RZNC-0501 s Guide Chapter I Characteristic 1. Totally independent from PC platform;
2. Directly read files from U Disk; 3. Easily process G code or PLT file with super size; 4. Strong system and process file examining function; 5. Easy to update system program; 6. It s high micro step which makes precise and fast process possible; 7. to process part of the file; 8. Reliable data protection and recover function; 9. Friendly operating interface
Chapter II Cautions 1. Don’t use this product in strong magnetic filed or interfere environments; 2. Don’t PnP U Disk while it is running a file;
3. Protect it from water, moist, dust and fire: 4. Protect it from metal materials getting into the cover; 5. Forbad to open the cover, there is no any maintainable parts inside; 6. Plug U Disk and other lines gentle
Chapter III Application of Host Progam 1. Host Program Setup Host program are on the CD which include: USB drive, ZHBUSBHandHost.exe,Manual, label file, menu file, Initial program and normal program. 1.Hardware requirements: Main-board: PIII 450; OS: Win2000 or XP 2.Host Program Setup 1 ) Insert CD into computer driver, and copy all files in the CD and save them in a pointed folder in computer, such as: C:\RZNC-0501 Host Program; 2)Connect the Controller to the computer with USB cable; 3)It shows: “Find new hardware” on the right bottom on the window as View 3-1, click on the clue;
View 3-1 2) It appears setup information, select the second item, which is setup from
list or special location, then click on “Next” button ( as View 3-2);
View 3-2 3) Choose “include this location in the search” then click on “Browse” icon, then find the location,such as: C:\RZNC-0501 Host Program, and click on “Next” button to begin to setup ( as View 3-3);
View 3-3-1
View 3-3-2
View 3-3-3
4) It begins to setup driver program, click on “Continue Anyway” when it
clews “The program does not Microsoft Logo testing to its capability with Windows XP.”,(as View 3-4);
View 3-4 7)It clews setup finished, click on “Finished”, (as View 3-5);
View 3-5-1
View 3-5-2
Chapter IV Application of Controller Controller is the motion control system which changes motion data into related electric signals then control the movements of the axes. Controller adopts and U Disk to get files, which makes it is easy to control. 1)Buttons function and operating means Buttons on are as follows: (View 4-1)
图 4-1 4.1.1 Function Button
Function
Positive movement of Z axis, Menu upward , figure 1 inputting Positive movement of Y axis, accelerate process speed, figure 2 inputting , different property selecting in Menu Positive movement of Z axis, figure 3 inputting, rise spindle speed in process Working origin of X axis and Y axis setting, figure 4 inputting Negative movement of X axis; Menu downward, figure 5 inputting Negative movement of Y axis; slowdown process speed; figure 6 inputting different property selecting in Menu Negative movement of Z axis, figure 7 inputting, spindle speed adjusting in process Z axis origin setting ; figure 8 inputting Axes home to machine tool origin, figure 9 inputting Manual moving mode, high speed or low speed selection, figure 0 inputting
Spindle startup/stop, decimal point inputting Menu setting entering, negative symbol inputting, multi process state checking, All axes go working origin: confirm of motions /inputting/operating Manual move, continue, step and distance modes selection Cut process running/pause/inputted words delete High/low speed parameter adjust, Cut process stop/selections, inputting and operating cancel
4.1.2 compound buttons There are some compound buttons for special applications. The operating mode is: press the first button and hold then press the second button, release the two buttons at same time. Their functions are as following: 1.“
”+ digit button, switch working coordinate;
2.“
”+“
3.“
”+digit button,stop point process;
4.“
”+“
” button, advanced process;
5.“
”+“
”,help information;
” button, C.A.D function;
4.1.3 Operating Means If it is single button, press the needed button till the wanted function works then release it; if they are compound buttons, press the first button and then the second one and release both at the same time. II) Home Operating Home is the machinery origin, Goto home operating refers to make all axes go back machinery origin. Home position depends on home sensor. Normally there are 3 sensors in an engraving machine. Goto home operating sets up the relationship between the machine and the working coordinates. And many system function applications rely on this operating, such as: stop point save, power off reboot and so on. 4.2.1Goto home settings Goto home parameter include Home Speed and Home Direction; and those parameter should be adjusted in Menu. Home Speed refers to that 3 axes home speed, normally Z axis home speed should be lower than that of X and Y axes.
Home Direction refers to which direction the axes go when it is under home process. It depends on the motor direction and Home sensor’s location and sensor’s property. Entering Menu, cursor is on “Machine Setup” item, press
button , press
m o v e t h e c u r s o r t o “H o m e S e t u p ” i t e m , r e p r e s s
button
t o e n t e r i t , t h e c u r s o r i s o n “H o m e S p e e d ” i t e m a u t o m a t i c a l l y , press
t o e n t e r a n d s e t 3 a xe s sp e e d , d e ta ile d a s fo llo w in g :
Home Speedmm/min X Axis :3000.00 Y Axis : 3000.00 Z Axis : 3000.00 图 4-1
Input the value in cursor. If it inputted wrong number, press
to delete the previo us
n u m b e r a n d t h e n r e p r e s s t h e r i g h t o n e s . Af t e r h a v i n g f i n i s h e d t h e inpu t, pres s
to confirm and save the new speed for X axis.
The Cursor moves to the Y axis speed item automatically, if it is unnecess a ry to cha nge the va lue, p ress
to move to the Z axis
speed item. If it is necessary to change the speed, the same operating with X axis. When you finish all settings, it will go to former menu. Press
to move the curs or to “ Hom e Direc tio n” item, pres s
to enter the setting, it displays as following:
Set Home Direction X Axis :-Dir Y Axis : -Dir Z Axis : +Dir
图 4-2 The curs or is on X a xis home direc tion item a utoma tica lly, p res s and
to cha nge the current s etting, p res s
curs or to next l ine. Pres s
to move the
to confirm and save the changes
a nd it goes ba ck the f ormer menu, press
to give up the
changes and goes back the former menu. 4.2.2 Home operation modes There are several home operation modes as follows: 1) When it has been supplied power, it appears on the screen: “Goto Home?”, actually it is a question which needs your answer, press
m e a n s “ Ye s ” ,
then Z axis moves first, When Z axis arrives its home, then X and Y move. Press
m e a n s “ N o” , 3 a x e s d o n o t m o v e t o t h e i r h o m e s .
Press a ny other buttons , only Z axis g oes to home, X a nd Y don’t go home; 2) When it is in Manual state, press When it is going home, press
a n d 3 a xe s w ill g o h om e ; button to stop the operation.
4. 3 Menu Setup 4. 3. 1 Entering When it has finished home operating, it is in Manual state, it appears as following:
1X
888.00
MANL
1Y 888.00
F0
1Z 88.00 Continuous
Low
View 4-3 Press
to enter the menu, there a re 5 pa ra meters in Menu. It
appears as following: MACHINE SETUP AUTO PRO SETUP SYSTEM SETUP ADVANCED PRO SETUP VERSION VIEW
View 4-4 4.3.2Machine Setup Machine setup parameter should connect to the engraving ma chine ha rdwa re, such as : drive rs , I/ O termina ls . If thes e pa ra meters a re wron g, then it lea ds to w rong moti ons , even da ma ge to the ma chine a nd opera tors . So we s trong ly commend s don’t change these items, if it is necessary to change them, please turn to authorized experts.
Pulse Equiv
Equivalent , Pulse/m m X Axis : 400.00 Y Axis : 400.00 Z Axis : 400.00
Table Size
MACHINE SETUP
Motor Dir
Motor Direction X Axis : -Dir Y Axis : -Dir Z Axis : -Dir
Home Speed Home Direction
Home Setup Spindle Setup
Spindle states Lines State Input Volt Output Volt
Voltage Setup Output Pulse
Least Pulse Width Pulse Volt Display Pulse
C.A.DThicknes ScrewInterspac 丝杠间隙设置
Machine Size,mm X Axis : 1000.00 Y Axis : 1000.00 Z Axis : 1000.00
Screw Space mm X Axis : 0.00 Y Axis : 0.00 Z Axis : 0.00
C.A.D mm 0.00
thickness,
4.3.2.1Pulse Equivalent Pulse Equivalent means the pulse number when the axis moves 1mm. Its unit is: pulse/mm. Pu lse Equiva lent=(36 0degree /Step angel)*M i rcos tep/Sc rew When it is in Pulse Equivalent item, the cursor is on X axis value, if it is neces sa ry to cha nge it, input the va lue di rectly, then p ress to save the new value, the cursor moves to the next line till it goes ba ck the f ormer menu. If it does not need to cha nge, p res s to exit and go back former menu.
and
butt ons a re in va lue
s t a t e , p r e s s i n g t h e m c a n n o t m o v e t h e c u r s o r. If the pulse equivalent in the controller is different from that of the engraving machine. The processed file size is different from the one you set. 4 . 3 . 2 . 2 Ta b l e S i z e Ta b l e s i z e r e f e r s t o t h e v a l i d m o t i o n s i z e o f 3 a x e s . B e c a u s e t h e system applies the table size as the soft limit, you should set the t a b l e s i z e j u s t a s t h e n u m b e r i t r e a l l y i s . O t h e r w i s e i t w i l l s h o w: “O v e r t h e l i m i t ” o r i t s l a s h t h e b e a m . w h e n i t i s i n Ta b l e S i z e i t e m , t h e c u r s o r i s o n X a x i s v a l u e , i f i t i s necess a ry to cha nge it, inpu t the va lue di rectly, then p res s
to
save the new value, the cursor moves to the next line till it goes ba ck the former menu. If it does not need to cha nge, press exit and go back former menu.
and
to
buttons a re in va lue s ta te,
p r e s s i n g t h e m c a n n o t m o v e t h e c u r s o r. If the file exceeds the table size, the system will alert when it check the data. Then you must change your file size or operate it in an other engraving machine with bigger table size. 4.3 .2.3 M otor Direc tion M oto r direct ion cha nges the motor moving di recti on. This setting a ffe c t a ll m ot ion d i re c t io n of 3 axe s . S o aft e r c ha n g in g t h is it e m , you mus t cha nge other di recti on settings . when it is in M otor directi on item, the curs or is on X a xis direct ion, if it is necess a ry to cha nge it, p ress property then pres s
and
to change
buttons to move the cursor to next
line. If it does not need to cha nge, press former menu.
or
to exit and go back
4. 3 . 2. 4 Hom e Set up(Deta ils a re in 4. 2.1 ) 4.3.2.5Spindle Setup The sys tem offe rs the s pindle cont ro l functio n. If the connecti on borad and the converter have been connected well, the spindle speed ca n be cha nged dur ing proces s . It goes l ike this : move curs or to “Sp indle Setup” item then pres s to
e n t e r.
Then
it
shows
the
value
of
spindle
state,
the
defa ult va lue is 2. if it needs to cha nge, inp ut the va lue direct ly then pres s
to save. And it will show the line state. Set the
l i n e s s t a t e a c c o r d i n g t o t h e C o n v e r t e r. or
Means Multicast OFF
state,
means ON state,
to cha nge property then pres s
and
buttons to move the curs or to next line, p res s
to
con firm a ll cha nges . If it d oes not need to cha nge, press
to
exit and go back former menu. 4 . 3 . 2 . 6 Vo l t a g e S e t u p Vo l t a g e S e t u p r e f e r s t o t h e t e r m i n a l s p r o p e r t y , w h i c h i s t h e I / O sensors works at high or low voltage. Down arrow symbol means it is high vol ta ge, whi le up arrow s ymbol mea ns it is l ow volta ge. It divides to two parts: input voltage and output voltage. I n p u t Vo l t a g e : t h e f r o n t 4 a r e : X , Y , Z h o m e s e n s o r a n d C . A . D p r o p e r t y. P r e s s
or
to cha nge its property, a nd press
and
buttons to move the curs o r to next line, pres s
to confirm all
cha nges . If it does not need to cha nge, p res s
to exit and go
back former menu. I t i s t h e s a m e o p e r a t i n g m o d e t o t h e o u t p u t Vo l t a g e i f i t n e e d s to change. 4. 3. 2. 7 Output Pulse Output puls e refers to puls e pa ra meters , s uch as : Leas t Puls e W i d t h , P u l s e v o l t a g e , a n d D i s p l a y. 4. 3. 2. 8 C.A.D thickness Cutter Adjust Device(C.A.D) is to set Z axis working origin. s must set its thickness, otherwise the Z axis working origin is not correct. If you ha ve us ed this functi on, you need not to press
t o c l e a r.
It must have physical connection between the machine and
connection
board.
buttons: “
”+“
C.A.D
function
p rocess
needs
compound
”
Its o pera ting mode goes like this : Press
button and then
, then free them a t the s ame time. Then Z axis goes down slo wly, when it rea ch the Cutter Adj us t Sl ot, it wi ll go up. Then Z a xis working origin set. 4.3.2.9 Screw Interspaces Screw Inters pa ces refe rs to the screw offs et i f it needs . Its va lue cannot exceed 1mm. Opera ting Steps a re: move curs o r to “Sc rew Inters pa ces ” item, p res s t o e n t e r t h e i t e m , c u r s o r i s o n X a x i s v a l u e a u t o m a t i c a l l y. I f i t needs to cha nge the va lue, input the va lue by p ress ing re la ted butt ons a nd then press
to save the changes, the cursor moves
to the next line till goes back former menu. If it does not need to cha nge, press
till it goes back former menu.
and
buttons
a r e i n v a l u e s t a t e , p r e s s i n g t h e m c a n n o t m o v e t h e c u r s o r. 4. 3. 3 Auto Pro Setup Auto pro setup deals with acceleration and code properties . It goes like a s fo ll owing :
rea d
Auto Pro Setup
Linear Accl: Unit mm/sec2 600
Curv Accl: Unit mm/sec2 600
Disable
G code Read Setup F Read Disp Error Z Height
4. 3. 3. 1 Linear Acceleration L i n e a r A c c e l e r a t i o n p r o m o t e s t o l i n e m o t i o n a b i l i t y. I t s d e f a u l t value is 600mm/sequae second. If it needs to change the value, input the va lue di rectly a nd press
to save. Then the cursor
moves to the next line till goes back the former menu. If it unneces sa ry to cha nge it, pres s
till it goes back former menu.
and
butt ons a re in va lue sta te, pres s ing them ca n not move
the c u r s o r. If the auto p rocess speed is less than 10meters/minute, the acceleration is about 300—600mm/sec2; if the s peed is more tha n 10meters /min, you s houl d a djus t the acceleration value. 4. 3. 3. 2 Curve Acceleration C u r v e A c c e l e r a t i o n p r o m o t e s t o c u r v e m o t i o n a b i l i t y. I t s d e f a u l t value is 600mm/sequae second. If it needs to change the value, input the va lue di rectly a nd press
to save. Then the cursor
moves to the next line till goes back the former menu. If it unneces sa ry to cha nge it, pres s and
till it goes back former menu.
butt ons a re in va lue sta te, pres s ing them ca n not move
the c u r s o r. If the auto p rocess speed is less than 10meters/minute, the acceleration is about 300—600mm/sec2; if the s peed is more tha n 10meters /min, you s houl d a djus t the acceleration value. 4. 3. 3. 3 G code Read Setup G code read Set up mea ns re fers to the rules of rea din g G code fi le. Beca us e there a re ma ny s pecia l code da ta . E n t e r i n g t h e s e t t i n g s , t h e c u r s o r i s o n “ F Re a d D i s a b l e ” i t e m , if it n e e d s t o exe c u t e t h e F c od e in t h e fi le , t h e n p re ss
or
t o c h a n g e i t s p r o p e r t y , t h e n “D i s a b l e ” c h a n g e s i n t o “ E n a b l e ” . “D i s a b l e ” m e a n s t o i g n o r e t h e F c o d e while “Enable” will exe c u t e t h e c od e . T h e n m ov e
or
to move the cursor to
next item. D is pla y Erro r re fers to dis pla y the wrong G code fi le, s o tha t us er ca n correct it. Z height re fers to the ra is in g of Z a xis when it finis hes work ing . “Enable” means that Z axis raises to the set height after it f i n i s h e s a l l w o r k . “D i s a b l e ” m e a n s t h a t Z a x i s r a i s e s a s t h e f i l e a sk s. Press p res s
to confirm and goes back former menu, while
to cancel the change and goes back former menu.
4. 3. 4 System Setup Sys tem S etup dea ls with functi on configu re, file forma t, I /O checking, buttons check and system update. Fu n c t i o n C o n f i g u r e i s t o s e t s y s t e m f u n c t i o n s : s u c h a s i t
needs Power Off prote ctio n funct ion o r not , p res s n e e d s Po w e r o f f p r o t e c t i o n , w h i l e
means it
means it does not need this
function; default language, set home switch, Enable means there is a home s ens or f or the menti oned a xis , p res s
or
to
change Enable to Disable, which means the mentioned axis gets n o h o m e s e n s o r. i f t h e r e a r e h o m e s e n s o r s , G o H o m e Ty p e s w h e n the s ys tem gets powe r s upply in which mode the sys tem will take . Z axis value changing and saving . Emergent Stop sensor, Hard limit
sensors
and
so
on.
Press
to
enter
and
select
the
d i f f e r e n t f u n c t i o n c o n f i g u r e a c c o r d i n g t o t h e c l e w. I n n e r Fo r m a t r e f e r s t o f o r m a t t h e f l a s h d i s k . W h e n y o u f i n i s h the system update, you must format inner file. Move the cursor to
Inner
Fo r m a t
item,
and
pres s
,
the
s creen
appears
as
following: Formatting...... 30%
View 4-7
w h e n i t f i n i s h e d , i t a p p e a r s : “f o r m a t t e d ” a n d p r e s s
to go back
former menu. Input S elf Ch eck re fers to the sys tem check s Input termina ls p ropert ies . Outpu t Sel f Check refers to the s ys tem checks Ou tput termina ls p ropert ies . B u t t o n s C h e c k r e f e r s t o c h e c k t h e b u t t o n s o n t h e p a n e l . Af t e r enterin g, pres s the buttons a nd the rela ted ones will s how the c u r s o r. I f y o u w a n t t o q u i t , p r e s s c o m p o u n d b u t t o n s :
+
。
The system does not Noise Check. System Auto Update if it needs to update the system, should the update file from our website to U disk. The i n s e r t t h e d i s k t o t h e c o n t r o l l e r. M o v e t h e c u r s o r t o “ S y s t e m A u t o Upda te” item, and press
to get in, the screen appea rs :
Choose file : U Disk flile list Inner file list View 4-8 Cho os e U disk file l is t, p ress
to get in, it display all files in
the U disk , move the curs or to the down loa ded upda te fi le, p ress to s ta rt, the upda te f ile info appea rs on the s creen, the us er mus t move the curs o r and rea d a ll inf o, then repres s
to
opera te next, the screen dis pla ys a s f oll owing :
It is updating Normal program, please wai t .... 40%
It is updating Initinal program, please wai t .... 40%
It is updating Chinese Menu please wai t ...... 40%
It is updating English Menu please wai t ...... 40%
It is updating Chinese label please wai t ...... 40%
It is updating English label please wai t ...... 40%
Updated, press any button to confirm updating. continu e ......
T h e to n press
4 . 3 . 5 A D VA N C E D P R O S E T U P It refers to special applications which includes: Multiple S e t u p , S t o p S e t u p , F i l e M a i n t e n a n c e , To o l C h a n g e S e t u p , and Setup. 4. 3. 5. 1Multiple Setup If it needs to run a file for ma ny times , the re a re two wa ys : one is to copy all files and save it as one file in G code making s o f t w a r e , t h e n d o w n l o a d i t t o t h e c o n t r o l l e r ; t h e o t h e r i s t o m a ke a single file and run multiple function. Yo u m u s t s e t t h e m u l t i p l e p a r a m e t e r s , s u c h a s : r o w n u m b e r , column number, and their s pa ce, a nd pa us e time. Then p res s compound buttons:
+
to begin to p rocess .
, and s elect “M utip le Proces s ”, press
Multiple
Process
operating
steps
a re
curs or is on the “M utiple Setup”, p ress
as
following: ,
when
the
it appears on the
s creen: Row Column Row Space Column Pause Time View 4-9 Press
to enter, the curs or is on rows va lue. If it needs to
m o d i f y , i n p u t t h e v a l u e d i r e c t l y. A n d t h e c u r s o r m o v e s t o C o l u m n s etting. then rep ress
to save the change and it goes back
the former menu. Press
键 t o m o v e t h e c u r s o r t o “Ro w S p a c e C o l u m n S p a c e ” i t e m .
T h e c u r s o r i s o n Ro w s p a c e v a l u e , I f i t n e e d s t o m o d i f y , i n p u t t h e v a l u e d i r e c t l y. A n d t h e c u r s o r m o v e s t o C o l u m n s e t t i n g . t h e n rep ress
to save the change and it goes back the former
menu. Space here means the two center distance. Pres s
t o m o v e t h e c u r s o r t o “Pa u s e T i m e ” i t e m , p r e s s
to
e n t e r. Pa u s e t i m e r e f e r s t h e p a u s e t i m e w h e n i t f i n i s h o n e w o r k . I n p u t t h e v a l u e d i r e c t l y. Re p r e s s
to save the change and it
goes ba ck the f ormer menu. If it does not to mod ify, pres s
to
quit and goes back former menu. If you input a negative number, when it fin is h a work , it needs to p res s a ny button then it begin to work. 4. 3. 5. 2Stop Setup Stop Se tup re fe rs t o t h e p os it ion 3 a xe s m ov e t o w h e n it f i n i s h e s t h e p r o c e s s . I t i n c l u d e s : S t o p S t a t u e a n d S t o p Po s i t i o n . I f y o u s e l e c t “G o S t o p Po s i t i o n” , y o u m u s t s e t s t o p p o s i t i o n . Pres s repres s
to enter settings, the cursor is on “ Stop statue” item, , a nd the s creen dis pla ys : Auto motion: Go Origin Z up then Stop Go Stop Postin Hold on
图 4-10 Press
and
to move the curs or to wa nted item, rep ress
to
select and goes back former menu. G o Origin refers Z axis goes to its highes t p os ition, X a nd Y a xes g o b a c k w ork in g c oord in a t e or ig in . Z up th en S top refers tha t Z axis goes to its highes t pos it ion, w h ile X a n d Y a xe s d o n ot m ov e . G o S t o p P o s i t i o n r e f e r s t h a t 3 a xe s g o t o t h e s e t p o s i t i o n . H o l d o n r e f e r s t h a t 3 a xe s s t o p a t t h e f i n i s h e d p o s i t i o n . Stop Pos itio n: after s elect the item, p res s any button to enter s etting accord ing to the s creen info : 1X
800.00
SPOT
1Y 800.00
SOFF
1Z 800.00 LOW Move to stop position
View 4-11 M ove t h e 3 a xes t o t h e r ig h t p os it ion , w h e n t h e m ov in g st op s , the “Spot” and “stop” switch fast, and the position is the stop p os it ion . If it n e e d s t o m od ify , y ou ca n m ov e t h e 3 a xe s , an d the las t one is the s top pos iti on. Pres s go ba ck f ormer menu. Pres s
to save change and
to cancel the setting and go
back former menu. Stop position is Machinery coordinate position and has nothing to do with working coordinate. 4. 3. 5. 3File Maintenance File incl ude s: U disk fil e and Inner file. U disk file refers to files sa ved in U disk . The cont ro ller ca n run the f ile via U disk t e r m i n a l . I n n e r f i l e r e f e r s t o f i l e s s a v e d i n c o n t r o l l e r. Fi l e m a i n t e n a n c e m e a n s t o V i e w f i l e , C o p y f i l e a n d D e l e t e Fi l e . View file: press
t o e n t e r. P r e s s
and
to move cursor to
target
file,
the
contents . press Press
s creen and
display
the
file
line
Number
and
to change line number and contents.
to go to first line while
to the la s t line. Pres s
to
q u i t v i e w. Copy file: it can copy and save U disk file or inner file to inner fi le. Pres s
and
t o m o v e c u r s o r. I t w i l l g o e s b a c k f o r m e r m e n u
after copying. Delete file: it can delete target file. The deleted file can not be rec overed, so make s ure whether you wa nt to delete it or not. Fi r s t , y o u s h o u l d s e l e c t f i l e t y p e s , t h e m o v e t h e c u r s o r t o t h e ta rget file. Then p ress
to delete. It will goes back former
menu after the file being deleted. 4 . 3 . 5 . 4 To o l C h a n g e S e t u p If it needs to cha nge to ols during proces s , you mus t set too l c h a n g e s e t u p f i r s t l y. To o l c h a n g e p o s i t i o n i s m a c h i n e r y c o o r d i n a t e position. To o l C h a n g e P o s i t i o n : P r e s s
to set change position, and
the s creen shows : 1X
800.00
SPOT
1Y 800.00
SOFF
1Z 800.00 LOW Go Cutter Position
View4-13 M ove t h e 3 a xes t o t h e r ig h t p os it ion , w h e n t h e m ov in g st op s , the “Spot” and “stop” switch fast, and the position is the tool c h a n g e p os it i on . If it n e e d s t o m od ify , y ou c a n m ov e t h e 3 a xes , a nd the la s t one is the cha nge p os ition. Pres s a nd go ba ck former menu. Pres s
to save change
to cancel the setting and go
back former menu. 4. 3 . 5. 5 Pa s sw or d S etup T h e s y s t e m d o e s n o t s u p p o r t t h i s f u n c t i o n n o w. 4. 3. 6 VERSION VIEW Ve r s i o n i n c l u d e s : I n i t i n a l v e r s i o n a n d N o r m a l v e r s i o n . M o v e c u r s o r to s elect, then press
t o e n t e r. p r e s s
to quit.
4.4 Process Process includes: Manual process, Auto process and Advanced process. 4.4.1Manual Process Manual Process refers to control the engraving machine by pressing the buttons on . s can change manual speed and grid. After the machine goes home, the system is in manual process, which shown as below: 1X 100.00 MANL 1Y 100.00 SOFF 1Z 100.00 HIGH Continuous
View4-18 4.4.1.1Manual Speed Change and adjust Manual Process speed can change between High speed and Low speed. k e y. I f i t i s i n H i g h s p e e d n o w , p r e s s
,HIGH
c h a n g es t o LOW ; if it is in Low s pe e d , p re s s s creen cha nges to High. manual process speed.
Speed
statue
on
the
Speed Adju st: In Ma nua l process s ta tue, press
button is the on the screen LOW on t h e sc reen
decides
to set speed
o f c u r r e n t s p e e d s t a t u e . T h e s c r e e n d i s p l a y s a s b e l o w:
Low spd, mm/min X Axis: 1200.00 Y Axis: 1200.00 Z Axis: 600.00 Low grid 0.100
The cursor is on X speed item, press
and
to select the target item. Then
p res s
t o s e t t h e v a l u e . Af t e r f i n i s h i n g i n p u t t h e n e w v a l u e ,
p res s
to sa ve the va lue, while press
number is not correct , p res s
to quit. If the input
to delete the last value.
Low grid is the least feed. Its scope is from 0.05mm—1.0mm. W h e n it is in S t e p m od e , 3 a xes w i ll m ov e as t h e g r id d is t a n c e .
The setting means of High speed is the same to Low speed. 4. 4. 1. 2Maunal Process Modes In order to meet different requirements for manual moving, it offers three kinds of manual moving modes, there are Continuous moving mode, Step moving mode and Space moving mode. s can switch moving modes by pressing in manual state and check the moving mode at bottom of the screen. (1) Continuous moving mode In this mode, s press moving direction buttons (I①, I②, I③, II①, II② and II③) and machine tool will move as ordered direction till all buttons release. Its speed is determined by current speed mode. Attention: if the pressing time on buttons is too short (less than 0.5 second) and releases the button at once, the machine tool moves to and stops at nearest step point automatically. When this moving mode ends, the machine tool always stops at mesh point. This mode is suitable to adjust position of machine tool. (2) Step moving mode It always moves at low speed with a grid per second. Its step space is determined by current grid of speed statue. This mode is suitable to adjust cut position and machine tool position precisely. (3) Distance moving mode In this mode, s press moving direction buttons (
、 、 、
、
、
) and
machine tool moves to ordered location. The machine tool moves according to current speed mode and set spaces. The moving is not influenced by grid and stops precisely at ordered point not at grid point. 4.4.2Auto Process Auto Process refers to run U Disk files and Inner files. Sometimes we call it file process. Before running any file, the machine and system parameters should be set correctly. Auto process operating steps are: 1.Set working Origin When it is in manual state, move 3 axes to proper spot where it begins to run file. Then Press
to clear X and Y axes working origin; and press
键 to
clear Z axis working origin. If the C.D.A function has been applied, it does not need to press
to clear Z origin.
2.Choose file:after origins have been set, press below:
Choose filefile : list U Disk Inner file list
,
the screen displays as
and
Press
to move the curs o r a nd s elect the fi le lis t type, pres s
to enter the selected file list. It will show the 1st, the 2nd, and the 3rd f ile na mes on the s creen. Pres s one by one, a nd press
and
and
to move cursor
to jump two files ea ch time. pres s
and select ta rget file. while Press
to quit.
3. Proce ss Parame ter S ett ings: after pres s ing
键 button,
it needs to set proces s pa ra meters , s uch as : proces s s peed, tra vel s peed, Z d own ra tio, p roces s s peed ra ti o, s pindle s peed gra d, Z u p h e i g h t . A n d t h e s c r e e n d i s p l a y a s b e l o w: Proc Spd 8000.00 Trvl Spd 8000.00 ZDownRat 1.00 Spd Rati 1.00 Spd Grad 1 Equival pulse/mm X Axis: 500.00 Y Axis: 500.00 Z Axis: 500.00 Z up mm 100.00
press
and
to move curs or a nd s elect diffe rent item, pres s
mod ify the va lue. press
to
to save the new value, then move the
curs or to next item. When it finis hes a ll cha nges , p res s
to
confirm, the system begins to check the G code data. It starts to w o r k a f t e r a l l G c o d e d a t a b e i n g c h e c ke d . Proc Spd: the engra ving ma chine will proces s the file a t this s peed when it begins to reliev ing. Tr v l S p d : I t t r a v e l s a t t h i s s p e e d w h e n t h e m a c h i n e d o e s n o t
re lieve. ZDownRat: Z axis goes down speed ratio. In order to protect the to ols edge from da ma ge, it needs to make the z a xis goes down at a low speed. Its scope is: 0.1—1.0. Spd Ra ti: Speed Ra tio , it ca n reduce the process speed. So the rea l proces s s peed is : Process Spd * Spd Ra tio. Its ra nge is : 0.1— 1.0. Spd Grad: Spindle Speed Grad. It means spindle speed when it begins to work. E q u i v a l e n t : I t d i s p l a y s 3 a xe s ’ e q u i v a l e n t s . h e r e y o u c a n n o t change these value. If it needs to modify, you should enter the menu and set them. Z Up mm: It refe rs to the Height tha t Z axis ca n go up. If the file Z axis up height is over this limit, it will adopt this value instead. It is the same operating steps for inner files. When it is running the fi le, the s creen rol ls the inf orma tion of fi le line number, rea l p rocess s peed, s peed ra ti o, rema in time. p res s
to s top rol ling and jus t sho w the current info. rep ress
to switch to next info. 4 . P r oc e ss A d j us t W he n it is exe c u t in g t h e file , p r e ss to cha nge t he sp eed rati o, each press on
and
, ra ti o d rops
0. 1til l the ra ti o is 0. 1. And s peed va lue cha nges synch ron ica lly; ea ch pres s on button
to
, speed ratio raise 0.1 till 1.0. Press
adjust
spindle
speed
if
you
have
connected a nd got s pindle s et. Ea ch press ing on speed
raises
a
grad
till
the
highest.
Each
the
and ha rd wa re
, the spindle
press
on
,
the
s pindle s peed drops a gra d till F1. 5 . P r o c e s s P a u s e a n d p o s i t i o n a d j u s t When it is processing, press “ ” to adjust three axes position, then repress “ “Original?”, press “ position. While press “
Pause”, it clews
” confirms your change and it processes form the new ” denies the change and it processes from the original
position; 6.Process Stop and Stop Point saving When it is processing, press “
” stops processing, it clews to save stop
point. The screen displays as below: 1X 0.000 RUN 1Y 0.000 SOFF 1Z 0.000 LOW Save Stop pt?
If it needs to restart process form current position lately, then you should save it and press related digit button to save as
, which means save the stop
point as NO.1 stop point.(There are 6 stop points totally). Then it displays on the screen as below:
1X 0.000 RUN 1Y 0.000 SOFF 1Z 0.000 LOW Save Stop pt?1
Press
t o s av e t h e se t t in g . T h e n 3 a xes g o b a ck h om e ori g in .
If it needs to continue to process from the Stop Point1, press compound buttons:“
+
”,it
starts
process
from
the
stop
point.
The
same
operating steps to stop point2, stop point3 and so on. The condition for Stop point process is that the 3 axes must have homed before saving the stop point. 7.Power Off Protection. The system will automatically protect the process data when the power fall down suddenly. When it gets the power supply again, press “
” to go back machine origin, then it clews “PowerOff reboot?” press “
” to continue to process unfinished work, or “
” to give up.
4 . 4 . 3 A D VA N C E D P R O C E SS Advanced process is the function for special application, which includes : Segment Proces s , Mult iple Process , Segmentm u l t i p l e p r o c e s s , A u t o C o p y P r o c e s s , M i l l Ta b l e a n d To o l s Change. 4. 4. 3. 1Advanced process call
Press compound buttons :
+
, it dis pla ys on the sc reen a s
b e l o w: Advanced Process: Segment Process
Multiple Process Segment-Multiple Auto Copy Process Mill Table Tools Change 4.4.3.1.1Segment Process Segment Process refers that can select the beginning line and ending line to operate. That is we can process part of the file. The operating steps are: to enter setting, press
1. Press
and
to move cursor select file
list; 2 . Press
to enter the file list, press
and
to select the target
file; 3.According to the clew, select beginning line number, the first G code da ta dis pla ys on the screen. Pres s
, i t d i s p l a y a s b e l o w:
Switch to Line 1
Input
the
line
number
in
cursor
position.
p res s
beginning line number. If the value is not correct, press 4.It dis pla ys the G code da ta , rep ress
to confirm to modify;
, it displays as following:
Ending line No.
Press
it
clews:
Switch
to
n u m b e r i n c u r s o r. P r e s s value is not correct, press line and
Line. And
input the
ending line
to confirm ending line number. If the to adjust; Press
to select the 1st
to select the last line.
5 . Then set the proces s pa ra meters , deta ils a re in Process . 4.4.3.1.2Multiple Process It needs to set multiple parameters in menu, then call this function here. Operating steps are: 1. press
and
then press 2.press
to move curs or on mult iple item, pres s or
Auto
to enterit,
to move cursor to select file list;
to enter the file list, repress
or
to move cursor and select
target file; 3.Set proces s pa ra meters , a nd foll owin g steps a re s imila r with the a uto p rocess . It wo rks as it set. Pres s multip le pa rameters , re pres s
to view the
t o c a n c e l t h e v i e w.
4.4.3.1.3Segment-multiple Process Segment-multiple Process is to process part of the file for many times. It meets the needs to run part of the file for many times. So it needs to set the segment parameters and multiple parameters first, then call this function here. Its operating steps are the same to multiple process. 4.4.3.1.4Auto Copy Process Because it reads G code from U disk, it needs to check G code data each time. If it is a larger file, the checking will cost time. So if there is some file needs to be processed frequently, we can process this file once and save it for inner file. When next time, it needs to run this file, we can call it easily. Because this function takes a lot flash memory, you’d better not to change too much files into Auto Copy Process file. And if you reset the engraving machine and system parameters, you must to reset this operation. Press
and
t o m o v e c u r s o r o n “A u t o C o p y P r o c e s s ” i t e m , p r e s s
to enter, repress list,
repress
and
or to
pa ra meters . Then pres s
to select file lis t. p res s select ,
target
file.
Then
to enter file set
process
it clews: Inner file, that is which file you
like to save this file. Then press fi le, p ress
and
to move cursor and select
to confirm the file. It begins to save and it goes back
Manual statue when it finishes operating. The operating steps of Auto Copy file are the same with auto process file. There is a * symbol before the Processed Auto Copy Process File. 4.4.3.1.5Tools Change After having set the tool change position in menu, selecting this item and then the machine goes to the set position and wait for changing tool.
Chapter IV RZNC - 0501 Specifications ( U disk) Contents Processor File Memorizer Display Communication Terminals File Format Axes Help Function Languages Operating Interface Drive System Interpolation function Cutter Adjusting function Spindle Control Function System Data Inspect Function Processing Data Inspect Function Processing Position Adjusting Function Multi Working Coordinates Stop Point Reprocessing Function Copy Processing Function Data protection when power off Working Temperature Humidity Outer Voltage
Specification 160M DSP 128M memorizer inside, it s file with any size because of adopting mobile memorize technology LCD with 128 dot*64 dot USB terminal and U Disk G code , PLT files (optional) 3 axes Useful help information and guide Chinese, English, Russia, , Japanese(optional or customize) Friendly Buttons and Menu Drive Step Motors linear, curve Yes Yes Yes Yes Yes It has 9 working coordinates Yes Yes Yes 0°C to +70°C <90﹪ no dew no frost 5V
Ending line No.
Consumptions Dimensions(mm)
2W 156*110*38