Monolithic Refractory Lining (calderys) 3j2w

Mexico

Turkey

Calderys Australia Pty Ltd

Calderys

Calderys de Mexico SA de CV

Ph.: +61 (0)2 4272 28 51 [email protected]

Ph.: +33 (0)3 26 80 54 44 [email protected] Export Dept. Ph.: +33 (0)1 41 08 11 00

Ph.: +52 81 15 94 30 02 [email protected]

Calderys Refrakter San. ve Tic. A.S



Ph.: +31 (0)162 468 541 [email protected]

Calderys Austria GmbH Ph.: +43 (0)2236 677 090 0 [email protected]

Calderys Deutschland GmbH & Co. OHG

Belgium

Ph.: +49 (0)2631 8604 0 [email protected]

Calderys Belgium S.A. Ph.: +32 (0)10 45 44 24 [email protected]

Hungary

Calderys Magyarország Kft

Bulgaria

Calderys Austria GmbH Ph.: +359 (0)2 856 3061 [email protected]

Ph.: +36 (0)1 268 0350 [email protected] India

Ace Calderys

China

Ph.: +91 (0)71 2252 8506 [email protected]

Calderys China Co. Ltd Ph.: +86 (0)21 6137 8288 [email protected]

Italy

Czech Republic

Netherlands

Calderys The Netherlands BV

Poland

Calderys Austria GmbH Ph.: +48 (0)32 330 34 70 [email protected] Russia

Calderys Russia ooo Ph.: +7 (0)812 318 31 19, [email protected] South Africa

Calderys South Africa Pty Ltd Ph.: +27 (0)16 440 64 00 [email protected]

Calderys Italia Srl

Spain

Calderys Iberica Refractarios S.A.

Denmark

Ph.: +39 053 691 29 11 [email protected] Sales Ph.: +39 010 645 07 06

Ph.: +34 (0)985 32 43 58 [email protected]

Calderys Danmark A/S

Japan

Sweden

Calderys Japan Co Ltd.

Calderys Nordic AB

Finland

Ph.: +81 (0)7-8272 5770 [email protected]

Ph.: +46 (0)31 54 09 00 [email protected]

Calderys Finland OY

Korea

Taïwan

Calderys Czech s.r.o Ph.: +420 596 620 544 [email protected]

Ph.: +45 (0)36 77 28 11 [email protected]

Ph.: +358 (0)9 854 5060 [email protected]

Calderys Korea Co Ltd Ph.: +82 (0)2 420 5142 ~ 4 [email protected]

Calderys Taïwan Co. Ltd Ph.: +886 (0)8 796 55 62 [email protected]

www.calderys.com

U.A.E.

Calderys Ph.: +971 4 8810 992 [email protected] UK

Calderys UK Ltd Ph.: +44 (0)113 26 36 268 [email protected] Ukraine

Calderys Ukraine LLC Ph.: +38 (0)62 387 10 01 [email protected] Venezuela

Calderys Refractarios Venezolanos S.A. Ph.: +58 (0)286 994 1211 [email protected] Vietnam

Calderys Taïwan Co. Ltd

1094

THERMAL INDUSTRY

500

1500

Ph.: +84 (0)4 6251 0806 [email protected]

Calderys RCS: Epernay 702 031 030 - NAF 262 L - Cover:

Austria

Ph.: +90 (0)312 438 88 45 [email protected]

- Inside: nLongrine (9908) - 01-2009 - Copyright: G. Defaix, Calderys, Lafarge, GF Automotive

Australia

1094

500

1500

Performance you can trust

Monolithic Concept Solutions

CEMENT PLANTS

Innovative Refractory Solutions for

the Cement industries

Calderys has been working for decades with successful activity in the cement industry worldwide, and we are considered as a reference supplier. We offer a full range of solutions based

Calderys’ own team of

on monolithic refractories that result in

experienced engineers can

an efficient lining life.

provide:

Progress have been made through

• TOTAL monolithic refractory lining

the research and development of

solutions,

innovative products families such as the LCC (Low Cement Castables) and their alkali resistant versus which are specially dedicated to cement

• MIXED lining solutions combining bricks and monolithics.

We can offer TURN KEYS projects

production conditions.

including:

The combination of recent product

• Refractory solution design and

design with modern installation

engineering

techniques such as Spraycast (shotcrete) and LPGM (Low Porosity

• Job site preparation

Dense Gunning Mixes) allows

• Time and delivery schedules

Calderys to be a pioneer in refractory

• Planning of ressources

technology and solutions.

• Refractory & material supplies • Management of manpower

Supervising team

• Supervision and installation • First drying

Design specialists

2

Monolithic concept solutions for Thermal Industry - Cement Plants

Stresses in the Cement industry

The different units of cement plant: • Heat exchanger • Precalciner

suffer from: • High abrasion • Severe corrosion by alkalies, sulphur and chloride.

• Inlet chamber • Firing hood • Nosering • Burner lance and cooler.

Abrasion

The lining is progressively worn off

thanks to their original and very dense

abrasion resistance associated with

in the lower part of the tower by hot

structure compared to conventional

thermal shock properties.

meal, and in the lower static units

castables, present very high mechanical

by clinker. Low cement castables,

resistance and up to exceptional

Conventional castable matrix

Low Cement matrix

Monolithic concept solutions for Thermal Industry - Cement Plants

Ultra Low Cement matrix

3

Corrosion

More and more cement producers try to lower the

Reduction of the fuel cost

cost of energy and move from traditional coal to petcoke

COSTS

Costs /t klinker

and alternative fuels.

Coal & Petcoke Lignite Wood Time Bottom Ash Natural Gas Secondary Fuel Secondary Raw Materials Animal Meal

PROFITS

Development of costs

By sulfur

By alkalies

Petcoke introduces sulfur. Alternative

The worst is the corrosion by alkalies.

LC and ULCC present the lowest

fuels such as plastics, tyres, animal

Alkalies K2O and Na2O are in volatile

permeability and when they are

meals, wood, RDS (Residu Domestic

form as sulfates and chlorides. When

enriched with additives such as

Solid waste), solvents, used oils…

they penetrate the refractories, alkalies

silicium carbide (SiC) and zircon ZrO2,

contain alkalies, sulphur and chlorine.

react with the matrix and aggregates

they are protected from corrosion by

The use of alternative fuels results

to form with alumina and silica new

alkalies. Calderys offers a full range of

in increased salt concentration in

phases with growth-expansion and

these products to face the most severe

the structure of refractory lining.

very low melting point leading to

conditions.

Materials with the lowest pore size

severe build up and destruction of the

Build up formation is drastically

and permeability must be preferred

lining.

reduced and lifetime is extended.

Poor alkali resistant castable

Good alkali resistant castable

to avoid excessive infiltration, condensation of salts with bursting destruction.

Bursting destruction

4

Monolithic concept solutions for Thermal Industry - Cement Plants

Solutions for

Dense gunning LPGM and Spraycast solutions

Due to the request of cement

LPGM, LC products with high abrasion

behind formworks. Installation rates

industry for short stoppage and fast

and alkaly resistance.

up to 2.5/3T per hour can be achieved

installations, Calderys was the first

These techniques render possible

(including preparation, gunning and

to come to the market with the new

installation times 3 to 10 times

cleaning).

gunning technologies Spraycast or

quicker compared to bricks or casting

Mid Cyclones CALDE™ GUN LA 60 Z CALDE™ GUN LF 50 CALDE™ SPRAYCAST F 50 R

Tertiary Air Duct

Elbow

CALDE™ GUN LF 50 CALDE™ SPRAYCAST F 50 R

CALDE™ GUN LA 50 SZ CALDE™ SPRAYCAST F 50 R

Lower Cyclone

Firing-Hood

CALDE™ GUN LA 50 SZ CALDE™ GUN LA 60 Z CALDE™ GUN LB 84 CALDE™ GUN LF 45 S CALDE™ SPRAYCAST F 50 R

CALDE™ GUN LA 60 Z CALDE™ GUN LB 84 CALDE™ GUN LS 30 CALDE™ SPRAYCAST BX 85 CALDE™ SPRAYCAST F 50 R

Precalciner

Nose-Ring

CALDE™ GUN LA 50 SZ CALDE™ GUN LA 60 Z CALDE™ GUN LB 84 CALDE™ GUN LF 45 S CALDE™ SPRAYCAST SIC 30 R

CALDE™ GUN LA 50 SZ CALDE™ SPRAYCAST BX 85

Insulation CALDE ™GUN LW

Cooler Top CALDE™ GUN LA 50 SZ CALDE™ SPRAYCAST F 50 R

Inlet Chamber CALDE™ GUN LA 50 SZ CALDE™ SPRAYCAST F 50 R CALDE™ SPRAYCAST SIC 30 R

Feed Tile CALDE™ GUN LA 50 SZ CALDE™ SPRAYCAST F 50 R CALDE™ SPRAYCAST SIC 30 R (cast)

Conus

Chute-Wall

CALDE™ GUN LF 45 S CALDE™ SPRAYCAST F 50 R

CALDE™ GUN LA 60 Z CALDE™ GUN LS 30 CALDE™ SPRAYCAST BX 85

Bull-Nose

Cooler-Mid Bottom

Cooler Bottom End

CALDE™ GUN LA 50 SZ CALDE™ SPRAYCAST BX 85 CALDE™ SPRAYCAST F 50 R

CALDE™ GUN LB 84 CALDE™ SPRAYCAST F 50 R

CALDE™ GUN LF 50 CALDE™ SPRAYCAST F 50 R

Monolithic concept solutions for Thermal Industry - Cement Plants

5

Solutions for

Preheater Tower Cyclones - Gas Ducts - Meal Pipes

Meal enters through the uppermost

The choice of the appropriate

The wall installation may have two

hot air duct and is preheated within

monolithic lining material is made

layers of castables with an appropriate

the various levels of the cyclones by

according to thermal and chemical

anchoring system. The following

hot combustion gas coming from

conditions experienced in the area.

installation methods can be applied:

the rotary kiln. In these cyclones,

CASTING WITH

CALDE™ CAST

temperatures vary from 300°C

STANDARD GUNNING WITH

CALDE™ GUN

(upper part) to 930°C (lower part).

DENSE GUNNING WITH

Upper Cyclones/Gas Ducts Standard & severe conditions CALDE™ CAST F 32 C/G CALDE™ GUN C 20

CALDE™ SPRAYCAST or LPGM

Insulating Materials CALDE™ CAST LW MIX 124 C/G CALDE™ CAST XL 106 C/G

Mid Cyclones/Gas Ducts/ Meal Pipes All conditions CALDE™ CAST F 32 CALDE™ CAST M 28 HR CALDE™ FLOW AZ CALDE™ GUN C 28 HR

Lower Cyclones/Gas Ducts/ Meal Pipes Standard conditions CALDE™ CAST LF 40 CALDE™ CAST M 28 HR CALDE™ GUN C 28 HR CALDE™ GUN F 40 A Severe conditions CALDE™ CAST LR 45 CALDE™ CAST LZ 106 CALDE™ FLOW AZ CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range

6

Monolithic concept solutions for Thermal Industry - Cement Plants

Solutions for

Preheater Tower Calciner - Combustion Chamber - Riser Duct

The installation of a calciner in the

therefore resulting in a reduction of

circulation, the refractory material

cyclone heat exchanger enables

the entire combustion process.

is exposed to severe thermal and

preheating and calcination of the

In these areas, due to a high

chemical conditions. Here, alkali-

raw meal using for burning different

temperature process of about 1100

resistant products are required.

kind of combustion materials,

- 1250°C, as well as chlorine-alkali

Insulating Materials Standard & severe conditions CALDE™ CAST LW MIX 124 C/G CALDE™ CAST XL 106 C/G

Combustion Chamber Riser Duct / Calciner Standard conditions CALDE™ CAST LF 40 CALDE™ CAST M 28 HR CALDE™ GUN C 28 HR CALDE™ GUN F 40 A Severe conditions CALDE™ CAST LR 45 CALDE™ CAST ML 55 S5 CALDE™ GUN MM 55 S5 CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range CALDE™ STIX ZIRCON

Monolithic concept solutions for Thermal Industry - Cement Plants

7

Solutions for

Preheater Tower Inlet Chamber - Kiln Inlet

Due to the fast development in the

The most intricated part is the inlet

shape of the casing and to the angular

cement industry, furnace builders have

arch with the skewback transition to

arrangements around the shock

to consider new construction concepts

the intake chute.

blower nozzle, this type of lining can

with much more sophisticated design.

The mix runner profile is cut into the

only be carried out with a monolithic

The best and the most flexible solution

back wall to allow precise guiding of

refractory product in: cast, gunning and

is to apply monolithic refractories.

the raw meal. Due to the complex

spraycasting version.

Inlet Chamber/Feed Tile/ Kiln Inlet Standard conditions CALDE™ CAST LF 40 CALDE™ CAST M 28 HR CALDE™ GUN C 28 HR CALDE™ GUN F 40 A Severe conditions CALDE™ CAST LA 50 SZ CALDE™ CAST LR 45 CALDE™ CAST LZ 106 CALDE™ GUN MM 55 S5 CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range

Insulating Materials Standard & severe conditions CALDE™ CAST LW MIX 124 C/G CALDE™ CAST XL 106 C/G

8

Monolithic concept solutions for Thermal Industry - Cement Plants

Solutions for

Kiln Hood & Cooler Burner Lance - Nose Ring

Areas such as nose ring, burner lances,

Unfortunately, these emerging

They also experience vibration and

kiln hoods and cooler ducts, lined with

problems influence coating formation,

exposure to high temperature.

monolithic materials, operate under

clinker quality and refractory lifetime.

Calderys solutions concerning the

the most severe conditions. The use of

The combustion problems in a cement

choice of material, dimensioning,

multi-fuel burners is becoming more

kiln are very complex and affected by a

anchoring and installation technique

common practice in cement plants, a

lot of factors.

guaranty long lasting operation time.

pattern that is likely to increase in the

The burner lance tips, for example, are

near future due to the large amount of

always exposed to alkalis corrosion and

alternative and residual fuels available.

abrasion by the clinker.

Burner Pipe Standard & severe conditions CALDE™ CAST GIBRAM CALDE™ CAST MF 35 S35 CALDE™ CAST ML 55 S5 CALDE™ FLOW AX CALDE™ PLAST C 90 AB CALDE™ PLAST SUPERAL X AB

Nose Ring Standard & severe conditions CALDE™ CAST GIBRAM CALDE™ CAST LX 68 CALDE™ FLOW AX Monolithic concept solutions for Thermal Industry - Cement Plants

9

Solutions for

Kiln Hood & Cooler Kiln Hood - Tertiary Air Duct

The proper selection of the refractory

chemical resistant materials should be

and the temperature level; detailed

material for the kiln hood is of the

applied. Calderys long-term experience

design, anchoring system and

highest importance. Due to the big

allows providing you with the solutions

installation techniques to guarantee

temperature differences and to avoid

combining: the right selection of the

future long service life.

erosion caused by the coming clinker,

materials - depending on the chemical

high abrasion, thermal shock and

problems, the actual speed of the kiln

Kiln Hood Standard conditions CALDE™ CAST LX 58 CALDE™ CAST M 28 HR CALDE™ GUN C 28 HR CALDE™ GUN MM 55 S5 Severe conditions CALDE™ CAST LA 50 SZ CALDE™ CAST LZ 106 CALDE™ CAST ML 55 S5 CALDE™ GUN MM 55 S5 CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range

Tertiary Air Duct All conditions CALDE™ GUN C 28 HR CALDE™ GUN F 40 A CALDE™ GUN MM 55 S5 CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range

Tad Elbow All conditions CALDE™ CAST GIBRAM CALDE™ GUN MM 55 S5 CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range

10

Insulating Materials Standard & severe conditions CALDE™ CAST LW MIX 124 C/G CALDE™ CAST XL 106 C/G Monolithic concept solutions for Thermal Industry - Cement Plants

Solutions for

Kiln Hood & Cooler Grate Cooler - Hot Zone

The function of the clinker cooler is to

main component of Portland cement.

sidewalls (high wear), and severe

cool clinker from 1300°C down to near

In this area, the refractory material is

chemical attack due to the presence of

100°C and to complete its

exposed to high temperature changes,

alkalies released by the clinker cooling

3 CaO SiO2 transformations to the

difficult mechanical conditions in the

process.

Cooler Wall & Roof Standard conditions CALDE™ CAST LF 40 CALDE™ CAST M 28 HR CALDE™ GUN C 28 HR CALDE™ GUN F 40 A Severe conditions CALDE™ CAST LA 51 S CALDE™ CAST MF 35 S35 CALDE™ CAST UF 35 S30 CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range

Impact Zone Standard & severe conditions CALDE™ CAST GIBRAM CALDE™ CAST LT 95 CALDE™ GUN LS 30

Insulating Materials Standard & severe conditions CALDE™ CAST LW MIX 124 C/G CALDE™ CAST XL 106 C/G

Monolithic concept solutions for Thermal Industry - Cement Plants

11

Solutions for

Kiln Hood & Cooler Grate Cooler

Bull Nose Standard & severe conditions CALDE™ CAST GIBRAM CALDE™ CAST LA 51 S CALDE™ CAST MF 35 S35 CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range

Cooler Medium Zone Standard & severe conditions CALDE™ CAST LF 40 CALDE™ CAST M 28 HR CALDE™ GUN C 28 HR CALDE™ GUN F 40 A CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range

Cooler Cold Zone Standard & severe conditions CALDE™ CAST F 32 C/G CALDE™ GUN C 20

Insulating Materials CALDE™ CAST LW MIX 124 C/G CALDE™ CAST XL 106 C/G

12

Monolithic concept solutions for Thermal Industry - Cement Plants

Solutions for

Kiln Hood & Cooler Planetary Cooler

For the monolithic lining of grate,

CAST, GUN or SPRAYCAST, which are

rotary and planetary coolers, Calderys

the most suitable for this application.

offers advanced materials like:

Planetary Cooler - Inlet Standard & severe conditions CALDE™ CAST GIBRAM CALDE™ CAST MF 35 S35 CALDE™ FLOW LB 85

Monolithic concept solutions for Thermal Industry - Cement Plants

Planetary Cooler - Rest Standard & severe conditions CALDE™ CAST M 28 HR CALDE™ GUN MM 55 S5

13

Technical Data

Main component

Binding system

Max. recomm. temp.(°C)

Max. grain size

Al2O3

SiO2

Fe2O3

SiC

Material required (t/m3)

CALDE™ CAST F 32 C/G

Chamotte

Hydraulic

1280

6

33

54

2.3

-

1.85 (cast)

14 to 16 (cast)

-0.1 (cast) (800°C)

25 (cast) (800°C)

CALDE™ CAST F 42

Chamotte

Hydraulic

1320

6

41

38

5

-

2

12 to 14

-0.15 (800°C)

45 (800°C)

CALDE™ CAST GIBRAM

Bauxite

Hydraulic

1600

5

82.5

12.4

1.5

-

2.9

5 to 6

-0.2 (800°C)

140 (800°C)

CALDE™ CAST LA 50 SZ

Andalusite

Hydraulic

1650

5

50

9.4 (ZrO2)

0.6

9.7

2.85

4.5 to 5.5

-0.2 (800°C)

140 (1200°C)

CALDE™ CAST LA 51 S

Andalusite

Hydraulic

1600

6

51

40

1

5

2.47

6 to 6.4

-0.05 (800°C)

100 (800°C)

CALDE™ CAST LF 40

Chamotte

Hydraulic

1450

6

40

54

1.2

-

2.26

6.4 to 7.2

-0.1 (800°C)

80 (800°C)

CALDE™ CAST LR 45

Chamotte

Hydraulic

1350

6

44

48

0.2

-

2.3

6.5 to 7.5

-0.2 (800°C)

100 (800°C)

CALDE™ CAST LT 95

Tabular Alumina

Hydraulic

1750

7

93

5

0.1

-

3.1

4 to 5.5

-0.2 (800°C)

130 (800°C)

CALDE™ CAST LW MIX 124 C/G

Insulating Chamotte Vermiculite

Hydraulic

1140

4

24

42

9.5

-

1.24 (gun)

added at the nozzle

-0.4 (gun) (800°C)

3 (gun) (800°C)

CALDE™ CAST LX 58

Andalusite

Hydraulic

1650

6

57

38

1.1

-

2.5

5.6 to 6

-0.04 (800°C)

100 (800°C)

CALDE™ CAST LZ 106

Zircon

Hydraulic

1600

6

29

24

0.2

43 (ZrO2)

3.25

5 to 5.6

-0.1 (800°C)

50 (800°C)

Chamotte

Hydraulic

1550

5

45.5

47.8

1.3

-

2.2

6 to 7.5

-0.3 (800°C)

80 (800°C)

CALDE™ CAST MF 35 S35

Silicon Carbide Chamotte

Hydraulic

1550

6

31

28

0.6

35

2.4

6 to 7

-0.15 (800°C)

150 (800°C)

CALDE™ CAST ML 55 S5

High Alumina Raw Materials

Hydraulic

1550

10

55

35

0.9

5

2.51

5.2 to 5.6

-0.2 (800°C)

130 (800°C)

CALDE™ CAST UF 35 S30

Silicon Carbide

Hydraulic

1500

3

34.2

31.7

1

31

2.5

4 to 5

-0.2 (1200°C)

140 (1200°C)

CALDE™ CAST XL 106 C/G

Vermiculite

Hydraulic

1060

3

22

41

9

-

0.73 (gun)

added at the nozzle

-0.7 (800°C)

1.2 (gun) (800°C)

CALDE™ FLOW AX

Andalusite

Hydraulic

1650

5

52

25.7

9.3 (ZrO2)

9.5

2.8

5.5 to 6.5

-0.2 (800°C)

130 (800°C)

Bauxite

Hydraulic

1600

5

84.5

9.5

1

-

2.8

6 to 7

-0.2 (800°C)

70 (800°C)

Product name

CALDE™ CAST M 28 HR

CALDE™ FLOW LB 85

14

Chemical analysis (wt %)

Water required for mixing on site (litres/100kg)

Permanent linear change (%)

CCS (N/mm2)

Monolithic concept solutions for Thermal Industry - Cement Plants

Technical Data

Main component

Binding system

Max. recomm. temp.(°C)

Max. grain size

CALDE™ GUN C 20

Chamotte

Hydraulic

1350

CALDE™ GUN C 28 HR

Chamotte

Hydraulic

CALDE™ GUN F 40 A

Chamotte

CALDE™ GUN LA 50 SZ CALDE™ GUN LA 60 Z

Chemical analysis (wt %)

Water required for mixing on site (litres/100kg)

Permanent linear change (%)

CCS (N/mm2)

Al2O3

SiO2

Fe2O3

SiC

Material required (t/m3)

5

38.5

47.5

4.8

-

2.3

added at the nozzle

-0.1 (800°C)

25 (800°C)

1500

5

51

38.8

1.1

-

2.35

added at the nozzle

-0.3 (800°C)

60 (800°C)

Hydraulic

1450

6

42

53.5

0.8

-

2.28

added at the nozzle

-0.15 (800°C)

30 (800°C)

Andalusite

Hydraulic

1650

5

52

25

9.6 (ZrO2)

9.8

2.65

added at the nozzle

-0.1 (800°C)

70 (800°C)

Andalusite

Hydraulic

1650

5

58

9.4 (ZrO2)

0.5

-

2.75

added at the nozzle

0 (1200°C)

100 (1200°C)

CALDE™ GUN LB 84

Bauxite

Hydraulic

1650

7

83

10.5

1.5

-

2.65*

added at the nozzle

-0.3 (1200°C)

90 (1200°C)

CALDE™ GUN LF 45 S

Chamotte

Hydraulic

1500

5

43.3

42

1.1

9.6

2.25*

added at the nozzle

-0.4 (800°C)

70 (800°C)

CALDE™ GUN LF 50

Chamotte

Hydraulic

1500

5

48

46

1.3

-

2.2*

added at the nozzle

-0.35 (800°C)

71 (800°C)

CALDE™ GUN LS 30

Silicon Carbide

Hydraulic

1500

3

36

28.2

0.9

31.3

2.3*

added at the nozzle

-0.3 (1200°C)

81 (1200°C)

CALDE™ GUN MM 55 S5

High Alumina Raw Materials

Hydraulic

1500

6

57

30

0.8

5

2.6

added at the nozzle

-0.3 (800°C)

80 (800°C)

CALDE™ PLAST C 90 AB

Corundum

Ceramic

1750

6

90

8

0.7

-

2.95

-

-1.25 (800°C)

44 (800°C)

CALDE™ PLAST SUPERAL X AB

Bauxite

Ceramic

1650

6

73

22

1.35

-

2.62

-

-1.3 (800°C)

35 (800°C)

CALDE™ SPRAYCAST BX 85

Bauxite

Hydraulic

1700

6

84

11

0.8

-

3.05 (spray)

5.6 to 6.4

-0.15 (spray) (800°C)

70 (spray) (800°C)

CALDE™ SPRAYCAST F 50 R

Chamotte

Hydraulic

1550

6

50.5

45

0.7

-

2.55 (spray)

6.2 to 6.8

0 (800°C)

70 (spray) (800°C)

CALDE™ SPRAYCAST F 50 S7

Chamotte

Hydraulic

1550

6

48

41

0.8

7

2.42 (spray)

6.4 to 7.2

-0.25 (spray) (800°C)

70 (spray) (800°C)

CALDE™ SPRAYCAST SIC 30 R

Silicon Carbide Chamotte

Hydraulic

1600

6

44

21

0.4

30

2.57 (spray)

6.4 to 6.8

-0.3 (spray) (800°C)

80 (spray) (800°C)

Zircon

Hydraulic

1350

6

37

26

1.1

30 (ZrO2)

3.1

added at the nozzle

-0.3 (800°C)

48 (800°C)

Product name

CALDE™ STIX ZIRCON

* Rebound excluded

NOTES: CALDERYS does not warrant the accuracy, fitness for purpose or update of any information disclosed herein. The recipient shall refer to instructions and advice provided under any technical documentation. This document and the information contained herein are the exclusive property of CALDERYS. Reproduction, alteration, copy, release, publication or distribution, in whole or in part, is not allowed. References, trademarks and specifications of the products may change according to the geographical area to be supplied. Please check the availability of the products with the sales area manager. Monolithic concept solutions for Thermal Industry - Cement Plants

15



Mexico

Turkey

Calderys Australia Pty Ltd

Calderys

Calderys de Mexico SA de CV

Ph.: +61 (0)2 4272 28 51 [email protected]

Ph.: +33 (0)3 26 80 54 44 [email protected] Export Dept. Ph.: +33 (0)1 41 08 11 00

Ph.: +52 81 15 94 30 02 [email protected]

Calderys Refrakter San. ve Tic. A.S



Ph.: +31 (0)162 468 541 [email protected]

Calderys Austria GmbH Ph.: +43 (0)2236 677 090 0 [email protected]

Calderys Deutschland GmbH & Co. OHG

Belgium

Ph.: +49 (0)2631 8604 0 [email protected]

Calderys Belgium S.A. Ph.: +32 (0)10 45 44 24 [email protected]

Hungary

Calderys Magyarország Kft

Bulgaria

Calderys Austria GmbH Ph.: +359 (0)2 856 3061 [email protected]

Ph.: +36 (0)1 268 0350 [email protected] India

Ace Calderys

China

Ph.: +91 (0)71 2252 8506 [email protected]

Calderys China Co. Ltd Ph.: +86 (0)21 6137 8288 [email protected]

Italy

Czech Republic

Netherlands

Calderys The Netherlands BV

Poland

Calderys Austria GmbH Ph.: +48 (0)32 330 34 70 [email protected] Russia

Calderys Russia ooo Ph.: +7 (0)812 318 31 19, [email protected] South Africa

Calderys South Africa Pty Ltd Ph.: +27 (0)16 440 64 00 [email protected]

Calderys Italia Srl

Spain

Calderys Iberica Refractarios S.A.

Denmark

Ph.: +39 053 691 29 11 [email protected] Sales Ph.: +39 010 645 07 06

Ph.: +34 (0)985 32 43 58 [email protected]

Calderys Danmark A/S

Japan

Sweden

Calderys Japan Co Ltd.

Calderys Nordic AB

Finland

Ph.: +81 (0)7-8272 5770 [email protected]

Ph.: +46 (0)31 54 09 00 [email protected]

Calderys Finland OY

Korea

Taïwan

Calderys Czech s.r.o Ph.: +420 596 620 544 [email protected]

Ph.: +45 (0)36 77 28 11 [email protected]

Ph.: +358 (0)9 854 5060 [email protected]

Calderys Korea Co Ltd Ph.: +82 (0)2 420 5142 ~ 4 [email protected]

Calderys Taïwan Co. Ltd Ph.: +886 (0)8 796 55 62 [email protected]

www.calderys.com

U.A.E.

Calderys Ph.: +971 4 8810 992 [email protected] UK

Calderys UK Ltd Ph.: +44 (0)113 26 36 268 [email protected] Ukraine

Calderys Ukraine LLC Ph.: +38 (0)62 387 10 01 [email protected] Venezuela

Calderys Refractarios Venezolanos S.A. Ph.: +58 (0)286 994 1211 [email protected] Vietnam

Calderys Taïwan Co. Ltd

1094

THERMAL INDUSTRY

500

1500

Ph.: +84 (0)4 6251 0806 [email protected]

Calderys RCS: Epernay 702 031 030 - NAF 262 L - Cover:

Austria

Ph.: +90 (0)312 438 88 45 [email protected]

- Inside: nLongrine (9908) - 01-2009 - Copyright: G. Defaix, Calderys, Lafarge, GF Automotive

Australia

1094

500

1500

Performance you can trust

Monolithic Concept Solutions

CEMENT PLANTS