Safety Stocks Safety stock buffer added to on hand inventory during lead time
Stockout an inventory shortage
Service level probability that the inventory available during lead time will meet demand
Variable Demand with a Reorder Point Inventory level
Q
Reorder point, R
0
LT
LT Time
Inventory level
Reorder Point with a Safety Stock
Q Reorder point, R
Safety Stock
0
LT
LT Time
Reorder Point With Variable Demand R = dL + zσ
d
L
where d = average daily demand L = lead time σ d = the standard deviation of daily demand z = number of standard deviations corresponding to the service level probability zσ d L = safety stock
Reorder Point for a Service Level Probability of meeting demand during lead time = service level
Probability of a stockout
Safety stock zσ dL Demand
d
L R
Reorder Point for Variable Demand The carpet store wants a reorder point with a 95% service level and a 5% stockout probability d = 30 yards per day L = 10 days σ d = 5 yards per day For a 95% service level, z = 1.65 R = dL + z σ
d
L
Safety stock = z σ
d
L
= 30(10) + (1.65)(5)( 10)
= (1.65)(5)( 10)
= 326.1 yards
= 26.1 yards
Order Quantity for a Periodic Inventory System Q = d(tb + L) + zσ
d
tb + L - I
where
σ zσ
d
d tb L d
= average demand rate = the fixed time between orders = lead time = standard deviation of demand
tb + L = safety stock I = inventory level
Fixed-Period Model with Variable Demand d = 6 bottles per day σ d = 1.2 bottles tb = 60 days L = 5 days I = 8 bottles z = 1.65 (for a 95% service level) Q = d(tb + L) + zσ
d
tb + L - I
= (6)(60 + 5) + (1.65)(1.2) = 397.96 bottles
60 + 5 - 8