradient

Max. bends

%

No.

Max. drop (H) m

Washbasin or bidet

32

75

1.7

2.2

0

0

Washbasin or bidet

40

75

3.0

1.8 to 4.4

2

0

Bath or shower

40

50

No limit

1.8 to 9.0

No limit

1.5

Bowl urinal

40

50

3.0

1.8 to 9.0

No limit

1.5

Trough urinal 50

75

3.0

1.8 to 9.0

No limit

1.5

Kitchen sink

40

75

No limit

1.8 to 9.0

No limit

1.5

Dishwasher or washing machine

40

75

3.0

1.8 to 4.4

No limit

1.5

WC

110

50

No limit

1.8 Min

No limit

1.5

The maximum lengths given above may be increased where the branch pipe is ventilated or an air ittance valve is used. For further details refer to the above standard. It is recommended that the distance of the combined waste does not exceed 3 metres, however, experience has shown that longer runs using 40 or 50mm pipework has proved successful provided adequate fall can be obtained to ensure self-cleansing velocity is maintained.

13

DESIGN

Durgo air ittance valve The Durgo valve is designed to reduce the number of ventilating pipes and subsequent roof penetrations in domestic, commercial and public buildings. Suitable for use in sanitary pipework systems up to ten storeys high, the valve must be fitted in a vertical position above the flood level of the highest appliance connecting to the stack. Valves should be installed within the building in a ventilated duct or roof space where there is no risk of freezing and must be accessible for inspection and testing. The 50, 82 and 110mm size valves have been assessed by the British Board of Agrément and awarded Certificate No 97/3427 which permits their use in accordance with the Building Regulations. A copy of the full certificate is available and provides comprehensive information on their use and installation.

For multi-storey domestic dwellings (other than those referred to previously) and non-domestic buildings, conventional drain venting should be provided if more than one such building, each equipped with the valves, is connected to a common drain which itself is not vented by means of a ventilating stack or a discharge stack not fitted with a valve. Stacks should not be fitted with valves when the connecting drain is subject to periodic surcharging or is fitted with an intercepting trap. An open vent must be provided and this also applies to stacks that discharge to a cesspool or septic tank.

When installed the valve will remain closed unless the system is subject to negative pressure whereby the diaphragm will lift and allow air to be drawn in to eliminate symphonic action. Positive pressure ensures the valve closes and prevents foul air escaping from the system. Each valve is supplied boxed with a polystyrene insulation cover that should remain in position after installation, as this will protect the valve against freezing, particularly when installed in a roof space.

vent pipe not required alternative position for Durgo valve in roof space

To ventilate the underground drainage system and to minimise the effects of back pressure should a blockage occur, the branch or main drain serving a stack or stacks fitted with Durgo valves may require conventional venting at a point upstream of the stack connection.

SVD4 Durgo valve fitted above flood level of basin

For up to and including four dwellings, 1, 2, or 3 storeys in height, additional drain venting is not required. Where a drain serves more than four such dwellings equipped with the valve, the drain should be vented according to the following rules:

WBA3W anti syphon bottle trap

5 to 10 such dwelling – conventional ventilation to be provided at the head of the system. 11 to 20 such dwellings – conventional ventilation to be provided at the mid-point and at the head of the system.

SYS415 871/2º branch

SWCB90 WC connector

40mm

KBA22 45º bend

WPL42W low level trap KT21 45º tee

SCB41 collar boss

11 to 20 dwellings SVP at head and mid point 5 to 10 dwellings SVP at head Up to 4 dwellings no SVP required

SVP

20th

Durgo

SVP

11th

10th

Durgo

Durgo

5th

4th

Indicative row of 20 dwellings 3 storeys high (maximum) fitted with Durgo valves

14

Durgo

1st

DESIGN

Fire protection The Building Regulations 1991 (as amended) require that a building shall be sub-divided into compartments where necessary to inhibit the spread of fire. Plastics pipework is permitted to penetrate separating walls, compartment walls and floors provided the appropriate measures are taken to prevent the spread of fire in accordance with Part B of the Approved Document (1992).

Pipe size (mm)

In addition to the above, tests carried out at FIRTO on a variety of typical sanitary pipework arrangements proved that it was possible to achieve up to 11/2 hour fire rating through a compartment floor without a fire sleeve or pipe wrap where the stack was terminated by an air ittance valve. Various other arrangements were also tested and achieved a minimum of 2 hours integrity. The test work and technical evaluation was independently assessed by the British Board of Agrément who issued Agrément Certificate 86/1785 together with eleven detail sheets illustrating each assembly. Copies of this original certificate and the detail sheets are available from Marley Plumbing & Drainage.

SVD4 Durgo air ittance valve

82

110

160

110mm

Fire sleeve fixed to soffit of floor

To comply with this, pipes must be enclosed within a fire resistance enclosure which extends from floor to ceiling within each storey. The enclosure must have a class ‘O’ internal surface and have each side formed by a separating wall, external wall or by casing. Any casing must have a minimum 1/2 hour fire resistance and penetrations of the duct must be limited to 160mm vertical and 110mm horizontal. Where longer periods of fire resistance are required, Marley fire sleeves or pipe wraps can be fitted to provide a fire rating of up to 4 hours depending on the actual construction detail. Tests carried out at the Warrington Fire Research Centre in accordance with BS 476: Part 20: 1987 verified the integrity of each construction detail shown opposite in respect of fire spread.

55

SFC44 fire sleeve

Fire rating 240 180 mins mins

240 mins

120 mins

110mm

Pipe wrap fixed to inside of floor

SFW44 pipe wrap

Fire rating 120 180 mins mins

240 mins

120 mins

Fire sleeve fixed to exposed fire side on wall 110mm

SE400 pipe socket

SFC44 fire sleeve SW40 boss pipe

Fire rating 240 240 mins mins

240 mins

240 mins

SGS41/SA323W WC pan connector

Pipe wrap fixed to inside of wall SY401 branch

110mm

Fire rating 240 240 mins mins

240 mins

240 mins

SFW44 pipe wrap Floor and enclosure fire stopped at all openings using materials meeting building regulation requirements

The construction illustrated above achieved a 11/2 hour fire resistance rating without the need for a fire resistance enclosure. The enclosure is necessary to achieve a 2 hour rating.

15

DESIGN

WC manifold system Developed for use in sanitary pipework systems in schools, hospitals, public and commercial buildings, the manifold system allows ranges of toilets to be connected to a horizontal float above floor level and eliminate the need for specially fabricated fittings. The components are suitable for installation in a duct, or for fitting on the surface of the wall directly behind the pan. Where the manifold is fitted directly behind the range of toilets, the minimum distance between the end of the WC spigot and the face of the wall is 150mm. To facilitate varying angles and gradients the 110 x 90mm manifold branch has a radial socket to match both options of adjustable WC bend. When the selected bend is cut to the appropriate line and solvent welded into the socket on the manifold branch a uniform fall is obtained between each toilet on the horizontal float. To accommodate different dimensions between the WC spigot and horizontal float, the adjustable spigot bend SM43W may be trimmed by up to 35mm or the extension pipe SM45W can be used with the pan connector SM44W and SA323W cap & seal.

Manifold branch SM41W with SM42W A cut line projection

B drop

50°

93mm

69mm

55°

93mm

77mm

60°

92mm

85mm

65°

91mm

93mm

70°

90mm

101mm

75°

87mm

109mm

80°

84mm

116mm

85°

80mm

123mm

90°

75mm

130mm

Manifold branch SM41W with SM43W A cut line projection

B drop

50°

180mm

69mm

55°

180mm

77mm

The WC socket on both the SM42W and SM44W should be trimmed to suit the length of pan spigot before the SA323W is fitted.

60°

179mm

85mm

65°

178mm

93mm

For installation details see page 53.

70°

177mm

101mm

75°

174mm

109mm

80°

171mm

116mm

85°

167mm

123mm

90°

162mm

130mm

Manifold branch SM41W with SM43W

Manifold branch SM41W with SM42W A

A SM42W adjustable bend

30 35

30 35

SM43W adjustable spigot bend

B

SA323W cap & seal

B

SA323W cap & seal SM41W manifold branch

SM44W pan connector

SM42W & SA323W

centre line of WC outlet from finished floor level

SM41W

190mm 110mm float at 9mm/metre fall

16

SY401/SY405 branch

SM41W manifold branch

The Marley Soil & Waste Product Range

M U P V C S O LV E N T W E L D W A S T E S Y S T E M

Pipe Size mm

Bend

Code

Length m

Size mm

32

●◆

KP104

4

K

40

●◆

KP204

4

K

50

●

4

K

KP304

B

Code Angle A

B K

32

●◆

40

●◆

KB2

88 ⁄2° 62 21

K

50

●

KB3

881⁄2° 78 28

K

KB1

881⁄2° 57 18 1

Solvent sockets

Double spigot A

B

Straight coupling

Bend

Size mm

Size mm

Code

A

B

KSC1

46 20

K

32

●◆

40

●◆

KSC2

53 24

K

50

●

KSC3

66 28

K

B

Solvent sockets

Code Angle A

B

32

●◆

KB12

45°

29 18

K

40

●◆

KB22

45°

33 21

K

50

●

KB32

45°

42 28

K

Solvent sockets A

A

Spigot bend

Expansion coupling /copper adaptor

C

B

Size mm

Code

A

32

KEC1

86 61 20 K

40

KEC2

90 64 23 K

50

KEC3

82 50 30 K

B

C B

Code Angle A

32

KBA12 45°

24 23

40

KBA22 45°

35 26

A

Multi-fit ring seal socket to accept plastic pipework to BS 5255 and BS 5254 and to copper to BS 2871 (metric) and BS 659 (imperial)

Knuckle bend Size mm

Pipe clip Code

A

32

●◆

KF1

57 30

K

40

●◆

KF2

62 30

K

50

●

KF3

77 41

K

B

A

40

●◆

50

A

Size mm

B

Solvent socket/spigot

Ring seal/solvent socket A

Size mm

B

Code Angle A KBK25 90°

B C 48 48 23 K

KBK35 see page 39

Solvent sockets B

C

PVCu (Open)

Long spigot bend 32

●

40

●

50

Size mm

57 30

K

WC4

64 30

K

32

KBS1 87 ⁄ ° 92 18

WC5

80 41

K

40

KBS2 871⁄2° 92 23

WC3

B

A A B

Colours: Available in White only unless indicated

1

●

Available in Black

◆

Available in Chestnut Brown

B

2

Solvent socket/spigot

ABS (Saddle)

18

Code Angle A

M U P V C S O LV E N T W E L D W A S T E S Y S T E M

Tee Size mm

B

Female iron adaptor Code Angle A

32

●◆

40

●◆

50

●

KT1

B

1

K

1

K

1

K

88 ⁄2° 92 57

KT2

88 ⁄2° 106 62

KT3

88 ⁄2° 135 78

C

B

Solvent sockets

Size mm

Code

A

32

KFA1

50 25 20 K

40

KFA2

53 25 24 K

50

KFA3

60 25 28 K

B

C

Solvent socket/BSP thread

A A

Tee

Male iron adaptor

Size mm

Code Angle A

32

KT11

B

45° 102 66

K

40

KT21

45° 117 78

K

50

KT31

45° 149 100

K

B

C

Solvent sockets

A

Size mm

Code

A

32

KMA1

44 20 20 K

40

KMA2

47 20 24 K

50

KMA3

53 20 28 K

B

C

Solvent solvent/BSP thread

B A

Cap & lining

Cross tee Size mm

Code Angle A

40

KXT21 881⁄2° 106 62

50

KXT31 881⁄2° 140 87

B K

Size mm

Code

A

32

KFC125

58

Spigot/11⁄4" BSP nut

Solvent sockets

B

A A

Access cap Size mm

B

Code

A

32

●◆

KAP1

29 53

B

C 8

K

40

●◆

KAP2

33 57

8

K

50

●

KAP3

39 71

8

K

C A

Socket reducer Size mm

Code

32 x 21.5 KR175 B

A

A

B

22 20

40 x 32

●◆

KR210

28 22

50 x 32

●

KR310

32 28

50 x 40

●

KR320

32 28

K

Solvent spigot/socket

Colours: Available in White only unless indicated

●

Available in Black

◆

Available in Chestnut Brown

19

U LT R A A B S S O LV E N T W E L D W A S T E S Y S T E M

Pipe Size mm

Code

32 ● ▲ WAP33 40 ● ▲ WAP43 50 ● ▲ WAP53

Bend Size mm

Length m K

3

K

3

B

K

3

Code Angle A

B

32

●▲

1

WAB3 88 ⁄2° 55 20

K

40

●▲

1

WAB4 88 ⁄2° 64 23

K

50

●▲

1

K

WAB5 88 ⁄2° 86 30

Solvent sockets

Double spigot A

B

Straight coupling

Bend

Size mm

Size mm

32

●▲

40

●▲

50

●▲

Code

A

B

WAC3

45 20

K

WAC4

49 23

K

WAC5

63 30

K

B

Solvent sockets

Code Angle A

B

32

●▲

WAB31 45°

32 20

K

40

●▲

WAB41 45°

36 23

K

50

●▲

WAB51 45°

47 30

K

Solvent sockets A

A

Spigot bend

Expansion coupling /copper adaptor

C

B

Size mm

Code

A

32

WAC31

86 61 20

B

C

40

WAC41

90 64 23

50

WAC51

82 50 30

B

Code Angle A

32

WAB32 45°

45 20

K

40

WAB42 45°

48 23

K

A

Multi-fit ring seal socket to accept plastic pipework to BS 5255 and BS 5254 and to copper to BS 2871 (metric) and BS 659 (imperial)

Knuckle bend Size mm

Pipe clip B

Size mm

Code

A

32

●▲

KF1

57 30

K

40

●▲

KF2

62 30

K

50

●▲

KF3

77 41

K

B

A

B

Solvent socket/spigot

Ring seal/solvent socket A

Size mm

B

Code Angle A

B

32

●▲

WAB33 90°

44 20

40

●▲

WAB43 90°

53 23

Solvent sockets A

PVCu (Open)

Tee Size mm 32 40 50 A

●▲ ●▲

57 30

K

WC4

64 30

K

WC5

80 41

K

WC3

ABS (Saddle)

B

Colours: Available in White only unless indicated

●

Available in Black

▲

Available in Grey

B K

32

WAT3 88 ⁄ ° 90 55

40

●▲

1

WAT4 88 ⁄2° 107 64

K

50

●▲

WAT5 881⁄2° 140 86

K

1

Solvent sockets

A

B

20

Code Angle A

●▲

2

U LT R A A B S S O LV E N T W E L D W A S T E S Y S T E M

Male iron adaptor

Tee Size mm

Code Angle A

32

WAT31 45° 102 65

K

40

WAT41 45° 117 79

K

WAT51 45° 150 100

K

50

B

B

C

Size mm

Code

32

WAM3

A B C 44 20 20 K

40

WAM4

47 20 24 K

50

WAM5

53 20 28 K

Solvent solvent/BSP thread

Solvent sockets A B

A

Cap & lining

Cross tee Size mm Code

B

Angle A

Size mm

B

40

WAT42 88 ⁄2° 106 65

K

50

WAT52 881⁄2° 140 88

K

1

●▲

Code

A

WAM31

58

32

Spigot/11⁄4" BSP nut

K

Solvent sockets A A

Access plug Size mm

B C A

Code

A

32

●▲

B

C

WAA3

29 53

8

K

40

●▲

WAA4

33 57

8

K

50

●▲

WAA5

39 71

8

K

(Spigot)

Socket reducer

B

Size mm

Code

40 x 32

●▲

WAR43 26 20

K

50 x 32

●▲

WAR53 31 20

K

50 x 40

●▲

WAR54 31 23

K

A

B

Solvent spigot/socket A

Female iron adaptor

C

B

Size mm

Code

32

WAF3

A B C 50 25 25 K

40

WAF4

53 25 24 K

50

WAF5

60 25 28 K

Solvent socket/BSP thread A

Colours: Available in White only unless indicated

●

Available in Black

▲

Available in Grey

21

P O LY P R O P Y L E N E P U S H - F I T W A S T E S Y S T E M

Spigot bend

Pipe Size mm

Code

Size mm Code

Length m

1

B

32

WPP33

3

32

WPB34 88 ⁄ ° 75 37

40

WPP43

3

40

WPB44 881⁄2° 75 37

B

Double spigot

2

Spigot/socket

A

B

Angle A

Multi-fit socket to accept plastic pipework to BS 5255 and BS 5254 and to copper pipework to BS 2871 (metric) and BS 659 (imperial)

Straight coupling

Spigot bend

Size mm

Code

A

Size mm

Code Angle A

32

WPC3

66 38

32

WPB32 45°

36 31

40

WPC4

69 38

40

WPB42 45°

36 32

B

Ring seal sockets

B

Spigot/ring seal socket

B

A

A

Tee

Pipe clip Size mm

B

Code

A

Size mm

B

32

KF1

57 30

K

40

KF2

62 30

K

B

Code Angle A

B

1

32

WPT3 88 ⁄2° 105 63

40

WPT4 881⁄2° 115 68

Ring seal sockets

PVCu (Open) A

A

32 B

40

WC3 WC4

57 30

K

64 30

K

A

ABS (Saddle)

Access plug

Bend

B

Size mm

Code

A

42 42

32

WPA31

20

43 43

40

WPA41

20

Size mm

Code Angle A

32

WPB31 45°

40

WPB41 45°

B

Ring seal sockets

A

Push-fit spigot

A

Knuckle bend Size mm Code

B

Angle A

Reducer Size mm

B

Code

32

WPB33 881⁄2° 60 60

40 x 32 WPR43

40

WPB43 881⁄2° 65 65

Socket/spigot

Ring seal sockets

A

B

45 36

B

A A

Colours: Available in White, Black & Grey

22

To BS 5254 & Imperial copper BS 659

P O LY P R O P Y L E N E M U LT I - F I T W A S T E S Y S T E M

Pipe Size mm

Code

32

WPP32WX

40

Tee Length m 2

WPP42WX

2

B

Size mm

Code

Angle A

32

KMT1XR

881/2° 124 65

40

KMT2XR

881/2° 134 72

B

A

Straight coupling Size mm

Code

A

32

WCC3

75 25

40

WCC4

75 25

Access plug

B

B

A

Size mm

Code

A

32

KMP1XR

22

K

40

KMP2XR

22

K

Push-fit spigot

A

Pipe clip Size mm

B

Reducer

Code

A

Size mm

B

32

KMF1XR

57 30

K

40

KMF2XR

62 30

K

PVCu Pack of 3

Code

A

40 x 32 KMR1XR Rubber

B

32 24

A

A

Multi-fit straight tank connector

Bend

B

Size mm

Code

32

KMB1XR

90°

55 60

40

KMB2XR

90°

58 65

Angle A

Size mm Code

B

B

A

B

Hole C size

32

WUM33 86

56 24 42 K

40

WUM43 86

58 24 50 K

C

Including washers. Grey only A A

Bend

B

Size mm

Code

32

KMB12XR

45°

41 41

40

KMB22XR

45°

41 41

Angle A

B

A

Multi-fit socket to accept plastic pipework to BS 5255 and BS 5254 and to copper pipework to BS 2871 (metric) and BS 659 (imperial)

Colours: Available in White only unless indicated

23

P V C u S O LV E N T W E L D O V E R F LO W S Y S T E M

Pipe Size mm 21.5

◆

Female iron adaptor

Code

Length m

OP21

4

Double spigot

B

C

Size mm

Code

A

21.5

OFA21

47 23 19

B

C

Solvent socket/BSP thread

A

Straight coupling

Straight adaptor

Size mm

Code

A

Size mm

Code

A

21.5

OSC21

28 13

21.5

OCA21

39 13

B B

Solvent sockets

B

B

Solvent socket - 22mm / Spigot 21.5mm A

A

Cap and lining

Pipe clip

B

Size mm

Code

A

21.5

OC21

44 14

B

Size mm

Code

A

21.5

OCL21

46

Spigot/BSP nut A

A

Straight tank connector

Bend Size mm

Code Angle A

21.5

OB90

A

90°

25

Solvent sockets A

A

Size mm

Code Angle A

21.5

OB45

45°

Size mm

Code

A

21.5

OTC21

50

Solvent socket including polyethylene washers

13

Solvent sockets

Bent tank connector

Tee Size mm

Code Angle A

21.5

OT90

90°

B

C

50 25 21.5

Solvent sockets

B

Size mm

Code Angle A

21.5

OBC90 90º 48 25 13

B

C

Solvent socket including polyethylene washers

A B

A

C

C

Available in White only unless indicated

24

◆

Available in Chestnut Brown

WA S T E A N C I L L A R Y I T E M S

Vent slate cap

Durgo air ittance valve Size mm 50 B

A C

▲

Code

A

SVD2

98 82 28

B

C

B

Push-fits into ring seal BS 5255 socket; includes a polystyrene insulating hood Grey only

A

50

SV21

51 51 68

Code

A

40

SVM12

80 63 43

B

C

C

Vent terminal Size mm

Size mm

B

A

C

50

Includes adaptor to 50mm and 32mm A

Code

Black rubber

Marley air ittance valve

B

Size mm

●◆

Code

A

RV225

55 18

B

A B

C

Colours: Available in White only unless indicated

25

UNIVERSAL COMPRESSION T TRAPS

Slimline pedestal trap

Tubular 'P' trap Size mm

Code

32

WPT3W 118 58 146 120

Size mm

Code

40

WPT4W 126 64 155 130

32

KPT32XR 65 245

A

B

C

D

B

With access

Universal compression waste outlet 75mm seal depth

A

A

A

B

C

B

D

Low inlet tubular bath trap

Tubular 'S' trap Size mm

Code

A

32

WST3W

58 116 146

40

40

WST4W

64 128 155

Plain

B

Size mm Code

C

Universal compression waste outlet 75mm seal depth

A

40

D E

WPL41W 127 64 124 162 138

WPL42W 127 64 112 170 138

WPL43W 127 64 112 170 138

Marley monitor anti-syphon bottle trap

Shallow bath trap Size mm

Code

Size mm

40

WSB4W

Code

32

WBA3W

163 87 114

40

WBA4W

169 87 117

A

B

C

Universal compression waste outlet 75mm seal depth Only recommended for use on basins

A

B

C

145 70 75

20mm seal depth Only recommended for use on baths or showers on the ground floor or where discharge is to a trapped gully

A

C

B

Bottle trap

Low level bath/shower trap

Size mm

Code

32

WBT3W 163 87 114

Size mm Code

40

WBT4W 169 87 117

40 WBP42W 168 82 113 140

A

B

C

Universal compression waste outlet 75mm seal depth Only recommended for use on basins C C

Colours: Available in White only

A

B

C

D

50mm seal depth with access accepts overflow pipe WOP2W

A

D A

26

E

Complete with overflow and outlet, WOP1W & WBO1W 75mm seal depth to all versions

B

B

D

C

B

C

C

With access as illustrated (accepts overflow pipe) 40

A

B

A

C

B

A

B

UNIVERSAL COMPRESSION T TRAPS

Universal trap bend

Washing machine kit Size mm Code 40 A

A

B

C

D

WPW4W 126 64 138 132

Includes 550mm upstand pipe, two clips & fixing screws Only recommended for domestic applications

B

A

B

C

D

Size mm

A

Code

Angle

A

B

1

32

WTB3W 88 /2º

80

55

40

WTB4W 881/2º

90

60

Converts ‘P’ to ‘S’ traps Multi-fit compression socket accepts plastic pipework to BS 5255 and BS 5254 and copper pipework to BS 2871 (metric) and BS 659 (imperial)

Running tubular 'P' trap

Flexible overflow pipe

Size mm

Code

Size mm

Code

40

WPR4W 182 142 132

20

WOP1W

50

WPR5W 252 163 179

For use with WBO1W & WBO2W

A

B

C

75mm seal depth 20 C

B

WOP2W

For use with WBO1W & WBO2W Including 11/2" & 11/4" reducer for use with WBP42W

Trap height adjuster Size mm

Code

32

WTA3W

40

WTA4W

A

Bath overflow outlet

130

Size mm

Code

130

20

WBO1W

Can be trimmed to adjust trap height between 50mm and 90mm maximum

Chromium plated face

Washing machine dishwasher tee

Bath overflow manifold

Size mm

Code

A

Size mm

Code

40

WTW4W

78 19.5

20

WBO2W

A

Can also be used to receive discharge from domestic condensate boilers B

B

WRc Approval No. 891/2028 Multi-fit inlets to accept 21.5mm plastic and 22mm copper overflow pipe

A

Colours: Available in White only

27

SOIL AND VENT COMPONENTS

Pipe Size mm Code 82 110

●◆■

110

Length m

SL303

3

K

SL403

3

K

SL404

4

K

Double spigot with chamfer each end

Pipe Size mm B

82

A

Code ●

Length m

SP303

3

A

B

100

76

K

82

SP304

4

100

76

K

110

SP4025

2.5

128

70

K

110

●◆■

SP403

3

128

70

K

110

●

SP404

4

128

70

K

160

SP603

3

182

107

K

160

SP604

4

182

107

K

Ring seal socket/spigot

Coupling C

B

Size mm

Code

A

B

C

●

SE300

103

50

48

K

●◆■

SE400

109

61

48

K

SE600

190

107

77

K

82 110 160

A

Ring seal/solvent socket

Coupling

B

A

Size mm

Code

A

B

82

SE305

104

49

110

SE405

121

60.5

K

160

SE605

170

83

K

Code

A

B

C

Slip/double ring seal socket

Coupling

B

Size mm C

82

●

SES301

93

44

82

K

110

●

SES401

110

53

110

K

A

Double solvent socket

Coupling

B

Size mm

Code

A

B

110

SE402

311

82

Ring seal socket/spigot, triple socket depth A

Colours: Available in Grey only unless indicated

28

●

Available in Black

■ Available

in White

◆

Available in Chestnut Brown

K

SOIL AND VENT COMPONENTS

Adaptor Size mm C

A

●

110

Code

A

B

C

SA41

66

133

60

K

Adaptor PVCu socket to salt glazed socket

B

Universal adaptor

C B A

Size mm

Code

A

B

C

110

SA110

58

25

34

Adaptor Waste to 110mm drain

Adaptor

C B A

Size mm

Code

A

B

C

110

SA42

130

65

130

A

B

Adaptor Soil to drain

Socket clip B

Size mm

A

Code ●

110 160

SC41

152

101

SC61

240

121

PVC coated mild steel including 6 x 20mm nut and bolt

Barrel clip collar Length m Code 1

SC621

Cut to length for use to convert SC41/SC61 from socket to pipe clip, flexible PVC

Pipe clip B

Size mm

A

Code

A

B

●

SC35

125

93

■ ◆●

SC45

150

101

82 110

K

PVCu, SC45 illustrated

Pipe clip Size mm

Code ●

82

●◆

110

SC35S RPC1

}

K

For use with Backplate RCB300 Or drive-in spike RSS1

RPC1: PVC coated mild steel, includes 6 x 20mm nut and bolt

Drive-in spike B A C

Code

A

B

C

RSS1

115

58

19

Galvanised mild steel, for use with SC355 or RPC1

Colours: Available in Grey only unless indicated

●

Available in Black

■

Available in White

◆

Available in Chestnut Brown

29

SOIL AND VENT COMPONENTS

Short radius bend Size mm

A

SB31

●◆■

SB41

82 110

Code ●

Angle

✝ SFB61

160

A

B

C

87 ⁄2°

138

115

49

871⁄2°

158

157

70

90

K

285

275

96

184

K

1

1

87 ⁄ ° 2

D

Ring seal socket/spigot

B C

●

SB35

45°

70

78

49

K

●◆■

SB45

45°

145

125

80

K

✝ SFB65

45°

175

160

96

K

871⁄2°

135

145

50

K

871⁄2°

162

168

50

K

149

149

47

75

75

48

A

B

C

D

114

240

48

110

82 110 160

Real seal socket/spigot A

B C

110

SB411

Double ring seal socket A

110

■

SBS41

B C

Solvent socket/spigot

A

C

B D

110

●

SBS42

871⁄2°

110

●

SBS45

45°

119

K

Solvent socket/solvent socket

Long spigot bend A

Size mm 110

Code ●

SBS40

Angle 1

87 ⁄2°

Solvent socket/spigot B

C

D

✝ Available to order Colours: Available in Grey only unless indicated ● Available in Black

30

■ Available

in White

◆

Available in Chestnut Brown

K

SOIL AND VENT COMPONENTS

Adjustable bend Size mm

Code

Angle

A

B

C

●

SB37

11-871⁄2°

195

187

49

SB46

5-14°

125

135

82

●◆

SB47

21-90°

210

205

82

127

SB67

15-90°

285

275

96

184

82

A

110 110 160 C

B

D

K

Ring seal socket/spigot

D

Offset bend Size mm C

A

110

●◆■

Code

Angle

A

B

C

SNE405

671⁄2°

76

61

60

Angle

A

B

C

Ring seal/ solvent socket

B

Size mm

C A

Code

82●

SNE300

67 ⁄2°

88

48

49

160

SNE600

671⁄2°

178

182

96

Size mm

Code

Angle

A

B

C

170

172

83

1

B

B C

160

1

SNE601

67 ⁄2°

Solvent socket/spigot A

Colours: Available in Grey only unless indicated

●

Available in Black

■

Available in White

◆

Available in Chestnut Brown

31

SOIL AND VENT COMPONENTS

Equal branch Size mm

B

110

●◆■

160

Code

Angle

A

B

C

D

SY401

871⁄2°

300

150

60

175

K

438

245

96

260

K

1

SY601

87 ⁄2°

A D C

Five boss branch Size mm B

110

●◆■

Code

Angle

SY405

871⁄2°

300 150

A

B

60 175

C

D

76

E K

871⁄2°

290 139

48 165

76

K

281 150

60 165

76

K

Ring seal sockets/spigot A

E D C

B

110

●◆

SYS415

Ring seal sockets/solvent socket

A

E D C

B

110

●

SYS405

871⁄2°

Triple solvent sockets A

E D C

Colours: Available in Grey only unless indicated

32

●

Available in Black

■ Available

in White

◆

Available in Chestnut Brown

SOIL AND VENT COMPONENTS

Three boss branch Size mm

Code

82

SY33F

Angle

A

B

C

D

E

1

212

122

52

126

65

87 /2°

B

A

E D C

Equal branch Size mm

Code

Angle

A

B

C

82

SY36

45°

229

130

55

K

SY460

45°

320

140

65

K

SY63

45°

400

200

90

K

110

●

160 A

Ring seal sockets/spigot

C

B

Unequal branch B

Size mm

Code

Angle

A

B

C

160 x 110 SY64*

1

87 ⁄2°

337

175

175

160 x 110 SY66

45°

355

220

175

K

Ring seal sockets/spigot, two boss/access upstands A

* Illustrated C

Size mm

Code

160 x 110 SY64E

Angle

A

B

C

871⁄2°

375

229

216

Ring seal sockets/spigot, three boss/access upstands Available to order

Colours: Available in Grey only unless indicated ● Available in Black

■

Available in White

◆

Available in Chestnut Brown

33

SOIL AND VENT COMPONENTS

Double branch B

C

Size mm

Code

Angle

A

B

C

110

SY404

871⁄2°

288

141

54

76

D K

45

76

K

Ring seal sockets/spigot, four boss upstands (illustrated) A

D

110

871⁄2°

SYS404

274

133

All solvent sockets, four boss upstands

Double branch

B

C

Size mm

Code

Angle

A

B

C

110

SFB415

871⁄2°

384

324

190

Ring seal sockets/spigot, two boss/access upstands A

Corner branch

B

C

Size mm

Code

Angle

A

B

C

110

SFB433

871⁄2°

384

242

190

D

Ring seal sockets/spigot, two boss/access upstands A

110

871⁄2°

SY411

288

141

54

175

K

Ring seal sockets/spigot, one boss upstand (illustrated) Fabricated fitting 110

SYS411

871⁄2°

274

133

All solvent sockets, one boss upstand

45

165

Fabricated fitting

Multi-branch

B

C

Size mm

Code

Angle

A

B

C

110

SW64

871⁄2°

384

160

192

Ring seal socket/spigot, four 110/50mm boss upstands A

C

B

Size mm

Code

A

B

C

110

SE404

127

126

82

Multi-branch socket for use with SW64 & SY64 A

Size mm

Code

110

SE45

Access cap for use with SW64 & SY64 Twist and lock access cap which can be secured with a No. 8 screw

Colours: Available in Grey only unless indicated

34

●

Available in Black

■ Available

in White

◆

Available in Chestnut Brown

SOIL AND VENT COMPONENTS

Boss pipe Size mm

Code

Angle

A

B

C

●

SW30

90°

202

101

49

K

●◆■

SW40

90°

244

123

70

K

SW60

90°

335

110

96

K

82 C

110 160 A

Ring seal socket/spigot, four boss upstands, one open

B

SW30 - 3 boss upstands SW60 - 4 boss upstands, one open, solvent socket

Boss pipe C

Size mm A B

Code

110 x 32

●

110 x 40

●◆■

Angle

A

B

C

1

204

86

82

K

1

204

86

82

K

SW415 87 ⁄2° SW41

87 ⁄2°

Ring seal socket/spigot Multi-fit boss connection to accept plastic pipework to BS 5255 and BS 5254 and copper to BS 2871 (metric) and BS 659 (imperial)

Boss pipe Size mm C A B

A

B

C

110 x 32

●◆■

Code

SWS415 871⁄2°

Angle

170

85

52

110 x 40

●◆■

SWS41

871⁄2°

170

85

52

110 x 50

●

SWS42

871⁄2°

170

85

52

Solvent sockets Multi-fit boss connection to accept plastic pipework to BS 5255 and BS 5254 and copper to BS 2871 (metric) and BS 659 (imperial)

Boss pipe Size mm

C

●

110

A

Code

Angle

A

B

C

SWS40

871⁄2°

150

75

32

Solvent sockets, four boss upstands

B

Boss pipe

C

Size mm 82 A B

110

●

Code

Angle

A

B

C

SWS3135

45°

160

80

86

K

SWS4135

45°

186

93

145

K

Solvent sockets, three boss upstands Single 50mm/three boss upstands Single 50mm 45° socket accepts plastic pipework to BS 5255

Colours: Available in Grey only unless indicated

■

Available in White

◆

Available in Chestnut Brown

35

SOIL AND VENT COMPONENTS

F

Collar boss

C

E

Size mm

Code

Angle

110

SCB41

871⁄2°

A

B

C

D

E

F

245 210 178 186 100 20

K

Solvent socket/spigot, four boss upstands, one open

A B

D

Patch boss

A

Size mm

Code

A

B

82 x 32

SWS332

95

18

82 x 40

SWS340

95

23

82 x 50

SWS350

95

27

Solvent/socket accepts plastic pipework to BS 5255

B

Strap-on boss Size mm

B

A

Angle

A

B

110 x 32 ●◆ SWS4150

Code

90°

70

55

Hole size 50

K

110 x 40

●◆

SWS410

90°

70

62

50

K

110 x 50

●

SWS420

90°

86

75

63

K

Including nut and bolt Multi-fit boss connection to accept plastic pipework to BS 5255 and BS 5254 and copper to BS 2871 (metric) and BS 659 (imperial)

Condensation trap Size mm

A

Code

110 x 21.5 SCT4

A

B

115

82

C 21.5/22

Socket/socket C

B

To connect to 110mm pipe

Access cap A

Size mm 82

B

110

●

Code

A

B

SE30

110

30

SE40

130

30

Solvent socket

Colours: Available in Grey only unless indicated

36

●

Available in Black

■ Available

in White

◆

Available in Chestnut Brown

SOIL AND VENT COMPONENTS

Access cap & pressure plug A

Size mm ●

160 B

Code

A

B

SE62

195

40

Solvent socket

Access pipe

D

Size mm

C

A

Code

A

B

C

82

●

D

SF31

205

101

52

110

●

SF41

244

123

70

152

32

152

K K

Ring seal socket/spigot, three boss upstands

B

110

●◆■

160

SFS41

150

75

SF611

287

142

222

Double solvent/socket, three boss upstands SF31, SF41 - has a twist and lock access cap which can be secured with a No. 8 screw. SF31 and SF611 have no boss upstands

Rear access bend A

Size mm 110

Code

Angle

A

B

C

SB42

871⁄2°

172

174

80

K

With rear access, ring seal socket/spigot Fitted with a twist and lock access cap which can be secured with a No. 8 screw

B

C

●

82

●

160

✝ SB620

SB38

64-871⁄2°

195

187

49

55-90°

285

275

96

Adjustable, with rear access

Access branch B

Size mm

Code

Angle

82

SY34

64 - 871⁄2°

82

SY34F

871⁄2°

A

B

C

D

E

306 195 200 212 121

52

101

With rear access A

E D

SY34 - adjustable, fitted with a twist and lock access cap which can be secured with a No. 8 screw

C

110

●◆

871⁄2°

SY402

300 150

60

175

76

K

Ring seal sockets/spigot (illustrated) Fitted with a twist and lock access cap which can be secured with a No. 8 screw

Colours: Available in Grey only unless indicated

●

Available in Black

■

Available in White

◆

Available in Chestnut Brown ✝ Available to order

37

SOIL AND VENT COMPONENTS

Boss connector Size mm B

Code

Angle

A

B

32

●◆■

SA411

871⁄2°

43

21

40

●◆■

SA421

871⁄2°

43

21

Ring seal socket/spigot for solvent t to all boss upstands Multi-fit ring seal socket to accept plastic pipework to BS 5255 and BS 5254 and copper to BS 2871 (metric) and BS 659 (imperial) A

Size mm

Code ●

40

Angle 1

SA425

87 ⁄2°

A

B

30

4

Solvent socket Solvent weld connection for plastic pipework to BS 5255

Boss connector B

Size mm ●

50

Code

Angle

A

B

SA420

871⁄2°

74

48

Ring seal socket/spigot for solvent t to all boss upstands Multi-fit ring seal socket to accept plastic pipework to BS 5255 and BS 5254 and copper to BS 2871 (metric) and BS 659 (imperial)

A

Knuckle bend A C

Size mm 40 50

B

D

●◆

Code

Angle

A

B

C

D

KBK25

90°

48

48

23

23

KBK35

90°

59

50

20

28

K

KBK35 solvent welds over boss upstand KBK25 solvent welds inside boss upstand, shown

Concentric socket plug/reducer B

Size mm ●

110

Code

A

B

SE41

105

135

K

A

Push-fits into ring seal socket, single boss upstand

Eccentric reducer C B

Colours: Available in Grey only unless indicated

38

Size mm

A

82 x 68

●

●◆

Available in Black

Code

A

B

C

SRM325

35

20

12

■ Available

in White

◆

Available in Chestnut Brown

SOIL AND VENT COMPONENTS

Eccentric reducer C B

A

Size mm

Code

A

B

C

82 x 50

SRM30

70

48

19

K

48

25

19

K

110 x 50 SRM402 Solvent socket, single boss upstand

Level invert reducer Size mm

C A

A

B

C

110 x 82 SRM304

Code

192

78

82

K

160 x 110 SRM604

219

90

82

K

B 82 118 138

C 28 40 50

B

Ring seal socket/spigot

Durgo air ittance valve

B

Size mm 50 82 110

A C

Code SVD2 h SVD3 SVD4 h

A 98 108 124

Push-fits into ring seal socket; includes a polystyrene insulating hood which should not be removed

Roof cowl/vent terminal C

B

Size mm Code ● ■ SVC1 110

A 200

B 98

C 70

A 90 117 160

B 30 34 75

C 75 95 170

B 94 130

C 25 25

Solvent socket A

Vent terminal Size mm ● 82 110 ● ◆ ■ 160

C B

Code SV321 SV42 SV62

A

Solvent socket SV62 available in PVC coated wire only

Weathering collar A

C B

Size mm Code 82 SV31 110 ● ◆ ■ SV43

A 51 57

PVCu solvent t to pipe SV31 is available in black rubber only

Colours: Available in Grey only unless indicated

●

Available in Black

■

Available in White

◆

Available in Chestnut Brown

39

SOIL AND VENT COMPONENTS

Ridge vent connector B

D

A

Size mm

Code

A

B

C

110

SV44

276

39

175

D 32

Fits Marley Roofing Products Ridge vent terminal connector, comprises PVC adaptor, flexible Pipe in L.D.P.E. and ‘T’ seal 110mm

500mm

Spigot may be trimmed off to suit following conditions. 1. Pushes into 110mm ring seal socket 2. Pushes into 110mm pipe 3. Pushes into 82mm pipe

C

1

Flexible pipe can also be used to connect to Marley Roofing Products vent terminals

2 3 750mm

Weathering slates

A

B

Size mm

Code

A

B

82-110 82-110

SAS40 Flat

400

400

SAS45 Inclined

450

82-110

450

SAS61 Inclined

610

610

To suit 82mm and 110mm diameter pipes Aluminium slate with rubber hood (material to 22 SWG BS 1470)

Colours: Available in Grey only unless indicated

40

●

Available in Black

■

Available in White

◆

Available in Chestnut Brown

WC CONNECTORS

Pipe Size mm

Code

110

SL401SW

Length m K

1.5

Double spigot with chamfer each end

WC connector

B

C

Size mm

Code

Angle

A

B

C

110

SG40W

14°

63

50

134

K

Spigot connection to ring seal socket, for use with pans to BS 5503/04. Suits WC spigot size 83-114mm

A

A

Bent WC connector

B C

Size mm

Code

Angle

A

B

C

110

ST40

90°

106

125

51

A

B

C

106

240

110

K

Solvent socket, for use with pan to BS 5503. Suits WC spigot size 83-114mm

Bent WC connector

A

Size mm 110

Code

Angle 1

ST41W

87 ⁄2°

Spigot connection to ring seal socket, for use with pans to BS 5503/04. Suits WC spigot size 83-114mm

B

C

Straight WC connector

C D

B

Size mm

Code

110

SGS41W

A

B

C

D

139

134

53

80

K

Solvent socket connection to 110mm pipe Pan socket must be trimmed to suit WC spigot length before SA323 is fitted

A

Bent WC connector

B

Size mm

Code

Angle

A

B

C

D

110

STS41W

85°

104

156

53

80

K

A C

D

B

Solvent socket connection to 110mm pipe Pan socket must be trimmed to suit WC spigot length before SA323 is fitted

WC seal & retaining cap Code

A

SA323W

A

B

141

24

Solvent weld t to SGS41W and STS41W pan sockets Suits WC spigot size 83-114mm Colours: Available in White only

41

PUSH-FIT WC CONNECTORS

Straight push-fit connector B D

A

Size mm

Code

100

SWC11

A

B

C

D

132

110

81

46

Push-fit spigot, ring seal socket for use with pans to BS 5503/04 Suits WC spigot size 97-108mm

C

90° push-fit connector A

Size mm

Code

Angle

A

B

C

100

SWCB90

90°

132

235

81

Long spigot for use with pans to BS 5503/04 Suits WC spigot size 97-108mm

B

C

Offset push-fit connector D

A

E

C

Size mm

Code

100

SWC22

A

B

C

D

E

132

115

81

46

18

Push-fit spigot, ring seal socket for use with pans to BS 5503/04 Suits WC spigot size 97-108mm

B

14° push-fit connector D

B

A

Size mm

Code

Angle

A

B

C

D

100

SWCB14

14°

132

61

81

46

Push-fit spigot, ring seal socket for use with pans to BS 5503/04 Suits WC spigot size 97-108mm

C

Extension push-fit connector

C

Size mm

Code

A

B

C

100

SWCE33

81

300

116

D

226mm extension piece B

A

Colours: Available in White only

42

D 226

WC MANIFOLD COMPONENTS

Branch A

Size mm

Code

110 x 90 SM41W C

A

B

C

214

50

116

Solvent sockets, for use with SM42W and SM43W bends only

B

Adjustable WC bend A

B C

Size mm

Code

Angle

90

SM42W

50-90°

A

B

C

108

134

75

D 60

Solvent weld t to radial socket on SM41W 50mm vent boss upstand

D

Pan socket must be trimmed to suit WC spigot length before SA323 is fitted

Adjustable spigot bend A

B

Size mm

Code

Angle

90

SM43W

50-90°

A

B

119

75

Solvent weld t to radial branch on SM41W 50mm vent boss upstand

WC connector A

B

Size mm

Code

90

SM44W

A

B

C

117

134

46

D 80

Solvent weld t to spigot of SM43W or SM45W extension pipe C

D*

Pan socket must be trimmed to suit WC spigot length before SA323 is fitted

Extension pipe B

A

Size mm

Code

A

B

90

SM45W

96

46

300mm long

WC seal & retaining cap B

Code SA323W

A

B

141

24

A

Solvent weld t to SM42W and SM44W pan sockets Suits WC spigot size 83-114mm

Colours: Available in White only

43

F LO O R O U T L E T C O M P O N E N T S

Trapped floor gully A E

B D

Size mm

Code

A

B

C

D

50

SFG42AS

117

164

145

116

110

E

82

SFG43AS

117

164

175

100

110

SFG42AS illustrated Manufactured to meet surface loading requirement K3 of EN 1253-1. Standard water seal depths are 90mm for SFG42 AS and 75mm for SFG43AS. A shallower seal can be achieved by trimming the trap body to the desired depth along the relevant line. 110mm pipe extension facility provides installation flexibility to allow for different construction applications

C

Seal depth - mm SFG42AS 50 65 75 90

CUT LINE A B C D

Seal depth - mm SFG43AS 35 50 60 75

PVC Floor tile C

B

A

Code

A

B

SGG3

150

150

C 7

For use with SFG42AS and SFG43AS Must be fitted to a length of 110mm pipe before connection to gully body can be made

Stainless Steel tile C

B

A

A

B

SGG2

150

150

C 7

For use with SFG42/43

Ring seal outlet

A E

B D

C

Colours: Available in Grey only

44

Code

Size mm

Code

A

B

C

D

82

SFG43

130

147

201

75

E 110

FIRE PROTECTION COMPONENTS

Marley fire protection range Fire sleeves A

Size mm

Code

A

B

C

Up to 4 HOUR RATING* B

C

55

WFC54

120

43

56

82

SFC34

140

43

83

110

SFC44

165

43

148

160

SFC64

215

74

161

A

B

C

(Blue only)

Pipe wraps C

Size mm

Code

Up to 4 HOUR RATING* A B

55

WFW54

222

50

10

82

SFW34

308

100

10

110

SFW44

395

100

13

160

SFW64

580

100

15

(White only)

* Fire rating can vary according to installation detail, refer to page 15

Fire collar Size mm

Code

Length m

A

Up to 4 HOUR RATING* A

Up to 160 UFC1

2.2

50

Colours: Available in Grey only

45

PIPE COMPONENTS

Two piece pipe bracket

Angle cleat

Size mm

JAC1

90°

Code

JAC2

45°

82

JB32

110

JB42

160

JB62

Code

Angle

Single bracket

Channel strip union

Size mm

JCU1 Code

32

JDB1

40

JDB2

50

JDB3

Code

Channel bracket

Channel strip angle

Size mm

Code Code

50

JCB3

Double base plate

Angle

JCA1

90°

Barrel clip collar Length m Code

Size mm

Code

1

82

JBP32

110

JBP42

Cut to length for use with SC41/SC61, flexible PVC

160

JBP62

SC621

Fixing hole size 9mm

Channel strip

Nuts and bolts

Length m Code

Size mm

2

20 x6 RNB11

JCS2

Code

Supplied in packs of ten

Single base plate Code JDP1 Fixing hole size 9mm

Zinc Electro-plated; for internal use only

46

ANCILLARY ITEMS

55 c ts

S olv Marley n t e nt C e m e K S1 0 /UPVC d fo u it h UP

u r s Plu e w Marley M VC g Pro m b in n 2 g/Drainage and Buildi S5 To B S45 0, B 14, BS4576, BS466

Solvent cement

‘T’ ring seals

Size ml

Code

Size mm

Code

55

KS2

tube

82

SR31T

250

KS10

can and brush

110

SR41T

For ting PVCu / MUPVC and ABS pipes and fittings. Conforms to BS 6209: 1982. All cans and tubes carry date of manufacture and should be used within twelve months of this date. Polypropylene cannot be solvent welded

160

SR61T

Lubricant

Universal ‘T’ seals

Size mm

Code

Size mm

Code

56

SZ56

tube

silicone

32

SR1T

110

SZ100 tube

silicone

40

SR2T

400

SZ400 aerosol can silicone

50

* SR3T

500

SZ500 tub

For boss pipes and ABS/PVCu waste

water based

Water Research Centre approved Ozone friendly SZ400 non flammable, C.F.C. free propellant

For existing fittings

* This ‘T’ ring cannot be used in 50mm boss connector SA420 which uses SSR3

‘O’ ring seals

Spare snap cap

Size mm

Code

Size mm

82

SR31

110

110

SR41

160● ◆ ▲ SNC6

160

SR61

For 110mm and 160mm fittings

Code

●◆▲

SNC4

For refurbishment of pre 1980 fittings only

47

48

The Marley Soil & Waste Installation Guide

I N S TA L L AT I O N

ting techniques

Pipe

The ring seal has been successfully employed as the principal method of ting large diameter PVCu pipes and fittings since their introduction over thirty years ago. This particular technique has proved extremely reliable as the t can accommodate thermal movement that will occur as a result of temperature variations. An expansion gap of between 5-10mm should be allowed within each ring seal socket as each full length of pipe is installed and fixed using socket and barrel pipe clips.

Experience has proved that an efficient and reliable PVCu sanitary pipework system depends considerably on the attention that is placed on the correct provision of pipe brackets. This is particularly important in multi-storey buildings where care must be taken to ensure clips are positioned to control thermal movement at each floor level.

Solvent weld ting is also widely used and many components in the range are available with this facility to provide an effective alternative. By selecting these fittings a solvent weld system can be installed, however, ring seal ts must be incorporated to control thermal movement.

solvent weld t

ring seal t

While the most popular method of ting larger size PVCu pipes and fittings is by ring seal, with small diameter waste pipework the principal choice is usually solvent weld. Where this technique is used expansion couplings must be introduced where pipe lengths exceed 1.8 metres or between fixed points. The same principle should also be adopted when the polypropylene push-fit waste system is installed.

expansion coupling KEC2

40mm waste pipe

pipe clips

It should be noted that polypropylene cannot be solvent welded and together with the ABS waste system must not be fitted externally unless painted to protect it from ultra-violet degradation.

50

Plastic coated metal socket clips are designed to fit ring seal sockets and act as anchor brackets. These used in conjunction with PVCu intermediate pipe clips, control expansion and contraction and maintain the vertical alignment of the stack.

socket pipe clip SC41

barrel pipe clip SC45

Two piece socket clips SC41/61 may be adapted to suit the appropriate pipe size by using a section of barrel clip collar SC621 to provide the necessary spacer sleeve. The table below indicates the maximum recommended centres of different size plastic pipe systems.

Pipe material

BS Nominal pipe size

Horizontal (m)

Vertical (m)

PVCu Polypropylene

21.5 32 40

0.50 0.50 0.50

1.20 1.20 1.20

MUPVC ABS

32 40 50

0.50 0.50 0.60

1.20 1.20 1.20

PVCu

82 110 160

1.00 1.00 1.20

2.00 2.00 2.00

I N S TA L L AT I O N

Marley pipe system The Marley pipe range was developed to meet the specific requirements of PVCu suspended sanitary pipework and drainage systems. Manufactured in zinc electro plated mild steel for internal use, the versatile range of components can be assembled to provide a robust, lightweight system suitable for most applications. The system also provides suitable control of expansion and contraction.

1. Single see table angle brace 500mm max. or 600mm with side bracing

The arrangements of brackets and channel s have been extensively tested and the assembly techniques used have been successfully employed on many domestic and commercial installations. Three different methods are described and the recommended centres are shown in the following table for each option.

Pipe Diameter (mm)

Horizontal (m)

Vertical (m)

32

0.50

1.20

40

0.50

1.20

50

0.60

1.20

82

1.00

2.00

110

1.00

2.00

160

1.20

2.00

Single Recommended for waste or larger diameter pipework fixed within 500mm of the floor soffit.

anchor bracket intermediate bracket

2. Continuous 1.2m max. angle brace 750mm max. or 1.0m with side bracing intermediate bracket anchor bracket see table

Continuous channel Suitable for use where pipework is fitted within 750mm of the floor soffit with structural fixings provided at a maximum of 1.2m centres.

Double Developed for use with larger diameter pipework fixed within 1.0m of the floor soffit.

3. Double

see table

Pipe brackets The 82, 110 and 160mm two piece pipe brackets are designed to fit round the ring seal socket of a pipe or fitting. Where intermediate brackets are located, the SC621 PVC barrel clip collar is used as a spacer sleeve between the pipe and bracket.

angle brace 1.0m max. or 1.2m with side bracing anchor bracket

Angle and side bracing Angle braces should be provided at 6m centres to prevent lineal and thermal movement. Side bracing may also be necessary on long runs where there are no side connections to eliminate lateral movement.

intermediate bracket

Vertical pipes The transition between vertical and horizontal pipework should be achieved using two 45° bends or a single 871/2° long radius bend with a bracket positioned as close as possible.

Branch connections

side bracing

All branch connections into horizontal pipework should be made at 45° to ensure the discharge is swept in the direction of flow. For small diameter waste pipework it is recommended that entry to the main run is made above the centre line of the pipe.

Structural fixings It is recommended that 6mm rawlbolt or similar proprietary fixings are used to secure base plate and angle cleats to the structure.

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I N S TA L L AT I O N

Boss pipe connections

1.

2. 110mm

Four different types of fitting are available to provide alternative methods of connecting small diameter waste pipes to 82, 110 and 160mm vertical discharge stacks.

SW30/40 boss branch SWS415/ SWS41

1. Single boss pipes. Available with ring seal or solvent weld sockets for push-fit or solvent weld ting, single boss pipes allow 32, 40 and 50mm waste pipe connections to be made at 871/2° direct to the vertical stack.

SA411/421/420 boss connector

2. Multiple entry boss pipes. Supplied in ring seal or solvent weld options, all have 90° boss upstands moulded on each fitting with one inlet port open. Connection is made using the appropriate size Marley boss connector to suit 32, 40 or 50mm waste pipes. 3. Strap-on-bosses. Primarily designed to permit 32, 40 and 50mm waste pipe connections to be made to existing 110mm PVCu discharge stacks, strap-on-bosses can also be used on new systems to provide flexibility of installation during different stages of construction.

32, 40 or 50mm pipe

3.

4. 82mm

110mm

4. Patch bosses. Suitable for solvent weld ting to new and existing 82mm diameter PVCu discharge stacks to accept 32, 40 and 50mm size MUPVC or ABS waste pipework to BS 5255.

SWS332 /340/350

SWS4150 /410/420

Boss branches The Marley range of five boss branches are designed to allow multiple waste pipe connections to be made to the discharge stack from different directions. Four different side entry combinations are possible together with a rear if required. Staggered waste pipe connections, directly opposite are not permitted as cross-flow could occur.

Compatibility

SA411/421/420 boss connector

Boss pipes, boss connectors and strap-on bosses fitted with multi-fit ‘T’ ring seals are suitable for use with MUPVC or ABS waste systems to BS 5255, polypropylene to BS 5254 and metric size copper to BS 2871. Un-perforated boss upstands on boss pipes, branches and reducers may be drilled to accept 32, 40 and 50mm boss connectors SA411, SA421 and SA420 using a 51mm diameter hole saw. Knuckle bends KBK25 and KBK35 may also be used as 90° boss connectors for 40 and 50mm MUPVC or ABS waste pipework.

32, 40 or 50mm pipe

Horizontal connections

SY405 branch

Boss pipes SWS3135 and SWS4135 were developed for use in horizontal situations where it is recommended that connection to the larger diameter pipe is made at 45°. These together with the SWS42 have solvent weld sockets to receive 50mm diameter MUPVC or ABS waste pipes to BS 5255.

KBK25 or KBK35 knuckle bend

SA411/421/420 boss connector

SY405 branch SA411/421/420 boss connector SA411/421/420 boss connector

SY405 branch 32, 40 or 50mm pipe

SY405 branch

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I N S TA L L AT I O N

WC connections

110mm

ST40W solvent WC connector

Two different types of connectors are available to allow connection to vitreous china or stainless steel WC pans, slop hoppers and other similar sanitary equipment. Manufactured in PVCu and eva (ethylene vinyl acetate) to accommodate a range of outlet sizes between 84 and 110mm sanitary pipework or undergound drainage. The 90º ST40W, ST41W and SG40W connectors are supplied complete with flexible seal and retaining cap. Where the SGS41W or STS41W pan connectors are used, the WC socket must be trimmed to suit the length of pan spigot before the SA323W is solvent welded in position.

SGS41W solvent WC connector

110mm

Ground floor toilets often have their own connection to the building drain to eliminate pipework and ducting. Where this occurs both types of connector are suitable for push-fit or solvent weld ting to the 110mm PVCu drain.

110mm

SWCB90 push-fit WC connector

110mm

SWC11 push-fit WC connector

SA323W WC seal and retaining cap ST40W solvent WC connector

SWCB90 push-fit WC connector

110mm PVCu drain

110mm PVCu drain

WC manifold system 110mm stack 75º

70º

65º

60º

55º

1.

50º

2.

manifold branch angles with WC centres at 900mm

110mm float

1. Select the adjustable bend angle required from the above diagram according to the WC position. Cut the bend with a hacksaw, removing the unwanted portion. 2. File away any rough edges from the face of the fitting and wipe clean the bend and branch, with a dry cloth. Before ting, the bend and branch should be checked for position and alignment, both parts being marked to ensure accurate assembly.

SM42

SM42

3.

4.

SM41

SM41

3. Apply a uniform coat of Marley solvent cement, to the short branch radial socket and to the external surface of the bend body. 4. Assemble the branch immediately, insuring that the marked lines on the fitting coincide. Do not twist the two parts of the branch during this operation, but maintain steady pressure until the spigot of the bend comes to rest against the internal surface of the branch socket. Quickly wipe off any surplus solvent cement from the inside and outside of the completed t and hold in position for approximately 15 seconds. 5. Trim the WC socket to suit the toilet pan spigot length and remove any swarf with a file. Place the seal in the socket, apply a uniform coat of solvent cement about 15mm wide to the outside of the socket and inside the retaining cap. Push onto the socket and wipe off any surplus solvent cement. To accommodate varying dimensions between the WC spigot and the centre line of the horizontal pipe run, the adjustable spigot bend SM43 or extension pipe SM45 can be used with WC connector SM44.

SM42

SM42

SM41 5. SA323 cap and seal SM42

For design information, see page 16. 53

I N S TA L L AT I O N

Trapped floor gully The trapped floor gully is suitable for use as a shower outlet in bathrooms or as a floor gully for washdown areas in domestic, public and commercial buildings. Available with 50 and 82mm size solvent weld outlets for connection to MUPVC, ABS and PVCu pipework to BS 5255:1989 and BS 4515:1983 respectively, the 150mm square PVCu grating is designed to withstand normal foot traffic in accordance with the surface load requirements as defined in BS EN 1253-1. Each size of gully has three solvent weld waste inlet connections, two 40mm an opposing sides and a 50mm rear connection which accept MUPVC or ABS small diameter sanitary pipework to BS 5255:1989.

Standard 110mm PVCu soil pipe can be used to provide an extension piece between the trap body and grating to allow for different floor constructions. Although primarily designed for use with ceramic floor tiles, sheet floor applications can be accommodated provided that the floor surface is finished to the appropriate height and the t made with a water resistant sealant. The main body of the trap and the base are supplied loose to allow the bottom part of the gully to be trimmed on-site prior to installation. As a result, the depth of water seal can be varied to suit different situations before the base is fitted by solvent weld ting. Also incorporated in the trap is a push-fit access plug which allows outlet pipework to be rodded if necessary.

110mm extension pipe

110mm pipe

SGG3 grating

50mm pipe solvent weld t

SFG42AS floor gully SWS42 boss pipe

Alutec aluminium Floor and Shower outlet range

Grate Finished Floor Level Screed

Trapped Horizontal Spigot Outlet - Tiled Floor Finish

Clamping Ring

For use in internal and external applications

Asphalt Layer

Includes both trapped and untrapped versions Offers wide range of gratings for use with sheet flooring, tile or screeded finishes Provides ease of access for rodding or cleaning

Neoprene Rubber Seal

Bezel and Spigot Assembly Neoprene Rubber Seal Trapped Body

Vertical Spigot Shower Outlet – Tiled flooring

Trap Dip Tube

For use with sheet and tiled flooring

Tiled Floor

Vertical outlet connects directly to soil or underground drainage pipework

Waterproofing Membrane

Gratings and tile sets are in white as standard, alternative colour options are available on request

Screed

Grate

Body

A separate design and installation guide showing the wide range of aluminium floor and shower outlets is also available.

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Clamp and Trap Set Waste Pipe

G E N E R A L I N F O R M AT I O N

Site Work Inspection and testing Inspection and testing should be carried out in accordance with BS 12056: 2000 and Building Regulations noting especially the details given in respect of air testing and the fact that smoke testing of plastics pipework should be avoided as the materials can be adversely affected.

Air test The installation should be capable of withstanding an air test of positive pressure of at least 38mm water gauge for at least 3 minutes. During this time every trap should maintain a water seal of at least 25mm.

Handling PVCu pipes are strong, though lightweight and therefore very easily handled. However, reasonable care should be exercised while handling, particularly in extremely cold conditions. Pipes should preferably be loaded and unloaded by hand but if mechanical handling is used, protected slings are recommended.

Storage Pipes should be stacked on a reasonably flat, level surface on timber battens not less than 75mm wide spaced at a maximum of 1m centres. Side should also be provided at intervals of not more than 1.5m. Different size pipes should be stacked separately. However, where this is not possible, larger diameter pipes should be placed at the bottom. Spigot and socket pipes should be stacked separately. However, where this is not possible, larger diameter pipes should be stacked with sockets at alternate ends protruding to ensure pipes are evenly ed along their length. Pipes should not be stacked more than 7 high and when stored in the open for long periods, or exposed to strong sunlight, they should be covered with an opaque sheet. Fittings supplied in cardboard boxes or polythene bags should be stored under cover and kept packed until required. Solvent cement should be stored in a cool place out of direct sunlight and away from any heat source.

Maintenance Provided that the system is designed and installed correctly, no maintenance will be required. If blockage does occur, use only flexible or roller type rods. Pointed or bearing type metal fittings are not recommended. Tests have been carried out on PVCu pipes and fittings using equipment from specialist drain cleaning contractors and their standard equipment is suitable.

Safety The relevant regulations are outlined in the Health and Safety At Work Act 1974 and The Construction (Design and Management) Regulations 1994 and should be followed. Hazard sheets, dealing with the correct storage, use, and any hazards of working with solvent cement, silicone lubricant and fire protection products are available from Marley Plumbing & Drainage.

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Head Office Lenham, Maidstone, Kent ME17 2DE Telephone: 01622 858888 Fax: 01622 858725 www.marley.co.uk www.equator.co.uk

Further information For Technical advice please call 01622 852695 For general enquiries and details of your nearest stockist please call the customer services department on 01622 852585 email: [email protected]

Scotland

Export Division

Birkenshaw Industrial Estate Uddingston, Glasgow G71 5PA Telephone: 01698 815231 Fax: 01698 810307

Lenham, Maidstone Kent ME17 2DE England Telephone: +44 (0)1622 858888 Fax: +44 (0)1622 850778