Simit Event April2017 6r2u5n
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The Digital Enterprise Effektiv simulering med SIMIT Jens Norling Mathiassen Unrestricted © Siemens AG 2017
Realize innovation.
SIMIT, brugervenlig software til proces –og anlægssimulering Agenda Agenda 08:00-08:30 Morgenmad 08:30-08:45 Velkomst og introduktion 08:45-09:35 SIMIT introduktion 09:35-09:50 SIMIT biblioteket ”Flownet” 09:50-10:10 Pause 10:10-11:00 Bib. ”Contec” og Couplings (fokus: HW in the loop)
11:00-11:30 3D visualisering i SIMIT m.m. Afrunding
Unrestricted © Siemens AG 2017 Page 2
Siemens Software
Workflows in process / discrete industry differ
Digital Enterprise Process Industries Product design
Process & plant design
Engineering & commissioning
Discrete Industries Operation
Services
Product design
Production planning
Production engineering
Production
Services
Product design starts in the laboratory Process design – P&ID Detailed engineering – electrics, DCS engineering, piping, 3D plant design… Sensors: temperature, pressure, flow, weight, analytics, Actuators: pumps/agitators, valve positioners, heating/cooling
Product design and Production planning in CAD/CAE Machine and Line Automation driven by mechatronic CAD/CAE
Sensors : proximity, encoders, position, motion… Actuators: hydraulics, servo-motors, linear drives
Hazardous/explosive environment
Unrestricted © Siemens AG 2017 Page 3
Siemens Software
Siemens portfolio for Digital Enterprise covers complete lifecycle Digitalization Different forms in industries
Digital Enterprise
Process Industries Product design
Process & plant design
Engineering & commissioning
Discrete Industries Operation
Services
Product design
Production planning
Production engineering
Production
Services
Teamcenter COMOS
COMOS
NX
Tecnomatix MCD
Data Driven Services / XHQ / ASM Manufacturing Execution Systems SIMATIC PCS 7 / S7 PIA Selector
SIMIT
Data Driven Services SIMATIC IT TIA Portal
Automation / Instrumentation and Drives Portfolio
Communication / Security
Automation / Drives Portfolio SINUMERIK Integrate
Communication / Security
TIA: Totally Integrated Automation
Unrestricted © Siemens AG 2017 Page 4
Siemens Software
BASF – Ludwigshafen, Batch-Migration and SIMIT Virtual Commissioning Customer Quotes „The earlier automation or concept errors are detected, the cheaper they are to correct“ Dr. Michael Krauss, Senior Automation Manager, BASF SE
„Virtual commissioning enables us an earlier plant commissioning. As a result our productivity and Return-on-Invest increase, due to the high engineering quality that we achieve“ Dr. Michael Krauss, Senior Automation Manager, BASF SE
Successful project-team: Bernhard Ifflaender Siemens Simulation Center, Dr. Michael Krauss, BASF SE, Mr. Köhldorfer , M+W (from left to right)
Unrestricted © Siemens AG 2017 Page 5
ID: 15049-E
2014-09-02
Siemens Software
SIMIT Sustainable creation of customer value and satisfaction
Purposes Virtual commissioning (VCO): Test the original automation software by the use of a simulation model Operator training (OTS): Train the interaction with the original automation software by the use of a simulation model
Answer customer needs Efficiency Increase Productivity
Operational Efficiency
€€ Time to Market
Costs
Quality
Ensure safe, efficient and demand-sufficient production in a fast changing market environment and to cope with an increased complexity of production plants.
Risks Increase Flexibility
Sale Production
Unrestricted © Siemens AG 2017 Page 6
Siemens Software
Agenda Agenda 08:00-08:30 Morgenmad 08:30-08:45 Velkomst og introduktion 08:45-09:35 SIMIT introduktion 09:35-09:50 SIMIT biblioteket ”Flownet” 09:50-10:10 Pause 10:10-11:00 Bib. ”Contec” og Couplings (fokus: HW in the loop)
11:00-11:30 3D visualisering i SIMIT m.m. Afrunding
Unrestricted © Siemens AG 2017 Page 7
Siemens Software
SIMIT Mapping between Real and Virtual Siemens World Real World
Virtual World HMI eg: PCS 7 OS Server/WinCC/ Comfort etc.
SIMATIC S7
HMI eg: PCS 7 OS Server/WinCC/ Comfort etc. Software-in-the-loop
Automation System (AS)
PLCSIM
SIMIT VC – Virtual Controller
Hardware-in-the-loop
SIMATIC S7
Real AS
Profibus or Profinet via Simulation Unit
Emulation of AS SIMIT
Remote IO/devices
Simulation of Signals
Actuators/Sensors
Simulation of Drives/Signals SIMIT
Plant/Machine
Simulation of technological behavior
Process behavior w/o chemical reactions
SIMIT-Connector to domain specific simulators
High fidelity chemical process simulators
3D or discrete event driven simulators
Unrestricted © Siemens AG 2017 Page 8
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Simulation
Live Demo
Different Levels
• Simulation of I/O-Signals
• Simulation of Drives / Sensors
• Simulation of Technological behavior
+
All signals from and to the automation system
+
Necessary granularity to test the original automation project
+
SIMIT build in technological simulation: STANDARD, FLOWNET, CONTEC libraries
+
Import signal list from engineering system
+
BASIS library with drives and sensors ready-to-use
Unrestricted © Siemens AG 2017 Page 9
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Software-in-the-loop
PLCSIM Emulation of S7-300/400 controller programs Embedded in engineering system Maximum of 8 controller instances All emulated controllers and the simulation on one PC
Unrestricted © Siemens AG 2017 Page 10
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Simulation •
• • • •
Simulation of I/O-Signals Automatically generate the signal interface list including the symbol names by importing the symbol table Flexible symbol import for couplings Option New: All signals are deleted and created from new import Option Add: Missing signals and symbol names will be added Option Option Overwrite: Signals and symbol names will be overwritten
SIMATIC Manager
SIMIT
Import
Unrestricted © Siemens AG 2017 Page 11
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Simulation •
•
•
Simulation of Drives/Sensors SIMIT offers a signal flow oriented component based modeling approach Components can be placed via drag-and-drop on diagrams to model the simulation behavior Components can be connected by drag-and-drop
Unrestricted © Siemens AG 2017 Page 12
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Simulation •
• • • •
Simulation of Drives/Sensors Templates can be created by the and instantiated using a table, IEA or CMT import to create automatically the dives/sensor level for simulation Reuse of data from PCS 7 reduces the modeling time for the simulation Library elements to be compatible with PCS 7 v7.x / v8.x and the APL Import of .xlsx files (.xls, .iea, .xml) Search and replace of components and macro-components within templates
SIMATIC Manager
SIMIT
Import
Unrestricted © Siemens AG 2017 Page 13
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Simulation STANDARD Library • Library containing simulation models for • Motors, valves • Frequency converters • Mathematical models • …
...
Unrestricted © Siemens AG 2017 Page 14
Siemens Software
Agenda Agenda 08:00-08:30 Morgenmad 08:30-08:45 Velkomst og introduktion 08:45-09:35 SIMIT introduktion 09:35-09:50 SIMIT biblioteket ”Flownet” 09:50-10:10 Pause 10:10-11:00 Bib. ”Contec” og Couplings (fokus: HW in the loop) 11:00-11:30 3D visualisering i SIMIT m.m. Afrunding
Unrestricted © Siemens AG 2017 Page 15
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Simulation • •
FLOWNET Library Library to build models in the schematics of a P&ID Library to simulate a piping network with single component liquids/gas (e.g. water) including pressure, temperature and flow
Live Demo
...
Unrestricted © Siemens AG 2017 Page 16
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Simulation • •
•
Simulation of Tech. behavior Simulation model can be created out of COMOS via the generic import Components can be placed via drag-and-drop on diagrams to model the simulation model Components can be connected by drag-and-drop
Unrestricted © Siemens AG 2017 Page 17
Siemens Software
Agenda Agenda 08:00-08:30 Morgenmad 08:30-08:45 Velkomst og introduktion 08:45-09:35 SIMIT introduktion 09:35-09:50 SIMIT biblioteket ”Flownet” 09:50-10:10 Pause 10:10-11:00 Hardware in the loop Coupling og biblioteket ”Contec”
11:00-11:30 3D visualisering i SIMIT m.m. Afrunding
Unrestricted © Siemens AG 2017 Page 18
Siemens Software
Agenda Agenda 08:00-08:30 Morgenmad 08:30-08:45 Velkomst og introduktion 08:45-09:35 SIMIT introduktion 09:35-09:50 SIMIT biblioteket ”Flownet” 09:50-10:10 Pause 10:10-11:00 Bib. ”Contec” og Couplings (fokus: HW in the loop)
11:00-11:30 3D visualisering i SIMIT m.m. Afrunding
Unrestricted © Siemens AG 2017 Page 19
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training Software-in-the-Loop Couplings
Couplings
Hardware-in-the-Loop Couplings SIMATIC PCS 7 SIMATIC PCS 7 / WinCC / s / SIMATIC S7 / TIA Portal
Data exchange
PRODAVE Simulation Unit
Simulation Unit
(MPI/IE) ProfiBUS DP ProfiNET IO
Generic Data Couplings
PLCSIM PLCSIM Adv. SIMIT Virtual Controller
OPC
Synchronization and remote control
SHM*
RCI**
SIMIT
Unrestricted © Siemens AG 2017 Page 20
*Shared Memory; **Remote Control Interface Siemens Software
SIMIT SIMIT 9 Highlights
SIMIT Simulation • • •
VC Configuration workflow 1 software installer (SIMATIC NET no longer required for ISO on T) 1 GUI – full graphical integration of virtual controller configuration High reuse of existing PCS 7 project information (no HLL replacements, no additional module information, no communication settings, …)
1
2 3 Add Virtual Controller Coupling
Select PCS 7 Project
Distribute Virtual Controller among several PCs Unrestricted © Siemens AG 2017 Page 21
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Software-in-the-loop • •
•
•
Virtual Controller - Snapshot Snapshots to store current controller and simulation state Snapshot can be loaded to start a simulation from a certain starting point DBs, flags, counters, ... of all controllers and the state of the SIMIT simulation are stored or loaded at the same time Snapshot reuse after full
Unrestricted © Siemens AG 2017 Page 22
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Simulation •
CONTEC Library Library to build conveyor simulation models
...
Live Demo Unrestricted © Siemens AG 2017 Page 23
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Couplings •
• • • • •
Shared Memory Coupling Communication between SIMIT and 3rd Party simulators using high performance shared memory coupling Freely configurable by the Cyclic data access by SIMIT Cycle time can be defined by the Shared memory is synchronized using a MUTEX* Shared memory can be initialized by SIMIT or a 3rd Party tool
Shared Memory
e.g. Process Simulate
e.g. Plant Simulation
*Coordinated process to access the shared memory Unrestricted © Siemens AG 2017 Page 24
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Hardware-in-the-loop Simulation Units • Connect to real controller via: Profibus, Profinet, Prodave, OPC • Simulation of I/O-Signals by Simulation Unit
Unrestricted © Siemens AG 2017 Page 25
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Hardware-in-the-loop •
• • • • • •
Simulation Unit - ProfiBUS DP Connect up to 2 controllers to SIMIT with one Simulation Unit ProfiBUS DP 2-channels Simulation of maximum 125 slaves per channel Process alarms, Diagnosis alarms S7-specific ProfiBUS functions Redundant peripheries Failsafe modules
SIMATIC S7
SIMATIC S7
PCS 7/ WinCC
... ProfiBUS DP ProfiBUS DP
SU-PBDP Ethernet
Unrestricted © Siemens AG 2017 Page 26
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Hardware-in-the-loop
SIMATIC S7 Scada/ HMI
Simulation Unit - ProfiNET IO • One Simulation Unit ProfiNET IO per controller required • Simulation of up to 256 devices per controller • Boxes for 128 or 256 devices per controller available
Live Demo
SU-PNIO Ethernet
Unrestricted © Siemens AG 2017 Page 27
Siemens Software
Agenda Agenda 08:00-08:30 Morgenmad 08:30-08:45 Velkomst og introduktion 08:45-09:35 SIMIT introduktion 09:35-09:50 SIMIT biblioteket ”Flownet” 09:50-10:10 Pause 10:10-11:00 Bib. ”Contec” og Couplings (fokus: HW in the loop)
11:00-11:30 3D visualisering i SIMIT m.m. Afrunding
Unrestricted © Siemens AG 2017 Page 28
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Simulation •
•
•
Dynamic Graphics Modeling Graphical elements can be modeled using the standard SIMIT interface Graphical elements can be animated and the motion can be coupled to simulation values Graphical elements can be mirrored vertically or horizontally
Live Demo Unrestricted © Siemens AG 2017 Page 29
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Simulation •
•
•
CTE Using the component type editor new SIMIT SF components can be developed by the created components can be versioned and protected against misuse The component symbol can include controls and animations
Unrestricted © Siemens AG 2017 Page 30
Siemens Software
Agenda Agenda 08:00-08:30 Morgenmad 08:30-08:45 Velkomst og introduktion 08:45-09:35 SIMIT introduktion 09:35-09:50 SIMIT biblioteket ”Flownet” 09:50-10:10 Pause 10:10-11:00 Bib. ”Contec” og Couplings (fokus: HW in the loop)
11:00-11:30 3D visualisering i SIMIT m.m. Afrunding
Unrestricted © Siemens AG 2017 Page 31
Siemens Software
SIMIT SIMIT 9 Highlights
SIMIT Simulation Demo Version • Extended DEMO MODE 45 minutes, all couplings with a maximum of 30 bytes • Only one coupling can be added to a project, either PLCSIM or PRODAVE • The dynamic graphic editor, the trend and messaging, the macro component editor, the SMD-typical import and the automatic control interface will be available for testing during the demo session
Unrestricted © Siemens AG 2017 Page 32
Siemens Software
SIMIT– Product-Line Scalable with the Customer Needs SIMIT Virtual Controller 1 Controller
SIMIT Virtual Controller 5 Controller
Configuration Environment 1 Soft-S7 300/400 Controller Also as extension
Configuration Environment 5 Soft-S7 300/400 Controller Also as extension
SIMIT SF STANDARD
SIMIT SF PROFESSIONAL
SIMIT SF ULTIMATE
All STANDARD features plus
All PROFESSIONAL features plus
Couplings PLCSIM Engineering efficiency for PCS 7 (IEA/CMT) Automatic generation on template / typical base (e.g. .xls) Automatic device level simulation Modify in run Remote control interface and virtual time management
Couplings Shared Memory (High performance coupling) Automatic generation of models and connections based on XML interface Development of own components (CTE)
Portal view Standard Library 3D Viewer Couplings Virtual Controller ProfiBUS / ProfiNET PRODAVE OPC DA Trend & Messaging Scripting Macro Components Editor Dynamic Graphics Editor Automatic generation of signal lists for SIMATIC Manager data
SIMIT SF FLOWNET LIBRARY Library to build models in the schematics of a P&ID to simulate a piping network with single component liquids/gas (e.g. water) including pressure, temperature and flow
SIMIT SF CONTEC LIBRARY Library to build conveyor simulation models
SIMIT SF extensions Unrestricted © Siemens AG 2017 Page 33
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Useful links
•
SIMIT Media Presentation including many useful video clip) http://.industry.siemens.com/cs/document/101298066/simitsimulation-framework-(video)?dti=0&lc=en-WW
•
YouTube link e.g. video clip introducing the Library CONTEC https://www.youtube.com/watch?v=kGs3c_APKUQ
•
Software v9.0 sp1 (Full version that starts in demo if not licenses) https://.industry.siemens.com/cs/ww/en/view/109743963
•
Manuals (look at the menu ”Simulation and training systems) http://w3.siemens.com/mcms/industrial-automation-systemssimatic/en/manual-overview/tech-doc-pcs7/Pages/Manuals-SIMATIC-PCS7-V8-2.aspx
•
Application samples (Based on PCS 7) https://.industry.siemens.com/cs/ww/en/view/77362399
• SIMIT Homepage www.siemens.com/simit
Unrestricted © Siemens AG 2017 Page 34
Siemens Software
SIMIT SIMIT 9 Highlights Hannover Fair 2017
SIMIT 9 COMOS integration and much more on Hannover 2017 • Integrated Engineering including COMOS and SIMIT • Guided tour and free ticket at: http://w3.siemens.dk/home/dk/dk/indust ry/campaign/hannovwe2017/Pages/Def ault.aspx • Outlook 9.1 expected release 07/2017 • SU integration incl. ET200 SP HA redundant • OPC UA exchange of signal info • Siemens Field device models in SIMIT Unrestricted © Siemens AG 2017 Page 35
Siemens Software
Thank You for your attention Jens Norling Mathiassen SIMATIC PCS7 Product Manager RC-DK PD PA DCS Bredskifte Allé 15 8210 Århus V
Mobile: +45 2143 6880 E-mail: [email protected]
Unrestricted © Siemens AG 2017 Page 36
Siemens Software
Tak for jeres deltagelse
Vi håber, at I har haft en inspirerende og udbytterig dag, der giver lidt stof til eftertanke. I vil efter i dag modtage en e-mail, med link til dagens præsentation samt link til en evaluering, og vi glæder os til at modtage jeres .
Vind en bluetooth højtaler
Evalueringen tager 2-3 min. og vi har 3 bluetooth på højkant blandt besvarelserne!
Unrestricted © Siemens AG 2017 Page 37
Siemens Software
Realize innovation.
SIMIT, brugervenlig software til proces –og anlægssimulering Agenda Agenda 08:00-08:30 Morgenmad 08:30-08:45 Velkomst og introduktion 08:45-09:35 SIMIT introduktion 09:35-09:50 SIMIT biblioteket ”Flownet” 09:50-10:10 Pause 10:10-11:00 Bib. ”Contec” og Couplings (fokus: HW in the loop)
11:00-11:30 3D visualisering i SIMIT m.m. Afrunding
Unrestricted © Siemens AG 2017 Page 2
Siemens Software
Workflows in process / discrete industry differ
Digital Enterprise Process Industries Product design
Process & plant design
Engineering & commissioning
Discrete Industries Operation
Services
Product design
Production planning
Production engineering
Production
Services
Product design starts in the laboratory Process design – P&ID Detailed engineering – electrics, DCS engineering, piping, 3D plant design… Sensors: temperature, pressure, flow, weight, analytics, Actuators: pumps/agitators, valve positioners, heating/cooling
Product design and Production planning in CAD/CAE Machine and Line Automation driven by mechatronic CAD/CAE
Sensors : proximity, encoders, position, motion… Actuators: hydraulics, servo-motors, linear drives
Hazardous/explosive environment
Unrestricted © Siemens AG 2017 Page 3
Siemens Software
Siemens portfolio for Digital Enterprise covers complete lifecycle Digitalization Different forms in industries
Digital Enterprise
Process Industries Product design
Process & plant design
Engineering & commissioning
Discrete Industries Operation
Services
Product design
Production planning
Production engineering
Production
Services
Teamcenter COMOS
COMOS
NX
Tecnomatix MCD
Data Driven Services / XHQ / ASM Manufacturing Execution Systems SIMATIC PCS 7 / S7 PIA Selector
SIMIT
Data Driven Services SIMATIC IT TIA Portal
Automation / Instrumentation and Drives Portfolio
Communication / Security
Automation / Drives Portfolio SINUMERIK Integrate
Communication / Security
TIA: Totally Integrated Automation
Unrestricted © Siemens AG 2017 Page 4
Siemens Software
BASF – Ludwigshafen, Batch-Migration and SIMIT Virtual Commissioning Customer Quotes „The earlier automation or concept errors are detected, the cheaper they are to correct“ Dr. Michael Krauss, Senior Automation Manager, BASF SE
„Virtual commissioning enables us an earlier plant commissioning. As a result our productivity and Return-on-Invest increase, due to the high engineering quality that we achieve“ Dr. Michael Krauss, Senior Automation Manager, BASF SE
Successful project-team: Bernhard Ifflaender Siemens Simulation Center, Dr. Michael Krauss, BASF SE, Mr. Köhldorfer , M+W (from left to right)
Unrestricted © Siemens AG 2017 Page 5
ID: 15049-E
2014-09-02
Siemens Software
SIMIT Sustainable creation of customer value and satisfaction
Purposes Virtual commissioning (VCO): Test the original automation software by the use of a simulation model Operator training (OTS): Train the interaction with the original automation software by the use of a simulation model
Answer customer needs Efficiency Increase Productivity
Operational Efficiency
€€ Time to Market
Costs
Quality
Ensure safe, efficient and demand-sufficient production in a fast changing market environment and to cope with an increased complexity of production plants.
Risks Increase Flexibility
Sale Production
Unrestricted © Siemens AG 2017 Page 6
Siemens Software
Agenda Agenda 08:00-08:30 Morgenmad 08:30-08:45 Velkomst og introduktion 08:45-09:35 SIMIT introduktion 09:35-09:50 SIMIT biblioteket ”Flownet” 09:50-10:10 Pause 10:10-11:00 Bib. ”Contec” og Couplings (fokus: HW in the loop)
11:00-11:30 3D visualisering i SIMIT m.m. Afrunding
Unrestricted © Siemens AG 2017 Page 7
Siemens Software
SIMIT Mapping between Real and Virtual Siemens World Real World
Virtual World HMI eg: PCS 7 OS Server/WinCC/ Comfort etc.
SIMATIC S7
HMI eg: PCS 7 OS Server/WinCC/ Comfort etc. Software-in-the-loop
Automation System (AS)
PLCSIM
SIMIT VC – Virtual Controller
Hardware-in-the-loop
SIMATIC S7
Real AS
Profibus or Profinet via Simulation Unit
Emulation of AS SIMIT
Remote IO/devices
Simulation of Signals
Actuators/Sensors
Simulation of Drives/Signals SIMIT
Plant/Machine
Simulation of technological behavior
Process behavior w/o chemical reactions
SIMIT-Connector to domain specific simulators
High fidelity chemical process simulators
3D or discrete event driven simulators
Unrestricted © Siemens AG 2017 Page 8
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Simulation
Live Demo
Different Levels
• Simulation of I/O-Signals
• Simulation of Drives / Sensors
• Simulation of Technological behavior
+
All signals from and to the automation system
+
Necessary granularity to test the original automation project
+
SIMIT build in technological simulation: STANDARD, FLOWNET, CONTEC libraries
+
Import signal list from engineering system
+
BASIS library with drives and sensors ready-to-use
Unrestricted © Siemens AG 2017 Page 9
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Software-in-the-loop
PLCSIM Emulation of S7-300/400 controller programs Embedded in engineering system Maximum of 8 controller instances All emulated controllers and the simulation on one PC
Unrestricted © Siemens AG 2017 Page 10
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Simulation •
• • • •
Simulation of I/O-Signals Automatically generate the signal interface list including the symbol names by importing the symbol table Flexible symbol import for couplings Option New: All signals are deleted and created from new import Option Add: Missing signals and symbol names will be added Option Option Overwrite: Signals and symbol names will be overwritten
SIMATIC Manager
SIMIT
Import
Unrestricted © Siemens AG 2017 Page 11
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Simulation •
•
•
Simulation of Drives/Sensors SIMIT offers a signal flow oriented component based modeling approach Components can be placed via drag-and-drop on diagrams to model the simulation behavior Components can be connected by drag-and-drop
Unrestricted © Siemens AG 2017 Page 12
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Simulation •
• • • •
Simulation of Drives/Sensors Templates can be created by the and instantiated using a table, IEA or CMT import to create automatically the dives/sensor level for simulation Reuse of data from PCS 7 reduces the modeling time for the simulation Library elements to be compatible with PCS 7 v7.x / v8.x and the APL Import of .xlsx files (.xls, .iea, .xml) Search and replace of components and macro-components within templates
SIMATIC Manager
SIMIT
Import
Unrestricted © Siemens AG 2017 Page 13
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Simulation STANDARD Library • Library containing simulation models for • Motors, valves • Frequency converters • Mathematical models • …
...
Unrestricted © Siemens AG 2017 Page 14
Siemens Software
Agenda Agenda 08:00-08:30 Morgenmad 08:30-08:45 Velkomst og introduktion 08:45-09:35 SIMIT introduktion 09:35-09:50 SIMIT biblioteket ”Flownet” 09:50-10:10 Pause 10:10-11:00 Bib. ”Contec” og Couplings (fokus: HW in the loop) 11:00-11:30 3D visualisering i SIMIT m.m. Afrunding
Unrestricted © Siemens AG 2017 Page 15
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Simulation • •
FLOWNET Library Library to build models in the schematics of a P&ID Library to simulate a piping network with single component liquids/gas (e.g. water) including pressure, temperature and flow
Live Demo
...
Unrestricted © Siemens AG 2017 Page 16
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Simulation • •
•
Simulation of Tech. behavior Simulation model can be created out of COMOS via the generic import Components can be placed via drag-and-drop on diagrams to model the simulation model Components can be connected by drag-and-drop
Unrestricted © Siemens AG 2017 Page 17
Siemens Software
Agenda Agenda 08:00-08:30 Morgenmad 08:30-08:45 Velkomst og introduktion 08:45-09:35 SIMIT introduktion 09:35-09:50 SIMIT biblioteket ”Flownet” 09:50-10:10 Pause 10:10-11:00 Hardware in the loop Coupling og biblioteket ”Contec”
11:00-11:30 3D visualisering i SIMIT m.m. Afrunding
Unrestricted © Siemens AG 2017 Page 18
Siemens Software
Agenda Agenda 08:00-08:30 Morgenmad 08:30-08:45 Velkomst og introduktion 08:45-09:35 SIMIT introduktion 09:35-09:50 SIMIT biblioteket ”Flownet” 09:50-10:10 Pause 10:10-11:00 Bib. ”Contec” og Couplings (fokus: HW in the loop)
11:00-11:30 3D visualisering i SIMIT m.m. Afrunding
Unrestricted © Siemens AG 2017 Page 19
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training Software-in-the-Loop Couplings
Couplings
Hardware-in-the-Loop Couplings SIMATIC PCS 7 SIMATIC PCS 7 / WinCC / s / SIMATIC S7 / TIA Portal
Data exchange
PRODAVE Simulation Unit
Simulation Unit
(MPI/IE) ProfiBUS DP ProfiNET IO
Generic Data Couplings
PLCSIM PLCSIM Adv. SIMIT Virtual Controller
OPC
Synchronization and remote control
SHM*
RCI**
SIMIT
Unrestricted © Siemens AG 2017 Page 20
*Shared Memory; **Remote Control Interface Siemens Software
SIMIT SIMIT 9 Highlights
SIMIT Simulation • • •
VC Configuration workflow 1 software installer (SIMATIC NET no longer required for ISO on T) 1 GUI – full graphical integration of virtual controller configuration High reuse of existing PCS 7 project information (no HLL replacements, no additional module information, no communication settings, …)
1
2 3 Add Virtual Controller Coupling
Select PCS 7 Project
Distribute Virtual Controller among several PCs Unrestricted © Siemens AG 2017 Page 21
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Software-in-the-loop • •
•
•
Virtual Controller - Snapshot Snapshots to store current controller and simulation state Snapshot can be loaded to start a simulation from a certain starting point DBs, flags, counters, ... of all controllers and the state of the SIMIT simulation are stored or loaded at the same time Snapshot reuse after full
Unrestricted © Siemens AG 2017 Page 22
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Simulation •
CONTEC Library Library to build conveyor simulation models
...
Live Demo Unrestricted © Siemens AG 2017 Page 23
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Couplings •
• • • • •
Shared Memory Coupling Communication between SIMIT and 3rd Party simulators using high performance shared memory coupling Freely configurable by the Cyclic data access by SIMIT Cycle time can be defined by the Shared memory is synchronized using a MUTEX* Shared memory can be initialized by SIMIT or a 3rd Party tool
Shared Memory
e.g. Process Simulate
e.g. Plant Simulation
*Coordinated process to access the shared memory Unrestricted © Siemens AG 2017 Page 24
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Hardware-in-the-loop Simulation Units • Connect to real controller via: Profibus, Profinet, Prodave, OPC • Simulation of I/O-Signals by Simulation Unit
Unrestricted © Siemens AG 2017 Page 25
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SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Hardware-in-the-loop •
• • • • • •
Simulation Unit - ProfiBUS DP Connect up to 2 controllers to SIMIT with one Simulation Unit ProfiBUS DP 2-channels Simulation of maximum 125 slaves per channel Process alarms, Diagnosis alarms S7-specific ProfiBUS functions Redundant peripheries Failsafe modules
SIMATIC S7
SIMATIC S7
PCS 7/ WinCC
... ProfiBUS DP ProfiBUS DP
SU-PBDP Ethernet
Unrestricted © Siemens AG 2017 Page 26
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Hardware-in-the-loop
SIMATIC S7 Scada/ HMI
Simulation Unit - ProfiNET IO • One Simulation Unit ProfiNET IO per controller required • Simulation of up to 256 devices per controller • Boxes for 128 or 256 devices per controller available
Live Demo
SU-PNIO Ethernet
Unrestricted © Siemens AG 2017 Page 27
Siemens Software
Agenda Agenda 08:00-08:30 Morgenmad 08:30-08:45 Velkomst og introduktion 08:45-09:35 SIMIT introduktion 09:35-09:50 SIMIT biblioteket ”Flownet” 09:50-10:10 Pause 10:10-11:00 Bib. ”Contec” og Couplings (fokus: HW in the loop)
11:00-11:30 3D visualisering i SIMIT m.m. Afrunding
Unrestricted © Siemens AG 2017 Page 28
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SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Simulation •
•
•
Dynamic Graphics Modeling Graphical elements can be modeled using the standard SIMIT interface Graphical elements can be animated and the motion can be coupled to simulation values Graphical elements can be mirrored vertically or horizontally
Live Demo Unrestricted © Siemens AG 2017 Page 29
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Simulation •
•
•
CTE Using the component type editor new SIMIT SF components can be developed by the created components can be versioned and protected against misuse The component symbol can include controls and animations
Unrestricted © Siemens AG 2017 Page 30
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Agenda Agenda 08:00-08:30 Morgenmad 08:30-08:45 Velkomst og introduktion 08:45-09:35 SIMIT introduktion 09:35-09:50 SIMIT biblioteket ”Flownet” 09:50-10:10 Pause 10:10-11:00 Bib. ”Contec” og Couplings (fokus: HW in the loop)
11:00-11:30 3D visualisering i SIMIT m.m. Afrunding
Unrestricted © Siemens AG 2017 Page 31
Siemens Software
SIMIT SIMIT 9 Highlights
SIMIT Simulation Demo Version • Extended DEMO MODE 45 minutes, all couplings with a maximum of 30 bytes • Only one coupling can be added to a project, either PLCSIM or PRODAVE • The dynamic graphic editor, the trend and messaging, the macro component editor, the SMD-typical import and the automatic control interface will be available for testing during the demo session
Unrestricted © Siemens AG 2017 Page 32
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SIMIT– Product-Line Scalable with the Customer Needs SIMIT Virtual Controller 1 Controller
SIMIT Virtual Controller 5 Controller
Configuration Environment 1 Soft-S7 300/400 Controller Also as extension
Configuration Environment 5 Soft-S7 300/400 Controller Also as extension
SIMIT SF STANDARD
SIMIT SF PROFESSIONAL
SIMIT SF ULTIMATE
All STANDARD features plus
All PROFESSIONAL features plus
Couplings PLCSIM Engineering efficiency for PCS 7 (IEA/CMT) Automatic generation on template / typical base (e.g. .xls) Automatic device level simulation Modify in run Remote control interface and virtual time management
Couplings Shared Memory (High performance coupling) Automatic generation of models and connections based on XML interface Development of own components (CTE)
Portal view Standard Library 3D Viewer Couplings Virtual Controller ProfiBUS / ProfiNET PRODAVE OPC DA Trend & Messaging Scripting Macro Components Editor Dynamic Graphics Editor Automatic generation of signal lists for SIMATIC Manager data
SIMIT SF FLOWNET LIBRARY Library to build models in the schematics of a P&ID to simulate a piping network with single component liquids/gas (e.g. water) including pressure, temperature and flow
SIMIT SF CONTEC LIBRARY Library to build conveyor simulation models
SIMIT SF extensions Unrestricted © Siemens AG 2017 Page 33
Siemens Software
SIMIT Simulation based Engineering from Virtual Commissioning to Operator Training
SIMIT Useful links
•
SIMIT Media Presentation including many useful video clip) http://.industry.siemens.com/cs/document/101298066/simitsimulation-framework-(video)?dti=0&lc=en-WW
•
YouTube link e.g. video clip introducing the Library CONTEC https://www.youtube.com/watch?v=kGs3c_APKUQ
•
Software v9.0 sp1 (Full version that starts in demo if not licenses) https://.industry.siemens.com/cs/ww/en/view/109743963
•
Manuals (look at the menu ”Simulation and training systems) http://w3.siemens.com/mcms/industrial-automation-systemssimatic/en/manual-overview/tech-doc-pcs7/Pages/Manuals-SIMATIC-PCS7-V8-2.aspx
•
Application samples (Based on PCS 7) https://.industry.siemens.com/cs/ww/en/view/77362399
• SIMIT Homepage www.siemens.com/simit
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SIMIT SIMIT 9 Highlights Hannover Fair 2017
SIMIT 9 COMOS integration and much more on Hannover 2017 • Integrated Engineering including COMOS and SIMIT • Guided tour and free ticket at: http://w3.siemens.dk/home/dk/dk/indust ry/campaign/hannovwe2017/Pages/Def ault.aspx • Outlook 9.1 expected release 07/2017 • SU integration incl. ET200 SP HA redundant • OPC UA exchange of signal info • Siemens Field device models in SIMIT Unrestricted © Siemens AG 2017 Page 35
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Thank You for your attention Jens Norling Mathiassen SIMATIC PCS7 Product Manager RC-DK PD PA DCS Bredskifte Allé 15 8210 Århus V
Mobile: +45 2143 6880 E-mail: [email protected]
Unrestricted © Siemens AG 2017 Page 36
Siemens Software
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