Polaris Special Tools 215f2o

ATV Engine

2201512 FLYWHEEL HOLDER ADAPTER To hold flywheel on diesel engines. Must be used with Flywheel Wrench 8700229.

2201513 VALVE LIFTER STOP To service valves on diesel engine.

2201514 VALVE LIFTER STOP To service valves on diesel engine.

2201515 VALVE LIFTER DEPRESSOR To depress lifters on diesel engine.

2201516 COMPRESSION TESTER ADAPTER Replaces injector on diesel engine to test compression.

2870303-A AMMCO HONE KIT Rigid hone to correct tapered and out of round cylinders. Range: 47.6 mm - 69.8 mm (1 7/8” - 2 3/4”). Contains 60 and 220 grit stones, driveshank with depth stop and metal storage box. Oversize stone kits increase range to 92 mm ( 35/8”). Replacement Stone Kits are shown below. All stones shown below are included in the kit including the new PU-49876. 2870304 - REPLACEMENT STONE KIT - 60 Grit (47.6 0 69.8mm) 2870305 - REPLACEMENT STONE KIT - 220 Grit (47.6 - 69.8mm) 2870306 - REPLACEMENT STONE KIT - 60 Grit (69.8-92.8mm) 2870307 - REPLACEMENT STONE KIT - 220 Grit (69.8 0 92.8mm) 2871536 - REPLACEMENT STONE KIT - 69.8 for Ni-Ca-Sil deglazing PU-49876 - 320 GRIT REPLACEMENT STONE SET

1

ATV Engine

2870386 PISTON PIN PULLER Removes 18 mm piston pins from all Polaris pistons. Required for many Polaris puller attachments. Note: Some engines require adapters. Available Adapters: 2871342 2871445

2870390 PISTON BLOCK Safely s piston while disassembling or assembling engine top end.

2870569 CRANKSHAFT TRUING STAND For holding crankshaft while checking runout for all Polaris engines.

2870588 HONING OIL 12 oz can with dispensing tip. Promotes better finishes, faster cutting and longer stone life.

2870710 CRANKSHAFT ALIGNMENT FIXTURE For holding crankshaft while checking run-out on Polaris ATVs. Part #2870569 recommended for dealers also selling PWCs or Snow products.

2870773 C-CLIP INSTALLATION TOOL For installing piston pin c-clips on most Polaris engines.

2

ATV Engine

2870967 SLOTTED NUT SOCKET For removal and installation of crankshaft slotted nut on Fuji/Robin EC35/38 PL engines (350 and 400 2-stroke engines).

2870968 COUNTER BALANCER PULLER For removing counter balance shaft from crankcase of EC35/38 PL engines (350 and 400 2-stroke engines).

2871043-A HEAVY DUTY FLYWHEEL PULLER - 6 BOLT Removes all current Polaris flywheels.

2871283 CRANKSHAFT/WATER PUMP SEAL INSTALLATION KIT Prevents damage to crankshaft and main bearings during installation. Includes tools needed to install water pump seals on 4-stroke ATV/RANGER. (Not for 600 & 700). Kit includes all items shown below. Also available as service parts sold separately. 5020796 - THREADED ROD 5130910 - FLYWHEEL PULLER PLATE 5131134 - PTO-END SLEEVE 5131136 - MAG-END SLEEVE 5131137 - CRANK ADAPTER 5131138 - WATER PUMP SHAFT ADAPTER (NOT SHOWN)

2871293-B CRANKSHAFT SLOTTED NUT SOCKET Used to remove the slotted nut on the crankshaft.

3

ATV Engine

2871445 PISTON PIN PULLER ADAPTER For domestic engines. Needed to position piston pin puller correctly onto piston. Requires use of 2870386 Piston Pin Puller.

2872105 WATER PUMP MECHANICAL SEAL PULLER For domestic engines. Needed to position piston pin puller correctly onto piston. Requires use of 2870386 Piston Pin Puller. 2872106 - T-HANDLE TOOL

8700229 FLYWHEEL HOLDING WRENCH For holding flywheel when removing or torquing retainer nut.

PA-44995-A WATER PUMP MECHANICAL SEAL INSTALLER Used to install and set the mechanical seal properly into the mag end gear case.

PA-45153 FLYWHEEL PULLER For flywheel removal on Youth ATVís, Series 50 and 90.

PA-45155 OIL PUMP DRIVE GEAR REMOVER Used to remove the oil pump drive gear.

4

ATV Engine

PA-45401 WATER PUMP MOUNTING SLEEVE Used to protect the water pump seal while installing the mag end gear cover.

PA-45483 MAIN SEAL INSTALLER Used to install the crankshaft mag end seal into the gear cover.

PA-45658 MAIN CRANKSHAFT SEAL SAVER Used to set the seal lips in the correct position and protect the seal when the mag end gear cover is installed.

PA-45958 CAM CHAIN TENSIONER ASSEMBLY TOOL Used to preload cam chain tension prior to its assembly on the engine.

PA-46075 FLYWHEEL PULLER Used to pull the flywheel from the engine.

PA-46076 MAG END CRANKSHAFT RETAINING NUT REMOVER/INSTALLER Used to remove the crankshaft retaining nut from the crank shaft and case prior to disassembly. It is also used to torque the crankshaft retaining nut during re-assembly.

5

ATV Engine

PA-46077 MAG END CRANKSHAFT INSTALLER This tool is used to pull the crankshaft into the MAG side of the crankcase half.

PA-46087 CRANKCASE SEPARATOR Used to push the crankshaft out of the crankcase on all 2 & 4-stroke Polaris FUJI ATV engines.

PA-46502 VALVE SPRING COMPRESSOR Used to compress the valve springs on all Polaris FUJI 4-stroke engines.

PA-47308 Flywheel Puller Used to remove the flywheel on Phoenix.

PA-47310 17mm Allen Wrench Used to remove the 17mm swingarm bolt.

PA-47344 BALANCE SHAFT SLOTTED NUT SOCKET Used to remove/install the slotted nut from the balance shaft.

PA-48675 INTERNAL GEAR PULLER To hold flywheel on diesel engines. Must be used with Flywheel Wrench 8700229.

6

ATV Engine

PA-48676 LIMIT PLUG GAUGE To hold flywheel on diesel engines. Must be used with Flywheel Wrench 8700229.

PA-48677 CRANKSHAFT LOCKING TOOL To lock the KTM 525 and 450 engines at Top Dead Center (TDC).

PA-48678 WATER PUMP MOUNTING SLEEVE Used to protect the water pump seal during installation on KTM 525 Engine.

PA-48679 PRIMARY GEAR PROTECTION SLEEVE To hold flywheel on diesel engines. Must be used with Flywheel Wrench 8700229.

PA-48680 FLYWHEEL PULLER Used to remove the flywheel on the KTM 525 engine

PA-48681 CRANKSHAFT BEARING MOUNT TOOL This tool is used on the Outlaw 525 ATV engine bearing mount

PA-48682 PRESS IN PLUG FOR VALVE GUIDES To hold flywheel on diesel engines. Must be used with Flywheel Wrench 8700229.

7

ATV Engine

PA-48683 PISTON RING COMPRESSOR Used to compress piston rings during installation

PA-48685 CLUTCH HOLDING TOOL (KTM 525) Used to prevent the engine from turning while removing and installing the clutch nut and primary gear nut

PA-48686 TIMING CHAIN RIVETING TOOL Used to rivet the KTM Cam Chain Links to form an endless chain loop

PA-48700 VALVE SPRING COMPRESSOR ADAPTER Used to compress the intake and exhaust valve springs on the KTM 525 engine

PA-48701 VALVE SPRING COMPRESSOR ADAPTER This tool is used with the PA-46502 Valve Spring Compressor to compress the valve spring on theYouth ATV model

PA-48879 AIR INJECTOR REMOVER Use to remove the air injectors from the cylinder head on the JP8 engine

PA-48926 MILITARY SEAL PROTECTOR Use to protect the mag cover seals on the JP8 engine

8

ATV Engine

PA-49316 WATER PUMP DRIVE & ROTOR REMOVAL TOOL Multi-function tool used to remove and install the waterpump drive gear on the rotor and to remove the rotor from the crankshaft.

PA-49317 STATOR COVER REMOVAL HANDLES These handles are used to remove and install the stator cover on the Sportsman XP 550

PA-49318 CRANKSHAFT HOLDING TOOL Used to hold the engine coupler on Sportsman XP 550 and the rotor on Sportsman XP 850

PA-49319 FLYWHEEL PULLER Used to remove the flywheel from the crankshaft on the Sportsman XP 550 engine

PA-49320 CRANK/MAG SEAL INSTALLER Used to install the Crank and Mag Seal on Sportsman XP 850 engine

PA-49324 CRANK SEAL PROTECTOR Used to protect the mag seal when the crankshaft is installed in the Sportsman XP 550 engine.

9

ATV Engine

PA-49378 WATER PUMP BRG/SEAL INSTALLER Used to remove and install the waterpump bearing shaft assembly on the Sportsman XP 850 engine.

PU-45248 PISTON PIN PULLER ADAPTER Piston Pin Puller adapter for use with PU-45255 on 800 Series Snow, 1200 Series Watercraft and 500 Series ATV/RANGER applications.

PU-45255 PISTON PIN PULLER Used to easily remove Piston Pin. Requires Adapters for 800 Series Snow, 1200 Series Watercraft and 500 Series ATV/RANGER applications. Available Adapters: PS-47055, PU-45248

PU-45257 VALVE SPRING COMPRESSOR Used to depress the valve springs to remove the spring keepers during valve servicing.

PU-45497 GEAR ALIGNMENT TOOL SET The PU-45497-1 is used to preload the cam gear springs in the bottom half of the cam gear. They are needed to assemble the two halves of the gear. The PU-45497-2 is used to align the teeth of the split cam gear and enable the installation of the cam gear. PU-45497-1 - TAPERED PIN PU-45497-2 - GEAR ALIGNER

PU-45498 CAM SPANNER WRENCH Used to rotate the cam when the crank, cam and counter balancer gears are being serviced without removing any other components such as the head or cylinder.

10

ATV Engine

PU-45543 UNIVERSAL DRIVER HANDLE Used with the PA-45483 Main Seal Installer and PU-45838 Gear Holder.

PU-45778 OIL SYSTEM PRIMING TOOL To be used after an engine rebuild to fill the oil ages and prime the oil pump. This operation minimizes the amount of time the engine runs without oil.

PU-46219 OIL EXTRACTOR Used to draw the engine oil from the crankcase.

PV-35457 BLACK LIGHT LEAK DETECTOR KIT The Black Light Oil Leak Detector provides an effective time saving method for pinpointing engine oil leaks. Simply add 1 oz. of fluorescent oil additive to the engine crankcase (6 - 1 oz. bottles included). Run the engine for ten minutes to circulate the fluorescent oil additive throughout the engine. Oil leak will fluoresce a bright yellow when illuminated with PV-35457 Black Light. ‘Includes: Fluorescent Black Light PV-28431-6 Oil Additive (6) 1 oz. Bottles (available separately) PV-28431-6 - LEAK DETECTION DYE

PV-35667-A CYLINDER LEAKDOWN TESTER PV-35667-A will test for worn piston rings, cylinder walls, valves, gaskets and any other related leakage problems. Uses shop air. M12 x 1.25 Adapter and instructions included.

11

ATV Engine

PV-39951-A ENGINE TACHOMETER This digital tachometer accurately measures engine RPM and maximum RPM of 2 or 4-stroke engines. The dual display allows for readings of current RPM alone or current and maximum RPM. Also features two maximum RPM memories for comparison.

PV-43531-A OIL PRESSURE GAUGE Used to measure oil pressure for both the lubrication and cooling systems. New PV43531-A version includes PV-43531-2 adapter for use on XP 550. Kit includes adapters shown below. Also available as service parts sold separately. PV-43531-1 - ADAPTER (1/8 - 27 NPT) PV-43531-2 - ADAPTER (M6)

12

ATV Transmission / Gearcase

2870772 STRAIGHT WRENCH To remove axle nuts when servicing rear axle assembly on chain driven ATVís 13/4”.

2870871 BALL T REPLACEMENT TOOL For removal and installation of lower ball ts on models with pressed-in ball ts on the front strut casting.

2871199 SEAL SLEEVE INSTALLATION TOOL KIT For installation of seal sleeves on front hub strut of all 4x4 ATVs with AWD located on front hubs. (Non-centralized Hilliard applications). Includes items shown below. Also available as service parts sold separately. 5020754 - SEAL SLEEVE ADAPTER 5020755 - SEAL SLEEVE INSTALLER

2871282 TRANSMISSION SEAL DRIVER (50 MM) For installing bearings and seals in transmissions and gearcases.

2871702 SHAFT DRIVE TRANSMISSION AND FRONT GEARCASE TOOL KIT Includes items shown below. Also available as service parts sold separately. 2871693 - SPANNER TOOL 2871694 - BEARING PRESS TOOL 2871695 - BACKLASH SETTING TOOL 2871696 - FRONT GEARCASE FIXTURE 2871697 - CENTER DRIVE BUSHING TOOL 2871698 - REAR OUTPUT SEAL DRIVER 2871699 - REAR DRIVESHAFT SEAL GUIDE 2871701 - WRENCH (2 1/8 IN)

13


2871813 YOKE GAUGE TOOL FOR SHAFT DRIVE MODELS (1.060”) For checking yoke alignment when replacing U-ts on independent rear suspension models (1999-earlier).

2871814 YOKE GAUGE TOOL FOR SHAFT DRIVE MODELS (0.9958”) For checking yoke alignment when replacing U-ts on independent rear suspension models (1999-earlier).

2872315 TRANSMISSION ALIGNMENT TOOL To align transmission on shaft ride models.

2872608 ROLL PIN REMOVAL TOOL (27”) 27” shaft to drive out roll pins on front and rear propshafts and driveshafts.

8700225 CV BOOT CLAMP PLIERS (EARLESS) Required to secure earless clamping bands for CV driveshaft boots. Also available: 8700226 for ear type clamps

8700226 CV BOOT CLAMP PLIERS (EAR) Required to secure ear type clamping bands for CV driveshaft boots. Also available: 8700225 for earless type clamps

14


PA-47309 Transmission Locking Nut Tool Used to remove the locking nut on the Phoenix transmission output.

PA-47360 REAR END LOCKING NUT TOOL Used to remove/install the locking nut on the rear gearcase.

PA-48282 REAR DRIVE TOOL This tool is used to assemble and disassemble the Outlaw rear drive housing

PA-48542 GEARCASE PISTON INSTALLER Usexd to install the gearcase piston on Polaris ATV’s equipped with ADC

PA-48674 HYDRAULIC CLUTCH BLEEDER To hold flywheel on diesel engines. Must be used with Flywheel Wrench 8700229.

15

ATV Electrical

2201209 DUCATI IGNITION TEST PROBES Jumper lead for testing small connecting pins. Prevents damage to harness pins from multi-meter probes.

2460761 HALL SENSOR PROBE HARNESS To check speedometer sensor operation. Must be used with Timing Light Harness 2871745.

2871745 STATIC TIMING LIGHT HARNESS To adjust ignition timing on Polaris engines equipped with Hall-Effect sensors. Can also be used to test Hall-Effect sensors. Requires 9 volt battery (not included). Available adapters: 2460761 & PS-47144.

PU-45495 PACKARD CRIMPER Produces a professional crimp on most wire connectors used in the Polaris product line.

PU-49466 RELAY BY Used as a diagnostic test tool for bying relay functions.

PV-25070 HEAT GUN This heat gun is universal and can be used for many functions. Heats to 500-750 degrees F.

16

ATV Electrical

PV-37453 CHRISTIE DE-SULFATING BATTERY CHARGER This double unit charger features electronic circuitry to charge sulfated batteries and maintenance-free batteries. The high initial charge of 20 volts, which is electronically controlled and monitored, adjusts to normal charging voltage once the sulfation barrier is broken down.

PV-39565 ENGINE EAR ELECTRONIC LISTENING DEVICE Engine EAR amplifies sounds while shutting out surrounding noises. Helps to identify worn components and internal engine noises. Includes carrying case.

PV-39617 CURRENT CLAMP 1 - 400 amp DC, 1 - 600 amp AC. Used with digital multi-meter to measure current draw


PV-39991 PEAK VOLTAGE READING ADAPTER For Fluke multimeters. Measures peak voltage output of components for diagnosis.

17

ATV Electrical

PV-43546 FLUKE 73 DIGITAL MULTIMETER 0-600 volts, rotary dial function selection switch, analog bar graph, auto and manual ranging with automatic polarity selection, audible continuity beep, and diode test. Automatic Touch Hold captures stable readings. Audible notification of voltage drops of less than 0.7 volts, sleep mode to preserve battery life, 0.3% accuracy. Includes test leads, alligator clips, 9-volt battery and instruction manual.

PV-43568 FLUKE 77 DIGITAL MULTIMETER 0-1000 volts, easy-to-read display with analog bar graph, rotary dial function selection switch, push button auto and manual range selection, audible continuity beep, diode test, automatic Touch Hold captures stable readings, sleep mode to preserve battery life, rugged overmolded case protects meter, 0.3% accuracy. Includes test leads, alligator clips, 9-volt battery and instruction manual.

PV-63070 CHRISTIE MULTI-BATTERY CHARGER Charges up to 10 batteries simultaneously, six 12 volt and four 6 volt. DC output is 10 amps for both 6 and 12 volt batteries. Includes ten 30” long plug-in leads.

18

ATV Clutch

2201379 EBS BUSHING REPLACEMENT KIT Needed to remove and replace EBS clutch bushings. Requires piston pin puller 2870386 (sold separately). (Use with 2871226) Kit includes all items shown below. Also available as service parts sold separately. 5132027 - EBS PULLER 5132028 - EBS BUSHING REMOVER 5132029 - MAIN-EBS ADAPTER

2870338 DRIVE CLUTCH SPIDER NUT SOCKET For removing and installing spider jam nut on P-85 clutches.

2870341 DRIVE CLUTCH SPIDER REMOVER AND INSTALLER For removing and re-torquing clutch spider. Fits all aluminum drive clutch spiders.

2870426 CLUTCH OFFSET ALIGNMENT TOOL - P85 Establishes correct clutch offset and alignment on P85 clutches.

2870506 DRIVE CLUTCH PULLER For removing clutch drive on all models except 400, 500, 600, 700, 800 domestic twins, 1999 700 and 800 XCR, and 1999 Trail RMK, Supersport (550 Fuji) (Replacement T-Handle 5020326). 5020326 - T-HANDLE

2870507 CLUTCH PIN PUNCH For removal and replacement of spider weight pins.

19

ATV Clutch

2870576 TAPERED REAMER FOR DRIVE CLUTCH BORE Ensures proper fit between drive clutch bore and engine crankshaft.

2870654 CLUTCH OFFSET ALIGNMENT TOOL Measures 1/2” offset between drive and driven clutch.

2870888 HILLIARD CLUTCH GARTER SPRING INSTALLATION TOOL Prevents damage to Hilliard clutch garter spring during installation. (Non-centralized Hilliard applications).

2870910-A ROLLER PIN TOOL This tool has been updated so it can be used with all Polaris aluminum Drive Clutches to service Drive Rollers and their bushings.

2870913 DRIVEN CLUTCH PULLER For removal of driven clutch from transmission input shaft.

20

ATV Clutch

2871025 CLUTCH BUSHING REPLACEMENT TOOL KIT Needed to remove and replace clutch drive and drive bushings on all Polaris clutches. Requires piston pin puller 2870386 (sold separately). Kit includes all items shown below. Also available as service parts sold separately. 5010279 - ADAPTER REDUCER 5020627 - CLUTCH BUSHING INSTALL TOOL - P85 (1 5/8 IN) 5020628 - CLUTCH BUSHING INSTALL TOOL - P90 (1 1/2 IN) 5020629 - DRIVE COVER BUSHING REMOVER AND INSTALLER (1 1/8 IN) 5020630 - DRIVER BUSHING INSTALL TOOL - P85 (3 5/8 IN) 5020631 - DRIVEN BUSHING REMOVAL TOOL - P90 (1 1/2 IN) 5020632 - MAIN PULLER ADAPTER 5020633 - PULLER ADAPTER #2 (1 1/2 IN) 5130862 - DRIVEN SHEAVE REMOVAL TOOL - P-85 5222768 - DRIVEN SHEAVE REMOVAL BRIDGE - P-85

2871173 PRIMARY CLUTCH COMPRESSION TOOL For compressing drive clutch while clutch is still on engine. (Used for changing shift weights and clutch inspection.)

2871226 CLUTCH BUSHING REPLACEMENT TOOL KIT Needed to remove and replace clutch bushings on P-90 clutches. Requires piston pin puller 2870386 (sold separately). Snow products dealers need kit 2871025 for both ATVs and Snow. Kit includes all items shown below. Also available as service parts sold separately. 5010279 - ADAPTER REDUCER 5020628 - CLUTCH BUSHING INSTALL TOOL - P90 (1 1/2 IN) 5020629 - DRIVE COVER BUSHING REMOVER AND INSTALLER (1 1/8 IN) 5020631 - DRIVEN BUSHING REMOVAL TOOL - P90 (1 1/2 IN) 5020632 - MAIN PULLER ADAPTER 5020633 - PULLER ADAPTER #2 (1 1/2 IN)

2871358-A CLUTCH BASE TOOL - HOLDER Used to hold constrain the stationary sheave when removing the spider.

21

ATV Clutch

2871710 10” CENTER DIST TOOL To set and hold drive and driven clutch center distance at 10” (254 mm) during engine or transmission installation.

2872292 CLUTCH OFFSET ALIGNMENT TOOL, EBS Establishes correct offset and alignment on EBS clutches.

2872296 CLUTCH HOLDING TOOL (DIESEL) Holds diesel drive clutch during disassembly and assembly.

2872573 CLUTCH OFFSET ALIGNMENT TOOL (DIESEL) To set proper offset between drive and drive clutch on diesel engines.

8700220-A CLUTCH COMPRESSION TOOL Used to compress the drive or driven clutch during assembly and disassembly. This tool will work on Polaris full sized model ATV and Snowmobile drive clutches, Polaris and Team driven clutches.

9314177-A DRIVE CLUTCH HOLDING TOOL (P-85/P-90) To hold drive clutch for retainer bolt removal or torquing. For both P-85 and P-90 drive clutches.

22

ATV Clutch

PA-44688 CLUTCH BASKET HOLDER To hold clutch basket when removing or servicing change clutch on Xpedition models.

PA-44689 VALVE/CLUTCH ADJUSTER Multipurpose tool for shift clutch adjustment on Xpeditions and intake/exhaust valve adjustment on Fuji/Robin 4-strokes in ATV/RANGER.

PA-47043 CLUTCH ALIGNMENT TOOL This tool is used to adjust the clutch on the Ranger TM’s built after model year 2004

PA-47336 CLUTCH BUSHING TOOL To hold flywheel on diesel engines. Must be used with Flywheel Wrench 8700229.

PA-47457 CLUTCH COMPRESSOR RETAINER Used to compress the clutch spring on the Hawkeye driven clutch

PA-47475 STARTING CLUTCH HOLDING TOOL This tool is used to hold the starting clutch while installing or removing the crankshaft nut on Hawkeye models.

23

ATV Clutch

PA-48595 DRIVE CLUTCH PULLER - SHORT This tool is used for removal of the drive clutch from the crankshaft taper on the Ranger RZR and Sportsman XP.

PA-48902 STARTING CLUTCH HOLDING TOOL (140mm) This tool is used to hold the starting clutch while installing or removing the crankshaft nut on MY08 models.

PA-49237 CLUTCH HOLDING TOOL Use with 1/2” drive ratchet to hold Clutch on the Hawkeye, Sportsman 300 and Sportsman 400HO ATV

24

ATV Suspension / Steering / Chassis / Brakes

2200421 GAS SHOCK RECHARGING KIT To recharge gas shocks for adjustment after rebuilding (Dealer must supply nitrogen bottles). Parts also sold separately: 7052069-A Charging needle 7050502 High pressure hose 2110003 Gas Pressure hose 7051004 Recharging valve 7052066 Female/male fitting 7052067 1/8” 3-way tee 7052076 1/8” male fitting 7052068 Air Chuck 2110005 High pressure regulator 7051003 Shrader valve

Tool Kits: 2110003 - PRESSURE GAUGE 2110005 - HIGH PRESSURE REGULATOR 7050502 - HIGH PRESSURE HOSE 7051003 - Schrader Valve 7051004 - RECHARGING VALVE 7052066 - FITTING 7052067 - FITTING 7052068 - AIR CHUCK 7052069-A - CHARGING NEEDLE 7052076 - FITTING

2200879 MASTER CYLINDER OVERHAUL TOOLS To install U-pack seals in master cylinders. Type IV (19 mm I.D. Piston Bores) Includes items shown below. Also available as service parts sold separately. Also available - 2200880 Type V (16 mm I.D. Piston Bores) 2871671 - PISTON INSERT TOOL 2871672 - PISTON INSERT TOOL

2200880 MASTER CYLINDER OVERHAUL TOOLS To install U-pack seals in master cylinders. 2200880 Type V (16 mm I.D. Piston Bores) Includes item shown below. Also available as service parts sold separately. Also available - 2200879 Type IV (19 mm I.D. Piston Bores) 2871673 - PISTON INSERT TOOL 2871674 - PISTON INSERT TOOL

25


2201177 WILWOOD HYDRAULIC AUXILIARY BRAKE MASTER CYLINDER TOOL For installing U-pack seals in hydraulic auxiliary brake master cylinders. Kit includes items shown below. Also available separately as service parts. 2201190 - PISTON INSTALLER (1/2” BORE) 2201191 - PISTON INSERT (1/2” BORE)

2870623 SHOCK ABSORBER SPRING COMPRESSION TOOL Compresses rear shock springs on ATVs for spring removal and installation.

2870658 LOW PRESSURE TIRE GAUGE Range: 0-15 psi.

2870803 SHOCK SPRING PRE-LOAD ADJUSTMENT TOOL Adjusts spring compression.

2870872 SHOCK SPANNER WRENCH To adjust shock absorber spring pre-load.

2870962-B TYPE III MASTER CYLINDER OVERHAUL TOOL For installing U-Pack seal in master cylinder. For use on 1999 and earlier models.

26


2871071 SHOCK BODY HOLDING TOOL (1 5/8”) Safely holds 1 5/8” gas shock body during rebuilding without damage to shock. Use with shop vise (not included).

2871188 RIVET INSTALLATION TOOL To install buck rivets.

2871351 GAS SHOCK IFP DEPTH TOOL For removing internal floating piston and set proper IFP depth during reassembly.

2871352 SHOCK BODY HOLDING TOOL (1/2”) Safely holds 1/2” gas shock body during rebuilding without damage to shock. Use with shop vise (not included).

2871572 STRUT ROD WRENCH Holds strut rod when removing or replacing strut rod nut.

2871573 STRUT SPRING COMPRESSOR (LH) Compresses left hand front strut spring during installation. Includes only the left hand clamp. Also required: 2871574 Right hand tool

27


2871574 STRUT SPRING COMPRESSOR (RH) Compresses right hand front strut spring during installation. Includes only the right hand clamp. Also required: 2871573 Left hand tool


PA-46821-A CV BOOT KIT To install CV boots without disassembling the shaft. To be used only with replacement boot part # 2202629 Fast boot. Do not use with production OEM boot.

PU-45485 EXHAUST VALVE SPRING TOOL Used to remove the exhaust springs.

PU-48951 AXLE BOOT CLAMP CRIMPER TOOL (STEPLESS) Use to crimp the stepless clamp on the axle boot

28

ATV Diagnostic Tools

PU-47063 DIGITAL WRENCH DIAGNOSTIC KIT The PU-47063 is the latest version of Digital Wrench (V.3.1). This kit is intended for new s and includes the Digital Wrench Software on a CD, software serial number for authorization, primary interface cable, and instruction manual.

Tool Kits: PU-47052-E - DIGITAL WRENCH (SOFTWARE ONLY W/O SERIAL NUMBER) PU-47151 - DIGITAL WRENCH INTERFACE CABLE

PU-47471 SMARTLINK MODULE KIT Kit consists of SmartLink Module (PU-47468), CAN Interface Cable (PU-47469) and Serial Cable (PU-47470).

Tool Kits: PU-47468 - SMARTLINK MODULE ONLY PU-47469 - SMARTLINK CAN INTERFACE CABLE PU-47470 - SMARTLINK SERIAL CABLE ONLY

PU-48731 DIGITAL WRENCH (SOFTWARE ONLY WITH SERIAL NUMBER) The PU-48731 is the latest version of Digital Wrench (V3.1). This kit includes the Digital Wrench software on a CD, software serial number, and instruction manual. It does NOT include the primary interface cable.

PU-49739 Diagnostic Rolling Cart Create the Ideal Diagnostic Environment and enhance technician efficiency using our ergonomic cart. Designed for use with a laptop diagnostic system, this cart allows you to have a secure, portable and professional station for technicians to use throughout the service area. The ergonomic cart positions the laptop at a convenient/ comfortable working height so technicians do not need to clean off an area of their workbench.

29

ATV Maintenance / TuneUp / Fuel

2201519-A THROTTLE POSITION SENSOR TESTER KIT The 2201519-A TPS Tester is used to set TPS on Polaris Snowmobile, ATV, and RANGER‚ products. Replacement regulator is available as part number 547927. 547927 - TPS TESTER REGULATOR PU-47466 - TPS TESTER ADAPTER HARNESS

2872314 FLOAT HEIGHT CARB TOOL Allows for easy setting of float height.

2873015-A CARBURETOR ADJUSTMENT TOOL (90 DEG) 90 Deg carb adjustment tool for hard to reach places. 17” long handle allows easy access. Gear driven 1/4” hex drive. Includes five 1/4” hex drive bits (all 1/2” long) straight slot, Phillips, D-Shaped Air/Fuel Mixture screw bit, 6mm hex jet bit, & 1/4” hex to 1/4” drive bit.

8717024 TORX BIT (T-20R) T-20R bit to remove Torx screws on carburetors.

PA-47361 CARB ADJUSTER - “D” SHAPED (LARGE) Large “D-shape” adjuster used to adjust the tamper resistant screw on the carburetor. Also available - PU-47315 - Small “D-shape” adjuster

PA-48838 FUEL PRESSURE GAUGE ADAPTER Used with PU-43506-A Fuel Pressure Gauge Kit to check fuel pressure MY08 ATV with 500/700/800 EFI. This adapter uses a 3/8 in quick-connect fitting.

30


PS-48762 FUEL PRESSURE GAUGE ADAPTER (7/16-20 SCHRADER) Used with PU-43506-A Fuel Pressure Gauge Kit to check fuel pressure on snowmobiles with 7/16-20 Schrader valve thread. This adapter also has a new application on Sportsman XP 850.

PU-43506-A FUEL PRESSURE GAUGE KIT Used to check the fuel pressure & bleed the fuel systems of air on multiple models. Available Adapters: PA-48838 PS-47467 PS-48617 PS-48762 PV-48656

PU-45417 GASOLINE QUALITY TEST KIT This unique kit helps you reduce troubleshooting time by ing if fuel quality is affecting performance, thereby ruling out other causes. Kit applies to all gasoline engines, from small engines to heavy-duty. It permits checking for water in the fuel tank without tank removal. Fuel volatility may also be tested by measuring its vapor pressure. You can also test for alcohol in the fuel and the percentage present. PU-45535 - Alcohol Detection Kit - Included with PU-45417, detects percent of alcohol in fuel.

PU-47082 TPS TESTER ADAPTER HARNESS Used with the 2201519 tester to adjust the TPS on the EFI ATV models.

PU-47165 Carb. Idle Adjustment Screw Plug Remover Used to remove the plug protecting the pilot screw without damaging the pilot fuel screw on all Polaris Four-Stroke ATV’s.

31


PU-47315 CARB ADJUSTER - “D” SHAPED (SMALL) Small “D-shape” adjuster used to adjust the tamper resistant screw on the throttle body. Also available - PU-47361 - Large “D-shape” adjuster

PU-47456 WHEEL BALANCER TOOL This tool is used to balance Polaris ATV wheel/tires. Includes hub fixture (shown), balancer shaft (shown), Bull’s Eye Level (not shown), hub balancing clay (not shown). This tool does not require a center hole in the wheel. Requires Sportsman hub, PN 5134311 and four studs PN 7518378

PV-43527 OIL FILTER WRENCH Used to remove and install oil filter. Requires a 3/8” drive ratchet.

PV-48656 FUEL PRESSURE GAUGE ADAPTER Used with PU-43506-A Fuel Pressure Gauge Kit to check fuel pressure on all 2008 Victory models except Vision. This adapter also replaces PU-47476 for models using 5/16 in quick-connect fittings.

32

SIDE X SIDE Engine






33

SIDE X SIDE Engine


2871283 CRANKSHAFT/WATER PUMP SEAL INSTALLATION KIT Prevents damage to crankshaft and main bearings during installation. Includes tools needed to install water pump seals on 4-stroke ATV/RANGER. (Not for 600 & 700). Kit includes all items shown below. Also available as service parts sold separately. 5020796 - THREADED ROD 5130910 - FLYWHEEL PULLER PLATE 5131134 - PTO-END SLEEVE 5131136 - MAG-END SLEEVE 5131137 - CRANK ADAPTER 5131138 - WATER PUMP SHAFT ADAPTER (NOT SHOWN)



2872105 WATER PUMP MECHANICAL SEAL PULLER For domestic engines. Needed to position piston pin puller correctly onto piston. Requires use of 2870386 Piston Pin Puller. 2872106 - T-HANDLE TOOL

34

SIDE X SIDE Engine





PA-46087 CRANKCASE SEPARATOR Used to push the crankshaft out of the crankcase on all 2 & 4-stroke Polaris FUJI ATV engines.


35

SIDE X SIDE Engine

PA-48678 WATER PUMP MOUNTING SLEEVE Used to protect the water pump seal during installation on KTM 525 Engine.

PA-49935 Slotted Nut Tool Used to remove and install the slotted nut on the RZR170 crankshaft.

PA-49936 Adapter Adapter for use with PA-45153 Flywheel Puller for flywheel removal on the RZR170.

PA-49959 Shaft Collar Tool Used to remove and install the output shaft collar nut on the RZR170.



36

SIDE X SIDE Engine


PU-45497 GEAR ALIGNMENT TOOL SET The PU-45497-1 is used to preload the cam gear springs in the bottom half of the cam gear. They are needed to assemble the two halves of the gear. The PU-45497-2 is used to align the teeth of the split cam gear and enable the installation of the cam gear. PU-45497-1 - TAPERED PIN PU-45497-2 - GEAR ALIGNER



PU-45778 OIL SYSTEM PRIMING TOOL To be used after an engine rebuild to fill the oil ages and prime the oil pump. This operation minimizes the amount of time the engine runs without oil.


37

SIDE X SIDE Engine




38

SIDE X SIDE Transmission / Gearcase

2870871 BALL T REPLACEMENT TOOL For removal and installation of lower ball ts on models with pressed-in ball ts on the front strut casting.


8700225 CV BOOT CLAMP PLIERS (EARLESS) Required to secure earless clamping bands for CV driveshaft boots. Also available: 8700226 for ear type clamps

8700226 CV BOOT CLAMP PLIERS (EAR) Required to secure ear type clamping bands for CV driveshaft boots. Also available: 8700225 for earless type clamps

PA-47309 Transmission Locking Nut Tool Used to remove the locking nut on the Phoenix transmission output.

PA-48873 TORQUE BAR Used to access the transmission to rear gearcase mounting bracket bolts on the Ranger RZR. This tool allows proper torquee to be applied to SAE Hex head cap screws with limited wrench access. When used at a 90 degree angle with a torque wrench, no torque multiplier is necessary.

39

SIDE X SIDE Electrical







40

SIDE X SIDE Electrical






41

SIDE X SIDE Clutch

2201379 EBS BUSHING REPLACEMENT KIT Needed to remove and replace EBS clutch bushings. Requires piston pin puller 2870386 (sold separately). (Use with 2871226) Kit includes all items shown below. Also available as service parts sold separately. 5132027 - EBS PULLER 5132028 - EBS BUSHING REMOVER 5132029 - MAIN-EBS ADAPTER






42

SIDE X SIDE Clutch


2870654 CLUTCH OFFSET ALIGNMENT TOOL Measures 1/2” offset between drive and driven clutch.

2870888 HILLIARD CLUTCH GARTER SPRING INSTALLATION TOOL Prevents damage to Hilliard clutch garter spring during installation. (Non-centralized Hilliard applications).


2870913 DRIVEN CLUTCH PULLER For removal of driven clutch from transmission input shaft.

43

SIDE X SIDE Clutch

2871025 CLUTCH BUSHING REPLACEMENT TOOL KIT Needed to remove and replace clutch drive and drive bushings on all Polaris clutches. Requires piston pin puller 2870386 (sold separately). Kit includes all items shown below. Also available as service parts sold separately.

Tool Kits: 5010279 - ADAPTER REDUCER 5020627 - CLUTCH BUSHING INSTALL TOOL - P85 (1 5/8 IN) 5020628 - CLUTCH BUSHING INSTALL TOOL - P90 (1 1/2 IN) 5020629 - DRIVE COVER BUSHING REMOVER AND INSTALLER (1 1/8 IN) 5020630 - DRIVER BUSHING INSTALL TOOL - P85 (3 5/8 IN) 5020631 - DRIVEN BUSHING REMOVAL TOOL - P90 (1 1/2 IN) 5020632 - MAIN PULLER ADAPTER 5020633 - PULLER ADAPTER #2 (1 1/2 IN) 5130862 - DRIVEN SHEAVE REMOVAL TOOL - P-85 5222768 - DRIVEN SHEAVE REMOVAL BRIDGE - P-85



2871710 10” CENTER DIST TOOL To set and hold drive and driven clutch center distance at 10” (254 mm) during engine or transmission installation.

44

SIDE X SIDE Clutch

9314177-A DRIVE CLUTCH HOLDING TOOL (P-85/P-90) To hold drive clutch for retainer bolt removal or torquing. For both P-85 and P-90 drive clutches.

PA-44689 VALVE/CLUTCH ADJUSTER Multipurpose tool for shift clutch adjustment on Xpeditions and intake/exhaust valve adjustment on Fuji/Robin 4-strokes in ATV/RANGER.

PA-47043 CLUTCH ALIGNMENT TOOL This tool is used to adjust the clutch on the Ranger TM’s built after model year 2004

PA-47346 CLUTCH OFFSET ALIGNMENT TOOL Used to establish proper offset and alignment on the Ranger XP clutch

PA-48595 DRIVE CLUTCH PULLER - SHORT This tool is used for removal of the drive clutch from the crankshaft taper on the Ranger RZR and Sportsman XP.

PP-46969 CLUTCH OFFSET ALIGNMENT TOOL To align the clutches on the 1500 UTV.

45

SIDE X SIDE Suspension / Steering / Chassis / Brakes

2200421 GAS SHOCK RECHARGING KIT To recharge gas shocks for adjustment after rebuilding (Dealer must supply nitrogen bottles). Parts also sold separately: 7052069-A Charging needle 7050502 High pressure hose 2110003 Gas Pressure hose 7051004 Recharging valve 7052066 Female/male fitting 7052067 1/8” 3-way tee 7052076 1/8” male fitting 7052068 Air Chuck 2110005 High pressure regulator 7051003 Shrader valve

Tool Kits: 2110003 - PRESSURE GAUGE 2110005 - HIGH PRESSURE REGULATOR 7050502 - HIGH PRESSURE HOSE 7051003 - Schrader Valve 7051004 - RECHARGING VALVE 7052066 - FITTING 7052067 - FITTING 7052068 - AIR CHUCK 7052069-A - CHARGING NEEDLE 7052076 - FITTING

2200879 MASTER CYLINDER OVERHAUL TOOLS To install U-pack seals in master cylinders. Type IV (19 mm I.D. Piston Bores) Includes items shown below. Also available as service parts sold separately. Also available - 2200880 Type V (16 mm I.D. Piston Bores) 2871671 - PISTON INSERT TOOL 2871672 - PISTON INSERT TOOL

46


2200880 MASTER CYLINDER OVERHAUL TOOLS To install U-pack seals in master cylinders. 2200880 Type V (16 mm I.D. Piston Bores) Includes item shown below. Also available as service parts sold separately. Also available - 2200879 Type IV (19 mm I.D. Piston Bores) 2871673 - PISTON INSERT TOOL 2871674 - PISTON INSERT TOOL

2201177 WILWOOD HYDRAULIC AUXILIARY BRAKE MASTER CYLINDER TOOL For installing U-pack seals in hydraulic auxiliary brake master cylinders. Kit includes items shown below. Also available separately as service parts. 2201190 - PISTON INSTALLER (1/2” BORE) 2201191 - PISTON INSERT (1/2” BORE)


2870658 LOW PRESSURE TIRE GAUGE Range: 0-15 psi.


47


2870872 SHOCK SPANNER WRENCH To adjust shock absorber spring pre-load.


2871188 RIVET INSTALLATION TOOL To install buck rivets.


2871572 STRUT ROD WRENCH Holds strut rod when removing or replacing strut rod nut.

2871573 STRUT SPRING COMPRESSOR (LH) Compresses left hand front strut spring during installation. Includes only the left hand clamp. Also required: 2871574 Right hand tool

48


2871574 STRUT SPRING COMPRESSOR (RH) Compresses right hand front strut spring during installation. Includes only the right hand clamp. Also required: 2871573 Left hand tool


PA-46821-A CV BOOT KIT To install CV boots without disassembling the shaft. To be used only with replacement boot part # 2202629 Fast boot. Do not use with production OEM boot.


PU-48951 AXLE BOOT CLAMP CRIMPER TOOL (STEPLESS) Use to crimp the stepless clamp on the axle boot

49

SIDE X SIDE Diagnostic Tools

PU-47063 DIGITAL WRENCH DIAGNOSTIC KIT The PU-47063 is the latest version of Digital Wrench (V.3.1). This kit is intended for new s and includes the Digital Wrench Software on a CD, software serial number for authorization, primary interface cable, and instruction manual. PU-47052-E - DIGITAL WRENCH (SOFTWARE ONLY W/O SERIAL NUMBER) PU-47151 - DIGITAL WRENCH INTERFACE CABLE

PU-47471 SMARTLINK MODULE KIT Kit consists of SmartLink Module (PU-47468), CAN Interface Cable (PU-47469) and Serial Cable (PU-47470). PU-47468 - SMARTLINK MODULE ONLY PU-47469 - SMARTLINK CAN INTERFACE CABLE PU-47470 - SMARTLINK SERIAL CABLE ONLY



50

SIDE X SIDE Maintenance / TuneUp / Fuel



PA-48838 FUEL PRESSURE GAUGE ADAPTER Used with PU-43506-A Fuel Pressure Gauge Kit to check fuel pressure MY08 ATV with 500/700/800 EFI. This adapter uses a 3/8 in quick-connect fitting.

PA-49011 ALIGNMENT BAR (NON-ESB) Establish correct alignment on the non EBS light weight driven clutch used on the MY08 Ranger with 700 EFI


51

SIDE X SIDE Maintenance / TuneUp / Fuel


PU-47165 Carb. Idle Adjustment Screw Plug Remover Used to remove the plug protecting the pilot screw without damaging the pilot fuel screw on all Polaris Four-Stroke ATV’s.

PU-47315 CARB ADJUSTER - “D” SHAPED (SMALL) Small “D-shape” adjuster used to adjust the tamper resistant screw on the throttle body. Also available - PU-47361 - Large “D-shape” adjuster


52

SNOWMOBILE Engine

2870159 FLYWHEEL PULLER Removes all 4 bolt pattern flywheels from í60 thru í70 Polaris engines.





53

SNOWMOBILE Engine






2871342 PISTON PIN PULLER ADAPTER For EC 58 snowmobile engines. Needed for proper positioning of piston pin puller on piston to prevent damage to piston. Requires use of 2870386 piston pin puller.

54

SNOWMOBILE Engine


2871846 WATER PUMP SEAL INSTALLATION GUIDE Used to install water pump mechanical seal (PN 3610050) on í97 and í98 600 & 700 cc domestic twin cylinder engines and í97 440 XCR. Includes 2871846 Guide. Also available: 2871847 Driver

2871847 WATER PUMP SEAL INSTALLATION DRIVER Used to install water pump mechanical seal (PN 3610050) on í97 and í98 600 & 700 cc domestic twin cylinder engines and í97 440 XCR. Includes 2871847 Driver Also available: 2871846 Guide

2871989 ENGINE MOUNT SOCKET (SMALL) For removing and installing all snowmobile engines that have drive tabs. Used on low profile small diameter. PS-45384 for removing tall rubber mounts that have drive tabs with large diameter.

2872010 WATER PUMP SEAL INSTALLATION TOOL (8.4mm) For installing water pump mechanical seal to depth of 8.4 mm on 1998 - Present small block domestic twins (440, 500 and 600 EV).

55

SNOWMOBILE Engine

2872389 WATER PUMP SEAL INSTALLATION TOOL (8.9mm) For installing water pump mechanical seal to depth of 8.9 mm on 1999 - Present Big Block domestic twins (600,700 & 800).

2872401 C-CLIP TOOL (20 MM) To install C-clip on small bore domestic twin engines.

2872622A C-CLIP TOOL (22 MM) To install C-clip on Big Block domestic twin engines and 1200 PWC. Available adapter - PS-47461.

5131135 WATER PUMP SEAL INSTALLATION TOOL (EC68PL & EC59PL) For installing water pump seal on EC68PL & EC59PL engines. Does not include bolt, nut or washers.



56

SNOWMOBILE Engine




PS-45384 ENGINE MOUNT SOCKET (LARGE) For removing and installing all snowmobile engines that have drive tabs. Used for removing tall rubber mounts that have drive tabs with large diameter. 2871989 used on low profile small diameter drive tabs.

PS-47055 PISTON PIN PULLER ADAPTER Piston Pin Puller adapter for use with PU-45255 on Fusion / RMK 900.

PS-47461 PISTON C-CLIP INSTALLATION TOOL ADAPTER Used to install the c-clip on 06 Liberty 755/866cc pistons and service parts 2203098. This adapter must be used with 2872622A c-clip installation tool.

57

SNOWMOBILE Engine

PS-48039 CRANKSHAFT ARRESTER Used to hold the PTO end of crankshaft stationary.

PS-48040 WATER PUMP SEAL INSTALLATION TOOL Used to install the water pump seal into the front cover.

PS-48041 FLYWHEEL PULLER Used to remove the flywheel and one-way starting clutch on Weber FS/FST engines.

PS-48042 CRANKSHAFT SEAL INSTALLATION TOOL Used to install the PTO side crankshaft seal.

PS-48043 COVER SEAL INSTALLER Used to install the MAG side cover seal.

PS-48047 DOUBLE BOX WRENCH Used to access inner nuts on turbo exhaust manifold.

58

SNOWMOBILE Engine

PS-49001 OIL CABLE WRENCH SET This tool is used to loosen and tighten the 10mm Oil Pump Cable Jamb Nuts on small block domestic snowmobile engines. This set consists of PS-49001-1 (Small Slot Wrench) & PS-49001-2 (Wide Slot Wrench) also available separately as service parts. PS-49001-1 - SMALL SLOT WRENCH PS-49001-2 - WIDE SLOT WRENCH




PU-45497 GEAR ALIGNMENT TOOL SET The PU-45497-1 is used to preload the cam gear springs in the bottom half of the cam gear. They are needed to assemble the two halves of the gear. The PU-45497-2 is used to align the teeth of the split cam gear and enable the installation of the cam gear. PU-45497-1 - TAPERED PIN, PU-45497-2 - GEAR ALIGNER

59

SNOWMOBILE Engine



PU-45838 GEAR HOLDER Used to hold the cam and counter balance gears when removing their retaining bolts. Also used when installing and torquing the retaining bolts. Must use PU45543 Universal Driver Handle.


PV-35457 BLACK LIGHT LEAK DETECTOR KIT The Black Light Oil Leak Detector provides an effective time saving method for pinpointing engine oil leaks. Simply add 1 oz. of fluorescent oil additive to the engine crankcase (6 - 1 oz. bottles included). Run the engine for ten minutes to circulate the fluorescent oil additive throughout the engine. Oil leak will fluoresce a bright yellow when illuminated with PV-35457 Black Light. ‘Includes: Fluorescent Black Light PV28431-6 Oil Additive (6) 1 oz. Bottles (available separately) PV-28431-6 - LEAK DETECTION DYE

60

SNOWMOBILE Engine



PW-46983 PISTON RING COMPRESSOR Used to install pistons into engine block.

PW-46984 ENGINE STAND ADAPTER Used to the MSX 110/150 on an engine stand (PW-43070) or bench mount adapter (PW-47053). PW-47054 allows this cradle to adapt to most universal engine stands.

PW-46985 CAM CHAIN BREAKER/MENDOR Used to remove and reinstall timing chain.

PW-46991 VALVE COMPRESSOR Valve Compressor for use on Weber Engines.

61

SNOWMOBILE Engine

PW-47079 CAM CHAIN INSTALLATION TOOL Routes timing chain through engine crankcase during installation.

PW-47108 TIMING CHAIN WEDGE AND HOOK TOOL Used during timing chain installation.

PW-47163 VALVE GUIDE ADJUSTER Used to remove and install valve lash shims for MSX 110/150.

62

SNOWMOBILE Transmission / Gearcase


2871475 BEARING INSTALLATION TOOL For installing bearings on driveshafts with bolts welded to flangette.

63

SNOWMOBILE Electrical



PS-47144 Speed Sensor Adapter This adapter is used with the 2871745 Static Timing Light Harness to diagnose the speedometer on the Fusion / RMK 900 snowmobile.




64







65




66

SNOWMOBILE Clutch



2870401 PIN CENTERING TOOL To center spider pin for early model Snow Drive Clutches.

2870402 CLUTCH PIN INSTALLATION TOOL For installing cold rolled pin for shift weight pin on early clutches.



67

SNOWMOBILE Clutch




2870914 CLUTCH OFFSET ALIGNMENT TOOL (P-90 SNOWMOBILE) Establishes correct offset and alignment on P-90 clutches.

2870985 DRIVE BUTTON REMOVAL TOOL Removes tight spider buttons.

2871056 DRIVEN CLUTCH PULLER Removes driven clutch from jackshaft. For 1993 Storms and some P-90 clutches.


68

SNOWMOBILE Clutch


2871855 DRIVE CLUTCH PULLER For domestic engines 1999 and earlier (14 mm thread size). For 500, 600, 700 and 800 cc domestic twins (Replacement T-handle 5020326). 5020326 - T-HANDLE

2872084 DRIVE CLUTCH PULLER 3/4-16x7/16”. (1999-2001) 440 Fan and 550 Fuji/Robin air cooled engines and drive clutch puller (Replacement T-Handle 5020326). 5020326 - T-HANDLE

2872085 DRIVE CLUTCH PULLER 3/4-16x14 mm. 1999-2001 700/800 XCR Fuji/Robin 3 cylinder engine drive clutch puller (Replacement T-Handle 5020326). 2000-2001 domestic engines. 5020326 - T-HANDLE

8700220-A CLUTCH COMPRESSION TOOL Used to compress the drive or driven clutch during assembly and disassembly. This tool will work on Polaris full sized model ATV and Snowmobile drive clutches, Polaris and Team driven clutches.

8700221 SPIDER ASSEMBLY TOOL Spring loaded mandrel to line up spider, roller and spacer washers. Mandrel retracts into tool when roller pin is installed.

69

SNOWMOBILE Clutch

PS-45909 CLUTCH COMPRESSION EXTENSIONS Used with 8700220 to compress the Team clutches.

PS-46998 CLUTCH ALIGNMENT TOOL (P85) This clutch alignment tool provides an accurate method to check 5/8” clutch offset and alignment by referencing both stationary sheaves.

PS-47477 CLUTCH ALIGNMENT TOOL (LIGHT WEIGHT TEAM DRIVEN) Used to align the TEAM Light Weight drive clutches and the Polaris P-2 on all Polaris snowmobiles, excluding the Wide Trak LX.

PS-48584 DRIVE CLUTCH REAMER - 31MM The Drive Clutch Reamer is intended to refurbish the taper on clutches with a 31mm bore.

PS-48587 Drive Clutch Reamer (29mm - long PTO) The Drive Clutch Reamer is intended to refurbish the taper on clutches with a 31mm bore. This tool is used on all the domestic engines except the 2007 CFI models. Refer to the Polaris Service Manual for proper servicing procedures.

PU-45779 CLUTCH PILOT TOOL Used with the 2871358-A Clutch Holding Fixture to guide the Driven Clutch Helix into place over the stationary shaft on assembly.

70

SNOWMOBILE Suspension / Steering / Chassis / Brakes

2201639 SHOCK SHAFT SEAL PROTECTOR To protect seal during installation on .498 dia. (1/2”) shock shaft.

2201640 SHOCK SHAFT SEAL PROTECTOR To protect seal during installation on .620 dia. (5/8”) shock shaft.

2870380 YOKOHAMA TRACK CLIP INSTALLATION TOOL For installing track clips on Yokohama tracks.



2870962-B TYPE III MASTER CYLINDER OVERHAUL TOOL For installing U-Pack seal in master cylinder. For use on 1999 and earlier models.

2870974 JACKSHAFT INSTALLATION TOOL (13 Spline) Required for 1991-Present Indys (13 spline jackshaft). Prevents damage to upper chaincase oil seal.

71



2871095 REPLACEMENT TOOL KIT SPANNER WRENCH To adjust gas shocks that have threaded spring pre-load adjusters.

2871232 GAS SHOCK SPANNER For removing Internal Floating Piston and setting proper IFP depth for reassembly.

2871296 JACKSHAFT INSTALLATION TOOL (15 Spline) For larger diameter shafts on XTRA suspension models (15 spline jackshaft). Prevents seal damage.

2871351 GAS SHOCK IFP DEPTH TOOL For removing internal floating piston and set proper IFP depth during reassembly.


72


2871535 JACKSHAFT ALIGNMENT TOOL (15 spline) For larger diameter shafts on XTRA suspension models. Ensures proper chaincase jackshaft bearing alignment.

2871537 TRAVEL LOCATION BAR KIT To set camber and toe-in on CRC front ends.Kit includes all items shown below (in multiple quantities). Also available as service parts sold separately. 10205 - HEX NUT 5211713 - TRAVEL LOCATION BAR, 15.20” 5211714 - TRAVEL LOCATION BAR, 13.70” 5211822 - TRAVEL LOCATION BAR, 11.65” 5333508 - TRAVEL LOCATION BAR, 46” RS-3400-125 - LOCKING HEX NUT


PA-46355 ACE SUSPENSION DIAGNOSTIC HARNESS Used to diagnose the ACE suspension.

PS-44925 SHOCK TUBE PULLER Required to remove inner piston sleeve on welded dome PPS Shocks.

73


PS-45152 THIN OPEN END WRENCH Needed to hold bushing while removing rear torque arm bolts from tunnel on Edge models.

PS-45259 GAS FILL TOOL Gauge and needles to properly recharge Ryde FXô Shocks. Comes with 5 needles. Replacement needles PS-45259-1 (20 pack) sold separately. Does not include regulator or nitrogen tank. PS-45259-1 - REPLACEMENT NEEDLES (20 Pack)

PS-45260 LOWER RETAINER SPANNER WRENCH To adjust lower retainer on Ryde FXô Shocks.

PS-45261 IFP POSITIONING/EXTRACTION TOOL Internal Floating Piston (IFP) positioning and extraction tool for Ryde FXô Shocks.

PS-45262 CYLINDER HEAD WRENCH Spanner wrench for cylinder head on Ryde FXô Shocks.

PS-45263 WEAR BAND TOOL To properly install wear band on Ryde FXô Shocks.

PS-45280 SHOCK COLLAR TOOL For removal of shock collar on Ryde FXô Shocks.

74


PS-45281 SHOCK BODY HOLDING TOOL (2 1/8”) To hold 2 1/8” Ryde FXô Shocks in vise for service.

PS-45484 RIVET PUNCH Used to remove the self-piercing rivets used in 2000 and newer Snowmobile bulkheads and tunnels.

PS-45629 SHOCK BODY HOLDING TOOL (1 3/4”) To hold 1 3/4” Ryde FXô Shocks in vise for service.

PS-45678 SHOCK SHAFT SEAL PROTECTOR This tool is used to protect the seal during installation on .51 diameter shock shaft.

PS-45683 SHOCK SPRING COMPRESSOR A new shock spring compressor has been created to com press and aid in the removal of the coil springs from the M-10 and many other shocks.

PS-45908 T-HANDLE TOOL Used to remove and install the floating piston of the Walker Evans shock. The tool can also be used to set the floating piston height.


75

SNOWMOBILE Diagnostic Tools

PS-47296 CHASSIS POWER UP HARNESS Used to power up the ECU for the Digital Wrench on the Fusion / RMK 900 and the chassis. Also used to power up the M10 Ace Suspension for diagnostic trouble shooting. NOTE: For M10 Ace Suspension diagnostics and ECU reflash, PA46355-2 is required.

PS-48463 KEY SWITCH JUMPER HARNESS This tool is for activating the ECU during an FS/FST reflash, as explained in Digital Wrench. While this tool is plugged into the key switch, power is supplied to the ECU. Caution: Verfify the Safety Slap Switch is in the down position before installing this jumper. Do not pull on the Safety Slap Switch while jumper is installed. NOTE: Damage may occur to the ECU if a different style jumper is used. The ECU will remain powered as long as the jumper is installed. When finished, always to remove the jumper and reconnect the ignition switch connector.



76

SNOWMOBILE Diagnostic Tools



77

SNOWMOBILE Maintenance / TuneUp / Fuel


2870509 UNI-SYN GAUGE Visual method of synchronizing carburetors on multi-carbureted engine.

2871174 GREASE GUN ADAPTER To grease most drive shaft couplers and carrier bearing/ seal housings.

2871810 KEIHIN CARB SYNCHRONIZING TOOLS (.031”/.047”) 2871810 For í97 700 SKS Rod diameter .031”/.047” (.79 - 1.19 mm). To precisely synchronize Keihin carburetor slides.

2871811 KEIHIN CARB SYNCHRONIZING TOOLS (.078”/.094”) 2871811 for í97 700 RMK and í98 600 RMK Rod diameter .078”/.094” (2.0 - 2.4 mm). To precisely synchronize Keihin carburetor slides.

2872092 KEIHIN CARB SYNCHRONIZING TOOLS (.051”/.063”) 2872092 for í98-í99 700 XC/SKS Rod diameter .051”/.063” (1.3 - 1.6 mm). To precisely synchronize Keihin carburetor slides.

78


2872093 KEIHIN CARB SYNCHRONIZING TOOLS (.028”/.059”) 2872093 for ë98-í99 600 XC and í98 700 RMK Rod diameter .028”/.059” (.7 - 1.5 mm). To precisely synchronize Keihin carburetor slides.

2872126 FLOAT HEIGHT GAUGE, KEIHIN For setting float heights at 16 mm on all Keihin PWK 39 mm carburetors. Determines if floats are parallel to each other.

2872305 KEIHIN CARB SYNCHRONIZING TOOLS 2872305 for í99 600/700 RMK Rod diameter .102”/.118” (2.6 - 3.0 mm). To precisely synchronize Keihin carburetor slides.



8717024 TORX BIT (T-20R) T-20R bit to remove Torx screws on carburetors.

79


PS-45831-A TPS INITIALIZER Used to activate the T.P.S. if the service of T.P.S. on the throttle body is necessary.

PS-47152 Fuel Line Disconnect Tool This is a quick disconnect tool to unlock the couplers on the Polaris high pressure fuel lines on the Fusion / RMK 900 snowmobile.

PS-47467 FUEL PRESSURE GAUGE ADAPTER (4 STROKE) Used with PU-43506-A Fuel Pressure Gauge Kit to check fuel pressure on snowmobiles with 4 stroke engine

PS-48459 FUEL TANK WRENCH This tool is designed for installing Drop-in-Style PFA fuel pumps on Model Year 2007 600 SDI and FS/FST. The spanner wrench is used to hold pump flange in its proper location. The 4-pronged sprocket is for applying torque to the flange nut. Also available separately as service parts PS-48459-1 & PS-48459-2. PS-48459-1 - ROUND FOUR TANG STYLE WRENCH PS-48459-2 - BAR STYLE SPANNER WRENCH

PS-48617 FUEL PRESSURE GAUGE ADAPTER - DEEP BORE Used with PU-43506-A Fuel Pressure Gauge Kit on 2007 600 CFI snowmobiles that were built with a deeper valve stem in the service access Schrader valve.

80


PS-48762 FUEL PRESSURE GAUGE ADAPTER (7/16-20 SCHRADER) Used with PU-43506-A Fuel Pressure Gauge Kit to check fuel pressure on snowmobiles with 7/16-20 Schrader valve thread. This adapter also has a new application on Sportsman XP 850.




81

VICTORY Engine






82

VICTORY Engine


PV-35457 BLACK LIGHT LEAK DETECTOR KIT The Black Light Oil Leak Detector provides an effective time saving method for pinpointing engine oil leaks. Simply add 1 oz. of fluorescent oil additive to the engine crankcase (6 - 1 oz. bottles included). Run the engine for ten minutes to circulate the fluorescent oil additive throughout the engine. Oil leak will fluoresce a bright yellow when illuminated with PV-35457 Black Light. Includes: Fluorescent Black Light PV-28431-6 Oil Additive (6) 1 oz. Bottles (available separately) PV-28431-6 - LEAK DETECTION DYE



83

VICTORY Engine / Transmission




PV-1253 VALVE SPRING COMPRESSOR Used to compress the valve springs on all Victory engines.

PV-33223 COMPRESSION GAUGE SET 0-300 psi Includes: M12 x 1.25 Victory Adapter 14 mm/18 mm Combination Adapter 10 mm Adapter

84


PV-33277-A BATTERY POWERED TIMING LIGHT Accurately times ignition systems.

PV-4019 VALVE SPRING COMPRESSOR Features quick-release lever design and includes universal adapter. Used with PV43513 Compressor Adapter.

PV-43502-A ENGINE LOCK TOOL Used to lock engine from rotating when removing retaining nuts from engine or transmission shafts.

PV-43503 CASE SPLITTING STUDS Used to disassemble crankcases for service on 1999-2001 engines.

PV-43504 CRANKCASE BEARING PROTECTOR Used to protect right side main bearing from cam sprocket during disassembly and assembly of crankcases.

PV-43505-A FINAL DRIVE SEAL INSTALLER Used to install output shaft (5th gear) seal to correct depth.

85


PV-43513-A VALVE SPRING COMPRESSOR ADAPTER Used with a valve spring compressor such as PV-4019 to disassemble and assemble valve and valve spring assembly for service.

PV-43518 CLUTCH HOLDING TOOL Used to hold clutch basket during clutch disassembly and assembly. Requires a 3/8” drive ratchet for 1999 & 2001.


PV-43531-A OIL PRESSURE GAUGE Used to measure oil pressure for both the lubrication and cooling systems. New PV43531-A version includes PV-43531-2 adapter for use on XP 550. Kit includes adapters shown below. Also available as service parts sold separately. PV-43531-1 - ADAPTER (1/8 - 27 NPT) PV-43531-2 - ADAPTER (M6)

PV-43532 BELT TENSION GAUGE Used to properly set drive belt tension.

PV-43533 FLYWHEEL PULLER Used to remove flywheel from crankshaft.

86


PV-43534 CRANKSHAFT LOCK RING PLIERS Used to remove and install circlip for one-way starter gear.

PV-43570-A PISTON RING COMPRESSOR KIT To insert pistons with rings into cylinders. Compresses rings to bore size. Kit includes all service parts shown below, also sold separately. PV-43570-1 - PISTON RING COMPRESSOR PLIERS PV-43570-2 - BAND (3 5/8” - 3 7/8”) PV-43570-3 - BAND (3 3/8” - 3 5/8”)

PV-45028 CLUTCH SHAFT HOLDER (2001-CURRENT) Locks transmission shaft so transmission fasteners can be removed/installed.

PV-45030 MAINSHAFT/CRANKCASE INSTALLER (2001-2002) Tool is needed to install the output shaft. *See PV-46299 for 2003-2004 models and PV-47429 for 100/6-speed engine.

PV-45031 TRANSMISSION REBUILD SPACER (2001-2004) This spacer is required to the clutch shaft bearing during transmission assembly.

PV-45032 CLUTCH SPRING COMPRESSOR (2001-CURRENT) Compresses clutch spring (diaphragm spring) for clutch disassembly and assembly.

87


PV-45249 HELI-COIL THREAD REPAIR KIT Heli-Coil thread repair kit includes the following: M11 x 1.5 x 16.5 Helicoil M11 Tap M11 Helicoil Hand Tool

PV-46299 MAINSHAFT/CRANKCASE INSTALLER (2003-2004) This screw must be used with the PV-45030 Output Shaft Installer to install the output shaft. *Also used on 1999-2002 with transmission kit installed.

PV-46988-A CRANKSHAFT ROTATION SOCKET Needed to rotate the crankshaft during assembly and disassembly.

PV-47207 CRANKSHAFT MAIN BEARING PROTECTOR Prevents main bearing damage during crankcase disassembly and assembly on 100/6-speed engines with silent cam chain.

PV-47331 CLUTCH SHAFT INSTALLATION TOOL s the clutch shaft bearing inner race when installing the clutch shaft. Prevents bearing damage.

PV-47332-A CRANKCASE SEPARATOR Required to separate crankcase halves on all 2001 - current* Victory engines including the 100/6-speed. This tool supersedes the 92/5 crankcase puller PV45029. *Also used on 1999-2000 if transmission kit installed.

88


PV-47429 CRANKCASE INSTALLATION ADAPTER Required to bully seat the mainshaft in bearing when installing crankcase on 100/6speed engine. Used with PV-45030 Crankcase Assembly Tool and PV-46299 M36x1.5 Threaded Collar (sold separately).

PV-48656 FUEL PRESSURE GAUGE ADAPTER Used with PU-43506-A Fuel Pressure Gauge Kit to check fuel pressure on all 2008 Victory models except Vision. This adapter also replaces PU-47476 for models using 5/16 in quick-connect fittings.

PV-48736 CRANKSHAFT ROTATION SOCKET Used to manually rotate the crankshaft on all MY08 engines

PV-48737 ENGINE MOUNTING PLATES Used to hold the Victory Vision frame together during removal of the engine from the body

89

VICTORY Electrical




PV-34898 HIGH CURRENT SHUNT High current shunt is a calibrated resistance wire which is connected in series with the electrical accessory to be tested and plugged into the digital multimeter. The multimeter will then provide a direct readout of current draw from 0-99 amps (100199 amps momentary), in 0.1 amp increments.



90

VICTORY Electrical




PV-43541 ANTI-STATIC WRIST STRAP Used to avoid electro-static discharge damage to ECU components.

PV-43542 ECU COMPUTER CHIP REMOVER Used to remove EPROM from Electronic Control Unit on 1999-2001 models.


91

VICTORY Electrical


PV-43700 ACCURACY BATTERY TESTER Accurately tests 6 or 12 volt batteries discharged down to as low as 1 volt. No time consuming recharging required. Microprocessor controlled testing is completed in 17 seconds. Immediate results for waiting customers. Test without disconnecting cables from battery terminals. More accurate than heavy, cumbersome carbon pile testers. Data interpretation is eliminated. Weighs only 2 lbs. Self-powered by 9 volt battery. 3 year warranty. Includes molded carrying case, cranking amps reference chart and complete instructions.

PV-49358 CRUISE CONTROL TEST HARNESS Used to diagnose cruise control systems that do not have IP clusters on Victory motorcycles.


PV-8036-B INDUCTIVE SELF-POWERED DIGITAL TACHOMETER Displays RPM reading on any engine that has a spark plug regardless of ignition voltage or system. Inductive pickup clips over any spark plug wire for safe use with engine running.

92

VICTORY Suspension / Steering / Chassis / Brakes

PV-21000 TIRE SPREADER Used to spread unseated tire.

PV-28700 BEAD EXPANDER Used to facilitate bead sealing during inflation.

PV-43507 SPRING PRELOAD SPANNER WRENCH - GAS SHOCKS Used to adjust rear shock preload tension.

PV-43508 STEERING HEAD ADJUSTMENT SOCKET Used to adjust preload of steering stem tapered roller bearings and tighten steering stem locknut to proper torque. Used with PV-43509 Locknut Spanner Wrench.

PV-43509 LOCKNUT SPANNER WRENCH Used to hold steering stem preload nut in place while locknut is torqued. Used with PV-43508 Steering Head Adjustment Socket.

93


PV-43515 BUSHING AND BEARING SERVICE SET This multi-purpose tool set is used for the following service procedures: 1. Install inner race of steering stem bearings 2. Install wheel bearings 3. Remove and install swingarm bushings Kit includes all items shown below. For items 2 & 5, two pieces of each are included in the kit. Also available as service parts sold separately. PV-43515-1 - CENTER SCREW PV-43515-2 - CUP INSTALLER PV-43515-3 - SWINGARM BUSHING INSTALLER PV-43515-4 - SWINGARM BUSHING REMOVER PV-43515-5 - WHEEL BEARING INSTALLER

PV-43516-A FORK SEAL INSTALLER (45mm) Used to install front fork dust seals and oil seals on models with 45 mm conventional forks.

PV-43517 DAMPER ROD HOLDER Used to hold damper rod during front fork disassembly and assembly.

PV-43528 WHEEL ALIGNMENT TOOL KIT (1999-2001) Used with a tape measure to properly set rear wheel alignment. Two required for use. PV-43528 includes one (1) piece.

PV-43536 WHEEL RIM PROTECTORS Used to protect rim during tire removal or installation. Three protectors included.

94


PV-43545 PRESSURE / VACUUM HAND PUMP Mityvac brand Super Pump. Higher displacement than standard Mityvac. Requires fewer pumps for high volume components.

PV-43545-10 HAND PUMP ACCESSORY KIT Kit contains pump attachments for brake bleeding and diagnostic checks. Used with PV-43545 Hand Vacuum Pump.

PV-43556 WHEEL TRUING AND BALANCING STAND Adjustable stand by Rowe. Used to hold all types of wheels when truing and balancing.

PV-43571 SHOCK SPRING COMPRESSOR Compresses shock assembly for service of seals, spring and shock.

PV-44624 FORK SEAL INSTALLER (50mm) Required tool to install front dust and oil seal on 2000-2001 Sportcruiserô with 50mm fork seals.

PV-44683 LOWER STEERING STEM BEARING REMOVAL TOOL Used to remove the Lower Steering Stem Bearing.

95


PV-46993 SPRING PRELOAD SPANNER WRENCH Used to adjust shock spring pre-load on Vegas and Kingpin models.

PV-47035 INVERTED FORK SEAL INSTALLER (43mm) Used to drive fork bushing and seals on 43mm inverted forks.

PV-47036 CONVENTIONAL FORK SEAL INSTALLER (43mm) Used to drive fork bushing and seals on 43mm fork tubes.

PV-47037 SEAL GUIDE (43mm) Used to guide the fork seal and dust seal over 43mm tubes to prevent seal damage.

PV-47060 CARTRIDGE SHAFT TOOL Used to bleed the cartridge and install spring on inverted forks.

PV-48909 VICTORY AIR GAUGE & PUMP Designed to add air to the rear shock absorber on Victory Vision

96


PV-49060 REAR SWING ARM BUSHING R&I KIT Use to remove and install the rear swing arm bushings on the Victory Vision. Includes items shown below. Also available as service parts sold separately. (Additional hardware shown not sold separately) PV-49060-1 - BUSHING PULLER HEAD PV-49060-2 - BUSHING PULLER BODY PV-49060-3 - BUSHING REMOVER PV-49060-4 - BUSHING PUNCH PV-49060-5 - PILOT

PV-49462 Wheel Bearing Remover/Installer Kit Kit designed to make removing and installation of wheel bearing quick and easy. Kit includes removing and installing tools for multiple bearing sizes for Victory and other products. 12004 - Washer (1/2 in) 12547 - Steel Ball 217801 - Bearing 222413 - 1/2 -20 UNF Nut 280856 - 11 in Forcing Screw (w/o bearing) 280934 - Extreme Pressure Lube PV-49462-1 - Back-up Plug PV-49462-2 - Wheel Bearing Removal Collet (25mm) PV-49462-3 - Wheel Bearing Removal Collet (3/4 in) PV-49462-5 - Bridge PV-49462-6 - Wheel Bearing Installer (3/4 in) PV-49462-7 - Wheel Bearing Removal Collet (1 in) PV-49462-8 - Wheel Bearing Installer (1 in)

PV-59000-A FORK OIL LEVEL GAUGE This tool is used for accurate fork oil level adjustment.

97

VICTORY Diagnostic Tools

2872454 E.M.M. LAPTOP COM. CORD Connects all DI Powered Watercraft to the dealer’s service computer.





98


PV-43526 CONNECTOR TEST KIT Used for diagnostic work when troubleshooting and testing fuel injection or ignition systems. Used with a digital multi-meter.

PV-43529 INJECTOR TEST LIGHT Diagnostic aid to determine if injector is receiving voltage pulses from ECU.

PV-43530 EFI CONTROL UNIT TESTER (1999-2001) Used to clear ECU trouble codes and to perform TPS adjustments.

PV-43544 SPEEDOMETER SIGNAL TESTER Used to check for electrical impulses from speedometer signal generator.

PV-43555-2 INTERFACE CABLE This cable is used to interface PC to motorcycle

PV-45410 AIR/FUEL RATIO MONITOR Used in conjunction with Digital Wrench to set TPS. PV-45410-1 - TUBE PV-45410-2A - O2 SENSOR CABLE PV-45410-3 - POWER CABLE

99


PV-46085 VICTORY DIAGNOSTIC SOFTWARE (2002-CURRENT) This diagnostic kit assists the technicians with powerful computer diagnostic capabilities. An all new ìguided diagnostics” feature offers step-by-step diagnosis and repair, wire diagrams, photos and more. The kit contains the EFI diagnostic software CD, Interface Cable and instruction manual. *Kit includes the PV-46085-2 Victory Adapter & PU-47151 Interface Cable. PV-46085-2 - VICTORY INTERFACE CABLE ADAPTER

PV-47303 SPEEDOMETER SIGNAL TESTER ADAPTER Required to connect Speedometer Signal Tester to the Speed Sensor harness on all 2001-current models. Signal Tester PV-43544 sold separately.

PV-47304 BREAK-OUT-BOX The new Victory Break-Out Box is designed to perform circuit diagnosis on ECM controlled engine management systems. The tool plugs directly into the 36 pin ECM connector and allows diagnosis of the wiring harness without probing wires with sharp objects. Hooks in line so that the motorcycle can be run during testing. Connections can be tested as well as wiring harness integrity.

100

PERSONAL WATERCRAFT Engine






101




2871425 THROUGH-HULL FITTING TOOL For removing and installing threaded driveshaft through hull fitting.


8700229 FLYWHEEL HOLDING WRENCH For holding flywheel when removing or torquing retainer nut.

8700229-ADAPT FLYWHEEL HOLDER ADAPTER For Fuji P.W.C. flywheels. Requires 8700229.

102



PU-45255 PISTON PIN PULLER Used to easily remove Piston Pin. Requires Adapters for 800 Series Snow, 1200 Series Watercraft and 500 Series ATV/RANGER applications. Available Adapters: PS-47055 PU-45248




103



PW-43070 ROLLING ENGINE STAND This engine stand s the PW-46984 Engine Stand Adapter and can be rolled around the service department. The engines can be tilted into various positions and is height adjustable.

PW-45807 OETIKER CLAMP PLIERS Oetiker side jaw clamp pliers for use with Oetiker clamps.

PW-46592 PUMP/ENGINE ALIGNMENT ADAPTER This tool is required for engine and drive pump alignment on current Polaris MSX Watercraft models. This tool is necessary for engine and drive pump alignment on models equipped with the three (3) piece engine coupler. Used with 2871343 Pump/Engine Alignment bar.

PW-46593 DRIVESHAFT REMOVAL AND INSTALLATION TOOL This tool is required for the removal of the drive shaft from the current Polaris MSX Watercraft models. This tool facilitates the removal of the driveshaft from models equipped with the new three (3) piece engine coupler.

104


PW-46981 ENGINE TURNING TOOL Used to rotate the crankshaft.

PW-46982 GEAR PULLER Used to remove balance shaft gear when used with PW-46989.

PW-46983 PISTON RING COMPRESSOR Used to install pistons into engine block.

PW-46984 ENGINE STAND ADAPTER Used to the MSX 110/150 on an engine stand (PW-43070) or bench mount adapter (PW-47053). PW-47054 allows this cradle to adapt to most universal engine stands.

PW-46985 CAM CHAIN BREAKER/MENDOR Used to remove and reinstall timing chain.

PW-46986 WATER PUMP SEAL INSTALLATION TOOL Used to install the water pump seal.

105


PW-46989 FLYWHEEL PULLER Used to remove magnet rotor and balance shaft gear when used with PW-46982.

PW-46991 VALVE COMPRESSOR Valve Compressor for use on Weber Engines.

PW-47053 BENCH MOUNT ENGINE STAND ADAPTER Used to the PW-46984 Engine Stand Adapter on a bench.

PW-47054 ENGINE STAND ADAPTER SLEEVE The engine stand sleeve is used with the PW-46984 Engine Stand Adapter to mount to most universal rolling engine stands.

PW-47076 PROTRACTOR/DEGREE WHEEL Used to validate TDC timing for MSX 110/150.

PW-47077 CAMSHAFT ALIGNMENT TOOL Installs into camshaft to lock into TDC position.

106


PW-47079 CAM CHAIN INSTALLATION TOOL Routes timing chain through engine crankcase during installation.

PW-47108 TIMING CHAIN WEDGE AND HOOK TOOL Used during timing chain installation.

PW-47163 VALVE GUIDE ADJUSTER Used to remove and install valve lash shims for MSX 110/150.

PW-47166 Coupler Remover To hold flywheel on diesel engines. Must be used with Flywheel Wrench 8700229.

107

PERSONAL WATERCRAFT Pump / Final Drive

2871036 PUMP IMPELLER REMOVAL TOOL For removing impeller O.D.: 21.65 mm.

2871037 COUPLER REMOVAL TOOL For removing small, steel couplers O.D.: 20 mm.

2871343 PUMP/ALIGNMENT TOOL For proper alignment between engine and jet pump. Available adapter PW-46592.

108

PERSONAL WATERCRAFT Electrical



2872290 TIMING ADJUSTER To adjust timing on second generation PWCís (PVL ignition).

2872455 Service Code Light To hold flywheel on diesel engines. Must be used with Flywheel Wrench 8700229.

2872603 TDS Jumper To hold flywheel on diesel engines. Must be used with Flywheel Wrench 8700229.

2872604 BUMP STOP TOOL For a positive stop when setting timing on all PWCs using DI fuel injection.

109


2872623 P.D.S. JUMPER To service fuel injection system on all PWCs using DI fuel injection.






110







111

PERSONAL WATERCRAFT Diagnostic Tools

2872456 E.M.M. SERVICE POWER CONNECTOR To service fuel injection system on all PWCs using DI fuel injection.

2874492 PODIAG Kit, V3.0 Diagnostic Software for Watercraft.


PU-47102 INTERFACE CABLE ADAPTER This adapter must be used with the PU-47151 Interface Cable to diagnose the MSX 110/150 models.


112

PERSONAL WATERCRAFT Diagnostic Tools



PW-45776 COMMUNICATOR CABLE ADAPTER This adapter is required for 2002 - 2004 DI equipped PWC to allow communication with your DI diagnostic software..

113

PERSONAL WATERCRAFT Maintenance / TuneUp / Fuel

2871080 CARBURETOR FUEL SCREW ADJUSTMENT TOOL To adjust high and low speed fuel screws on most Polaris carbureted watercraft.

2871174 GREASE GUN ADAPTER To grease most drive shaft couplers and carrier bearing/ seal housings.


2872602 SCHRADER VALVE To test fuel pressure on 1999 DI models.

2872621 FUEL PUMP RING SPANNER WRENCH Removes retaining ring on all DI powered models and all MSX based models.



114

DIAGNOSTIC SOFTWARE Diagnostic Tools

2872454 E.M.M. LAPTOP COM. CORD Connects all DI Powered Watercraft to the dealer’s service computer.

2872456 E.M.M. SERVICE POWER CONNECTOR To service fuel injection system on all PWCs using DI fuel injection.

PS-47296 CHASSIS POWER UP HARNESS Used to power up the ECU for the Digital Wrench on the Fusion / RMK 900 and the chassis. Also used to power up the M10 Ace Suspension for diagnostic trouble shooting. NOTE: For M10 Ace Suspension diagnostics and ECU reflash, PA46355-2 is required.

PS-48463 KEY SWITCH JUMPER HARNESS This tool is for activating the ECU during an FS/FST reflash, as explained in Digital Wrench. While this tool is plugged into the key switch, power is supplied to the ECU. Caution: Verfify the Safety Slap Switch is in the down position before installing this jumper. Do not pull on the Safety Slap Switch while jumper is installed. NOTE: Damage may occur to the ECU if a different style jumper is used. The ECU will remain powered as long as the jumper is installed. When finished, always to remove the jumper and reconnect the ignition switch connector.


115


PU-47102 INTERFACE CABLE ADAPTER This adapter must be used with the PU-47151 Interface Cable to diagnose the MSX 110/150 models.




PV-43555-2 INTERFACE CABLE This cable is used to interface PC to motorcycle

116


PV-46085 VICTORY DIAGNOSTIC SOFTWARE (2002-CURRENT) This diagnostic kit assists the technicians with powerful computer diagnostic capabilities. An all new ìguided diagnostics” feature offers step-by-step diagnosis and repair, wire diagrams, photos and more. The kit contains the EFI diagnostic software CD, Interface Cable and instruction manual. *Kit includes the PV-46085-2 Victory Adapter & PU-47151 Interface Cable. PV-46085-2 - VICTORY INTERFACE CABLE ADAPTER

PW-45776 COMMUNICATOR CABLE ADAPTER This adapter is required for 2002 - 2004 DI equipped PWC to allow communication with your DI diagnostic software..

117

GENERAL TOOLS General Tools


2870159 FLYWHEEL PULLER Removes all 4 bolt pattern flywheels from í60 thru í70 Polaris engines.




118




2870630 TIMING LIGHT Self contained. Needs 2 ìD” cell batteries (not included). For ignition system diagnostics and checking timing.


2870836 BATTERY HYDROMETER To check specific gravity of all Polaris batteries. Specially sized to test small batteries.

2870852 COMPRESSION GAUGE - 14 MM THREADS Measures engine compression for troubleshooting. Extension from local tool suppliers needed for 4-stroke engines. See shop manuals for checking ATV air cooled engines.

119


2870975 MITY-VAC PRESSURE TEST TOOL Source of vacuum and pressure. For carburetor needle & seat testing, brake bleeding and cooling system testing.

2871489 STAPLE GUN To install seat covers. 2871489-ST Staples (stainless steel)

2871555 SPONSON INSERT TOOL KIT To install all expandable inserts for all Polaris products. Includes 10 - 32 UNC; 1/420; 5/16-18 inserts and adapters.



120


PU-45149 HOSE PINCHER Pinch off pliers help keep hoses and lines clamped tightly.


PU-45418 SELF TAPPING PULLER Easily removes or pulls out hard to fix dents and creases in fenders, side s, door s, and tops without time consuming removal of inside s and upholstery. A hole is drilled at the base of the dent and the toolís self-tapping screw is threaded into it. A few sharp blows of the slide hammer will pull the dent out. Puller is 17” long with Pyralin handle grip and replaceable sheet metal screw. Instructions included.

PU-45419 STRAP WRENCH There are many uses youíll find for this new, heavy-duty strap wrench. The 53” long nylon strap wonít mar precision surfaces of shafts, pulleys, or other components. Especially useful on small engine pulleys or as a pipe wrench. Special head design self-tightens the strap as force is applied. Light-weight, aluminum, 12” long handle. 305085 - Replacement Strap

121


PU-45424 UNIVERSAL DIAL INDICATOR SET Set has jeweled bearing dial indicator with rear mounted plunger. Includes items not shown: 2 extra radiused s (3/16” dia. and 5/16” dia.) Powerful magnetic base with post Indicator rod and 2 universal connectors Fitted steel case

PU-45433 ìO” RING/OIL SEAL PICK SET Fishing a stubborn O-ring or oil seal of its seat is easy if you have this pair of picks in your toolbox. A small investment that can pay for itself in no time at all.

PU-45434 JIMMY BAR 18” Forged from chrome alloy steel and heat treated to resist bending and breaking

PU-45435 ROLLING HEAD PRY BARS PU-45435 Rolling Head Pry Bars 6” Rolling head makes a great deal of leverage possible. Long tapered body may be used as a lining-up drift.

PU-45436 ROLLING HEAD PRY BARS PU-45436 Rolling Head Pry Bar, 12” Rolling head makes a great deal of leverage possible. Long tapered body may be used as a lining-up drift.


122



PU-45440 SLIDE HAMMER ASSEMBLY - 2.5 lbs 2.5 lb weight, 5/8” -18 threaded end on 24” long shaft.



PU-45994 TAMPER RESISTANT TORX BIT - T25 Tamper resistance T25 torx bit.


123




PV-34673 PRECISION STRAIGHT EDGE 8” L x 1/2” W x 3/4” D



124







PV-43545 PRESSURE / VACUUM HAND PUMP Mityvac brand Super Pump. Higher displacement than standard Mityvac. Requires fewer pumps for high volume components.

125


PV-43545-10 HAND PUMP ACCESSORY KIT Kit contains pump attachments for brake bleeding and diagnostic checks. Used with PV-43545 Hand Vacuum Pump.


PV-43548 TIME-SERT M9 X 1.25 THREAD REPAIR KIT Kit includes drill, counterbore, cutting tap, insert driver and 5 inserts. PV-43548-1 M9 x 1.25 x 18 mm Insert (order inserts in 10 quantity increments)

PV-43549 TIME-SERT M11 X 1.50 THREAD REPAIR KIT Kit includes drill, counterbore, cutting tap, insert driver and 5 inserts. PV-43549-1 M11 x 1.50 x 22 mm Insert (order inserts in 10 quantity increments)

PV-43550 M12 X 1.25 SPARK PLUG THREAD REPAIR KIT Kit includes step tap, wrench, seat cutter, insert driver (inserts not included). PV-43550-1 - M12 X 1.25 X 15 MM SPARK PLUG INSERT

126


PV-43551 BUSHING & BEARING PULLER SET Use to remove bushings and bearings from blind holes and stepped through holes. Includes items shown below. Also available as service parts sold separately. PV-43551-1 - BRIDGE PV-43551-2 - FORCING SCREW PV-43551-3 - EXPANDER PIN PV-43551-4 - COLLET, 1/2” PV-43551-5 - COLLET, 5/8” PV-43551-6 - COLLET, 3/4”

PV-43554 V-BLOCK SET Includes (2) 9” long V-Blocks.

PV-43557 METRIC THREAD CHASER SET Damaged bolt or nut threads can be an annoying, costly problem - unless you have one of our thread chasers. It will quickly restore threads to near original condition without the use of expensive thread-cutting equipment. Includes 6 dies: threads per inch 0 4, 5, 6, 7, 7 1/2, 8, 9, 10, 11, 1 1/2, 12, 14, 16, 18, 20, and 24.

PV-43558 SEAL AND BEARING DRIVER SET Includes one handle and 12 disks in diameters from 5/8” to 21/8” increments. Storage case included.

PV-43566 SLIDE HAMMER ASSEMBLY - 6 lbs 6 lb. Weight, 5/8” x 18 threaded shaft includes 1/2” x 13 threaded adapter. Use with PV-43551 Puller Set and PV-43565 Puller Collet.

127




PV-8002 TIME-SERT M12 X 1.25 THREAD REPAIR KIT Kit includes step tap, wrench, seat cutter, insert driver (inserts not included). PV-8002-1 M12 x 1.25 x 15mm Insert (order inserts in 10 quantity increments)

PV-8004 TIME-SERT M8 X 1.25 THREAD REPAIR KIT Kit includes drill, counterbore, cutting tap, insert driver and 5 inserts. PV-8004-1 M8 x 1.25 x 11.7 mm Insert PV-8004-2 M8 x 1.25 x 16.2 mm Insert (order inserts in 10 quantity increments)

PV-8005 TIME-SERT M6 X 1.0 THREAD REPAIR KIT Kit includes drill, counterbore, cutting tap, insert driver and 5 inserts. PV-8005-1 M6 x 1.0 x 9.4 mm Insert (order inserts in 10 quantity increments)

128

INDEX Tool Number

Page

ATV - Engine 2201512 . . . . . . . . . 2201513 . . . . . . . . . 2201514 . . . . . . . . . 2201515 . . . . . . . . . 2201516 . . . . . . . . . 2870303-A . . . . . . . 2870386 . . . . . . . . . 2870390 . . . . . . . . . 2870569 . . . . . . . . . 2870588 . . . . . . . . . 2870710 . . . . . . . . . 2870773 . . . . . . . . . 2870967 . . . . . . . . . 2870968 . . . . . . . . . 2871043-A . . . . . . . 2871283 . . . . . . . . . 2871293-B . . . . . . . 2871445 . . . . . . . . . 2872105 . . . . . . . . . 8700229 . . . . . . . . . PA-44995-A . . . . . . . PA-45153 . . . . . . . . PA-45155 . . . . . . . . PA-45401 . . . . . . . . PA-45483 . . . . . . . . PA-45658 . . . . . . . . PA-45958 . . . . . . . . PA-46075 . . . . . . . . PA-46076 . . . . . . . . PA-46077 . . . . . . . . PA-46087 . . . . . . . . PA-46502 . . . . . . . . PA-47308 . . . . . . . . PA-47310 . . . . . . . . PA-47344 . . . . . . . . PA-48675 . . . . . . . . PA-48676 . . . . . . . . PA-48677 . . . . . . . . PA-48678 . . . . . . . . PA-48679 . . . . . . . . PA-48680 . . . . . . . . PA-48681 . . . . . . . . PA-48682 . . . . . . . . PA-48683 . . . . . . . . PA-48685 . . . . . . . .

1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 6 7 7 7 7 7 7 7 8 8

Tool Number

Page

PA-48686 . . . . . . . . 8 PA-48700 . . . . . . . . 8 PA-48701 . . . . . . . . 8 PA-48879 . . . . . . . . 8 PA-48926 . . . . . . . . 8 PA-49316 . . . . . . . . 9 PA-49317 . . . . . . . . 9 PA-49318 . . . . . . . . 9 PA-49319 . . . . . . . . 9 PA-49320 . . . . . . . . 9 PA-49324 . . . . . . . . 9 PA-49378 . . . . . . . 10 PU-45248 . . . . . . . 10 PU-45255 . . . . . . . 10 PU-45257 . . . . . . . 10 PU-45497 . . . . . . . 10 PU-45498 . . . . . . . 10 PU-45543 . . . . . . . 11 PU-45778 . . . . . . . 11 PU-46219 . . . . . . . 11 PV-35457 . . . . . . . 11 PV-35667-A . . . . . . 11 PV-39951-A . . . . . . 12 PV-43531-A . . . . . . 12

ATV - Transmission / Gearcase 2870772 . . . . . . . . 2870871 . . . . . . . . 2871199 . . . . . . . . 2871282 . . . . . . . . 2871702 . . . . . . . . 2871813 . . . . . . . . 2871814 . . . . . . . . 2872315 . . . . . . . . 2872608 . . . . . . . . 8700225 . . . . . . . . 8700226 . . . . . . . . PA-47309 . . . . . . . PA-47360 . . . . . . . PA-48282 . . . . . . . PA-48542 . . . . . . . PA-48674 . . . . . . .

13 13 13 13 13 14 14 14 14 14 14 15 15 15 15 15

ATV - Electrical 2201209 . . . . . . . . 16 2460761 . . . . . . . . 16 2871745 . . . . . . . . 16

Tool Number

Page

PU-45495 . . . . . . . 16 PU-49466 . . . . . . . 16 PV-25070 . . . . . . . 16 PV-37453 . . . . . . . . 17 PV-39565 . . . . . . . . 17 PV-39617 . . . . . . . . 17 PV-39951-A . . . . . . 17 PV-39991 . . . . . . . . 17 PV-43546 . . . . . . . 18 PV-43568 . . . . . . . 18 PV-63070 . . . . . . . 18

ATV - Clutch 2201379 . . . . . . . . 2870338 . . . . . . . . 2870341 . . . . . . . . 2870426 . . . . . . . . 2870506 . . . . . . . . 2870507 . . . . . . . . 2870576 . . . . . . . . 2870654 . . . . . . . . 2870888 . . . . . . . . 2870910-A . . . . . . 2870913 . . . . . . . . 2871025 . . . . . . . . 2871173 . . . . . . . . 2871226 . . . . . . . . 2871358-A . . . . . . 2871710 . . . . . . . . 2872292 . . . . . . . . 2872296 . . . . . . . . 2872573 . . . . . . . . 8700220-A . . . . . . 9314177-A . . . . . . . PA-44688 . . . . . . . PA-44689 . . . . . . . PA-47043 . . . . . . . PA-47336 . . . . . . . PA-47457 . . . . . . . PA-47475 . . . . . . . PA-48595 . . . . . . . PA-48902 . . . . . . . PA-49237 . . . . . . .

19 19 19 19 19 19 20 20 20 20 20 21 21 21 21 22 22 22 22 22 22 23 23 23 23 23 23 24 24 24

Tool Number 2200879 . . . . . . . . 2200880 . . . . . . . 2201177 . . . . . . . . 2870623 . . . . . . . . 2870658 . . . . . . . . 2870803 . . . . . . . . 2870872 . . . . . . . . 2870962-B . . . . . . 2871071 . . . . . . . . 2871188 . . . . . . . . 2871351 . . . . . . . . 2871352 . . . . . . . . 2871572 . . . . . . . . 2871573 . . . . . . . . 2871574 . . . . . . . . 2872429 . . . . . . . . PA-46821-A . . . . . . PU-45485 . . . . . . . PU-48951 . . . . . . .

Page 25 25 26 26 26 26 26 26 27 27 27 27 27 27 28 28 28 28 28

ATV - Diagnostic Tools PU-47063 . . . . . . . PU-47471 . . . . . . . PU-48731 . . . . . . . PU-49739 . . . . . . .

29 29 29 29

ATV - Maintenance / TuneUp / Fuel 2201519-A . . . . . . 2872314 . . . . . . . . 2873015-A . . . . . . 8717024 . . . . . . . . PA-47361 . . . . . . . PA-48838 . . . . . . . PS-48762 . . . . . . . PU-43506-A . . . . . . PU-45417 . . . . . . . PU-47082 . . . . . . . PU-47165 . . . . . . . PU-47315 . . . . . . . PU-47456 . . . . . . . PV-43527 . . . . . . . PV-48656 . . . . . . .

30 30 30 30 30 30 31 31 31 31 31 32 32 32 32

ATV - Suspension / Steering / Chassis / Brakes 2200421 . . . . . . . . 25

A

INDEX Tool Number

Page

Side X Side - Engine 2870303-A . . . . . . 33 2870386 . . . . . . . . 33 2870390 . . . . . . . . 33 2870569 . . . . . . . . 33 2870588 . . . . . . . . 33 2871043-A . . . . . . 34 2871283 . . . . . . . . 34 2871293-B . . . . . . 34 2871445 . . . . . . . . 34 2872105 . . . . . . . . 34 PA-44995-A . . . . . . 35 PA-45401 . . . . . . . 35 PA-45483 . . . . . . . 35 PA-45658 . . . . . . . 35 PA-46087 . . . . . . . 35 PA-46502 . . . . . . . 35 PA-48678 . . . . . . . 36 PA-49935 . . . . . . . 36 PA-49936 . . . . . . . 36 PA-49959 . . . . . . . 36 PU-45248 . . . . . . . 36 PU-45255 . . . . . . . 36 PU-45257 . . . . . . . . 37 PU-45497 . . . . . . . . 37 PU-45498 . . . . . . . . 37 PU-45543 . . . . . . . . 37 PU-45778 . . . . . . . . 37 PU-46219 . . . . . . . . 37 PV-35457 . . . . . . . 38 PV-35667-A . . . . . . 38 PV-39951-A . . . . . . 38

Side X Side - Transmission / Gearcase 2870871 . . . . . . . . 2871282 . . . . . . . . 8700225 . . . . . . . . 8700226 . . . . . . . . PA-47309 . . . . . . . PA-48873 . . . . . . .

39 39 39 39 39 39

Side X Side - Electrical 2201209 . . . . . . . . PU-45495 . . . . . . . PV-25070 . . . . . . . PV-37453 . . . . . . .

40 40 40 40

Tool Number

Page

PV-39565 . . . . . . . PV-39617 . . . . . . . PV-39951-A . . . . . . PV-39991 . . . . . . . PV-43546 . . . . . . . PV-43568 . . . . . . . PV-63070 . . . . . . .

40 40 41 41 41 41 41

Side X Side - Clutch 2201379 . . . . . . . . 2870338 . . . . . . . . 2870341 . . . . . . . . 2870426 . . . . . . . . 2870506 . . . . . . . . 2870507 . . . . . . . . 2870576 . . . . . . . . 2870654 . . . . . . . . 2870888 . . . . . . . . 2870910-A . . . . . . 2870913 . . . . . . . . 2871025 . . . . . . . . 2871173 . . . . . . . . 2871358-A . . . . . . 2871710 . . . . . . . . 9314177-A . . . . . . . PA-44689 . . . . . . . PA-47043 . . . . . . . PA-47346 . . . . . . . PA-48595 . . . . . . . PP-46969 . . . . . . .

42 42 42 42 42 42 43 43 43 43 43 44 44 44 44 45 45 45 45 45 45

Side X Side - Suspension / Steering / Chassis / Brakes 2200421 . . . . . . . . 46 2200879 . . . . . . . . 46 2200880 . . . . . . . . 47 2201177 . . . . . . . . 47 2870623 . . . . . . . . 47 2870658 . . . . . . . . 47 2870803 . . . . . . . . 47 2870872 . . . . . . . . 48 2871071 . . . . . . . . 48 2871188 . . . . . . . . 48 2871352 . . . . . . . . 48 2871572 . . . . . . . . 48 2871573 . . . . . . . . 48 2871574 . . . . . . . . 49

Tool Number 2872429 . . . . . . . . PA-46821-A . . . . . . PU-45485 . . . . . . . PU-48951 . . . . . . .

Page 49 49 49 49

Side X Side - Diagnostic Tools PU-47063 . . . . . . . PU-47471 . . . . . . . PU-48731 . . . . . . . PU-49739 . . . . . . .

50 50 50 50

Side X Side - Maintenance / TuneUp / Fuel 2201519-A . . . . . . 2873015-A . . . . . . PA-48838 . . . . . . . PA-49011 . . . . . . . PU-43506-A . . . . . . PU-45417 . . . . . . . PU-47165 . . . . . . . PU-47315 . . . . . . . PV-43527 . . . . . . .

51 51 51 51 51 52 52 52 52

Snowmobile - Engine 2870159 . . . . . . . . 53 2870303-A . . . . . . 53 2870386 . . . . . . . . 53 2870390 . . . . . . . . 53 2870569 . . . . . . . . 53 2870588 . . . . . . . . 54 2870710 . . . . . . . . 54 2870773 . . . . . . . . 54 2871043-A . . . . . . 54 2871293-B . . . . . . 54 2871342 . . . . . . . . 54 2871445 . . . . . . . . 55 2871846 . . . . . . . . 55 2871847 . . . . . . . . 55 2871989 . . . . . . . . 55 2872010 . . . . . . . . 55 2872389 . . . . . . . . 56 2872401 . . . . . . . . 56 2872622A . . . . . . . 56 5131135 . . . . . . . . 56 PA-44995-A . . . . . . 56 PA-45401 . . . . . . . 56 PA-45483 . . . . . . . . 57 PA-45658 . . . . . . . . 57

Tool Number

Page

PA-46502 . . . . . . . . 57 PS-45384 . . . . . . . . 57 PS-47055 . . . . . . . . 57 PS-47461 . . . . . . . . 57 PS-48039 . . . . . . . 58 PS-48040 . . . . . . . 58 PS-48041 . . . . . . . 58 PS-48042 . . . . . . . 58 PS-48043 . . . . . . . 58 PS-48047 . . . . . . . 58 PS-49001 . . . . . . . 59 PU-45248 . . . . . . . 59 PU-45255 . . . . . . . 59 PU-45257 . . . . . . . 59 PU-45497 . . . . . . . 59 PU-45498 . . . . . . . 60 PU-45543 . . . . . . . 60 PU-45838 . . . . . . . 60 PU-46219 . . . . . . . 60 PV-35457 . . . . . . . 60 PV-35667-A . . . . . . 61 PV-39951-A . . . . . . 61 PW-46983 . . . . . . 61 PW-46984 . . . . . . 61 PW-46985 . . . . . . 61 PW-46991 . . . . . . 61 PW-47079 . . . . . . . 62 PW-47108 . . . . . . . 62 PW-47163 . . . . . . . 62

Snowmobile - Transmission / Gearcase 2871282 . . . . . . . . 63 2871475 . . . . . . . . 63

Snowmobile - Electrical 2201209 . . . . . . . . 2871745 . . . . . . . . PS-47144 . . . . . . . PU-45495 . . . . . . . PV-25070 . . . . . . . PV-37453 . . . . . . . PV-39565 . . . . . . . PV-39617 . . . . . . . PV-39951-A . . . . . . PV-39991 . . . . . . . PV-43546 . . . . . . .

64 64 64 64 64 64 65 65 65 65 65

B

INDEX Tool Number

Page

PV-43568 . . . . . . . 66 PV-63070 . . . . . . . 66

Snowmobile - Clutch 2870338 . . . . . . . . 67 2870341 . . . . . . . . 67 2870401 . . . . . . . . 67 2870402 . . . . . . . . 67 2870426 . . . . . . . . 67 2870506 . . . . . . . . 67 2870507 . . . . . . . . 68 2870576 . . . . . . . . 68 2870910-A . . . . . . 68 2870914 . . . . . . . . 68 2870985 . . . . . . . . 68 2871056 . . . . . . . . 68 2871173 . . . . . . . . 68 2871358-A . . . . . . 69 2871855 . . . . . . . . 69 2872084 . . . . . . . . 69 2872085 . . . . . . . . 69 8700220-A . . . . . . 69 8700221 . . . . . . . . 69 PS-45909 . . . . . . . . 70 PS-46998 . . . . . . . . 70 PS-47477 . . . . . . . . 70 PS-48584 . . . . . . . . 70 PS-48587 . . . . . . . . 70 PU-45779 . . . . . . . . 70

Snowmobile - Suspension / Steering / Chassis / Brakes 2201639 . . . . . . . . 2201640 . . . . . . . . 2870380 . . . . . . . . 2870623 . . . . . . . . 2870803 . . . . . . . . 2870962-B . . . . . . 2870974 . . . . . . . . 2871071 . . . . . . . . 2871095 . . . . . . . . 2871232 . . . . . . . . 2871296 . . . . . . . . 2871351 . . . . . . . . 2871352 . . . . . . . . 2871535 . . . . . . . . 2871537 . . . . . . . .

71 71 71 71 71 71 71 72 72 72 72 72 72 73 73

Tool Number

Page

2872429 . . . . . . . . 73 PA-46355 . . . . . . . . 73 PS-44925 . . . . . . . . 73 PS-45152 . . . . . . . . 74 PS-45259 . . . . . . . . 74 PS-45260 . . . . . . . . 74 PS-45261 . . . . . . . . 74 PS-45262 . . . . . . . . 74 PS-45263 . . . . . . . . 74 PS-45280 . . . . . . . . 74 PS-45281 . . . . . . . 75 PS-45484 . . . . . . . 75 PS-45629 . . . . . . . 75 PS-45678 . . . . . . . 75 PS-45683 . . . . . . . 75 PS-45908 . . . . . . . 75 PU-45485 . . . . . . . 75

Snowmobile - Diagnostic Tools PS-47296 . . . . . . . . 76 PS-48463 . . . . . . . . 76 PU-47063 . . . . . . . . 76 PU-47471 . . . . . . . . 76 PU-48731 . . . . . . . . 77 PU-49739 . . . . . . . . 77

Snowmobile - Maintenance / TuneUp / Fuel 2201519-A . . . . . . . 78 2870509 . . . . . . . . 78 2871174 . . . . . . . . 78 2871810 . . . . . . . . 78 2871811 . . . . . . . . 78 2872092 . . . . . . . . 78 2872093 . . . . . . . . 79 2872126 . . . . . . . . 79 2872305 . . . . . . . . 79 2872314 . . . . . . . . 79 2873015-A . . . . . . . 79 8717024 . . . . . . . . 79 PS-45831-A . . . . . . 80 PS-47152 . . . . . . . 80 PS-47467 . . . . . . . 80 PS-48459 . . . . . . . 80 PS-48617 . . . . . . . 80 PS-48762 . . . . . . . 81 PU-43506-A . . . . . . 81

Tool Number

Page

Tool Number

Page

PU-45417 . . . . . . . 81 PV-43527 . . . . . . . 81

PV-48737 . . . . . . . 89

Victory - Engine

2201209 . . . . . . . . PU-45495 . . . . . . . PV-25070 . . . . . . . PV-34898 . . . . . . . PV-37453 . . . . . . . PV-39565 . . . . . . . PV-39617 . . . . . . . PV-39951-A . . . . . . PV-39991 . . . . . . . PV-43541 . . . . . . . PV-43542 . . . . . . . PV-43546 . . . . . . . PV-43568 . . . . . . . PV-43700 . . . . . . . PV-49358 . . . . . . . PV-63070 . . . . . . . PV-8036-B . . . . . . .

2870303-A . . . . . . 2870386 . . . . . . . . 2870390 . . . . . . . . 2870569 . . . . . . . . 2870588 . . . . . . . . PU-46219 . . . . . . . PV-35457 . . . . . . . PV-35667-A . . . . . . PV-39951-A . . . . . .

82 82 82 82 82 83 83 83 83

Victory - Engine / Transmission 2872314 . . . . . . . . 84 PU-43506-A . . . . . . 84 PU-45417 . . . . . . . 84 PV-1253 . . . . . . . . 84 PV-33223 . . . . . . . 84 PV-33277-A . . . . . . 85 PV-4019 . . . . . . . . 85 PV-43502-A . . . . . . 85 PV-43503 . . . . . . . 85 PV-43504 . . . . . . . 85 PV-43505-A . . . . . . 85 PV-43513-A . . . . . . 86 PV-43518 . . . . . . . 86 PV-43527 . . . . . . . 86 PV-43531-A . . . . . . 86 PV-43532 . . . . . . . 86 PV-43533 . . . . . . . 86 PV-43534 . . . . . . . . 87 PV-43570-A . . . . . . . 87 PV-45028 . . . . . . . . 87 PV-45030 . . . . . . . . 87 PV-45031 . . . . . . . . 87 PV-45032 . . . . . . . . 87 PV-45249 . . . . . . . 88 PV-46299 . . . . . . . 88 PV-46988-A . . . . . . 88 PV-47207 . . . . . . . 88 PV-47331 . . . . . . . 88 PV-47332-A . . . . . . 88 PV-47429 . . . . . . . 89 PV-48656 . . . . . . . 89 PV-48736 . . . . . . . 89

Victory - Electrical 90 90 90 90 90 90 91 91 91 91 91 91 92 92 92 92 92

Victory - Suspension / Steering / Chassis / Brakes PV-21000 . . . . . . . 93 PV-28700 . . . . . . . 93 PV-43507 . . . . . . . 93 PV-43508 . . . . . . . 93 PV-43509 . . . . . . . 93 PV-43515 . . . . . . . 94 PV-43516-A . . . . . . 94 PV-43517 . . . . . . . 94 PV-43528 . . . . . . . 94 PV-43536 . . . . . . . 94 PV-43545 . . . . . . . 95 PV-43545-10 . . . . . 95 PV-43556 . . . . . . . 95 PV-43571 . . . . . . . 95 PV-44624 . . . . . . . 95 PV-44683 . . . . . . . 95 PV-46993 . . . . . . . 96 PV-47035 . . . . . . . 96 PV-47036 . . . . . . . 96 PV-47037 . . . . . . . 96 PV-47060 . . . . . . . 96 PV-48909 . . . . . . . 96 PV-49060 . . . . . . . . 97 PV-49462 . . . . . . . . 97

C

INDEX Tool Number

Page

PV-59000-A . . . . . . 97

Victory - Diagnostic Tools 2872454 . . . . . . . . 98 PU-47063 . . . . . . . 98 PU-47471 . . . . . . . 98 PU-48731 . . . . . . . 98 PU-49739 . . . . . . . 98 PV-43526 . . . . . . . 99 PV-43529 . . . . . . . 99 PV-43530 . . . . . . . 99 PV-43544 . . . . . . . 99 PV-43555-2 . . . . . . 99 PV-45410 . . . . . . . 99 PV-46085 . . . . . . . 100 PV-47303 . . . . . . . 100 PV-47304 . . . . . . . 100

Personal Watercraft - Engine 2870303-A . . . . . . 2870386 . . . . . . . 2870390 . . . . . . . 2870569 . . . . . . . 2870588 . . . . . . . 2870710 . . . . . . . 2870773 . . . . . . . 2871425 . . . . . . . 2871445 . . . . . . . 8700229 . . . . . . . 8700229-ADAPT . . . PU-45248 . . . . . . . PU-45255 . . . . . . . PU-46219 . . . . . . . PV-35457 . . . . . . . PV-35667-A . . . . . . PV-39951-A . . . . . PW-43070 . . . . . . PW-45807 . . . . . . PW-46592 . . . . . . PW-46593 . . . . . . PW-46981 . . . . . . PW-46982 . . . . . . PW-46983 . . . . . . PW-46984 . . . . . . PW-46985 . . . . . . PW-46986 . . . . . . PW-46989 . . . . . .

101 101 101 101 101 102 102 102 102 102 102 103 103 103 103 103 104 104 104 104 104 105 105 105 105 105 105 106

Tool Number

Page

Tool Number

Page

Tool Number

Page

PW-46991 . . . . . . PW-47053 . . . . . . PW-47054 . . . . . . PW-47076 . . . . . . PW-47077 . . . . . . PW-47079 . . . . . . PW-47108 . . . . . . PW-47163 . . . . . . PW-47166 . . . . . .

106 106 106 106 106 107 107 107 107

2871174 . . . . . . . 2872314 . . . . . . . 2872602 . . . . . . . 2872621 . . . . . . . 2873015-A . . . . . . PU-45417 . . . . . . .

114 114 114 114 114 114

PU-45436 . . . . . . . PU-45437 . . . . . . . PU-45438 . . . . . . . PU-45440 . . . . . . . PU-45495 . . . . . . . PU-45543 . . . . . . . PU-45994 . . . . . . . PU-46219 . . . . . . . PU-49739 . . . . . . . PV-25070 . . . . . . . PV-34673 . . . . . . . PV-35457 . . . . . . . PV-35667-A . . . . . . PV-37453 . . . . . . . PV-39565 . . . . . . . PV-39617 . . . . . . . PV-39951-A . . . . . PV-39991 . . . . . . . PV-43545 . . . . . . . PV-43545-10 . . . . . PV-43546 . . . . . . . PV-43548 . . . . . . . PV-43549 . . . . . . . PV-43550 . . . . . . . PV-43551 . . . . . . . PV-43554 . . . . . . . PV-43557 . . . . . . . PV-43558 . . . . . . . PV-43566 . . . . . . . PV-43568 . . . . . . . PV-63070 . . . . . . . PV-8002 . . . . . . . PV-8004 . . . . . . . PV-8005 . . . . . . .

122 122 123 123 123 123 123 123 124 124 124 124 124 125 125 125 125 125 125 126 126 126 126 126 127 127 127 127 127 128 128 128 128 128

Personal Watercraft - Pump / Final Drive 2871036 . . . . . . . 108 2871037 . . . . . . . 108 2871343 . . . . . . . 108

Personal Watercraft - Electrical 2201209 . . . . . . . 2871745 . . . . . . . 2872290 . . . . . . . 2872455 . . . . . . . 2872603 . . . . . . . 2872604 . . . . . . . 2872623 . . . . . . . PU-45495 . . . . . . . PV-25070 . . . . . . . PV-37453 . . . . . . . PV-39565 . . . . . . . PV-39617 . . . . . . . PV-39951-A . . . . . PV-39991 . . . . . . . PV-43546 . . . . . . . PV-43568 . . . . . . . PV-63070 . . . . . . .

109 109 109 109 109 109 110 110 110 110 110 110 111 111 111 111 111

Personal Watercraft Diagnostic Tools 2872456 . . . . . . . 2874492 . . . . . . . PU-47063 . . . . . . . PU-47102 . . . . . . . PU-47471 . . . . . . . PU-48731 . . . . . . . PU-49739 . . . . . . . PW-45776 . . . . . .

112 112 112 112 112 113 113 113

Personal Watercraft Maintenance / TuneUp / Fuel 2871080 . . . . . . . 114

Diagnostic Software Diagnostic Tools 2872454 . . . . . . . 2872456 . . . . . . . PS-47296 . . . . . . . PS-48463 . . . . . . . PU-47063 . . . . . . . PU-47102 . . . . . . . PU-47471 . . . . . . . PU-48731 . . . . . . . PU-49739 . . . . . . . PV-43555-2 . . . . . . PV-46085 . . . . . . . PW-45776 . . . . . .

115 115 115 115 115 116 116 116 116 116 117 117

General Tools 2201209 . . . . . . . 2870159 . . . . . . . 2870303-A . . . . . . 2870386 . . . . . . . 2870390 . . . . . . . 2870569 . . . . . . . 2870588 . . . . . . . 2870630 . . . . . . . 2870773 . . . . . . . 2870836 . . . . . . . 2870852 . . . . . . . 2870975 . . . . . . . 2871489 . . . . . . . 2871555 . . . . . . . 2873015-A . . . . . . PU-43506-A . . . . . PU-45149 . . . . . . . PU-45417 . . . . . . . PU-45418 . . . . . . . PU-45419 . . . . . . . PU-45424 . . . . . . . PU-45433 . . . . . . . PU-45434 . . . . . . . PU-45435 . . . . . . .

118 118 118 118 118 119 119 119 119 119 119 120 120 120 120 120 121 121 121 121 122 122 122 122

D

Polaris Special Tools 215f2o

Overview 26281t

More details 6y5l6z

Related Documents 3h463d

Polaris Special Tools 215f2o

Special Tools 6p6n9

Emd, Special Tools 4u1v45

Polaris 352s40

Polaris 352s40

Ge Waukesha Special Tools Catalog 2b2k45

More Documents from "BrianCook" 3r3mk

Toro Workman 2002-07 1100 1110 2100 2110 Service Manual.pdf 2fv4

2014 Sportsman 570 Service Manual 4y4v3r

2010-12 600 800 Rush Switchback Rmk Service Manual.pdf 3b5yl

Polaris Special Tools 215f2o

Hd Job Time Codes Manual 2010 4d1q1t

Mercury 20 25 Marathon Seapro Service Manual 1e665u