RIGGING GUIDE 2002 298155
90894-62981-55
NOTICE This guide has been published to help Yamaha dealers set up Yamaha outboard motors and the genuine accessories. The information is based on 2002 year models. The specifications, features and part number are subject to change without notice. In this guide particularly important information is distinguished in the following ways.
Failure to follow WARNING instructions could result in severe injury or death to the machine operator, a bystander, or a person inspection or repairing the outboard motor.
A CAUTION indicates special precautions that must be taken to avoid damage to the outboard motor.
NOTE: A NOTE provides key information to make procedures easier or clearer.
Rigging guide 2002 2002 by Yamaha Motor Co., Ltd 1st Edition, Mar. 2002 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited.
CONTENTS DIMENSIONS..........................................................................................................1-1 MOUNTING THE OUTBOARD MOTOR.......................................................................1-2 MOUNTING DIMENSIONS ...........................................................................................1-4
PROPELLERS..........................................................................................................2-1 PROPELLER SPECIFICATIONS ..................................................................................2-2 PROPELLER APPLICATIONS ......................................................................................2-4 FULL THROTTLE OPERATING RANGE TABLE..........................................................2-7
REMOTE CONTROLS............................................................................................3-1 REMOTE CONTROL APPLICATIONS .........................................................................3-2 REMOTE CONTROL CABLES .....................................................................................3-6 WIRE HARNESS ..........................................................................................................3-7
INSTRUMENTS........................................................................................................4-1 MOUNTING THE METERS ..........................................................................................4-3 ANALOG TACHOMETER .............................................................................................4-4 DIGITAL TACHOMETER ..............................................................................................4-5 SPEEDOMETER ..........................................................................................................4-6 FUEL MANAGEMENT METER.....................................................................................4-8 ANALOG TRIM METER ..............................................................................................4-12 WATER PRESSURE METER .....................................................................................4-13 WATER TEMPERATURE METER ..............................................................................4-14 HOUR METER ............................................................................................................4-17 VOLTAGE METER ......................................................................................................4-18 FUEL METER .............................................................................................................4-19 CHARGE WARNING UNIT .........................................................................................4-20 WIRE HARNESSES ...................................................................................................4-21 WIRING DIAGRAMS ..................................................................................................4-23
BATTERY.................................................................................................................5-1 RECOMMENDED BATTERY ........................................................................................5-2 TWIN BATTERY WIRING .............................................................................................5-3
APPENDIX................................................................................................................6-1 MODEL NAME DESIGNATION ....................................................................................6-2 FUEL SYSTEM VACUUM PRESSURE STANDARD ...................................................6-3
DIMENSIONS MOUNTING THE OUTBOARD MOTOR ........................................................ 1-2 ADJUSTING TWIN MOTORS .................................................................. 1-3 OUTBOARD MOTOR DIMENSIONS ............................................................. 1-4 ALLOVER DIMENSION ITEMS ............................................................... 1-4 ALLOVER DIMENSIONS ......................................................................... 1-5 CLAMP BRACKET DIMENSION ITEMS ............................................... 1-20 CLAMP BRACKET DIMENSIONS ......................................................... 1-21
1-1
When mounting twin motors, set the motors so that the distances to both centerline of the motor from the centerlines of the boat transom are equal. C/L
MOUNTING THE OUTBOARD MOTOR
e
Overpowering a boat may cause severe instability. Do not install an outboard motor with more horsepower than the maximum rating on the capacity plate of the boat. If the boat dose not have a capacity plate, consult the boat manufacturer. Proper mounting of the outboard motor will mean better performance, maximum reliability, and maximum customer satisfaction. This chapter contains the specifications necessary for the motor mounting. When mounting the motor, also make sure the motor has the clearance to provide full movement, from both port to starboard, as well as during trim/tilt functions. Refer to the dimension items.
T1
C/L:Centerline of the transom. NOTE: • The distance (e) and (f) are equal length. • A minimun distance (T1) that is (e) plus (f) is recommended. Refer to the dimension items. 2.Adjust the outboard motor so that the height of the anti-cavitation plate is equal to the bottom of the boat transom, or is placed within 25mm (1in) lowered from the bottom. Single motor
1.Set the outboard motor on the vertical centerline of the boat transom. C/L
a
f
b
0~25mm (1in)
Twin motor
(a) 0~25mm (1in)
c
d
(a)
C/L:Centerline of the transom. (a) : Anti-cavitation plate 3.Mark the best suited 4 symmetrical mounting holes to the boat transom. Make the mounting holes vertically on the boat transom using 13mm (0.5in) drill.
13m m
(0.5 in)
NOTE: The distance (a) and (b) are equal length. Also, (c) and (d) are too.
1-2
90
MOUNTING THE OUTBOARD MOTOR
ADJUSTING TWIN MOTORS Set the engines so that the toe-out position is less than 25mm (1in) as shown in the illustration.
4.Apply a sealant to the mounting holes and secure the outboard motor with provided mounting hardware. NOTE: The second hole from the top is recommended for the upper mounting bolt.
(a) (b) (d)
(c)
25mm (1in)
(b)
NOTE: For best result, your toe-out distance should be set so that the twin motors wake meets approximately 7.5-15m (25-50ft) past the stern of the boat.
T (a)
(a) Mounting bolt (b) Small washer (c) Large washer (d) Nut
(b)
(b)
(c)
(d) 7.5-15m (25-50ft)
: Sealant NOTE: Use the mounting bolt as follows for V4,V6 and F80 to F225 models, according to the thickness (T) of the transom board. 55mm T 65mm : M12 115mm (P/No.90101-12M03) 65mm
T
25mm (1in)
75mm : M12
130mm
(P/No.90101-12M05) 1-3
OUTBOARD MOTOR DIMENSIONS ALLOVER DIMENSION ITEMS Symbol
Definition and Description
L1
Horizontal distance from datum point to rearmost point of power head
L2
Horizontal distance from datum point to forefront (depend on the model) of power head
L3 L4 L5 L6 L7 L8
Distance from datum point to farthest point on tiller handle, when the handle is in horizontal position (in use) Horizontal distance from datum point to rearmost point of the lower case Minimum distance from transom board or its extension to forefront of the lower case, with motor fully trimmed down and steered to the full Horizontal distance from datum point to rearmost point of protrusion when motor is tilted up (over-tilt position) Horizontal distance from datum point to protruded forefront when motor is tilted up (over-tilt position) Horizontal distance from datum point to lowest point of protrusion when motor is tilted up (over-tilt position)
L9
Horizontal forward protrusion of lower case from the datum line when PT/T is fully trimmed down
L10
Horizontal distance from datum point to bracket shaft (bolt) center
H1
Vertical distance from datum point to lowest point of motor
H2
Vertical distance from datum point to highest point of power head
H3
Vertical distance from cavitation plate undersurface to propeller shaft
H4
Vertical distance from datum point to cavitation plate undersurface
H5
Vertical distance from datum point to tiller handle tip when the handle is in vertical position
H6 H7 H8
Vertical distance from skeg tip at H1 to the lowest point of lower unit when motor is tilted up (over-tilt position) Vertical distance from datum line to protruded forefront when motor is tilted up (over-tilt position) Vertical distance from datum line to lowest point of protrusion when motor is tilted up (over-tilt position)
H9
Vertical distance to the highest point of the motor when it is tilted up (over-tilt position)
H10
Vertical distance from datum point to bracket shaft (bolt) center
H11
Difference in the height of lower unit lowest point comparing the height in the standard position and with PT/T in the fully trimmed down position.
W1
Leftward protrusion from center line of motor body when looking at the front face
W2
Distance from tiller handle tip to centerline of motor body when looking at the front face
W3
Distance from centerline to left or right edge of motor body, except for levers and handles
W4
Distance from centerline to left or right end of motor body protrusion, except for levers and handles
W5
Distance from centerline to the farthest point on the body when steered to the maximum angle
W6
Distance from centerline to the farthest point on the tiller handle when steered to the maximum angle
A1
Maximum steering angle each way (symmetrical), from centerline of motor body
A2
Tilt up angle (whole rotating range to over-tilt angle including negative trim angle)
A3
Maximum negative trim angle from the vertical line through the datum point
T1
Centerline-to-centerline minimum distance of the motors in case of twin installation
1-4
OUTBOARD MOTOR DIMENSIONS ALLOVER DIMENSIONS
L1
W4
W6
W3
W2
A1
W5
T1
L2
L3 L7
L6 L8
W1
H8
H4
H10
H7
H2
H9 H5
L10
H3
A2
H6
H1
12
H11
L5 A3
L9
1-5
L4
OUTBOARD MOTOR DIMENSIONS ALLOVER DIMENSIONS Model
2BMH, 2CMH
3AMH
4ACMH, 4BCMH, 5CMH, 5CSMH
6CMH, 6CWH, 6DMH, 8CMH, 8CWH
9.9FMH, 9.9FWH, 13.5AMH, 15FMH, 15FWC
Symbol
20CMH
20DMH, 20DMHO, 20DWH, 25NWH, 25NMH, 25NMHO
20DWO, 25NW, 25NWO
L1
mm (in)
276 (10.9)
311 (12.2)
344 (13.5)
363 (14.3)
393 (15.5)
429 (16.9)
428 (16.9)
428 (16.9)
L2
mm (in)
122 (4.8)
107 (4.2)
145 (5.7)
114 (4.5)
180 (7.1)
180 (7.1)
185 (7.3)
185 (7.3)
L3
mm (in)
331 (13.0)
317 (12.5)
333 (13.1)
439 (17.3)
479 (18.9)
420 (16.5)
508 (20.0)
—
L4
mm (in)
164 (6.5)
223 (8.8)
252 (9.9)
359 (14.1)
355 (14.0)
379 (14.9)
402 (15.8)
402 (15.8) 79 (3.1) 106 (4.2) 117 (4.6)
L5
mm (in)
34 (1.3)
16 (0.6)
S:16 (0.6) L:24 (0.9)
S:121 (4.8) L/X:126 (5.0)
S:78 (3.1) L:104 (4.1) U:134 (5.3)
S:77 (3.0) L:83 (3.3)
S:79 (3.1) L:106 (4.2) Y:117 (4.6) X:116 (4.6)
S:635 (25.0) L:758 (29.8)
S:705 (27.8) L:826 (32.5) X:887 (34.9)
S:718 (28.3) L:831 (32.7) U:957 (37.7)
S:725 (28.5) L:842 (33.1)
S:739 (29.1) L:852 (33.5) Y:898 (35.4) X:931 (36.7)
S:739 (29.1) L:852 (33.5) Y:898 (35.4)
L6
mm (in)
589 (23.2)
S:636 (25.0) L:760 (29.9)
L7
mm (in)
276 (10.9)
311 (12.2)
331 (13.0)
287 (11.3)
314 (12.4)
397 (15.6)
337 (13.3)
337 (13.3)
L8
mm (in)
142 (5.6)
156 (6.1)
148 (5.8)
154 (6.1)
263 (10.4)
196 (7.7)
242 (9.5)
242 (9.5)
L9
mm (in)
—
—
—
—
—
—
—
—
L10
mm (in)
50 (2.0)
68 (2.7)
68 (2.7)
65 (2.5)
75 (3.0)
74 (2.9)
78 (3.1)
H1
mm (in)
614 (24.2)
S:654 (25.7) L:781 (30.7)
S:653 (25.7) L:780 (30.7)
S:682 (26.9) L:809 (31.9) X:872 (34.3)
S:705 (27.8) L:832 (32.8) U:974 (38.3)
S:707 (27.8) L:834 (32.8)
78 (3.1) S:703 (27.7) L:830 (32.7) Y:881 (34.7) X:919 (36.2)
H2
mm (in)
302 (11.9)
343 (13.5)
295 (11.6)
335 (13.2)
402 (15.8)
365 (14.4)
H3
mm (in)
100 (3.9)
103 (4.1)
123 (4.8)
135 (5.3)
148 (5.8)
S:440 (17.3) L:567 (22.3) U:709 (27.9)
S:419 (16.5) L:546 (21.5)
144 (5.7) S:419 (16.5) L:546 (21.5) Y:597 (23.5) X:635 (25.0)
358 (14.1) 5CS:325 (12.8) 105 (4.1)
S:703 (27.7) L:830 (32.7) Y:881 (34.7) 365 (14.4) 144 (5.7)
H4
mm (in)
417 (16.4)
S:441 (17.4) L:568 (22.4)
S:444 (17.5) L:571 (22.5)
S:436 (17.2) L:563 (22.2) X:626 (24.6)
H5
mm (in)
462 (18.2)
484 (19.1)
396 (15.6)
462 (18.2)
467 (18.4)
467 (18.4)
H6
mm (in)
503 (19.8)
S:621 (24.4) L:717 (28.2)
S:623 (24.5) L:719 (28.3)
S:668 (26.3) L:758 (29.8) X:803 (31.6)
S:572 (22.5) L:641 (25.2) U:718 (28.3)
S:617 (24.3) L:697 (27.4)
H7
mm (in)
38 (1.5)
342 (13.5)
104 (4.1)
110 (4.3)
138 (5.4)
163 (6.4)
186 (7.3)
186 (7.3)
H8
mm (in)
12 (0.5)
9.0 (0.35)
30 (1.2)
2.0 (0.08)
19 (0.7)
30 (1.2)
24 (0.9)
24 (0.9)
H9
mm (in)
397 (15.6)
419 (16.5)
459 (18.1)
470 (18.5)
526 (20.7)
603 (23.7)
584 (23.0)
584 (23.0)
H10
mm (in)
27 (1.0)
30 (1.2)
30 (1.2)
32 (1.3)
34 (1.3)
40 (1.6)
41 (1.6)
41 (1.6)
H11
mm (in)
—
—
—
—
—
—
—
—
W1
mm (in)
—
108 (4.3)
144 (5.7)
150 (5.9)
143 (5.6)
166 (6.5)
—
—
W2
mm (in)
125 (4.9)
181 (7.1)
178 (7.0)
193 (7.6)
189 (7.4)
233 (9.2)
206 (8.1)
—
W3 W4 W5
mm (in) mm (in) mm (in)
89 (3.5) — —
105 (4.1) — —
134 (5.3) — —
137 (5.4) — 283 (11.1)
143 (5.6) — 280 (11.0)
148 (5.8) 192 (7.6) 302 (11.9)
152 (6.0) 177 (7.0) 296 (11.7)
152 (6.0) — 296 (11.7)
W6
mm (in)
—
—
—
551 (21.7)
497 (19.6)
472 (18.6)
528 (20.8)
—
A1
degree
360
360
360
60
45 / 40
40
40
40
A2
degree
73
76
76
81
63
68
67
67
A3
degree
—
—
—
—
—
—
—
—
T1
mm (in)
—
—
—
—
—
—
—
—
1-6
491 (19.3) S:586 (23.1) L:655 (25.8) Y:684 (26.9) X:704 (27.7)
S:419 (16.5) L:546 (21.5) Y:597 (23.5) — S:586 (23.1) L:655 (25.8) Y:684 (26.9)
OUTBOARD MOTOR DIMENSIONS ALLOVER DIMENSIONS Model
25JMH
25BMH, 25BWC, E25BMH, 30HMH, 30HWC, 30HWH, EK25BMH
25BW, 30HW
Symbol
25XMH
30DMH, 30DWH, 30DMHO, 30DEHO
30DE, 30DEO
30DETO
30HWC, 30HW
L1
mm (in)
465 (18.3)
429 (16.89)
429 (16.89)
429 (16.89)
465 (18.3)
465 (18.3)
489 (19.25)
429 (16.9)
L2
mm (in)
198 (7.8)
180 (7.09)
180 (7.09)
180 (7.09)
198 (7.8)
114 (4.5)
89 (3.5)
179 (7.0)
L3
mm (in)
497 (19.6)
420 (16.54)
—
420 (16.5)
497 (19.6)
—
—
—
L4
mm (in)
496 (19.5)
385 (15.16)
385 (15.16)
385 (15.16)
496 (19.5)
496 (19.5)
520 (20.5)
385 (15.2)
L5
mm (in)
85 (3.3)
S:61 (2.40) L/Y/X:83 (3.27)
83 (3.27)
61 (2.40)
S:85 (3.3) L:90 (3.5) Y: —
S:85 (3.3) L:90 (3.5) Y:99 (3.9)
103 (4.1)
S:61 (2.4) L:83 (3.3)
L6
mm (in)
752 (29.6)
S:736 (28.98) L:854 (33.62) Y:897 (35.31) X:933 (36.73)
854 (33.62)
736 (29.0)
S:752 (29.6) L:859 (33.8) Y: —
S:752 (29.6) L:859 (33.8) Y:895 (35.2)
870 (34.2)
S:736 (29.0) L:853 (33.6)
L7
mm (in)
387 (15.2)
405 (15.94)
405 (15.94)
405 (15.94)
387 (15.2)
375 (14.8)
356 (14.0)
402 (15.8)
L8
mm (in)
228 (9.0)
195 (7.68)
195 (7.68)
195 (7.68)
228 (9.0)
173 (6.8)
158 (6.2)
195 (7.7)
L9
mm (in)
—
—
—
—
—
—
—
—
L10
mm (in)
73 (2.9)
74.2 (2.92)
74.2 (2.92)
74.2 (2.9)
73 (2.9)
73 (2.9)
65 (2.6)
74 (2.9)
834 (32.83)
707 (27.8)
S:712 (28.0) L:833 (32.8) Y:872 (34.3)
S:712 (28.0) L:833 (32.8) Y:874 (34.4)
835 (32.9)
S:707 (27.8) L:834 (32.8)
H1
mm (in)
712 (28.0)
S:707 (27.83) L:834 (32.83) Y:881 (34.68) X:920 (36.22)
H2
mm (in)
446 (17.6)
439 (17.28)
439 (17.28)
439 (17.28)
446 (17.6)
428 (16.9)
426 (16.8)
434 (17.1)
H3
mm (in)
148 (5.8)
144 (5.67)
144 (5.67)
144 (5.67)
148 (5.8)
148 (5.8)
148 (5.8)
144 (5.7)
550 (21.65)
421 (16.6)
S:424 (16.7) L:545 (21.5) Y:584 (23.0)
S:424 (16.7) L:545 (21.5) Y:586 (23.1)
547 (21.5)
S:421 (16.6) L:548 (21.6)
—
466 (18.3)
445 (17.5)
—
—
—
701 (27.60)
622 (24.5)
S:584 (23.0) L:648 (25.5) Y:668 (26.3)
S:584 (23.0) L:648 (25.5) Y:670 (26.4)
651 (25.6)
S:622 (24.5) L:697 (27.4)
S:423 (16.65) L:550 (21.65) Y:597 (23.50) X:636 (25.04) 466 (18.35) S:621 (24.45) L:701 (27.60) Y:730 (28.74) X:754 (29.68)
H4
mm (in)
424 (16.7)
H5
mm (in)
445 (17.5)
H6
mm (in)
584 (23.0)
H7
mm (in)
278 (10.9)
118 (4.65)
118 (4.65)
118 (4.65)
278 (10.9)
224 (8.8)
244 (9.6)
201 (7.9)
H8
mm (in)
29 (1.1)
30 (1.18)
30 (1.18)
30 (1.18)
29 (1.1)
9.0 (0.35)
8.7 (0.3)
30 (1.2)
H9
mm (in)
657 (25.9)
596 (23.46)
596 (23.46)
596 (23.46)
657 (25.9)
647 (25.5)
661 (26.0)
596 (23.5)
H10
mm (in)
44 (1.7)
40.3 (1.59)
40.3 (1.59)
40 (1.6)
44 (1.7)
44 (1.7)
42 (16.5)
40 (1.6)
H11
mm (in)
—
—
—
—
—
—
22 (0.87)
—
W1
mm (in)
—
166 (6.54)
166 (6.54)
166 (6.54)
—
154 (6.1)
154 (6.1)
166 (6.5)
W2
mm (in)
208 (8.2)
233 (9.17)
—
233 (9.2)
208 (8.2)
—
152 (6.0)
—
W3 W4 W5
mm (in) mm (in) mm (in)
152 (6.0) 179 (7.0) 310 (12.2)
148 (5.83) 192 (7.56) 302 (11.89)
148 (5.83) 192 (7.56) 302 (11.89)
148 (5.83) 192 (7.56) 302 (11.89)
152 (6.0) 179 (7.0) 310 (12.2)
— — 310 (12.2)
— — 310 (12.2)
148 (5.8) 192 (7.6) 254 (10.0)
W6
mm (in)
522 (20.6)
472 (18.58)
217 (8.54)
472 (18.6)
522 (20.6)
—
—
—
A1
degree
40
40
40
40
40
40
40
40
A2
degree
70
68
68
68
70
70
61
68
A3
degree
—
—
—
—
—
—
-4
—
T1
mm (in)
—
—
—
—
—
—
—
—
1-7
OUTBOARD MOTOR DIMENSIONS ALLOVER DIMENSIONS Model Symbol
40XWH, E40XMH, E40XWH
40XW, E40XW
40XWT
40VMH, 40VMHD, 40VMHO, 40YMHO, 50HMHO
40VMO
40VE, 40VEO
40VET, 40VETO, 40YETO
40VWHTO, 50HMHD, 50HWHD, 50HWHTO
L1
mm (in)
533 (21.8)
553 (21.8)
533 (21.8)
490 (19.3)
490 (19.3)
490 (19.3)
528 (20.8)
528 (20.8)
L2
mm (in)
118 (4.6)
118 (4.6)
118 (4.6)
257 (10.1)
178 (7.0)
178 (7.0)
142 (5.6)
221 (8.7)
L3
mm (in)
523 (20.6)
—
—
789 (31.1)
—
—
—
753 (29.6)
L4
mm (in)
522 (20.6)
522 (20.6)
522 (20.6)
493 (19.4)
493 (19.4)
493 (19.4)
529 (20.8)
529 (20.8)
L5
mm (in)
S:65 (2.6) L/X91 (3.6)
S:65 (2.6) L:91 (3.6)
91 (3.6)
—
—
—
S:78 (3.1) L/X:77 (3.0)
77 (3.0)
L6
mm (in)
S:826 (32.5) L:940 (37.0) X:1,043 (41.1)
S:826 (32.5) L:940 (37.0)
L:935 (36.8) X:1,020 (40.2)
S:798 (31.4) L:910 (35.8)
798 (31.4)
S:798 (31.4) L:910 (35.8)
S:822 (32.4) L:937 (36.9) X:1,040 (40.9)
937 (36.9)
L7
mm (in)
397 (15.6)
397 (15.6)
391 (15.4)
433 (17.0)
433 (17.0)
401 (15.8)
387 (15.2)
418 (16.5)
L8
mm (in)
294 (11.6)
—
—
273 (10.7)
179 (7.0)
179 (7.0)
153 (6.0)
246 (9.7)
L9
mm (in)
S:3 (0.1) L:8 (0.3)
L:8 (0.3) U:16 (0.6)
—
—
—
S:- 11 ( - 0.43) 10 (0.4)
10 (0.4)
L10
mm (in)
65 (2.6)
65 (2.6)
72 (2.8)
72 (2.8)
72 (2.8)
63 (2.5)
63 (2.5)
H1
mm (in)
S:767 (30.2) L:893 (35.2) X:1,007 (39.6)
S:767 (30.2) L:893 (35.2)
L:893 (35.2) X:1,007 (39.6)
S:751 (29.6) L:878 (34.6)
751 (29.6)
S:751 (29.6) L:878 (34.6)
S:753 (29.6) L:880 (34.6) X:994 (39.1)
880 (34.6)
H2
mm (in)
471 (18.5)
471 (18.5)
471 (18.5)
472 (18.6)
472 (18.6)
441 (17.4)
439 (17.3)
470 (18.5)
H3
mm (in)
175 (6.9)
175 (6.9)
175 (6.9)
175 (6.9)
175 (6.9)
175 (6.9)
175 (6.9)
175 (6.9)
H4
mm (in)
S:424 (16.7) L:550 (21.7) X:649 (25.6)
S:424 (16.7) L:550 (21.7)
L:550 (21.7) X:649 (25.6)
S:408 (16.1) L:535 (21.1)
408 (16.1)
S:408 (16.1) L:535 (21.1)
S:410 (16.1) L:537 (21.1) X:651 (25.6)
537 (21.1)
H5
mm (in)
—
—
532 (20.9)
731 (28.8)
—
—
—
728 (28.7)
H6
mm (in)
S:626 (24.6) L:697 (27.4) X:753 (29.6)
S:626 (24.6) L:697 (27.4)
L:637 (25.1) X:709 (27.9)
S:579 (22.8) L:646 (25.4)
579 (22.8)
S:579 (22.8) L:646 (25.4)
S:635 (25.0) L:709 (27.9) X:775 (30.5)
709 (27.9)
H7
mm (in)
159 (6.3)
159 (6.3)
176 (6.9)
201 (7.9)
201 (7.9)
217 (8.5)
222 (8.7)
204 (8.0)
H8
mm (in)
38 (1.5)
—
—
55 (2.2)
17 (0.7)
17 (0.7)
0.0 (0.00)
43 (1.7)
H9
mm (in)
702 (27.6)
702 (27.6)
706 (27.8)
683 (26.9)
683 (26.9)
671 (26.4)
688 (27.1)
696 (27.4)
H10
mm (in)
43 (1.69)
43 (1.69)
43 (1.69)
44 (1.7)
44 (1.7)
44 (1.7)
44 (1.7)
44 (1.7)
H11
mm (in)
S:25 (0.98) L:24 (0.94)
S:25 (0.98) L:24 (0.94)
U:55 (2.2)
—
—
—
S:20 (0.8) 19 (0.7)
19 (0.7)
W1
mm (in)
182 (7.2)
182 (7.2)
182 (7.2)
—
180 (7.1)
180 (7.1)
180 (7.1)
180 (7.1)
W2
mm (in)
220.5 (8.7)
—
—
124 (4.9)
—
—
—
124 (4.9)
W3 W4 W5
mm (in) mm (in) mm (in)
182 (7.2) — 369 (14.5)
182 (7.2) — 369 (14.5)
182 (7.2) — 369 (14.5)
175 (6.9) — 340 (13.4)
175 (6.9) 180 (7.1) 340 (13.4)
175 (6.9) 180 (7.1) 340 (13.4)
175 (6.9) 180 (7.1) 340 (13.4)
175 (6.9) 180 (7.1) 340 (13.4)
W6
mm (in)
592 (23.3)
—
—
641 (25.2)
—
—
—
641 (25.2)
A1
degree
45
45
45
40
40
40
40
40
A2
degree
64
64
61
62
62
62
65
65
A3
degree
—
—
-4
—
—
—
-4
-4
T1
mm (in)
—
—
—
—
—
—
—
—
S:3 (0.1) L:8 (0.3) U:16 (0.6) 65 (2.6)
1-8
OUTBOARD MOTOR DIMENSIONS ALLOVER DIMENSIONS Model Symbol
50HEDO, 50HET, 50HETO
50GETO
55BED
S:531 (20.9) 516 (20.3) S:159 (6.3) 174 (6.9)
55BET
55DEHD, E60JMHD
60FEDO, 70BEDO
60FET, 60FETO
516 (20.3)
545 (21.5)
S:547 (21.5) 532 (20.9) S:151 (5.9) 166 (6.5)
S:547 (21.5) 532 (20.9) S:151 (5.9) 166 (6.5)
174 (6.9)
180 (7.1)
—
790 (31.1)
—
—
798 (31.4)
S:562 (22.1) 547 (21.5)
547 (21.5)
S:113 (4.4) L:91 (3.6) X:80 (3.1)
L:91 (3.6) X:80 (3.1)
L1
mm (in)
528 (20.8)
532 (20.9)
L2
mm (in)
142 (5.6)
166 (6.5)
L3
mm (in)
—
—
—
516 (20.3)
547 (21.5)
S:562 (22.1) 547 (21.5)
L:90 (3.5) X:79 (3.1)
L:88 (3.5) X:85 (3.3)
S:113 (4.4) L:91 (3.6)
L4
mm (in)
529 (20.8)
516 (20.3)
S:531 (20.9) 516 (20.3)
L5
mm (in)
S:78 (3.1) L/X:77 (3.0)
124 (4.9)
S:87 (3.4) L:90 (3.5)
L6
mm (in)
S:822 (32.4) L:937 (36.9) X:1,040 (40.9)
918 (36.1)
S:818 (32.2) L:919 (36.2)
L7
mm (in)
387 (15.2)
411 (16.2)
L8
mm (in)
153 (6.0)
214 (8.4)
L9
mm (in)
S:- 11 ( - 0.43) 10 (0.4)
14 (0.6)
L10
mm (in)
63 (2.5)
H1
mm (in)
H2 H3
L:919(36.2) L:968(38.1) X:1,033 (40.7) X:1,080 (42.5)
S:392 (15.4) 400 (15.7) S:154 (6.1) 164 (6.5)
S:868 (34.2) L:968 (38.1) S:403 (15.9) 411 (16.2) S:206 (8.1) 214 (8.4)
60FEHTO
532 (20.9) 267 (10.5)
S:868 (34.2) L:968 (38.1) L:968 (38.1) X:1,081 (42.6) X:1,081 (42.6) S:403 (15.9) 411 (16.2) S:206 (8.1) 214 (8.4) S:0.0 (0.00) L:14 (0.6) X:31 (1.2) 67 (2.6)
400 (15.7)
—
164 (6.5)
164 (6.5)
—
14 (0.6)
—
—
67 (2.6)
67 (2.6)
67 (2.6)
67 (2.6)
67 (2.6)
S:753 (29.6) L:880 (34.6) X:994 (39.1)
879 (34.6)
S:758 (29.8) L:879 (34.6)
mm (in)
439 (17.3)
472 (18.6)
424 (16.7)
424 (16.7)
520 (20.5)
472 (18.6)
472 (18.6)
472 (18.6)
mm (in)
175 (6.9)
191 (7.5)
191 (7.5)
191 (7.5)
191 (7.5)
191 (7.5)
191 (7.5)
191 (7.5)
H4
mm (in)
S:410 (16.1) L:537 (21.1) X:651 (25.6)
520 (20.5)
S:399 (15.7) L:520 (20.5)
L:520 (20.5) X:647 (25.5)
L:520 (20.5) X:647 (25.5)
S:400 (15.7) L:520 (20.5)
S:400 (15.7) L:520 (20.5) X:648 (25.5)
L:520 (20.5) X:648 (25.5)
H5
mm (in)
—
—
—
—
—
—
—
706 (27.8)
H6
mm (in)
S:635 (25.0) L:709 (27.9) X:775 (30.5)
675 (26.6)
S:636 (25.0) L:689 (27.1)
L:689 (27.1) X:760 (29.9)
L:698 (27.5) X:764 (30.1)
S:645 (25.4) L:696 (27.4)
S:645 (25.4) L:696 (27.4) X:764 (30.1)
L:696 (27.4) X:764 (30.1)
H7
mm (in)
222 (8.7)
249 (9.8)
S:158 (6.2) 147 (5.8)
147 (5.8)
—
S:262 (10.3) 249 (9.8)
S:262 (10.3) 249 (9.8)
249 (9.8)
H8
mm (in)
0.0 (0.00)
- 11.0 ( - 0.43)
25 (1.0)
23 (0.9)
H9
mm (in)
688 (27.1)
706 (27.8)
682 (26.9)
743 (29.3)
H10
mm (in)
44 (1.7)
47 (1.9)
47 (1.9)
47 (1.9)
L:879 (34.6) L:901 (35.5) X:1,006 (39.6) X:1,028 (40.5)
S:12 (0.5) 25 (1.0) S:695 (27.4) 682 (26.9) 47 (1.9)
S:780 (30.7) L:901 (35.5)
271 (10.7) L:14 (0.6) 31 (1.2) 67 (2.6)
S:780 (30.7) L:901 (35.5) L:901 (35.5) X:1,028 (40.5) X:1,028 (40.5)
S: - 24 ( - 0.94) S: - 24 ( - 0.94) - 11 ( - 0.43) - 11 ( - 0.43) S:719 (28.3) S:719 (28.3) 706 (27.8) 706 (27.8) 47 (1.9)
411 (16.2)
47 (1.9)
70 (2.8) 731 (28.8) 47 (1.9)
H11
mm (in)
S:20 (0.8) 19 (0.7)
28 (1.1)
24 (0.9)
23 (0.9)
—
—
W1
mm (in)
180 (7.1)
182 (7.2)
166 (6.5)
166 (6.5)
211 (8.3)
182 (7.2)
S:0.0 (0.00) L:28 (1.1) X:27 (1.1) 182 (7.2)
W2
mm (in)
—
—
—
—
—
—
—
94 (3.7)
W3 W4 W5
mm (in) mm (in) mm (in)
175 (6.9) 180 (7.1) 340 (13.4)
— — 321 (12.6)
— — 271 (10.7)
166 (6.5) — 271 (10.7)
187 (7.4) — 331 (13.0)
— — 321 (12.6)
— — 321 (12.6)
181 (7.1) 179 (7.0) 321 (12.6)
W6
mm (in)
—
—
—
—
—
—
—
583 (23.0)
A1
degree
40
35
30
30
30
degree
65
67
68
68
67
35 S:63 67
35
A2
35 S:63 67
A3
degree
-4
-4
—
-4
—
—
S:0 -4
-4
T1
mm (in)
—
—
—
—
—
—
—
—
1-9
27 (1.1) —
62
OUTBOARD MOTOR DIMENSIONS ALLOVER DIMENSIONS Model
70BETO
75AEHD, 85AEHD
75AED, 85AED
75AET, 85AET
75BMD
75CETO
80AETO, 90AETO
115CETO
545 (21.5)
545 (21.5)
545 (21.5)
545 (21.5)
545 (21.5)
545 (21.5)
542 (21.3)
180 (7.1)
180 (7.1)
180 (7.1)
62 (2.4)
180 (7.1)
180 (7.1)
188 (7.4)
Symbol
S:547 (21.5) 532 (20.9) S:151 (5.9) 166 (6.5)
L1
mm (in)
L2
mm (in)
L3
mm (in)
—
790 (31.1)
—
—
—
—
—
—
L4
mm (in)
S:562 (22.1) 547 (21.5)
547 (21.5)
547 (21.5)
547 (21.5)
547 (21.5)
547 (21.5)
547 (21.5)
616 (24.3)
L5
mm (in)
S:113 (4.4) L:91 (3.6) X:80 (3.1)
L:88 (3.5) Y/X:85 (3.3)
L:88 (3.5) X:80 (3.1)
L:88 (3.5) X:80 (3.1)
81 (3.2)
L:88 (3.5) X:80 (3.1)
L:88 (3.5) X:80 (3.1)
L:70 (2.8) X:61 (2.4)
L6
mm (in)
L7
mm (in)
L8
mm (in)
L9
mm (in)
L10
mm (in)
H1
mm (in)
H2
mm (in)
472 (18.6)
520 (20.5)
520 (20.5)
520 (20.5)
590 (23.2)
512 (20.2)
512 (20.2)
544 (21.4)
H3
mm (in)
191 (7.5)
191 (7.5)
191 (7.5)
191 (7.5)
191 (7.5)
191 (7.5)
191 (7.5)
191 (7.5)
H4
mm (in)
S:400 (15.7) L:520 (20.5) X:648 (25.5)
L:520 (20.5) Y:571 (22.5) X:647 (25.5)
L:520 (20.5) X:647 (25.5)
L:520 (20.5) X:647 (25.5)
521 (20.5)
L:520 (20.5) X:647 (25.5)
L:520 (20.5) X:647 (25.5)
L:515 (20.3) X:642 (25.3)
H5
mm (in)
—
—
—
—
555 (21.9)
—
—
—
H6
mm (in)
S:645 (25.4) L:696 (27.4) X:764 (30.1)
L:698 (27.5) Y:729 (28.7) X:764 (30.1)
L:698 (27.5) X:764 (30.1)
L:698 (27.5) X:764 (30.1)
698 (27.5)
L:698 (27.5) X:764 (30.1)
L:698 (27.5) X:764 (30.1)
L:764 (30.1) X:839 (33.0)
H7
mm (in)
S:262 (10.3) 249 (9.8)
199 (7.8)
199 (7.8)
199 (7.8)
253 (10.0)
226 (8.9)
226 (8.9)
180 (7.1)
H8
mm (in)
S: - 24 ( - 0.94) - 11 ( - 0.43)
23 (0.9)
23 (0.9)
23 (0.9)
84 (3.3)
23 (0.9)
23 (0.9)
26 (1.0)
H9
mm (in)
S:719 (28.3) 706 (27.8)
743 (29.3)
743 (29.3)
743 (29.3)
778 (30.6)
730 (28.7)
730 (28.7)
730 (28.7)
H10
mm (in)
47 (1.9)
47 (1.9)
47 (1.9)
47 (1.9)
46 (1.8)
47 (1.9)
47 (1.9)
45 (1.8)
H11
mm (in)
S:0.0 (0.00) L:28 (1.1) X:27 (1.1)
—
—
27 (1.1)
—
27 (1.1)
27 (1.1)
30 (1.2)
W1
mm (in)
182 (7.2)
211 (8.3)
187 (7.4)
187 (7.4)
—
187 (7.4)
187 (7.4)
291 (11.5)
W2
mm (in)
—
—
—
—
—
—
—
—
W3 W4 W5
mm (in) mm (in) mm (in)
— — 321 (12.6)
187 (7.4) — 331 (13.0)
187 (7.4) — 331 (13.0)
187 (7.4) — 331 (13.0)
187 (7.4) — 331 (13.0)
187 (7.4) — 331 (13.0)
187 (7.4) — 331 (13.0)
291 (11.5) — 409 (16.1)
W6
mm (in)
—
—
—
—
506 (19.9)
—
—
—
A1
degree
35
30
30
30
30
30
30
35
A2
degree
S:63 67
67
67
67
67
67
67
70
A3
degree
S:0 -4
—
—
- 4
—
-4
-4
-4
T1
mm (in)
600 (23.6)
600 (23.6)
600 (23.6)
600 (23.6)
600 (23.6)
600 (23.6)
600 (23.6)
660 (26.0)
L:968 (38.1) S:868 (34.2) L:968 (38.1) L:968 (38.1) L:968 (38.1) Y:1,015 (40.0) X:1,080 (42.5) X:1,080 (42.5) X:1,081 (42.6) X:1,080 (42.5) S:403 (15.9) 411 (16.2) S:206 (8.1) 214 (8.4) S:0.0 (0.00) L:14 (0.6) X:31 (1.2) 67 (2.6)
966 (38.0)
L:968 (38.1) L:968 (38.1) L:1,007 (39.6) X:1,080 (42.5) X:1,080 (42.5) X:1,124 (44.3)
459 (18.1)
459 (18.1)
459 (18.1)
542 (21.3)
457 (18.0)
457 (18.0)
468 (18.4)
164 (6.5)
164 (6.5)
164 (6.5)
256 (10.1)
164 (6.5)
164 (6.5)
173 (6.8)
—
—
L:14 (0.6) 23 (0.9)
—
L:14 (0.6) 31 (1.2)
L:14 (0.6) 31 (1.2)
L:44 (1.7) 53 (2.1)
67 (2.6)
67 (2.6)
67 (2.6)
68 (2.7)
67 (2.6)
67 (2.6)
74 (2.9)
L:901 (35.5) S:780 (30.7) L:901 (35.5) L:901 (35.5) Y:952 (37.5) L:901 (35.5) X:1,028 (40.5) X:1,028 (40.5) X:1,028 (40.5) X:1,028 (40.5)
1-10
902 (35.5)
L:901 (35.5) L:901 (35.5) L:928 (36.5) X:1,028 (40.5) X:1,028 (40.5) X:1,054 (41.5)
OUTBOARD MOTOR DIMENSIONS ALLOVER DIMENSIONS Model
115BE
115BET, 115BETO, L130BETO, 140BET
Symbol
130BETO
150AET, 175AET, 200AET
L150AET, L200AET
150FETO, L150FETO, S150FETO, SL150FETO
Z150PETO, LZ150PETO, Z175GETO, Z200NETO, LZ200NETO, Z200PETO
Z150QETO, Z175HETO
L1
mm (in)
539 (21.2)
539 (21.2)
554 (21.8)
541 (21.3)
541 (21.3)
550 (21.7)
613 (24.1)
613 (24.1)
L2
mm (in)
213 (8.4)
213 (8.4)
176 (6.9)
190 (7.5)
190 (7.5)
179 (17.0)
180 (7.1)
180 (7.1)
L3
mm (in)
—
—
—
—
—
—
—
—
L4
mm (in)
616 (24.3)
616 (24.3)
632 (24.9)
619 (24.4)
632 (24.9)
647 (25.5)
646 (25.4)
646 (25.4)
L5
mm (in)
80 (3.1)
L:80 (3.1) X:85 (3.3)
L:70 (2.8) X:74 (2.9)
—
—
L:61 (2.4) X:80 (3.1)
53 (2.1) 69 (2.7)
53 (2.1)
L6
mm (in)
1,005 (39.6)
L7
mm (in)
482 (19.0)
482 (19.0)
463 (18.2)
564 (22.2)
564 (22.2)
587 (23.1)
574 (22.6)
574 (22.6)
L8
mm (in)
214 (8.4)
214 (8.4)
159 (6.3)
170 (6.7)
170 (6.7)
159 (6.3)
168 (6.6)
168 (6.6)
L9
mm (in)
—
0.0 (0.00)
L:31 (1.2) 40 (1.6)
—
—
L:41 (1.6) 50 (2.1)
L:42 (1.7) 50 (2.0)
42 (1.7)
L10
mm (in)
64 (2.5)
64 (2.5)
74 (2.9)
63 (2.5)
63 (2.5)
74 (2.9)
74 (2.9)
74 (2.9)
H1
mm (in)
929 (36.6)
H2
mm (in)
508 (20.0)
508 (20.0)
544 (21.4)
631 (24.8)
631 (24.8)
670 (26.4)
708 (27.9)
746 (27.9)
H3
mm (in)
190 (7.5)
190 (7.5)
191 (7.5)
210 (8.3)
210 (8.3)
210 (8.3)
211 (8.3)
211 (8.3)
H4
mm (in)
515 (20.3)
L:515 (20.3) X:642 (25.3)
L:515 (20.3) X:642 (25.3)
L:516 (20.3) X:642 (25.3)
L:516 (20.3) X:642 (25.3)
L:516 (20.3) X:642 (25.3)
L:516 (20.3) X:643 (25.3)
516 (20.3)
H5
mm (in)
—
—
—
—
—
—
—
—
H6
mm (in)
735 (28.9)
L:735 (28.9) X:810 (31.9)
L:764 (30.1) X:839 (33.0)
L:751 (29.6) X:822 (32.4)
L:751 (29.6) X:822 (32.4)
L:773 (30.4) X:849 (33.4)
L:774 (30.5) X:850 (33.5)
774 (30.5)
H7
mm (in)
150 (5.9)
150 (5.9)
191 (7.5)
193 (7.6)
193 (7.6)
241 (9.5)
308 (12.1)
308 (12.1)
H8
mm (in)
53 (2.1)
53 (2.1)
15 (0.6)
34 (1.3)
34 (1.3)
15 (0.6)
14 (0.6)
14 (0.6)
H9
mm (in)
730 (28.7)
730 (28.7)
741 (29.2)
777 (30.6)
777 (30.6)
791 (31.1)
835 (32.9)
945 (37.2)
H10
mm (in)
45 (1.8)
45 (1.8)
46 (1.8)
45 (1.8)
45 (1.8)
46 (1.8)
44 (1.7)
44 (1.7)
H11
mm (in)
—
—
30 (1.2)
—
—
33 (1.3)
32 (1.3)
32 (1.3)
W1
mm (in)
297 (11.7)
291 (11.5)
291 (11.5)
297 (11.7)
291 (11.5)
290 (11.4)
277 (10.9)
277 (10.9)
W2
mm (in)
—
—
—
—
—
—
—
—
W3 W4 W5
mm (in) mm (in) mm (in)
297 (11.7) — 422 (16.6)
291 (11.5) — 409 (16.1)
291 (11.5) — 409 (16.1)
297 (11.7) — 422 (16.6)
291 (11.5) — 408 (16.1)
290 (11.4) — 406 (16.0)
— — 396 (15.6)
— — 396 (15.6)
W6
mm (in)
—
—
—
—
—
—
—
—
A1
degree
35
35
35
35
35
35
32
32
A2
degree
66
70
70
70
70
70
70
70
A3
degree
—
-4
-4
-4
-4
-4
4
4
T1
mm (in)
660 (26.0)
660 (26.0)
660 (26.0)
660 (26.0)
660 (26.0)
660 (26.0)
660 (26.0)
660 (26.0)
L:1,005 (39.6) L:1,007 (39.6) L:1,033 (40.7) L:1,033 (40.7) L:1,036 (40.8) L:1,034 (40.7) X:1,120 (44.1) X:1,124 (44.3) X:1,149 (45.2) X:1,149 (45.2) X:1,152 (45.4) X:1,150 (45.3)
L:946 (37.2) L:946 (37.2) L:947 (37.3) L:929 (36.6) L:928 (36.5) L:946 (37.2) X:1,056 (41.6) X:1,055 (41.5) X:1,072 (42.2) X:1,072 (42.2) X:1,072 (42.2) X:1,074 (42.3)
1-11
1,034 (40.7)
947 (37.3)
OUTBOARD MOTOR DIMENSIONS ALLOVER DIMENSIONS Model Symbol
175DETO, S175DETO, 200FETO, L200FETO
150GETO, 200GETO, 200HETO
D150HETO, D150NETO
150JETO, L150JETO, 150LETO, 200JETO, L200JETO
S200FETO, SL200FETO, 225DET, 225DETO
225CETO, L225CETO, 250AET, L250AET
225FETO, L225FETO, 225GETO
250AETO, L250AETO, S250AETO, SL250AETO, 250BETO, L250BETO
L1
mm (in)
550 (21.7)
557 (21.9)
557 (21.9)
550 (21.7) LETO:557(21.9)
550 (21.7)
566 (22.3)
591 (23.3)
566 (22.3)
L2
mm (in)
179 (17.0)
179 (7.0)
179 (7.0)
179 (7.0)
179 (7.0)
181 (7.1)
179 (7.0)
181 (7.1)
L3
mm (in)
—
—
—
—
—
—
—
—
L4
mm (in)
647 (25.5)
647 (25.5)
717 (28.2)
647 (25.5)
647 (25.5)
673 (26.5)
685 (30.0)
673 (26.5)
L5
mm (in)
L:61 (2.4) X:80 (3.1)
61 (2.4)
44 (1.7)
L:61 (2.4) X:80 (3.1)
L:61 (2.4) X:80 (3.1)
X:69 (2.7) U:89 (3.5)
61.2 (2.4)
X:69 (2.7) U:89 (3.5)
L6
mm (in)
L:1,036 (40.8) X:1,152 (45.4)
1,036 (40.8)
1,033 (40.7)
1,036 (40.8)
1,045 (41.1)
X:1,155 (45.5) U:1,271 (50.0)
L7
mm (in)
587 (23.1)
587 (23.1)
587 (23.1)
587 (23.1)
587 (23.1)
631 (24.8)
624 (24.6)
631 (24.8)
L8
mm (in)
159 (6.3)
159 (6.3)
159 (6.3)
159 (6.3)
159 (6.3)
185 (7.3)
163 (6.4)
185 (7.3)
L9
mm (in)
L:41 (1.6) 50 (2.1)
41 (1.6)
59 (2.3)
41 (1.6)
L:41 (1.6) 50 (2.1)
X:52 (2.0) 58 (2.3)
41 (1.6)
X:52 (2.0) 58 (2.3)
L10
mm (in)
74 (2.9)
74 (2.9)
74 (2.9)
74 (2.9)
74 (2.9)
74 (2.9)
74 (2.9)
74 (2.9)
H1
mm (in)
L:946 (37.2) X:1,072 (42.2)
946 (37.2)
882 (34.7)
950 (37.4)
X:1,077 (42.4) U:1,203 (47.4)
H2
mm (in)
670 (26.4)
691 (27.2)
691 (27.2)
670 (26.4)
670 (26.4)
710 (28.0)
735 (28.9)
710 (28.0)
H3
mm (in)
210 (8.3)
210 (8.3)
210 (8.3)
210 (8.3)
210 (8.3)
216 (8.5)
216 (8.5)
216 (8.5)
H4
mm (in)
L:516 (20.3) X:642 (25.3)
516 (20.3)
452 (17.8)
L:516 (20.3) X:642 (25.3)
L:516 (20.3) X:642 (25.3)
X:642 (25.3) U:768 (30.2)
515 (20.3)
X:642 (25.3) U:768 (30.2)
H5
mm (in)
—
—
—
—
—
—
—
—
H6
mm (in)
L:773 (30.4) X:849 (33.4)
773 (30.4)
695 (27.4)
L:773 (30.4) X:849 (33.4)
L:773 (30.4) X:849 (33.4)
X:846 (33.3) U:923 (36.3)
768 (30.2)
X:846 (33.3) U:923 (36.3)
H7
mm (in)
241 (9.5)
241 (9.5)
241 (9.5)
241 (9.5)
241 (9.5)
242 (9.5)
268 (10.6)
242 (9.5)
H8
mm (in)
15 (0.6)
15 (0.6)
15 (0.6)
15 (0.6)
15 (0.6)
21 (0.8)
12 (0.5)
21 (0.8)
H9
mm (in)
791 (31.1)
864 (34.0)
864 (34.0)
791 (31.1)
791 (31.1)
818 (32.2)
923 (36.3)
818 (32.2)
H10
mm (in)
46 (1.8)
46 (1.8)
46 (1.8)
46 (1.8)
46 (1.8)
45 (1.8)
46 (1.8)
45 (1.8)
H11
mm (in)
33 (1.3)
33 (1.3)
36 (1.4)
33 (1.3)
33 (1.3)
25 (1.0)
33 (1.3)
25 (1.0)
W1
mm (in)
290 (11.4)
290 (11.4)
290 (11.4)
290 (11.4)
290 (11.4)
281 (11.1)
281 (11.1)
281 (11.1)
W2
mm (in)
—
—
—
—
—
—
—
—
W3 W4 W5
mm (in) mm (in) mm (in)
290 (11.4) — 406 (16.0)
290 (11.4) — 406 (16.0)
— — 406 (16.0)
— — 406 (16.0)
290 (11.4) — 406 (16.0)
281 (11.1) — 420 (16.5)
281 (11.1) — 419 (16.5)
281 (11.1) — 420 (16.5)
W6
mm (in)
—
—
—
—
—
—
—
—
A1
degree
35
35
35
35
35
35
35
35
A2
degree
70
70
70
70
70
70
70
70
A3
degree
-4
-4
-4
-4
-4
-4
-3
T1
mm (in)
660 (26.0)
660 (26.0)
660 (26.0)
660 (26.0)
660 (26.0)
660 (26.0)
660 (26.0)
L:1,036 (40.8) X:1,155 (45.5) X:1,152 (45.4) U:1,271 (50.0)
L:946 (37.2) L:946 (37.2) X:1,077 (42.4) X:1,072 (42.2) X:1,072 (42.2) U:1,203 (47.4)
1-12
-3 660 (26.0)
OUTBOARD MOTOR DIMENSIONS ALLOVER DIMENSIONS Model
E8DMH, EK8DMH
E9.9CMH, EK9.9HMH, E15CMH, EK15NMH
E25BMH, EK25BMH, E30HMH
40GWH, E40GMH, (E)40JMH, (E)40JWH
EK40GMH, K40JMH
(E)40JW, K40JW
E48CMH, E55CMH
E60HMHD, E60HWHD
Symbol
L1
mm (in)
346 (13.6)
393 (15.5)
429 (16.9)
504 (19.8)
504 (19.8)
504 (19.8)
487 (19.2)
532 (20.9)
L2
mm (in)
180 (7.1)
180 (7.1)
179 (7.0)
188 (7.4)
188 (7.4)
188 (7.4)
298 (11.7)
269 (10.6)
L3
mm (in)
372 (14.6)
479 (18.9)
420 (16.5)
493 (19.4)
493 (19.4)
—
680 (26.8)
651 (25.6)
L4
mm (in)
268 (10.6)
355 (14.0)
385 (15.2)
421 (16.6)
421 (16.6)
478 (18.8)
487 (19.2)
546 (21.5)
L5
mm (in)
23 (0.9)
S:78 (3.1) L:104 (4.1) U:134 (5.3)
S:61 (2.4) L/Y/X:83 (3.3)
94 (3.7)
94 (3.7)
94 (3.7)
S:54 (2.1) L:71 (2.8)
S:97 (3.8) L:99 (3.9)
L6
mm (in)
S:657 (25.9) L:782 (30.8) X:827 (32.6)
S:718 (28.3) L:831 (32.7) U:957 (37.7)
S:736 (29.0) L:853 (33.6) Y:886 (34.9) X:922 (36.3)
S:784 (30.9) L:897 (35.3) Y:943 (37.1)
S:784 (30.9) L:897 (35.3) Y:943 (37.1)
S:797 (31.4) L:910 (35.8)
S:827 (32.6) L:932 (36.7)
S:913 (35.9) L:1,020 (40.2)
L7
mm (in)
354 (13.9)
314 (12.4)
402 (15.8)
427 (16.8)
427 (16.8)
427 (16.8)
437 (17.2)
457 (18.0)
L8
mm (in)
207 (8.1)
263 (10.4)
195 (7.7)
193 (7.6)
193 (7.6)
193 (7.6)
280 (11.0)
256 (10.1)
L9
mm (in)
—
—
—
—
—
—
—
—
L10
mm (in)
45 (1.8)
75 (3.0)
H1
mm (in)
S:685 (27.0) L:825 (32.5) X:875 (34.4)
S:705 (27.8) L:832 (32.8) U:974 (38.3)
74 (2.9) S:707 (27.8) L:834 (32.8) Y:881 (34.7) X:920 (36.2)
H2
mm (in)
359 (14.1)
335 (13.2)
H3
mm (in)
122 (4.8)
135 (5.3)
H4
mm (in)
S:442 (17.4) L:582 (22.9) X:632 (24.9)
S:441 (17.4) L:567 (22.4) U:709 (27.9)
H5
mm (in)
415 (16.3)
461 (18.4)
H6
mm (in)
S:497 (19.6) L:574 (22.6) X:601 (23.7)
S:572 (22.5) L:641 (25.2) U:718 (28.3)
H7
mm (in)
86 (3.4)
138 (5.4)
H8
mm (in)
51 (2.0)
H9
mm (in)
H10
72 (2.8)
72 (2.8)
72 (2.8)
77 (3.0)
67 (2.6)
S:771 (30.4) L:898 (35.4) Y:948 (37.3)
S:771 (30.4) L:898 (35.4) Y:948 (37.3)
S:764 (30.1) L:—
S:809 (31.9) L:931 (36.7)
S:831 (32.7) L:954 (37.6)
444 (17.5)
444 (17.5)
444 (17.5)
449 (17.7)
528 (20.8)
162 (6.4)
162 (6.4)
175 (6.9)
191 (7.5)
191 (7.5)
S:444 (17.5) L:570 (22.4) Y:622 (24.5)
S:444 (17.5) L:570 (22.4) Y:622 (24.5)
S:421 (16.6) L:—
S:451 (17.8) L:572 (22.5)
S:450 (17.7) L:538 (21.2)
434 (17.1) 144 (5.7) S:421 (16.6) L:548 (21.6) Y:593 (23.3) X;632 (24.9) 466 (18.3) S:622 (24.5) L:697 (27.4) Y:726 (28.6) X:751 (29.6)
533 (21.0)
533 (21.0)
533 (21.0)
568 (22.4)
753 (29.6)
S:622 (24.5) L:691 (27.2) Y:719 (28.3)
S:622 (24.5) L:691 (27.2) Y:719 (28.3)
S:614 (24.2) L:—
S:591 (23.3) L:652 (25.7)
S:670 (26.4) L:722 (28.4)
201 (7.9)
127 (5.0)
127 (5.0)
127 (5.0)
171 (6.7)
216 (8.5)
19 (0.7)
30 (1.2)
30 (1.2)
30 (1.2)
30 (1.2)
93 (3.7)
81 (3.2)
465 (18.3)
526 (20.7)
596 (23.5)
695 (27.4)
695 (27.4)
695 (27.4)
684 (26.9)
722 (28.4)
mm (in)
26 (1.0)
34 (1.3)
40 (1.6)
45 (1.8)
45 (1.8)
45 (1.8)
42 (1.7)
46 (1.8)
H11
mm (in)
—
—
36 (1.4)
—
—
—
S:22 (0.9) 21 (0.8)
27 (1.1)
W1
mm (in)
136 (5.4)
143 (5.6)
166 (6.5)
190 (7.5)
—
—
mm (in)
192 (7.6)
189 (7.4)
233 (9.2)
294 (11.6)
—
159 (6.3)
159 (6.3)
W3 W4 W5
mm (in) mm (in) mm (in)
129 (5.1) 158 (6.2) —
143 (5.6) — 280 (11.0)
148 (5.8) 192 (7.6) 254 (10.0)
173 (6.8) 205 (8.1) 360 (14.2)
190 (7.5) 294 (11.6) GM : — 173 (6.8) 205 (8.1) 360 (14.2)
190 (7.5)
W2
173 (6.8) 205 (8.1) 360 (14.2)
165 (6.5) — 268 (10.6)
182 (7.2) — 322 (12.7)
W6
mm (in)
—
497 (19.6)
519 (20.4)
602 (23.7)
602 (23.7)
602 (23.7)
507 (20.0)
553 (21.8)
A1
degree
360
45 + 40
40
45
45
45
30
35
A2
degree
80
63
68
67
67
67
64
67
A3
degree
—
—
—
—
—
—
—
2.8
T1
mm (in)
—
—
—
—
—
—
600 (23.6)
600 (23.6)
1-13
OUTBOARD MOTOR DIMENSIONS ALLOVER DIMENSIONS Model
E60HWD
E65AMHD, E75BMHD
E115AMH, E115AWH
E115AE, E115AET
F4AMH
F6AMH, F8CMH
F6AMH (Europe), F6BMH
FT8DMH
Symbol
L1
mm (in)
532 (20.9)
545 (21.5)
539 (21.2)
539 (21.2)
375 (14.8)
430 (16.9)
430 (16.9)
430 (16.9)
L2
mm (in)
269 (10.6)
270 (10.6)
325 (12.8)
213 (8.4)
141 (5.6)
122 (4.8)
122 (4.8)
122 (4.8)
L3
mm (in)
651 (25.6)
652 (25.7)
845 (33.3)
—
342 (13.5)
607 (23.7)
498 (19.6)
608 (23.9)
L4
mm (in)
546 (21.5)
547 (21.5)
616 (24.3)
616 (24.3)
259 (10.2)
355 (14.0)
355 (14.0)
367 (14.4)
L5
mm (in)
99 (3.9)
L:81 (3.2) Y:80 (3.1) X:70 (2.8)
L:80 (3.1) Y:75 (3.0) X:85 (3.3)
L:80 (3.1) X:85 (3.3)
S:71 (2.8) L:92 (3.6)
S:72 (2.8) L:99 (3.9)
S:72 (2.8) L:99 (3.9)
99 (3.9)
L6
mm (in)
1,020 (40.2)
S:614 (24.2) L:728 (28.7)
S:706 (27.8) L:822 (32.4)
S:706 (27.8) L:822 (32.4)
L:879 (34.6) X:941 (37.0)
L7
mm (in)
457 (18.0)
542 (21.3)
570 (22.4)
482 (19.0)
342 (13.5)
271 (10.7)
271 (10.7)
271 (10.7)
L8
mm (in)
256 (10.1)
256 (10.1)
270 (10.6)
215 (8.5)
148 (5.8)
189 (7.4)
183 (7.2)
190 (7.5)
L9
mm (in)
—
—
—
— AET:12 (0.5)
—
—
—
—
L10
mm (in)
67 (2.6)
68 (2.7)
64 (2.5)
64 (2.5)
63 (2.5)
67 (2.6)
67 (2.6)
67 (2.6)
H1
mm (in)
954 (37.6)
S:643 (25.3) L:770 (30.3)
S:682 (26.9) L:809 (31.9)
S:682 (26.9) L:809 (31.9)
L:869 (34.2) X:937 (36.9)
H2
mm (in)
528 (20.8)
590 (23.2)
631 (24.8)
508 (20.0)
386 (15.2)
317 (12.5)
317 (12.5)
318 (12.5)
H3
mm (in)
191 (7.5)
191 (7.5)
190 (7.5)
190 (7.5)
104 (4.1)
123 (4.8)
123 (4.8)
157 (6.2)
H4
mm (in)
538 (21.2)
L:521 (20.5) Y:572 (22.5) X:648 (25.5)
L:515 (20.3) Y:568 (22.4) X:642 (25.3)
L:515 (20.3) X:642 (25.3)
S:435 (17.1) L:562 (22.1)
S:436 (17.2) L:563 (22.2)
S:436 (17.2) L:563 (22.2)
L:557 (21.9) X:625 (24.6)
H5
mm (in)
753 (29.6)
555 (21.9)
695 (27.4)
—
583 (23.0)
673 (26.5)
563 (22.2)
673 (26.5)
H6
mm (in)
722 (28.4)
L:698(27.5) Y:725 (28.5) X:766 (30.2)
L:735 (28.9) Y:765 (30.1) X:810 (31.9)
L:735 (28.9) X:810 (31.9)
S:498 (19.6) L:442 (17.4)
S:594 (23.4) L:546 (21.5)
S:594 (23.4) L:546 (21.5)
L:717 (28.2) X:757 (29.8)
H7
mm (in)
216 (8.5)
253 (10.0)
150 (5.9)
150 (5.9)
174 (6.8)
203 (8.0)
203 (8.0)
203 (8.0)
H8
mm (in)
81 (3.2)
84 (3.3)
155 (6.1)
55 (2.2)
4 (0.2)
4 (0.2)
4 (0.2)
5 (0.2)
H9
mm (in)
722 (28.4)
778 (30.6)
780 (30.7)
730 (28.7)
511 (20.1)
528 (20.8)
528 (20.8)
529 (20.8)
H10
mm (in)
46 (1.8)
46 (1.8)
45 (1.8)
45 (1.8)
39 (1.5)
32 (1.3)
32 (1.3)
32 (1.3)
H11
mm (in)
27 (1.1)
—
—
—
—
—
—
—
W1
mm (in)
—
—
300 (11.8)
300 (11.8)
136.6 (5.4)
172 (6.8)
169 (6.7)
159 (6.3)
W2
mm (in)
—
159 (6.3)
210 (8.3)
—
224.4 (8.0)
199 (9.8)
206 (7.1)
199 (7.8)
W3 W4 W5
mm (in) mm (in) mm (in)
182 (7.2) — 322 (12.7)
187 (7.4) — 331 (13.0)
300 (11.8) 300 (11.8) 424 (16.7)
300 (11.8) 300 (11.8) 424 (16.7)
— — —
159 (6.3) 159 (6.3) 286 (11.3)
159 (6.3) 159 (6.3) 286 (11.3)
159 (6.3) 159 (6.3) 379 (14.9)
W6
mm (in)
—
506 (19.9)
705 (27.8)
—
—
618 (25.8)
536 (21.1)
619 (24.4)
A1
degree
35
30
35
360
45
45
45
A2
degree
67
67
66
35 66 AET:70
63.5
66
66
66
A3
degree
2.8
—
—
—
—
—
—
—
T1
mm (in)
600 (23.6)
600 (23.6)
660 (26.0)
660 (26.0)
—
—
—
—
L:966 (38.0) L:1,005 (39.6) L:1,005 (39.6) Y:1,011 (39.8) Y:1,055 (41.5) X:1,120 (44.1) X:1,078 (42.4) X:1,120 (44.1)
L:902 (35.5) L:929 (36.6) L:929 (36.6) Y:953 (37.5) Y:982 (38.7) X:1,056 (41.6) X:1,029 (40.5) X:1,056 (41.6)
1-14
OUTBOARD MOTOR DIMENSIONS ALLOVER DIMENSIONS Model
FT8DE
FT8DEHP
FT8DEP
F9.9BMH, F9.9BEH
F9.9BE
FT9.9AEH
FT9.9AE
Except for Europe F9.9BMH
Symbol
L1
mm (in)
430 (16.9)
430 (16.9)
430 (16.9)
425 (16.7)
425 (16.7)
425 (16.7)
425 (16.7)
425 (16.7)
L2
mm (in)
122 (4.8)
122 (4.8)
122 (4.8)
152 (6.0)
152 (6.0)
152 (6.0)
152 (6.0)
152 (6.0)
L3
mm (in)
—
608 (23.9)
—
571 (22.5)
—
571 (22.5)
—
440 (17.3)
L4
mm (in)
367 (14.4)
367 (14.4)
367 (14.4)
356 (14.0)
356 (14.0)
356 (14.0)
356 (14.0)
356 (14.0)
L5
mm (in)
99 (3.9)
99 (3.9)
99 (3.9)
S:101 (4.0) L:128 (5.0)
128 (5.0)
L:127 (5.0) X:143 (5.6)
L:127 (5.0) X:143 (5.6)
S:101 (4.0) L:128 (5.0)
L6
mm (in)
L:879 (34.6) X:941 (37.0)
L:879 (34.6) X:941 (37.0)
L:879 (34.6) X:941 (37.0)
S:704 (27.7) L:820 (32.3)
820 (32.3)
L:872 (34.3) X:945 (37.2)
L:872 (34.3) X:945 (37.2)
S:704 (27.7) L:820 (32.3)
L7
mm (in)
271 (10.7)
271 (10.7)
271 (10.7)
268 (10.6)
268 (10.6)
268 (10.6)
268 (10.6)
268 (10.6)
L8
mm (in)
225 (8.9)
190 (7.5)
225 (8.9)
171 (6.7)
171 (6.7)
171 (6.7)
171 (6.7)
171 (6.7)
L9
mm (in)
—
—
—
—
—
—
—
—
L10
mm (in)
67 (2.6)
67 (2.6)
67 (2.6)
72 (2.8)
72 (2.8)
72 (2.8)
72 (2.8)
72 (2.8)
H1
mm (in)
L:869 (34.2) X:937 (36.9)
L:869 (34.2) X:937 (36.9)
L:869 (34.2) X:937 (36.9)
S:693 (27.3) L:824 (32.4)
824 (32.4)
L:871 (34.3) X:947 (37.3)
L:871 (34.3) X:947 (37.3)
S:693 (27.3) L:824 (32.4)
H2
mm (in)
318 (12.5)
318 (12.5)
318 (12.5)
308 (12.1)
308 (12.1)
308 (12.1)
308 (12.1)
308 (12.1)
H3
mm (in)
157 (6.2)
157 (6.2)
157 (6.2)
135 (5.3)
135 (5.3)
157 (6.2)
157 (6.2)
135 (5.3)
H4
mm (in)
L:557 (21.9) X:625 (24.6)
L:557 (21.9) X:625 (24.6)
L:557 (21.9) X:625 (24.6)
S:432 (17.0) L:559 (22.0)
559 (22.0)
L:559 (22.0) X:635 (25.0)
L:559 (22.0) X:635 (25.0)
S:432 (17.0) L:559 (22.0)
H5
mm (in)
—
673 (26.5)
—
536 (21.1)
—
537 (21.1)
—
397 (15.6)
H6
mm (in)
L:717 (28.2) X:757 (29.8)
L:717 (28.2) X:757 (29.8)
L:717 (28.2) X:757 (29.8)
S:599 (23.6) L:674 (26.5)
674 (26.5)
L:717 (28.2) X:762 (30.0)
L:717 (28.2) X:762 (30.0)
S:599 (23.6) L:674 (26.5)
H7
mm (in)
203 (8.0)
203 (8.0)
203 (8.0)
206 (8.1)
206 (8.1)
206 (8.1)
206 (8.1)
206 (8.1)
H8
mm (in)
5 (0.2)
5 (0.2)
5 (0.2)
26 (1.0)
26 (1.0)
26 (1.0)
26 (1.0)
26 (1.0)
H9
mm (in)
529 (20.8)
529 (20.8)
529 (20.8)
543 (21.4)
543 (21.4)
543 (21.4)
543 (21.4)
543 (21.4)
H10
mm (in)
32 (1.3)
32 (1.3)
32 (1.3)
31 (1.2)
31 (1.2)
31 (1.2)
31 (1.2)
31 (1.2)
H11
mm (in)
—
—
—
—
—
—
—
—
W1
mm (in)
177 (7.0)
172 (6.8)
177 (7.0)
—
—
163 (6.4)
—
180 (7.1)
W2
mm (in)
135 (5.3)
199 (7.8)
135 (5.3)
268 (10.6)
—
268 (10.6)
—
213 (8.4)
W3 W4 W5
mm (in) mm (in) mm (in)
159 (6.3) 159 (6.3) 286 (11.3)
159 (6.3) 159 (6.3) 326 (12.8)
159 (6.3) 159 (6.3) 271 (10.7)
163 (6.4) — 285 (11.2)
163 (6.4) — 285 (11.2)
163 (6.4) — 285 (11.2)
163 (6.4) — 285 (11.2)
163 (6.4) — 285 (11.2)
W6
mm (in)
286 (11.3)
586 (23.1)
271 (10.7)
596 (23.5)
—
596 (23.5)
—
474 (18.7)
A1
degree
45
40
40
37
37
37
37
37
A2
degree
66
66
66
66
66
66
66
66
A3
degree
—
—
—
—
—
—
—
—
T1
mm (in)
—
—
—
—
—
—
—
—
1-15
OUTBOARD MOTOR DIMENSIONS ALLOVER DIMENSIONS Model Symbol
F9.9CMH, F13.5AMH, F15AMH, F15AEH
F9.9CE, F15AE
FT9.9DMH
FT9.9DE
FT9.9DEP
F15AEP
F15AEHP
F20AE, F25AE
L1
mm (in)
475 (18.7)
475 (18.7)
475 (18.7)
475 (18.7)
483 (19.0)
483 (19.0)
483 (19.0)
580 (22.8)
L2
mm (in)
168 (6.6)
160.5 (6.3)
160 (6.3)
160 (6.3)
152 (6.0)
152 (6.0)
160 (6.3)
123 (4.8)
L3
mm (in)
526 (20.7)
—
630 (24.8)
—
—
—
517 (20.4)
—
L4
mm (in)
355 (14.0)
355 (14.0)
355.5 (14.0)
355.5 (14.0)
363 (14.3)
364 (14.3)
364 (14.3)
432 (170)
L5
mm (in)
S:78 (3.1) L:105 (4.1)
S:78 (3.1) L:105 (4.1)
S:80 (3.1) L:107 (4.2) X:121 (4.8)
S:80 (3.1) L:107 (4.2) X:121 (4.8)
L:106 (4.2) X:120 (4.7)
S:78 (3.1) L:105 (4.1)
113 (4.5)
S:84 (3.3) L:102 (4.0)
L6
mm (in)
S:718 (28.3) L:831 (32.7)
S:718 (28.3) L:831 (32.7)
S:761 (30.0) L:875 (34.4) X:935 (36.8)
S:761 (30.0) L:875 (34.4) X:935 (36.8)
L:882 (34.7) X:943 (37.1)
S:718 (28.3) L:831 (32.7)
840 (33.1)
S:763 (30.0) L:877 (34.5)
L7
mm (in)
330.5 (13.0)
317 (12.5)
330.5 (13.0)
317 (12.5)
308 (12.1)
308 (12.1)
308 (12.1)
343 (13.5)
L8
mm (in)
297 (11.7)
—
—
—
—
—
289 (11.4)
153 (6.0)
L9
mm (in)
—
—
—
—
—
—
—
S: 43 (1.7) L: 34 (1.3)
L10
mm (in)
74.5 (2.9)
74.5 (2.9)
74.5 (2.9)
74.5 (2.9)
66 (2.6)
66 (2.6)
66 (2.6)
65 (2.5)
H1
mm (in)
S:706 (27.8) L:833 (32.8)
S:706 (27.8) L:833 (32.8)
S:752 (29.6) L:879 (34.6) X:947 (37.3)
S:752 (29.6) L:879 (34.6) X:947 (37.3)
L:881 (34.7) X:949 (37.4)
S:708 (27.9) L:835 (32.9)
835 (32.9)
S:707 (27.8) L:824 (32.8)
H2
mm (in)
375 (14.8)
375 (14.8)
375 (14.8)
375 (14.8)
372 (14.7)
372 (14.7)
372 (14.7)
441 (17.4)
H3
mm (in)
135 (5.3)
135 (5.3)
157 (6.2)
157 (6.2)
157 (6.2)
135 (5.3)
135 (5.3)
144 (5.7)
H4
mm (in)
S:440 (17.3) L:568 (22.4)
S:440 (17.3) L:568 (22.4)
S:440 (17.3) L:567 (22.3) X:635 (25)
S:440 (17.3) L:567 (22.3) X:635 (25)
L:570 (22.4) X:638 (25.1)
S:433 (17.4) L:570 (22.4)
570 (22.4)
S:423 (16.6) L:550 (21.6)
H5
mm (in)
549 (21.6)
—
657.1 (25.9)
—
—
—
547 (21.5)
—
H6
mm (in)
S:572 (22.5) L:641 (25.2)
S:572 (22.5) L:641 (25.2)
S:613 (24.1) L:682 (26.9) X:720 (28.3)
S:613 (24.1) L:682 (26.9) X:720 (28.3)
L:682 (26.9) X:719 (28.3)
S:572 (22.5) L:641 (25.2)
641 (25.2)
S:615 (24.2) L:686 (27.0)
H7
mm (in)
166.5 (6.6)
262 (10.3)
166.5 (6.6)
261 (10.3)
261 (10.3)
261 (10.3)
261 (10.3)
311 (12.2)
H8
mm (in)
10 (0.4)
—
—
—
—
—
12(0.47)
19 (0.9)
H9
mm (in)
589 (23.2)
589 (23.2)
589 (23.2)
589 (23.2)
587 (23.1)
587 (23.1)
587 (23.1)
698 (27.5)
H10
mm (in)
35 (1.4)
35 (1.4)
34.2 (1.3)
34.2 (1.3)
32 (1.3)
32 (1.3)
32 (1.3)
42 (1.7)
H11
mm (in)
—
—
—
—
—
—
—
S: 23 (0.9) L: 22 (0.9)
W1
mm (in)
183 (7.2)
183 (7.2)
182.1 (7.2)
182.1 (7.2)
182 (7.2)
182 (7.2)
182 (7.2)
185 (7.3)
W2
mm (in)
244.5 (9.6)
—
318.9(12.6)
—
—
—
245 (9.7)
—
W3 W4 W5
mm (in) mm (in) mm (in)
— — 350 (13.8)
— — 350 (13.8)
— — 350 (13.8)
— — 350 (13.8)
— — 329 (13.0)
— — 329 (13.0)
— — 329 (13.0)
— — 400 (15.8)
W6
mm (in)
567 (22.7)
—
692.4 (27.3)
—
—
—
575 (22.6)
—
A1
degree
45/40
45/40
45/40
45/40
40
40
40
45
A2
degree
63
63
63
63
63
63
63
64
A3
degree
—
—
—
—
—
—
4
—
T1
mm (in)
—
—
—
—
—
—
—
—
1-16
OUTBOARD MOTOR DIMENSIONS ALLOVER DIMENSIONS Model Symbol
F20AET, F25AET
F25AMH, F25AEH
F25AEHT
FT25BED, FT25BET
F30AMHD, F40BMHD, F40BEHD, F40BWHT
F30AET, F40BED, F40BET
F50AED
F40AET, F50AET, F50DET
L1
mm (in)
580 (22.8)
580 (22.8)
580 (22.8)
580 (22.8)
569 (22.4)
569 (22.4)
576 (22.7)
576 (22.7)
L2
mm (in)
123 (4.8)
190 (7.5)
190 (7.5)
134 (5.3)
234 (9.2)
132 (5.2)
142 (5.6)
142 (5.6)
L3
mm (in)
—
523 (20.6)
523 (20.6)
—
763 (30.0)
—
—
—
L4
mm (in)
432 (17.0)
432 (17.0)
432 (17.0)
521 (20.5)
521 (20.5)
521 (20.5)
532 (20.9)
532 (20.9)
L5
mm (in)
102 (4.0)
S:84 (3.3) L:102 (4.0)
102 (4.0)
L:86 (3.4) X:103 (4.1)
—
S:70 (2.8) L:87 (3.4) X:103 (4.1)
97 (3.8)
97 (3.8)
L6
mm (in)
872 (34.3)
S:763 (30.0) L:877 (34.5)
872 (34.3)
L:918 (36.1) X:1,015 (40.0)
S:813 (32.0) L:923 (36.3)
S:813 (32.0) L:922 (36.3) X:1,023 (40.3)
931 (36.7)
933 (36.7)
L7
mm (in)
329 (12.9)
363 (14.3)
329 (12.9)
334 (13.2)
383 (15.1)
353 (13.9)
397 (15.6)
407 (16.0)
L8
mm (in)
154 (6.1)
296 (11.7)
296 (11.7)
162 (6.4)
175 (6.9)
161 (6.3)
148 (5.8)
148 (5.8)
L9
mm (in)
34 (1.3)
S: 43 (1.7) L: 34 (1.3)
S:43 (1.7) L:34 (1.3)
L:64 (0.3) X:14 (0.6)
S:2.9 (0.1) L:12 (0.5)
S:2.9 (0.1) L:12 (0.5)
0.6 (0.02)
0.6 (0.02)
L10
mm (in)
65 (2.5)
65 (2.5)
65 (2.5)
65 (2.6)
65 (2.6)
65 (2.6)
63 (2.5)
63 (2.5)
H1
mm (in)
834 (32.8)
S:707 (27.8) L:834 (32.8)
834 (32.8)
L:871 (34.3) X:985 (38.8)
S:753 (29.7) L:876 (34.5)
S:753 (29.7) L:876 (34.5) X:990 (39.0)
876 (34.5)
876 (34.5)
H2
mm (in)
441 (17.4)
441 (17.4)
441 (17.4)
440 (17.3)
493 (19.4)
464 (18.3)
519 (20.4)
519 (20.4)
H3
mm (in)
144 (5.7)
144 (5.7)
144 (5.7)
175 (6.9)
175 (6.9)
175 (6.9)
175 (6.9)
175 (6.9)
H4
mm (in)
550 (21.6)
S:423 (16.6) L:550 (21.6)
550 (21.6)
L:528 (20.8) X:642 (25.3)
S:410 (16.1) L:533 (21.0)
S:410 (16.1) L:533 (21.0) X:647 (25.5)
533 (21.0)
533 (21.0)
H5
mm (in)
—
—
—
—
753 (29.7)
—
—
—
685 (27.0)
711 (28.0)
H6
mm (in)
648 (25.5)
S:615 (24.2) L:686 (27.0)
648 (25.5)
L:663 (26.1) X:724 (28.5)
S:604 (23.8) L:671 (26.4)
S:600 (23.6) L:666 (26.2) X:727 (28.6)
H7
mm (in)
308 (12.1)
184 (7.3)
308 (12.1)
320 (12.6)
293 (11.5)
286 (11.3)
330 (13.0)
327 (12.9)
H8
mm (in)
23 (0.9)
34 (1.5)
31 (1.2)
13 (0.5)
43 (1.7)
42 (1.6)
0.5 (0.02)
3.5 (0.14)
H9
mm (in)
698 (27.5)
698 (27.5)
698 (27.5)
698 (27.5)
727 (28.6)
708(27.9)
738 (29.1)
733 (28.9)
H10
mm (in)
42 (1.7)
42 (1.7)
42 (1.7)
42 (1.7)
42 (1.7)
42 (1.7)
44 (1.7)
44 (1.7)
H11
mm (in)
22 (0.9)
S: 23 (0.9) L: 22 (0.9)
22 (0.9)
24 (0.9)
24 (0.9)
24 (0.9)
24 (0.9)
24 (0.9)
W1
mm (in)
185 (7.3)
185 (7.3)
185 (7.3)
185 (7.3)
189 (7.4)
189 (7.4)
181 (7.1)
181 (7.1)
W2
mm (in)
—
188 (7.4)
188 (7.4)
188 (7.4)
124 (4.9)
—
124 (4.9)
—
W3 W4 W5
mm (in) mm (in) mm (in)
— — 400 (15.8)
— — 400 (15.8)
— — 400 (15.8)
— — 376 (14.8)
— — 313 (12.3)
— — 313 (12.3)
181 (7.1) — 345 (13.6)
181 (7.1) — 345 (13.6)
W6
mm (in)
—
—
—
—
687 (27.1)
—
—
—
A1
degree
45
45
45
40
40
40
40
40
A2
degree
61
64
61
62.3
62.7
62.3
63
65
A3
degree
4
—
-4
4
4
4
-4
-4
T1
mm (in)
—
—
—
—
—
—
560 (22.0)
560 (22.0)
1-17
OUTBOARD MOTOR DIMENSIONS ALLOVER DIMENSIONS Model
F50AEHD
F50AEHT
FT50BET, FT50CET
FT50CEHD
FT50CED
F60AEHT
F60AET
F80AET, F100AET
Symbol
L1
mm (in)
576 (22.7)
576 (22.7)
576 (22.7)
576 (22.7)
576 (22.7)
584 (23.0)
584 (23.0)
647 (25.5)
L2
mm (in)
223 (8.8)
223 (8.8)
142 (5.6)
272 (10.7)
142 (5.6)
228 (9.0)
122 (4.8)
171 (6.7)
L3
mm (in)
753 (29.6)
753 (29.6)
—
797 (31.2)
—
755 (29.7)
—
—
L4
mm (in)
532 (20.9)
532 (20.9)
560 (22.1)
560 (22.1)
560 (22.1)
533 (21.0)
533 (21.0)
574 (22.6)
L5
mm (in)
97 (3.8)
97 (3.8)
98 (3.9)
98 (3.9)
98 (3.9)
971 (38.2)
971 (38.2)
65 (2.6)
L6
mm (in)
931 (36.7)
933 (36.7)
989 (38.9)
989 (38.9)
989 (38.9)
932 (36.7)
932 (36.7)
L:998 (39.3) X:1,115 (43.9)
L7
mm (in)
397 (15.6)
407 (16.0)
407 (16.0)
397 (15.6)
397 (15.6)
417 (16.4)
417 (16.4)
528 (20.8)
L8
mm (in)
247 (9.7)
245 (9.6)
148 (5.8)
189 (7.2)
149 (5.9)
164 (6.5)
147 (5.8)
164 (6.5)
L9
mm (in)
0.6 (0.02)
0.6 (0.02)
0.8 (0.03)
0.8 (0.03)
0.8 (0.03)
0.6 (0.02)
0.6 (0.02)
27 (1.1)
L10
mm (in)
63 (2.5)
63 (2.5)
63 (2.5)
63 (2.5)
63 (2.5)
62 (2.4)
62 (2.4)
62 (2.4)
H1
mm (in)
876 (34.5)
876 (34.5)
917 (36.1)
917 (36.1)
917 (36.1)
870 (34.3)
870 (34.3)
L:917 (36.1) X:1,044 (41.1)
H2
mm (in)
519 (20.4)
519 (20.4)
519 (20.4)
519 (20.4)
519 (20.4)
545 (21.5)
545 (21.5)
666 (26.2)
H3
mm (in)
175 (6.9)
175 (6.9)
194 (7.6)
194 (7.6)
194 (7.6)
175 (6.9)
175 (6.9)
190.5 (7.5)
H4
mm (in)
533 (21.0)
533 (21.0)
533 (21.0)
533 (21.0)
533 (21.0)
527 (20.7)
527 (20.7)
L:537 (21.1) X:664 (26.1)
H5
mm (in)
732 (28.8)
732 (28.8)
—
680 (26.8)
—
758 (29.8)
—
—
H6
mm (in)
685 (27.0)
711 (28.0)
749 (29.5)
723 (28.5)
723 (28.5)
708 (27.9)
708 (27.9)
L:767 (30.2) X:844 (33.2)
H7
mm (in)
330 (13.0)
327 (12.9)
327 (12.9)
330 (13.0)
330 (13.0)
354 (13.9)
354 (13.9)
366 (14.4)
H8
mm (in)
39 (1.5)
45 (1.8)
3.5 (0.14)
110 (4.3)
0.5 (0.02)
37 (1.5)
23 (0.9)
27 (1.1)
H9
mm (in)
738 (29.1)
733 (28.9)
733 (28.9)
738 (29.1)
738 (29.1)
759 (29.9)
759 (29.9)
856 (33.7)
H10
mm (in)
44 (1.7)
44 (1.7)
44 (1.7)
44 (1.7)
44 (1.7)
49 (1.9)
49 (1.9)
48 (1.9)
H11
mm (in)
24 (0.9)
24 (0.9)
28 (1.1)
28 (1.1)
28 (1.1)
24 (0.9)
24 (0.9)
24 (0.9)
W1
mm (in)
181 (7.1)
181 (7.1)
181 (7.1)
181 (7.1)
181 (7.1)
192 (7.6)
192 (7.6)
240 (9.4)
W2
mm (in)
124 (4.9)
124 (4.9)
—
213 (8.4)
—
124 (4.9)
—
—
W3 W4 W5
mm (in) mm (in) mm (in)
181 (7.1) — 345 (13.6)
181 (7.1) — 345 (13.6)
181 (7.1) — 345 (13.6)
181 (7.13) — 345 (13.6)
181 (7.13) — 345 (13.6)
— — 360 (14.2)
— — 360 (14.2)
240 (9.4) — 405 (15.9)
W6
mm (in)
643 (25.3)
643 (25.3)
—
738 (29.1)
—
645 (25.4)
—
—
A1
degree
40
40
40
40
40
40
40
35
A2
degree
63
65
65
63
63
69
69
70
A3
degree
-4
-4
-4
-4
-4
4
4
-4
T1
mm (in)
560 (22.0)
560 (22.0)
560 (22.0)
560 (22.0)
560 (22.0)
—
—
660 (26.0)
1-18
OUTBOARD MOTOR DIMENSIONS ALLOVER DIMENSIONS Model
F100BET
F100CET
F115AET, FL115AET
F225AET, FL225AET
Symbol
L1
mm (in)
664 (26.1)
647 (25.5)
665 (26.2)
651 (25.6)
L2
mm (in)
161 (6.3)
171 (6.7)
161 (6.3)
219 (8.6)
L3
mm (in)
—
—
—
—
L4
mm (in)
631 (24.8)
574 (22.6)
631 (24.8)
673 (26.5)
L5
mm (in)
L:69 (2.7) X:76 (3.0)
L:65 (2.6) X:76 (3.0)
L:69 (2.7) X:89 (3.5)
59 (2.3)
L6
mm (in)
L7
mm (in)
536 (21.9)
528 (20.8)
555 (21.9)
618 (24.3)
L8
mm (in)
158 (6.2)
164 (6.5)
158 (6.2)
230 (9.1)
L9
mm (in)
L:25 (1.0) X:25 (1.0)
L:27 (1.1) X:27 (1.1)
L:25 (1.0) X:33 (1.3)
X:52 (2.0) U:59 (2.3)
L10
mm (in)
75 (3.0)
62 (2.4)
75 (3.0)
75 (3.0)
H1
mm (in)
H2
mm (in)
667 (26.3)
666 (26.2)
681 (26.8)
727 (28.6)
H3
mm (in)
191 (7.5)
191 (7.5)
191 (7.5)
216 (8.5)
H4
mm (in)
L:516 (20.3) X:643 (25.3)
L:537 (21.1) X:664 (26.1)
L:516 (20.3) X:643 (25.3)
X:643 (25.3) U:770 (30.3)
H5
mm (in)
—
—
—
—
H6
mm (in)
L:776 (30.6) X:854 (33.6)
L:767 (30.2) X:844 (33.2)
L:773 (30.4) X:850 (33.5)
X:847 (33.3) U:924 (36.4)
H7
mm (in)
388 (15.3)
366 (14.4)
406 (16.0)
361 (14.2)
H8
mm (in)
14 (0.6)
27 (1.1)
14 (0.6)
39 (1.5)
H9
mm (in)
L:1,005 (39.6) L:998 (39.3) L:1,005 (39.6) X:1,115 (45.5) X:1,122 (44.2) X:1,115 (43.9) X:1,122 (44.2) U:1,272 (50.1)
L:929 (36.6) L:917 (36.1) L:929 (36.6) X:1,078 (42.4) X:1,056 (41.6) X:1,040 (40.9) X:1,056 (41.6) U:1,205 (47.4)
877 (34.5)
856 (33.7)
879 (34.6)
880 (34.6)
H10
mm (in)
44 (1.7)
48 (1.9)
44 (1.7)
45 (1.8)
H11
mm (in)
25 (1.0)
24 (0.9)
25 (1.0)
X:25 (1.0) U:25 (1.0)
W1
mm (in)
243 (9.6)
240 (9.4)
249 (9.8)
317 (12.5)
W2
mm (in)
—
—
—
—
W3 W4 W5
mm (in) mm (in) mm (in)
— — 384 (15.1)
— — 405 (15.9)
— — 392 (15.4)
— — 453 (17.8)
W6
mm (in)
—
—
—
—
A1
degree
30
35
30
32
A2
degree
70
70
70
70
A3
degree
4
4
-4
3
T1
mm (in)
660 (26.0)
660 (26.0)
660 (26.0)
724 (28.5)
1-19
OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSION ITEMS Symbol
Definition and Description
B1
Horizontal dimension from centerline of motor body to lower bracket mounting hole (slot)
B2
Vertical dimension from transom top to lower bracket mounting hole (slot)
B3
Horizontal dimension from centerline of motor body to the center of upper bracket mounting hole
B4
Vertical dimension from transom top to the center of upper bracket mounting hole
B5
Horizontal dimension from centerline of motor body to the point of largest width on the bracket
B6
Vertical dimension from transom top to lowest point on the bracket
B7
Horizontal dimension from centerline of motor body to the center of lower extra bracket mounting hole
B8
Vertical dimension from transom top to the center of extra hole at the lower part of bracket
B9
Dimensions between the upper bracket mounting bolts (when holes are at even intervals)
B10
Dimensions between the upper bracket mounting bolts (when holes are not at even intervals)
B11
Horizontal dimensions from centerline of motor body to the clamping bolt center
B12
Vertical dimensions from transom top to the clamping bolt center
C1
Allowable transom board thickness when clamping screw is driven-in to the least extent.
C2
Allowable transom board thickness when clamping screw is driven-in to the full extent
C3
Maximum allowable transom plate thickness for mounting the motor
D1
Diameter of bracket (main) lower mounting hole, or screw
D2
Diameter of bracket (main) mounting hole, or screw (lower mounting hole diameter, or, for slot, center-to-center distance of both end circles)
D3
Diameter of bracket mounting (sub) hole
D4
Diameter of central bracket mounting extra hole or the screw size
1-20
OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Model
F6A F8C Manual tilt
C/L B5
B5
B1
B6
B9
B2
B4
B1
C1 C2
D1
D2
B3
B3
Symbol
mm (in)
Symbol
mm (in)
B1 B2
70.5 (2.8)
C1 C2
28 (1.1)
B3 B4 B5 B6 B7 B8 B9 B10 B11 B12
180.5 (7.1) 95.3 (3.8)
C3 D1
94.5 (3.7) 105.3 (4.2)
D2 D3
189.5 (7.4) —
D4
— 18.5 (0.7) — — —
1-21
65 (2.6) — 8.3 (0.3) 8.3 (0.3) — —
OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS 15F
9.9F 13.5A F15A FT9.9D Manual tilt
Model
E9.9C
E15C
EK9.9H
EK15N
F9.9C
C/L B5
B3
B3
B2
B11
B4
B11
B12
B5
B6
D1
C1
D2
B1
B9
C2
B1
Symbol
mm (in)
Symbol
mm (in)
B1 B2
92.5 (3.6)
C1 C2
30 (1.2)
B3 B4 B5 B6 B7 B8 B9 B10 B11 B12
103.5 (4.1) 92.5 (3.6)
C3 D1
49 (1.9) 102.5 (4.0)
D2 D3
176 (6.9) —
D4
— 54.5 (2.1) — 70.5 (2.8) 69 (2.7)
1-22
56 (2.2) — 8.3 (0.3) 8.3 (0.3) — —
F13.5A
OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS F9.9C F15A Power tilt
Model
FT8D
FT9.9D
C/L B5
B5
B9 B9
B11
C2
D2
B6
D1
C1
B2
B11
B4
B3
B12
B3
D1
B1
B1
Symbol
mm (in)
Symbol
mm (in)
B1 B2
95.3 (3.8)
C1 C2
30 (1.2)
B3 B4 B5 B6 B7 B8 B9 B10 B11 B12
275.5 (10.8) 95.3 (3.8)
C3 D1
94.5 (3.7) 111 (4.4)
D2 D3
325.5 (12.8) 155.5 (6.1)
D4
— 18 (0.7) — 73.5 (2.9) 69.5 (2.7)
1-23
56 (2.2) — 8.3 (0.3) 10 (0.4) — —
OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Model
20C 25B Manual tilt
25X
30H
E25B
E30H
EK25B
C/L B11
B4
B2
B12
B11
B6
C1 C2
D1
B1
B1
B3
B3
B5
B5
Symbol
mm (in)
Symbol
mm (in)
B1 B2
89 (3.5) 140 (5.5)
C1 C2
35 (1.4)
B3 B4
112.5 (4.4) 96.5 (3.8)
C3 D1
B5 B6
122.5 (4.8) 176 (6.9)
D2 D3
B7 B8
— —
D4
B9 B10
— —
B11 B12
85 (3.3) 51 (2.0)
1-24
65 (2.6) — 8.5 (0.33) — — —
OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Model
40X E40X Manual tilt
F20A
F25A
C/L B5
B9
B12
B4
B5
B11
B2
B11
B6
D1
C1
D2
C2
B1
B1
B3
B3
Symbol
mm (in)
Symbol
mm (in)
B1 B2
109.5 (4.3) 251.4 (9.9)
C1 C2
37 (1.5)
B3 B4
140 (5.5) 48.2 (1.9)
C3 D1
B5 B6
150 (5.9) 218 (8.6)
D2 D3
B7 B8
— —
D4
B9 B10
50 (2.0) —
B11 B12
95.5 (3.8) 57 (2.2)
1-25
68 (2.7) — 10.5 (0.41) 55.5 (2.2) — —
OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Model
40J E40G Manual tilt
E40J
EK40G
EK40J
C/L
B11
D1
B9
B11
B12
B5
B4
B5
C2
D2
B6
B2
C1
B3
B3
Symbol
mm (in)
Symbol
mm (in)
B1 B2
— 217.5 (8.6)
C1 C2
33 (1.3)
B3 B4
124.5 (4.9) 32 (1.3)
C3 D1
B5 B6
134.5 (5.3) 249 (9.8)
D2 D3
B7 B8
— —
D4
B9 B10
50 (2.0) —
B11 B12
93.5 (3.7) 57 (2.2)
1-26
60 (2.3) — 10.5 (0.41) 16.5 (0.65) — —
OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Model
25J 30D Power trim and tilt
40X
E40X
F20A
F25A
F30A
F40B
C/L B5
B4
B5
B2
D1
B9 B9 B9
C3
B3
D2
B6
B3
B1
B1
D1
Symbol
mm (in)
Symbol
mm (in)
B1 B2
48.2 (1.9)
C1 C2
—
B3 B4 B5 B6 B7 B8 B9 B10 B11 B12
251.4 (9.9) 306.9 (12.1)
C3 D1
50.8 (2.0) 180 (7.1)
D2 D3
338 (13.3) —
D4
— 18.5 (0.7) — — —
1-27
— 69 (2.7) 13 (0.5) 55.5 (2.2) — —
FT25B
OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Model
40V 40Y 50H Power trim and tilt, Hydro tilt
E60H
F40A
F50A
F50D
FT50B
C/L B5
B5 B3
C3
D2
B6
D1
B2
B9 B9 B9
B4
B3
D1 B1
B1
B8
B8
Symbol
mm (in)
Symbol
mm (in)
B1 B2
126 (5.0)
C1 C2
—
B3 B4 B5 B6 B7 B8 B9 B10 B11 B12
254 (10.0) 163.5 (6.4)
C3 D1
50.8 (2.0) 180 (7.1)
D2 D3
355 (14.0) —
D4
138 (5.4) 18.5 (0.73) — — —
1-28
— 69 (2.7) 13 (0.51) 55.5 (2.2) — —
FT50C
OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Model
25J 30D Manual tilt
40V
40Y
50H
C/L B5
B5
B3
B3
B4
B11
B9
B9
B12
B11
B6
B2
D1 C1
D2
C2
D1 B1
B1
Symbol
mm (in)
Symbol
mm (in)
B1 B2
62.5 (2.5)
C1 C2
30 (1.2)
B3 B4 B5 B6 B7 B8 B9 B10 B11 B12
208 (8.2) 121.5 (4.8)
C3 D1
32 (1.3) 131.5 (5.2)
D2 D3
245 (9.6) —
D4
— 25 (0.98) — 90.5 (3.6) 57 (2.2)
1-29
66 (2.6) — 10.5 (0.41) 26 (1.0) — —
OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Model
50G 55B 60F Hydro tilt for S transom
70B
E60H
C/L B5
B5 B3
B2
B8
B9 B9 B9
B4
B3
C3
B6
D1
B7
D2
B7
D1 B1
B1
Symbol
mm (in)
Symbol
mm (in)
B1 B2
125.4 (4.9)
C1 C2
—
B3 B4 B5 B6 B7 B8 B9 B10 B11 B12
245 (10.0) 163.5 (6.4)
C3 D1
50.8 (2.0) 180 (7.1)
D2 D3
329 (13.0) 138.1 (5.4)
D4
203.2 (8.0) 18.5 (0.73) — — —
1-30
— 68.5 (2.7) 13 (0.51) 55.5 (2.2) — —
OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Model
50G 50J 55B 55D 60F 85A 90A E60H E60J E65A Power trim and tilt, Hydro tilt for L/X transom
70B E75B
75A
75C
C/L B5
B5 B3
B9 B9B9 B8
B4
B3
B2 D2
B6
D1
C3
D1 B1
B1
B7
B7
Symbol
mm (in)
Symbol
mm (in)
B1 B2
125.4 (4.9)
C1 C2
—
B3 B4 B5 B6 B7 B8 B9 B10 B11 B12
254 (10.0) 163.5 (6.4)
C3 D1
50.8 (2.0) 180 (7.1)
D2 D3
351 (13.8) 138.1 (5.4)
D4
203.2 (8.0) 18.5 (0.73) — — —
1-31
— 68.5 (2.7) 13 (0.51) 55.5 (2.2) — —
80A
OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Model
F80A F100A Power trim and tilt
F100C
C/L B5
B5 B3
B9 B9 B9 B4
B3
B2
C3
D2
B6
D1
D1 B1
B1
Symbol
mm (in)
Symbol
mm (in)
B1 B2
125 (4.9)
C1 C2
—
B3 B4 B5 B6 B7 B8 B9 B10 B11 B12
254 (10.0) 163.5 (6.4)
C3 D1
50.8 (2.0) 180 (7.1)
D2 D3
367 (14.4) —
D4
— 18.5 (0.73) — — —
1-32
— 80 (3.1) 13 (0.5) 55.5 (2.2) — —
OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS
Model
115B 115C 130B 150L 175A 175D 225D 225G 250C L200F L200J D150H Z200P LZ150P LZ200N Power trim and tilt C/L
140C 200A L130B Z150P F115A
150A 200F L150A Z150Q FL115A
150F 200G L150F Z175G
150G 200H L150J Z175H
B5
B4
B5
140B 175F E115A D150N L100B
B3
B3
D2
B6
D1
B2
B9 B9 B9
C3
D1 B1
B1
Symbol
mm (in)
Symbol
mm (in)
B1 B2
125.4 (4.9)
C1 C2
—
B3 B4 B5 B6 B7 B8 B9 B10 B11 B12
254 (10.0) 163.5 (6.4)
C3 D1
50.8 (2.0) 180 (7.1)
D2 D3
367 (14.4) —
D4
— 18.5 (0.7) — — —
1-33
— 82 (3.2) 13 (0.5) 55.5 (2.2) — —
150J 200J L200A Z200N
OUTBOARD MOTOR DIMENSIONS CLAMP BRACKET DIMENSIONS Model
250A 225C 225F FL225A F225A FL200A Power trim and tilt
250B
L225C
L225F
L250A
L250B
C/L B5
B5 B3
B9 B9 B9 B4
B3
B2
C3
D2
B6
D1
D1 B1
B1
Symbol
mm (in)
Symbol
mm (in)
B1 B2
125.4 (4.9)
C1 C2
—
B3 B4 B5 B6 B7 B8 B9 B10 B11 B12
254 (10.0) 163.5 (6.4)
C3 D1
50.8 (2.0) 180 (7.1)
D2 D3
411 (16.2) —
D4
— 18.5 (0.73) — — —
1-34
— 79 (3.1) 13 (0.51) 55.5 (2.2) — —
F200A
PROPELLERS PROPELLER SPECIFICATIONS ................................................................... 2-2 PROPELLER INDENTIFICATION ........................................................... 2-2 SELECTING PROPELLER ..................................................................... 2-3 PROPELLER APPLICATIONS ....................................................................... 2-4 2-15HP .................................................................................................... 2-4 20-30HP .................................................................................................. 2-4 40-55HP, FT25, F30 & F60 ..................................................................... 2-5 60-140HP & FT50 ................................................................................... 2-5 150-250HP .............................................................................................. 2-6 FULL THROTTLE OPERATING RANGE TABLE .......................................... 2-7
2-1
PROPELLER SPECIFICATIONS
PROPELLER IDENTIFICATION
Yamaha propellers are specifically designed to match the characteristics of Yamaha outboard motors. There are some types of the propeller for the best matching due to operating condition. Major types of propeller include:
The propeller identification of the size is indicated as follows. —
Diameter : Diameter of propeller rotating circle. Pitch : Logical advancing distance when propeller rotated one time.
Standard propeller This is designed for almost operating conditions.
Pitch
Saltwater series propeller This new breed of stainless steel props are designed exclusively for offshore fishing boats and feature highly polished, larger design. The aggressive rake angle and extra cupping on the blades provide superior mid-range fuel efficiency and excellent anti-cavitation performance.
Diameter
The location of the propeller identification varies. Refer to the illustration as shown.
High performance propeller The progressive pitch design and highly cupped blades reduce cavitation for increased efficiency and performance. The through-hub exhaust system allows the exhaust gas to outlet the leading edge of each blade for enhanced acceleration and low speed operation.
5 4 REAR VIEW
Pro-series propeller These stainless steel propellers offer more cup for best acceleration, more bow lift, and improved top end performance. It allows higher transom mounting, yet does not increase steering torque.
2
1
3 FRONT VIEW
Example: (1) 7-1/4 6 - BS (2) 21 - ML (Pitch - Mark) (3) 13 17 - K2 (4) 19K (Pitch and Mark) (5) 9-1/4 9 - J
Weedless propeller This is designed for use in shallow water. It eliminates weed buildup around the propeller hub.
NOTE: Calculation formula of the logical boat speed is as below. • Boat speed (km/h) = propeller pitch (inch) engine speed (r/min) 0.001524 propeller efficiency / gear ratio. • Propeller efficiency = Real advancing distance when propeller rotated one time / Logical advancing distance when propeller rotated one time.
Dual thrust propeller This is designed for sailboat or other large displacement boats. This redirects the exhaust gases so that the blades cut through "clean" water, for higher efficiency. TRP There are very specialized propellers designed specifically for the twin rotating propeller. 2-2
PROPELLER SPECIFICATIONS SELECTING PROPELLER Yamaha outboard motors are fitted with propellers chosen to perform well over a range of applications, but there may be uses where a propeller with a different pitch would be more appropriate. For a greater operating load, a smaller-pitch propeller is more suitable as it enables the correct engine speed to be maintained. Conversely, a larger-pitch propeller is more suitable for a smaller operating load. For details, see the full throttle operating range table in this chapter (2-7).
2-3
PROPELLER APPLICATIONS 2-15HP Model 2B 2C
3A F2.5A
4AC/4AS 5C/5CS 4AC 4BC/5C F4A
5D E8D EK8D
6C/6D 8C F6A F8C FT8D FT9.9A FT9.9D 9.9F/E9.9C/EK9.9H 13.5A 15F/E15C/EK15N F8B/F9.9B F9.9C F13.5A F15A
Diameter (in) 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4 7-1/4 7-1/2 7-1/4 7-1/4 7-1/4 9 9 9 9 9 9-1/4 9 8-1/2 9 8-1/2 8-1/2 8-1/2 11-3/4 11-3/4 11-3/4 11-3/4 11-3/4 9-1/2 9-3/4 9-1/4 9-3/4 9-1/4 9-1/4 9-1/4 9-1/4
Pitch (in) 4 4-1/2 5-1/2 5 5-1/2 6 7-1/4 8-1/4 5 6-1/2 7-1/4 8-1/4 6-1/2 7 8 5 5-3/4 6-1/4 7 7-1/2 9 9-1/4 5 6-1/2 7 7-1/2 8 8-1/2 5-3/4 8-1/4 9-1/4 11 12-1/4 6-1/2 6-1/2 8 8 9 9-3/4 10-1/2 12
Mark A A A BS BS BS BS BS B B B B BA BA BA C C C C C C C N N N N N N R R R R R J J J J J J J J
Material (*1) Pl Al Al Al Al Al Al Al Al Al Al Al Al Al Al Al Al Al Al Al Al Al Al Al Al Al Al Al Al Al Pl Pl Pl Al Al Al Al Al Al Al Al
Part No. 6A1-45943-00 646-45944-01-EL 646-45942-01-EL 6L5-45949-00-EL 6L5-45952-00-EL 6L5-45943-00-EL 6L5-45945-00-EL 6L5-45947-00-EL 644-45941-01-EL 654-45941-01-EL 6E0-45945-00-EL 6E0-45947-00-EL 6E0-45949-00-EL 6E0-45943-01-EL 6E0-45941-01-EL 655-45949-00-EL 655-45947-01-EL 655-45945-00-EL 647-45943-00-EL 655-45943-00-EL 647-45947-00-EL 647-45941-00-EL 6G1-W4592-00-EL 6G1-45947-00-EL 6G1-W4591-01-EL 6G1-45943-00-EL 6G1-45952-00-EL 6G1-45941-00-EL 69G-45941-00-EL 6G8-45947-00-EL 6G8-45943-00 6G8-45941-00 6G8-45945-00 683-45949-00-EL 683-W4592-02-EL 63V-45947-00-EL 683-W4591-02-EL 63V-45945-00-EL 683-45952-00-EL 683-45943-00-EL 683-45941-00-EL
Diameter (in) 9-7/8 10-5/8 9-7/8 9-7/8 9-7/8 9-7/8 9-1/8 9-7/8 9-1/8 9-7/8 9-7/8
Pitch (in) 8 8-1/4 9 10 10-1/2 11-1/4 12 12 13 13 14
Mark F F F F F F F F F F F
Material (*1) Al Al Al Al Al Al SST Al SST Al Al
Part No. 664-45943-01-EL 6J8-W4591-00-EL 664-45941-01-EL 62C-45941-00-EL 664-45945-00-EL 664-45947-01-EL 664-45972-00-98 664-45954-01-EL 664-45970-00-98 664-45949-02-EL 664-45952-00-EL
(*1) Al=Aluminum Pl=Plastic SST=Stainless steel Remarks
Pin type Pin type Pin type Pin type Spline type Spline type Spline type
Dual thrust Dual thrust
Dual thrust
Dual thrust Dual thrust
20-30HP Model
20C/25D 20D/25N 25B/E25B/25X EK25B F20A/F25A 25J/30D 30H/E30H
2-4
Remarks Dual thrust
Weed less Weed less
PROPELLER APPLICATIONS (*1) Al=Aluminum Pl=Plastic SST=Stainless steel
40-55HP, FT25, F30 & F60 Model FT25B
40V/50H 40X/E40X 40J/E40J/EK40J F30A/F40B F40A/F40C F50A/F50D E48C/55B/E55C F60A
E40G/EK40G
Diameter (in) 12-1/4 12-1/4 12-1/4 11-3/4 11-5/8 12 10-5/8 11-3/8 12 10-3/8 11-1/8 11-1/2 10-1/4 11-1/4 10 10-1/4 10-1/4 10-3/4 10-3/4 11-3/4 11-3/4 11-3/4 11-1/2 11-1/2 11-1/2 11-1/2
Pitch (in) 9 8 9 10 11 11 12 12 12 13 13 13 14 14 15 15 16 16 17 7-1/2 8-3/4 10 11 12 13 13-1/2
Mark G G G G G G G G G G G G G G G G G G G H H H H H H H
Material (*1) Al Al Al Al Al SST Al Al SST Al Al SST Al SST Al SST SST Al Al Al Al Al Al Al Al Al
Part No. 68U-45941-00-EL 63D-45941-00-EL 663-45956-01-EL 663-45954-01-EL 69W-45947-00-EL 663-45972-60-98 6H5-45952-00-EL 663-45952-02-EL 663-45970-60-98 6H5-45945-00-EL 69W-45945-00-EL 663-45974-60-98 6H5-45958-00-EL 697-45970-00-98 6H5-45943-00-EL 663-45976-00-98 663-45978-00-98 663-45949-01-EL 663-45941-01-EL 676-45956-61-EL 676-45947-62-EL 676-45945-62-EL 676-45941-62-EL 676-45943-62-EL 676-45952-62-EL 676-45949-62-EL
Remarks
Pitch (in) 11 13 14 15 16 17 17 19 19 21 21 23 23 25 25 20 22 24 26 28 17 19 21
Mark K K K K K K K K K K K K K K K P P P P P KL KL KL
Material (*1) Al Al SST Al SST SST Al Al SST Al SST SST Al Al SST SST SST SST SST SST SST SST SST
Part No. 6E5-45954-00-EL 6E5-45949-00-EL 688-45932-60-98 6E5-45947-00-EL 688-45978-60-98 688-45930-02-98 6E5-45945-01-EL 6E5-45941-00-EL 688-45970-03-98 6E5-45943-00-EL 688-45972-02-98 688-45974-02-98 6E5-45952-00-EL 6E5-45956-00-EL 688-45976-01-98 6E5-45970-10 6E5-45976-10 6E5-45972-10 6E5-45978-10 6E5-45974-10 6L6-45930-01-98 6L6-45970-00-98 6L6-45972-00-98
Remarks
60-140HP & FT50 Model
Diameter (in) 14 13-5/8 13-1/2 40Y/60F/70B 13-1/2 E60H 13-1/2 55D/E60J/E65A/75A/ 13 85A 13-1/4 75B/E75B 13 75C/80A/90A 13 E115A/115B/115C/ 12-5/8 130B 13 140B/140C 13 FT50B/FT50C 13 F80A/F100A/F100B/ 13 F100C 13 F115A 14 14 14 14 14 L130B 13 L140C 13 FL115A 13
2-5
High performance High performance High performance High performance High performance
PROPELLER APPLICATIONS (*1) Al=Aluminum Pl=Plastic SST=Stainless steel
150-250HP Model
Diameter (in) 15-3/4 15-1/4 15-1/4 15-1/4 14-5/8 13-3/4 14-1/2 150A/175A/200A 15-1/4 150F/150J/175D/ 13-3/4 200F/200J 14 225D 15-1/4 Z150P/Z175G/Z200N 13-3/4 225C/225F/250A/ 13-3/4 250B 14-7/8 F200A/F225A 13-3/8 13-1/2 14-1/2 13-3/8 14 14 14 14 14 L150A/L200A 15-1/4 L150F/L150J/L200B/ 13-3/4 L200F/L200J 14-1/2 LZ150P/LZ200N 13-3/4 L225C/L225F/L250A/ 14-1/2 L250B 13-3/4 FL200A/FL225A 13-3/8 14-1/2 150G/150L 14-1/2 175F/200G/Z150Q/ 14-1/2 Z175H 14-1/2 15 225C/225F 14-1/2 250A/250B 14-1/2 F200A/F225A 14-3/4 15-1/8 L225C/L225F 15 L250A/L250B 14-1/2 FL200A/FL225A 14-1/2 14-1/2 200H/225G/250C 14-1/2 13 D150N 14 D150H 13 14
Pitch (in) 13 15 15 15 16 17 17 17 19 19 19 21 21 21 23 23 23 25 20 22 24 26 28 15 17 17 19 19 21 23 21 23 25 27 17 19 21 25 27 17 19 21 25 27 25 25 27 27
Mark M M M M M M2 M M M2 M M M M M M M M M P P P P P ML ML1 ML ML1 ML ML ML M1 M2 M2 M1 T T T T T TL TL TL M2 M1 MR MF MR MF
Material (*1) SST Al SST SST Al SST Al SST SST Al SST Al SST SST SST Al SST SST SST SST SST SST SST SST SST Al SST Al SST SST SST SST SST SST SST SST SST SST SST SST SST SST SST SST SST SST SST SST
2-6
Part No. 6G5-45932-00-98 6G5-45941-00-98 6G5-45970-02-98 6R4-45976-A1 6G5-45952-00-98 6G5-45978-03-98 6G5-45947-01-98 6R4-45978-A1 6G5-45974-03-98 6G5-45945-01-98 6R4-45970-A1 6G5-45943-00-98 6G5-45972-02-98 6R4-45972-A1 6G5-45976-01-98 6G5-45949-00-98 6R4-45974-A1 6G5-45930-00-98 6E5-45970-10 6E5-45976-10 6E5-45972-10 6E5-45978-10 6E5-45974-10 6K1-45970-01-98 6K1-45978-02-98 6K1-45947-00-98 6K1-45974-02-98 6K1-45945-00-98 6K1-45972-01-98 6K1-45976-00-98 6J9-45976-10 6J9-45972-10 6J9-45970-10 6J9-45974-10 61A-45978-00-98 61A-45974-00-98 61A-45972-00-98 69L-45972-00 69L-45970-00 61B-45978-00-98 61B-45974-00-98 61B-45972-00-98 66K-45972-B0 66K-45970-B0 65N-45943-00 65N-45941-00 65N-45947-00 65N-45945-00
Remarks
Saltwater series
Saltwater series
Saltwater series
Saltwater series
Saltwater series High performance High performance High performance High performance High performance
Pro-series Pro-series Pro-series Pro-series
Pro-series Pro-series Use same pitch propellers as a set.
FULL THROTTLE OPERATING RANGE TABLE At full throttle operation and under a maximum boat load, the engine speed should be within the upper half of the full throttle operating range as listed in the table below. Select a propeller which fulfills this requirement. Full throttle operating range (r/min)
Model 2B/2C
4,000 - 5,000
3A
4,500 - 5,500
4AC/4AS/4BC/5C/5CS
4,500 - 5,500
6C/6D
4,000 - 5,000
8C
4,500 - 5,500
E8D/EK8D
4,500 - 5,500
9.9F/13.5A/15F/E9.9C/E15C/EK9.9N/EK15N
4,500 - 5,500
20C
4,500 - 5,500
20D/25N
5,000 - 6,000
25J/30D
4,500 - 5,500
E25B/25B/30H/E30H/EK25B/25X
4,500 - 5,500
EK40G/E40G/K40J/40J
4,500 - 5,500
E40X/40X
4,500 - 5,500
40V/50H
4,500 - 5,500
55B/E48C/E55C
4,500 - 5,500
40Y/50G/60F/E60H
4,500 - 5,500
70B
5,000 - 6,000
55D/75A/75B/75C/80A/85A/90A/E60J/E65A/E75B
4,500 - 5,500
115B/115C/140B/140C/E115A
4,500 - 5,500
130B/L130B
5,000 - 6,000
150A/L150A/175A/200A/L200A/150F/L150F/175D/200F/L200F/200J/ L200J/150J/L150J/Z200N/LZ200N/Z150P/LZ150P/Z175G/Z200P
4,500 - 5,500
200G/225D
5,000 - 6,000
150G/150L/175F/Z150Q/Z175H
4,500 - 5,500
D150H/D150N
4,500 - 5,500
200H/225G/250C/225C/L225C/225F/L225F/250A/L250A/250B/L250B
4,500 - 5,500
F4A
4,000 - 5,000
F6A
4,500 - 5,500
F6B
4,000 - 5,000
F8C/FT8D
5,000 - 6,000
FT9.9A
4,000 - 5,000
F9.9B/F9.9C/F13.5A/F15/FT9.9D
4,500 - 5,500
F20A/F25A/FT25B
5,000 - 6,000
F30A/F40B/F40C
5,000 - 6,000
F40A/F50A/F50D/FT50B/FT50C
5,000 - 6,000
2-7
FULL THROTTLE OPERATING RANGE TABLE Full throttle operating range (r/min)
Model F60A
5,000 - 6,000
F80A/F100A/F100B/F100C
5,000 - 6,000
F115A/FL115A
5,000 - 6,000
F200A/FL200A/F225A/FL225A
5,000 - 6,000
If the engine speed exceeds the recommended range at full throttle operation, replace to a larger pitch propeller. If the engine speed dose not reach the recommended range at full throttle operation, replace to a smaller pitch propeller.
Do not run the engine at the speed out of the full throttle operating range when the throttle is fully opened. Otherwise, the engine could cause a damage from overload or over-revolution.
NOTE: • The engine speed at full throttle operation will be usually changed approximately 300 r/min when the propeller pitch changed one inch. However, the change of the speed could vary according to a model or propeller type. • The maximum engine speed will be increased a little when the outboard motor is trimmed up.
2-8
REMOTE CONTROLS REMOTE CONTROL APPLICATIONS ........................................................... 3-2 701 REMOTE CONTROL BOX ................................................................ 3-2 703 REMOTE CONTROL BOX ................................................................ 3-2 704 REMOTE CONTROL BOX ................................................................ 3-3 6X0 REMOTE CONTROL BOX ............................................................... 3-3 SWITCH ...................................................................................... 3-4 REMOTE CONTROL CABLES ...................................................................... 3-6 SELECTING THE CABLE LENGTH ........................................................ 3-6 REMOTE CONTROL CABLES APPLICATIONS ..................................... 3-6 ROUTING THE REMOTE CONTROL CABLES ...................................... 3-7 WIRE HARNESS ............................................................................................ 3-7 SWITCH HARNESS .................................................................... 3-7 7-PIN MAIN HARNESS .................................................................... 3-7 10-PIN MAIN HARNESS .................................................................. 3-7 7 TO 10 PIN ADOPTER .................................................................... 3-8 SUB WIRE LEAD ..................................................................................... 3-8 MAIN HARNESS EXTENSION ................................................................ 3-8 7-PIN EXTENSION HARNESS ......................................................... 3-8 10-PIN HARNESS EXTENSION ....................................................... 3-8
3-1
REMOTE CONTROL APPLICATIONS Yamaha outboard motors have two throttle control systems as “Push to open” and “Pull to open”. For example, “Push to open” means that the throttle valve opens when the remote control inner cable is extended and the throttle lever is pushed. Most models have “Push to open”. However, the following models have “Pull to open”. “Pull to Open” models 20D 25B 25J K50E F9.9A F9.9B
25N
30D
30H
40J
55B
E40G
EK40J
E60H
The 10 pin connector is usually used for PT/T (power trim & tilt) or PT (power trim) models. The 7 pin connector is for manual tilt models.
701 REMOTE CONTROL BOX Throttle Part No.
Push Pull 1 701-48101-23 701-48101-51 1 1 701-48101-G1 701-48102-23 1 701-48102-51 1 1 701-48102-G1 701-48130-23 1 701-48130-E0 1 701-48140-E0 1
Mount Stop S/W
N-lock
1 1 1 1 1 1 1
1 1
Remarks
R L 1 1 1 1 1 1 1 1 1
703 REMOTE CONTROL BOX Part No. 703-48201-16 703-48201-A2 703-48202-15 703-48203-15 703-48203-A2 703-48204-13 703-48205-17 703-48205-A4 703-48207-17 703-48207-A4 703-48208-A3 703-48210-16 703-48220-15
Throttle Connector Choke PT/T Push Pull 7pin 10pin 1 1 1 1 1 1 1 1 1 1 1 1
1 1
1 1 1 1 1
1 1 1
Mount Remarks R L 1 1 1 For Twin 1 For analog 1 meter only
1
1
1 1 1 1 1 1
1 1 1 1
1 1 1 1 1 For Twin
1 1
1 1
1
1 1
703-48230-15
1
1
1
1
703-48240-13
1
1
1
703-48250-17 703-48272-17
1 1
3-2
1 1
1 1
1 1
1 1
For Twin For analog meter only For FT9.9A/ F9.9B
REMOTE CONTROL APPLICATIONS 704 REMOTE CONTROL BOX Single lever Part No. 704-48202-12 704-48203-12 704-48205-14 704-48206-12 704-48207-23 704-48220-12 704-48230-12 704-48240-12 704-48250-13 704-48260-13
Twin lever
Throttle Push Pull 1 1 1 1 1 1 1 1 1 1
PT/T
1 1 1
R
Lever L Twin 1
Remarks
1 1 1 1 1 1 1
1 1
1 1
NOTE: • The switch is required for these remote control boxes. • The throttle control system of these remote control boxes can be changed to “Pull to open” from “Push to open” or, changed “Push to open” from “Pull to open”, by rearranging the component parts.
6X0 REMOTE CONTROL BOX Part No. 6X0-48203-11 6X0-48205-12 6X0-48206-12 6X0-48230-11 6X0-48250-12
Throttle Push Pull 1 1 1 1 1
PT/T 1 1 1
Mount R L 1 1 1 1 1
Remarks
NOTE: • The switch is required for these remote control boxes. • The throttle control system of these remote control boxes can be changed to “Pull to open” from “Push to open” or, changed “Push to open” from “Pull to open”, by rearranging the component parts.
3-3
REMOTE CONTROL APPLICATIONS SWITCH Part No.
Choke
704-82570-07
1
6K1-82570-07
1
Type Single Twin
Remarks
1 1 1
6R5-82570-04 61B-82570-01
1
Single type mm (in)
110 (4.33)
355 (13.98)
93 (3.66)
93 (3.66)
51 (2.01)
P
Y
B
R Y G B
W
Br L R
G
Twin type 97 (3.82)
mm (in)
Y
P
B Br R Y G B
W L R
3-4
340 (13.39)
110 (4.33)
93 (3.66)
128 (5.04)
G
REMOTE CONTROL APPLICATIONS SWITCH Part No.
Choke
Type Single Twin
Remarks
64D-82570-03
1
Main switch
64D-82570-10
1
Stop switch
Independent main switch 114 (4.49) 9 (0.35)
mm (in)
67.5 (2.66)
355 (13.98)
140 (5.51)
63 (2.48)
63 (2.48)
Y
P
B
W
Br
R Y G B
L R
G
Independent engine stop switch 9 (0.35)
63 (2.48)
B W
63 (2.48)
3-5
mm (in)
REMOTE CONTROL CABLES SELECTING THE CABLE LENGTH
REMOTE CONTROL CABLES APPLICATIONS
Use the following examples as a guide for measurement. Obviously, different boats will require different routing and therefore different lengths.
Yamaha remote control cables are available in lengths from 6 feet to 27 feet. The cables utilize10-32 threaded ends.
1.Choose a mounting location for the remote control box which will provide comfortable operation and unobstructed movement of the hand lever and control mechanism. NOTE: Minimum clearance below the binnacle control mounting surface for cables is 400mm (16in). Also, minimum clearance behind the 703 control box for the control cables is 400mm (16in).
Part No.
2.Measure from the control box position along an unobstructed path to shift and throttle connections in the motor. The cable lengths are overall length. When a measurement is in feet and inches, specify next whole foot. Add 3 feet for loop (see illustration below).
Cable length = A+B+ 3 feet A+C+ 3 feet Obviously, different boats will required different routing and therefore different length. For example, a thru-transom boat is shown in the illustration below.
Cable length Meters Feet
701-48310-10
6
1.8
701-48310-20 701-48310-40
7 8
2.1 2.4
701-48310-60 701-48310-80
9 10
2.7 3.0
701-48310-90 701-48320-00
11 12
3.4 3.7
701-48320-20 701-48320-30
13 14
4.0 4.3
701-48320-50 701-48320-60
15 16
4.6 4.9
701-48320-80 701-48320-90
17 18
5.2 5.5
701-48320-40 701-48320-70
19 20
5.8 6.1
701-48350-00 701-48350-10
21 22
6.4 6.7
701-48350-20 701-48350-30
23 24
7.0 7.3
701-48350-40 701-48350-50
25 26
7.6 7.9
701-48350-60
27
8.2
NOTE: If Yamaha remote control cable is not available, a Morse 33C cable is recommended.
Cable length = A+B+ 1 foot A+C+ 1 foot NOTE: When the remote control cable has extended length, the neutral adjustment may be difficult because of a free play increasing. 3-6
REMOTE CONTROL CABLES
WIRE HARNESS
ROUTING THE REMOTE CONTROL CABLES
An optional wire-harness for the remote control is prepared. That will help any boats set up the remote control equipments. Choose a suitable wire-harness if necessary.
Do not bend the remote control cable to the radius of 300mm (1 foot) or smaller. Additional friction will impair the control ability.
The color codes of the electric wires are shown as below. B :Black Br :Brown G :Green L :Blue Lg :Light green P :Pink R :Red Sb :Sky blue W :White Y :Yellow
1.Route the cable along an unobstructed path of the hull from the remote control box to the engine. 2.Take 3 feet (approximately 1m) of cable to make a loop in the motor well. See the illustration below for a typical cable routing. NOTE: Refer to the instruction manual attached to the remote control box for the installation and routing of the remote control cable.
SWITCH HARNESS 7-PIN MAIN HARNESS Part No. Length (L) 688-82586-50
Remarks
5m (16.4ft)
L Br
P
B
W
W
Br R B
P G
G
To S/W
(L)
10-PIN MAIN HARNESS Part No. Length (L) 688-8258A-50 688-8258A-60 6K1-8258A-40 61B-8258A-00 Y R Sb W L
B Br
P
G
R
P (L)
Y W L To S/W
R Sb Br
3-7
Remarks
5m (16.4ft) 6m (19.7ft) 8m (26ft) 9.9m (31.2ft)
G Lg
B Br
L R
B
To Lg 704/6X0 remote control box Br
WIRE HARNESS
MAIN HARNESS EXTENSION
SWITCH HARNESS
7-PIN EXTENSION HARNESS Part No. Length (L)
7 TO 10-PIN ADOPTER Part No.
Length (L)
703-8258A-00
0.5m (1.6ft)
L
Br
688-82586-11
Remarks
W
P
R B
W
W
Sb G
G
L Br
Y P
P
2m (6.6ft)
L Br
G R
Remarks
R B
R G
P B
W
Br B
L
(L)
(L)
10-PIN HARNESS EXTENSION Part No. Length (L) 688-8258A-10 688-8258A-30
SUB WIRE LEAD Part No.
Length (L)
Remarks
704-85721-00
150mm (5.9in)
For 10-pin main harness
Y
2m (6.6ft) 3m (9.8ft)
R
Y
G
Sb
Remarks
R
Sb
P
Lg W
R Sb
Lg
L
B
B
B
L
Br
B
Br
Br
Br
B
R Sb Lg
To 704/6X0 remote control box
Br
(L)
(L)
3-8
Lg
W P
G
Br
INSTRUMENTS MOUNTING THE METERS ............................................................................ 4-3 METER DIMENSIONS ............................................................................. 4-3 MOUNTING THE METERS ..................................................................... 4-3 ANALOG TACHOMETER .............................................................................. 4-4 ANALOG TACHOMETER APPLICATIONS .............................................. 4-4 SETTING FOR NUMBER OF POLE ........................................................ 4-4 POLE NUMBER SELECTION .......................................................... 4-4 DIGITAL TACHOMETER ................................................................................ 4-5 DIGITAL TACHOMETER APPLICATIONS ............................................... 4-5 SETTING FOR NUMBER OF POLE ........................................................ 4-5 POLE NUMBER SELECTION .......................................................... 4-5 SPEEDOMETER ............................................................................................ 4-6 SPEEDOMETER APPLICATIONS ........................................................... 4-6 SPEEDOMETER TUBE ROUTING ......................................................... 4-7 SETTING THE DIGITAL SPEEDOMETER .............................................. 4-7 FUEL MANAGEMENT METER ...................................................................... 4-8 FUEL MANAGEMENT METER APPLICATIONS ..................................... 4-8 KIT PARTS CONTENTS ................................................................... 4-8 OPTIONAL LEAD .............................................................................. 4-8 INSTALLING THE FUEL SENDER .......................................................... 4-9 WIRING THE METER ............................................................................ 4-10 CONNECTING TO THE DIGITAL SPEEDOMETER ....................... 4-10 CONNECTING TO A GPS .............................................................. 4-10 SETTING THE FUEL MANAGEMENT METER ..................................... 4-11 ANALOG TRIM METER ............................................................................... 4-12 ANALOG TRIM METER APPLICATIONS .............................................. 4-12 ADJUSTING TRIM SENDER ................................................................. 4-12 WATER PRESSURE METER ....................................................................... 4-13 WATER PRESSURE METER APPLICATIONS ..................................... 4-13 ADDITIONAL PARTS REQUIRED .................................................. 4-13 INSTALLING THE SENDER .................................................................. 4-13 WATER TEMPERATURE METER ................................................................ 4-14 WATER TEMPERATURE METER APPLICATIONS .............................. 4-14 ADDITIONAL PARTS REQUIRED .................................................. 4-14 INSTALLING THE SENDER .................................................................. 4-14 HOUR METER .............................................................................................. 4-17 HOUR METER APPLICATIONS ............................................................ 4-17 WIRING THE ANALOG HOUR METER................................................. 4-17 WIRING THE DIGITAL HOUR METER .................................................. 4-17 VOLTAGE METER ........................................................................................ 4-18 VOLTAGE METER APPLICATIONS ...................................................... 4-18 WIRING THE VOLTAGE METER .......................................................... 4-18 FUEL METER ............................................................................................... 4-19 FUEL METER APPLICATIONS .............................................................. 4-19 WIRING THE METER ............................................................................ 4-19
4-1
CHARGE WARNING UNIT ........................................................................... 4-20 CHARGE WARNING UNIT APPLICATIONS ......................................... 4-20 ADDITIONAL PARTS REQUIRED .................................................. 4-20 WARNING THE CHARGE WARNING UNIT .......................................... 4-20 WIRE HARNESSES ..................................................................................... 4-21 SUB-OIL TANK HARNESS .................................................................... 4-21 ADDITIONAL ACCESSORY LEAD ........................................................ 4-21 METER HARNESS ................................................................................ 4-21 For analog meter ............................................................................. 4-22 For digital meter .............................................................................. 4-22 LAMP SWITCH ...................................................................................... 4-22 TRIM AND OIL LEAD (COMBINATION TYPE) ...................................... 4-22 TRIM METER LEAD .............................................................................. 4-22 OIL SENSER LEAD ............................................................................... 4-22 PT/T SWITCH LEAD EXTENSION ........................................................ 4-22 FUEL MANAGEMENT METER HARNESS ........................................... 4-22 SENDER EXTENSION HARNESS ........................................................ 4-22 METER TO TACHO HARNESS ............................................................. 4-22 LIGHTING COIL EXTENSION HARNESS ............................................. 4-22 WIRING DIAGRAMS .................................................................................... 4-23 COLOR CORD ....................................................................................... 4-23 DIGITAL METER .................................................................................... 4-24 SINGLE MOTOR ............................................................................. 4-24 TWIN MOTORS .............................................................................. 4-25 ANALOG METER ................................................................................... 4-26 2 STROKE ENGINE ....................................................................... 4-26 4 STROKE ENGINE ....................................................................... 4-27 GROMMET DETAILS ............................................................................. 4-28 V6 (2.6) ........................................................................................... 4-28 V6 (3.1) ........................................................................................... 4-28 V4 .................................................................................................... 4-28 F80/F100/F115 ................................................................................ 4-28 F200/F225 ....................................................................................... 4-28
4-2
MOUNTING THE METERS METER DIMENSIONS Tachometer Speedometer Fuel management meter
Trim meter Hour meter Water pressure meter Water temperature meter Voltage meter Fuel meter
mm (in)
8.5 (0.33)
65.5-70.6 (2.58-2.78)
52 (2.05)
60-62 (2.36-2.44)
84.5 (3.33)
93-97 (3.66-3.82)
mm (in)
7.5-11.3 (0.30-0.44)
25 (0.98)
39-82.5 (1.54-3.25)
29-33 (1.14-1.30)
MOUNTING THE METERS 1.Select a mounting location so that the meter is easy to read from the operating position. Be sure there is sufficient clearance behind the for the meter. For analog meters, be sure that the angle for mounting the meter is 65 to 90 degrees. 2.Make a hole in the desired position. 3.Remove the fitting plate from the meter, fit the meter into the , and install the fitting plate over the mounting studs. 4.Place the washers over the studs, and then evenly tighten the mounting nuts until the meter can no longer be rotated by hand.
65 ~ 90
(2)
(1) (4)
a
b (3)
NOTE: If an instrument has a thickness of more than 13mm (0.5in) and it is impossible to secure the meter with the fitting plate, cut the fitting plate so the meter can be installed.
(1) : Fitting plate (2) : Seal (3) : Mounting stud (4) : Washer (5) : Nut a : Thickness of b : Cutting area
4-3
(5)
ANALOG TACHOMETER A tachometer is essential for suitable outboard performance. The engine speed can be monitored for most efficient operation. In twin motors applications, the tachometers can be used to set the throttle of each engine accurately.
1
2
3
ANALOG TACHOMETER APPLICATIONS Ref.No. 1 2 3
Description
Part No.
Without oil indicator With oil indicator 4-stroke
6Y5-83540-14 6Y5-83540-05 6Y5-83540-20
Applicable model 6 to 250 pre-mixed models 3 to 250 oil injection models F20 to F225
The tachometer with the oil indicator (Ref.No.2) is required for the relay for the indicator lamp. Refer to the wiring diagram for connecting the relay.
SETTING FOR NUMBER OF POLE The tachometer indicates the engine speed by receiving the pulses from the lighting coil. The flywheel magnets used in Yamaha outboards vary in number of poles used: 4-pole, 6-pole and 12-pole. It is necessary to change the calibration switch on the back of the meter to correspond to the particular motor being used. Description 4-pole 6-pole
12-pole
Applicable model 6C, 6D, 8C, 9.9F, 13.5A, 15F, 20C, 55B,E8D, E9.9C, E15C, 40G, 40J, E40G, E40J, E48C, E55C, EK8D, EK9.9H, EK15N,EK40G, K40J 20D, 25J, 25N, 25B, 25X, 30D, 30H, 40X, 40V, 50H, 40Y, 50G, 60F, 70B, E25B, E30H, 40X, E40X, E60H, EK25B, F6A, F6B, F8C, FT8D, F9.9B, FT9.9A, F9.9C, FT9.9D, F13.5A, F15A 55D, 75A, 75B, 75C, 80A, 85A, 90A, 130B, L130B, 115B, 115C, 140B, 150A, L150A, 175A, 150F, L150F, 175D, 200G, 150G, D150H, 150J, L150J, 150L, D150N, Z150P, LZ150P, Z150Q, Z175G, Z175H, 200A, L200A, 200F, L200F, 225D, 200H, 200J, L200J, Z200N, LZ200N, Z200P, 225C, L225C, 250A, L250A, 225D, 225F, L225F, 225G, 250B, L250B, E60J, E65A, E75B, E115, F25A, F20A, FT25B, F30A, F40B, F50A, F40A, F40B, F60A, FT50B, F50D, FT50C, F80A, F100A, F100B, F100C, F115A, FL115A, F225A, FL225A, F200A, FL200A
POLE NUMBER SELECTION 1.Remove the rubber grommet (1) from the back the meter. 2.Turn the rotating switch (2) with a slotted-head screwdriver to the required position. 3.Reinstall the grommet. (1)
(2)
12P 6P 4P
4-4
DIGITAL TACHOMETER A tachometer is essential for suitable outboard performance. The engine speed can be monitored for most efficient operation. In dual-engine applications, the tachometers can be used to set the throttle of each engine accurately. The digital tachometer includes the trim indicator and the oil warning display. Also, this meter can be used for both 2 and 4 stroke models by the switch settings.
TACH 5 4 x100 r/min
3 2 1
DIGITAL TACHOMETER APPLICATIONS Part No.
Description With warning indicators and trim gauge
Applicable model 25 (3-cylinder) to 250 oil injection models F20 to F225
6Y5-83500-T2
SETTING FOR NUMBER OF POLE The tachometer indicates the engine speed by receiving the pulses from the lighting coil. The flywheel magnets used in Yamaha outboards vary in number of poles used: 6-pole and 12-pole. It is necessary to change the calibration switch on the back of the meter to correspond to the particular motor being used. Also, the selection of the engine type and the trim sensor type is required. Description
Applicable model
6-pole
25J, 30D, 40V, 50H, 40Y, 50G, 60F, 70B 75C, 80A, 90A, 130B, L130B, 115B, 115C, 150F, L150F, 175D, 200G, 150G, D150H, 150J, L150J, 150L, D150N, Z150P, LZ150P, Z150Q, Z175G, Z175H, 200F, L200F, 225D, 200H, 200J, L200J, Z200N, LZ200N, Z200P, 225C, L225C, 250A, L250A, 225F, L225F, 225G, 250B, L250B,F25A, F20A, FT25B, F30A, F50A, F40A, F40B, F60A, FT50B, FT50C, F80A, F100A, F100B, F100C, F115A, FL115A, F225A, FL225A, F200A, FL200A
12-pole
POLE NUMBER SELECTION 1.Remove the rubber grommet from the back the meter. 2.Set the toggle dipswitches on the chart as shown. 3.Reinstall the grommet. No. ON
Dipswitch function
OFF SW.1
SW.2
SW.3
ON OFF
4-5
SW.1 Trim sensor type 2 lead 3 lead
SW.2
SW.3
Generator type
Engine type
6-pole 12-pole
4- stroke 2-stroke
SPEEDOMETER The speedometer indicates an approximately speed of the boat through the water by measuring the impact force of the water with a pressure gauge. This impact force will vary with the density of the water and the speed of the impact. The density can be vary by the purity of the water and the temperature of water. The speed of water impact can vary by the location of the speed sender and its relation to the water flow off the area of the boat in front of the sender. Because of these variables, the true speed of a boat can vary from the indicated speed on the meter. Especially, the digital speedometer uses LCD readouts for speed, time, distance, fuel level, and warning features for low fuel and low battery voltage. The speed can be calibrated for mph, km/h, and knots.
1
2 30
3
60
40 45
20
40
30
20 10
50
80
60 60 100
70
30
40
60
20 40 20 10
80 km/h mph
4
50
40
SPEED
40
km/h knot mph
20 70
20 10
120 km/h mph
10
75
km mile
43 KNOTS km/h
TRIP
80
TIME
set YAMAHA
YAMAHA
BATT
mode
YAMAHA
SPEEDOMETER APPLICATIONS Ref.No. 1
2
3
4
Description Analog 10-50mph (20-80 km/h) Analog 10-70mph (30-120 km/h) Analog 10-43knot (10-80 km/h) Digital
Part No.
Applicable model
6Y5-83510-10
25(3cylinder) to 250 F30 to F225
6Y5-83510-00
25(3cylinder) to 250 F30 to F225
6Y5-83510-30
25(3cylinder) to 250 F30 to F225
6Y5-83570-S5
25(3cylinder) to 250 electric start model F30 to F225 electric start model
4-6
SPEEDOMETER
SETTING THE DIGITAL SPEEDOMETER
SPEEDOMETER TUBE ROUTING
1.Remove the rubber grommet from the back the meter. 2.Set the toggle dipswitches on the chart as below. 3.Reinstall the grommet.
1.Cut off about 3 mm (0.12 in) from the end of the nipple of the speedometer tube to open it.
3mm
2.Route the speedometer tube carefully to avoid crimping or damage.
ON OFF SW.1 SW.2 SW.3 SW.4
3.Connect the tube to the nipple. NOTE: • The optional speed sender (Part No.68883556-01) is required if the speedometer tube is not equipped to the clamp bracket area. • In high-performance applications where the engine has been mounted in an elevated position, it may be necessary to use the optional speed sender to obtain a correct reading.
SW.1 SW.2 Display
ON ON km/h
OFF ON mph
OFF OFF knot/h
SW.3 SW.4
ON ON Yamaha original 0-105
OFF ON
OFF OFF
NBYA (US) 30-240
Europe 180-0
Fuel sender
NOTE: The original setting is for mph display and NBYA fuel sender.
(1)
To speedometer
(1) Optional speed sender
4-7
FUEL MANAGEMENT METER The fuel management meter has the functions as a fuel flow meter, fuel consumption meter, fuel economy meter, twin engine speed synchronizer for dual installations, and an optional water separator warning indicator that detects water in the fuel filter. The meter can display by recieving data from the fuel flow sender and either a GPS or the digital speedometer.
FUEL MANAGEMENT l/h gph
P S
km/l mpg
TTL
ECON SYNC
set
mode
FUEL MANAGEMENT METER APPLICATIONS Description
Part No.
Applicable model
Single engine kit
6Y5-W0088-53
Dual engine kit
6Y5-W0088-64
100 (V4) to 250 F115 to F225 100 (V4) to 250 F115 to F225
KIT PARTS CONTENTS Description
Quantity Single kit Dual kit
Part No.
Meter assembly Extension, wire lead Fuel flow sender Extension, wire lead Screw Installation manual
6Y5-83500-F2 6Y5-83553-F1 6Y5-85752-01 703-82531-00 90160-06M00 6Y5-2819K-F0
OPTIONAL LEAD Description
Part No.
3-prong connector Signal lead
1 1 2 1 4 1
Remarks
1 1 1 1 2 1
Remarks
6Y5-87122-S0 6Y5-85721-F0
4-8
To connect Digital speedometer To connect a GPS with NMEA 0183 output
FUEL MANAGEMENT METER INSTALLING THE FUEL SENDER 1. Locate the sender between the engine and a fuel filter on the boat. 2. Place the sender with the "UP" mark facing upward. 3. Use a fuel t that is fitted to the fuel hose of the outboard motor. 4. Secure all fuel hose ends with a good quality hose clamp. NOTE: See the installation manual in the package for further details.
To extension wire lead (4) (3)
(2) (1)
(5)
(5)
OUT IN
UP
(1) Fuel tank (2) Fuel filter (3) Fuel flow sender (4) Primer bulb (5) Fuel t (optional)
4-9
FUEL MANAGEMENT METER WIRING THE METER Be sure that both the fuel management meter and speedometer yellow wires are connected to the same power source and activated at the same time.
O
Pu
R : 12 volt G: To the green wire from “STBD” digital tachometer G/W : To the green wire from “PORT” digital tachometer for twin motor installations B : To the ground L : To the blue wire from digital speedometer Y : To digital speedometer to the same power source Coupler A : To the extension wire lead for the fuel flow sender Coupler B : To the digital speedometer or a GPS with NMEA 0183 output
X
R R Y B L G G/W
O W/R
W
B Pu/W
A
B
B
CONNECTING TO THE DIGITAL SPEEDOMETER 1. Remove the black grommet in the back of the digital speedometer. 2. Install the optional 3-prong connector (Part No. 6Y5-87122-S0) to the digital speedometer. 3. Connect the 3-prong connector to the fuel management meter. CONNECTING TO A GPS 1. Connect the signal lead (Part No. 6Y5-85721-F0) to the NMEA 0183 output of a GPS unit. 2. Connect the signal lead to the fuel management meter. NOTE: Each ground lead of the GPS unit and the fuel management meter must connect to the same ground. Signal Lead for Speedometer
Signal Lead for GPS
(2) B
R
3 2 1
W
W
(1)
6Y5-87122-S0-00
6Y5-85721-F0
(1) Grommet (2) 3-prong connector
YAMAHA SPEED km/h knot mph km mile TRIP
TIME
set
BATT
YAMAHA FUEL MA NAGEMENT
mode l/h gph
P S
GP
S
km/l mpg TTL
Speedometer
set
ECON
SYNC
mode
Fuel management meter
4-10
FUEL MANAGEMENT METER SETTING THE FUEL MANAGEMENT METER 1. Remove the grommet (1) on the back of the meter. 2. Select the fuel measurement switch 4 for either gallons per hour (gph) or liters per hour (L/h). 3. Select the signal input switch 5 and 6 for either the digital speedometer or a GPS. 4. Set the compensator switch 1, 2 and 3 if there is a different of fuel consumption between the actual amount and meter reading. For example : Actual amount of fuel used : 50 gallons Fuel management meter indicates : 51 gallons Different = + 1 gallon 1 gallon / 50 gallons = 0.02 or 2 % (1)
ON OFF SW.1
SW.1 SW.2 SW.3 Compensate
ON ON ON -4%
SW.2
OFF ON ON -3%
SW.3
ON OFF ON -2%
SW.4
OFF OFF ON -1%
SW.4 Unit
OFF L/h
ON gph
SW.5 SW.6 Input source
OFF ON Speedometer
ON OFF GPS
4-11
SW.5
SW.6
ON ON OFF 0
OFF ON OFF +1%
ON OFF OFF +2%
OFF OFF OFF +3%
ANALOG TRIM METER The trim meter shows the trim angle of the outboard motor.
ANALOG TRIM METER APPLICATIONS Description
Part No.
Applicable model
2-lead
6Y5-83670-12
All PT/T models with trim sender
ADJUSTING TRIM SENDER For a down position adjustment, loosen the trim sender screw and make an adjustment so that the needle aligns with the marking line indicating "DOWN".
4-12
WATER PRESSURE METER The water pressure meter provides a warning for the operator when there is a problem with the cooling system. NOTE: • For all in-line cylinder models, the same sender mounting hole is used for either the water temperature meter or the water pressure meter. Therefore, both meters cannot be used together on one engine. • However, on V cylinder models, it is possible to use both meters with one engine.
1
2 30
2
20 1
10 psi
kg/cm2 YAMAHA
YAMAHA
WATER PRESSURE METER APPLICATIONS Ref.No.
Description
Part No.
1
kg/cm2
6Y5-83660-00
2
psi
6Y5-83660-10
Applicable model 40 (3cylinder) to 250 F25 to F225 40 (3cylinder) to 250 F25 to F225
ADDITIONAL PARTS REQUIRED Description
Part No.
Remarks
Sender
688-83667-00
With 10m (32.8 ft) tube
INSTALLING THE SENDER The method for installing the pressure sender is the same as the temperature sender. See the installation instruction to the sender in the water temperature meter on page 4-14.
To meter
4-13
WATER TEMPERATURE METER The water temperature meter uses a sensor on the cylinder head to indicate the temperature of the cooling water inside the powerhead. The meter has a red zone to indicate overheating so problems can be corrected before severe damage occurehe trim angle of the outboard motor. NOTE: • For all in-line cylinder models, the same sender mounting hole is used for either the water temperature meter or the water pressure meter. Therefore, both meters cannot be used together on one engine. • However, on V cylinder models, it is possible to use both meters with one engine.
WATER TEMPERATURE METER APPLICATIONS Description
Part No.
—
6Y5-83590-00
ADDITIONAL PARTS REQUIRED Description Sender
Applicable model 40 (3cylinder) to 250 F25 to F225
Part No.
Remarks
688-83591-00
With 7m (23 ft) leads
Sb B
INSTALLING THE SENDER Remove the screw plug (1) from the cylinder head and install the sender (2). After installing the sender, check for water leakage. 40V/50H
E48C/55B (1)
(2)
(2) (1)
4-14
WATER TEMPERATURE METER INSTALLING THE SENDER 60F/70B
F20A/F25A/F30A/F40B
(1)
(2)
(1)
(2)
75C/80A/90A/75A/85A
F40A/F50A/FT50B/FT50C/F50D/F60A
(2)
(1)
(2)
(1)
V4/V6
F80A/F100A/F115A
(2) Water temp. sender
(1)
(1) (2) Water pressure sender (1) (2)
Install the water pressure sender on the port side. If it is installed on the starboard side, the sender tube could cause a damage by hard bending. 4-15
WATER TEMPERATURE METER INSTALLING THE SENDER F200A/F225A
(1)
(2) Water temp. sender
(2) Water pressure sender
(1)
Install the water pressure sender on the port side cylinder. If it is installed on the top of the starboard side cylinder, the sender tube could cause a damage by hard bending.
4-16
HOUR METER The hour meter provides the operator with useful at-a-glance information. It monitors the number of hours a motor has been used since original installation.
1
2 HOUR h
YAMAHA
HOUR METER APPLICATIONS Ref.No. 1 2
Description
Part No.
Analog Digital
6Y5-83504-01 6Y5-83504-11
Applicable model All electrical start models All electrical start models
WIRING THE ANALOG HOUR METER The hour meter can be counted while the main switch is "ON". Main switch Batt.+12V
Y
Y B GND
B
B L
Hour meter Battery
WIRING THE DIGITAL HOUR METER Two counting method can be selected by connecting wires. Counting time while engine is running
Counting time while main switch is “ON” Main swish
Main switch Batt.+12V
Y
GND
B Y
Y B
Batt.+12V GND
G
B
Y
Positive Negative
B
Positive Negative
Signal
G
Lighting Coil (alternator)
Battery
Battery
Signal G
Hour meter
Hour meter
4-17
VOLTAGE METER The voltage meter provides information about the charging condition of the battery.
VOLTAGE METER APPLICATIONS Description
Part No.
Applicable model
12 volts
6Y5-83503-00
All electrical start models
WIRING THE VOLTAGE METER Main switch Batt.+12V
Y Y B B
B L
Voltage meter Battery
4-18
FUEL METER The fuel meter indicates the amount of fuel remaining in the fuel tank.
FUEL METER APPLICATIONS Description
Part No.
For Yamaha sender (0-105 ) For NBYA sender (30-240 )
Applicable model
6Y5-85750-00
All electrical start models
6Y5-85750-10
All electrical start models
WIRING THE METER L B
B W W
Main switch
B
Y
Fuel meter
B
Battery
Fuel sender (Market option)
Fuel tank
4-19
CHARGE WARNING UNIT The lamp of the charge warning unit indicates the status of charging the battery. When the main switch is put into “ON” position, the red lamp lights. After the engine starts, the lamp will go off. If the charging system has malfunctioned, the lamp will light. 7.7 (0.30) mm (in) 84 (3.31)
R G B G Y
40 (1.57)
300 (11.81)
CHARGE WARNING UNIT APPLICATIONS Description
Part No.
Relay
Applicable model All electrical start models with a rectifier/regulator
697-81901-60
ADDITIONAL PARTS REQUIRED Part No.
Red lamp
663-84301-01
Remarks
20 (0.79) mm (in)
42 (1.65)
10 (0.39)
Description
R G 500 (19.69)
WIRING THE CHARGE WARNING UNIT Lamp R
G
Main switch Y
B
G
Relay Charge warning unit
Lighting coil Battery
4-20
WIRE HARNESSES
METER HARNESS
An optional wire-harness for the instruments is prepared. That will help any boats set up instruments. Choose a suitable wire-harness if necessary.
For analog meter Part No. Length (L) 6Y5-83553-00
The color codes for the electric wires are shown as below. B : Black Br : Brown G : Green Gy : Gray L : Blue Lg : Light green O : Orange P : Pink Pu : Purple R : Red Sb : Sky blue W : White Pu/W : Purple/White W/R : White/Red Y : Yellow X : Vacancy
R
B
G B Y
G B Y
Y Y
Length (L)
Remarks
6R3-85721-30 6R3-85721-50 6R3-85721-80
3m (9.8ft) 5m (16.4ft) 8m (26.2ft)
For V4, V6 oil injection model Coupler is blue
L
B/R
Y L
B
(L)
For digital meter Part No. Length (L) 6Y5-83553-M0 R G B Y
Remarks
2.5m (8.2ft) R
R
Y
Y
Y
All V4 / V6 R G B Y L
L
B (L)
Part No.
Br
All except V4 / V6
2.5m (8.2ft)
SUB-OIL TANK HARNESS
B
Remarks
Br
B
B/R
L
LAMP SWITCH Part No.
Length (L)
Remarks
688-82520-00
100mm (3.94in)
t=Max.15mm
t L Y
BLUE (L)
(L)
ADDITIONAL ACCESSORY LEAD Part No.
Length (L)
Remarks
Part No.
Length (L)
Remarks
6Y5-82149-00 6Y5-82117-00 6R3-82521-80
0.3m (11.8in) 0.3m (11.8in) 0.3m (11.8in)
Blue Black Yellow
688-82526-00
100mm (3.94in)
t=Max.3mm
t L
L
Y
B
(L)
Y (L)
4-21
WIRE HARNESSES
PT/T SWITCH LEAD EXTENSION
TRIM AND OIL LEAD (COMBINATION TYPE) Part No.
Length (L)
Remarks
64D-82553-50 64D-82553-70 64D-82553-80 64D-82553-90
5m (16.4ft) 7m (23ft) 8m (26.3ft) 9m (31.2ft)
For V4, V6 oil injection model
O
Length (L) 2m (6.6ft)
Remarks
Lg
Lg
Sb
Sb
R
R (L)
B
Gy
Part No. 6H5-82553-00
B
P
O
FUEL MANAGEMENT METER HARNESS Meter to sender harness Part No. Length (L)
Gy
P
6Y5-83553-F0 6Y5-83553-F1
Remarks
5m (16.4ft) 8m (26.2ft) O/B
Pu/W
B O
Pu/W B
(L) X
X
X
X
G
G
G/R
B Pu
W/R G/R
Pu
O/B
O
TRIM METER LEAD Part No.
Length (L)
6R3-82553-30 6R3-82553-50 6R3-82553-70 6R3-82553-80 6R3-82553-90
3m (9.8ft) 5m (16.4ft) 7m (23ft) 8m (26.3ft) 9m (31.2ft)
B
W/R (L)
For PT/T model
SENDER EXTENSION HARNESS
O
O
B
Gy
Gy
P
B
Remarks
Part No.
Length (L)
6X1-82531-00
3m (9.8ft)
P
Sb
Remarks P
Sb
Gy
Gy
P
(L) (L)
METER TO TACHO HARNESS
OIL SENSER LEAD Part No.
Length (L)
Remarks
6R3-82521-50 6R3-82521-70 6R3-82521-80 6R3-82521-90
5m (16.4ft) 7m (23ft) 8m (26.2ft) 9m (31.2ft)
For V4, V6 oil injection model
X
G/R
X
X
G
G
Part No.
Length (L)
703-82531-00
70mm (2.8in)
Remarks
B (L)
LIGHTING COIL EXTENSION HARNESS
X
G/R
Part No.
Length (L)
682-84338-00
6m (19.8ft)
G
G
G
G (L)
(L)
4-22
Remarks
WIRE DIAGRAMS Some representative wiring diagram samples for Yamaha genuine remote controls and instruments are shown here. These diagrams will cover most common configurations.
COLOR CORD The color cord and the main usage for the electric wires are shown as below. NOTE: For the wires which use tracer stripes, the main color is followed by a slash then the tracer color. For example: R/G = Red wire with a green tracer stripe Pu/W = Purple wire with a white tracer stripe Cord Color
Main usage
B B/R B/W Br G G/R G/W Gy L Lg O O/B P Pu Pu/W R Sb W W/R X Y Y/R
Ground (battery (–)) Sub-oil tank Ignition coil primary Neutral switch Lighting coil (tacho signal) Oil warning Lighting coil (tacho signal) Warning circuit Instrument light Trim down Trim sender
Black Black/Red Black/White Brown Green Green/Red Green/White Gray Blue Light green Orange Orange/Black Pink Purple Purple/White Red Sky blue White White/Red Vacancy Yellow Yellow/Red
Overheat warning ECU Battery (+) 12 volts Trim up Engine stop switch Dummy Main switch 12 volts
4-23
4-24
G/R G/R
G
O
Y Y R
R
R B G Y
Y
L
P X
Gy X Gy X
G/ R G/ R
P
G
YAMAHA
set
TRIP
SPEED
TIME
1/h gph Km/L mpg
mode
ECON SYNC
mode
BATT
km mile
Km/h knot mph
YAMAHA
set
TTL
FUEL MANAGEMENT
X R
W
X
R
B
B
W
W
X
(*1) X
GPS
(*1) Select either tachometer or GPS
G/ W
B/ W
G/ W
W/ R
B
O
Pu O
O/ B
Pu/ W O
O
G
B
X
W/ R
B
B
G
P X
B
Pu
B W/ R
L
X
Gy X
Gy X
O
IN
Y
P
B
L L
OUT
R
O
BLUE
Br Br
Br
B/ R * BLUE B/ R
SINGLE MOTOR
O
BLUE
L B
Br
DIGITAL METER
B
2-stroke oil injection
B L
WIRING DIAGRAMS
4-25
* BLUE * BLUE
2-stroke oil injection
* BLUE * BLUE
2-stroke oil injection
B
L
L
Br
Br Br
L L
B
L
Br
Br Br
L L
* BLUE
B/ R * BLUE B/ R
B
B/ R
Br
* BLUE
L
B
O
OUT
OUT
B
Pu
O
IN
Pu
Pu/ W
B
IN
O
O/ B
W/ R B
B Y
B
Br
Lg
R
Br
Sb
Br
R Lg
R
L
W
Y
R
L
W
B
P
P
G
P X
B
W/ R
P
P
Br
Sb
Br
Sb
G
B Br
G
Br
B
G/ R
X
Gy
O
Pu O
O/ B
G/ R Pu/ W O
X
B
Br
Sb
G
B Br
G
Br
O
Gy
G
X
P
B
X
P
B/ W
G
L Y
G/ W
G/ W
G
G/ W YAMAHA
YAMAHA
Y
set
TTL
B
mode
ECON SYNC
Km/L mpg
1/h gph
FUEL MANAGEMENT
B
X W
Y
R
Y
Y B G
B G
R
(*2)
(*1)
B
X
B
B
B
R
W X W RB X
X
GPS
L
Y
L
set
TRIP
R
R
TIME
Y
mode
BATT
km mile
Km/h knot mph
YAMAHA SPEED
Y
Y
R
G
L Y
TWIN MOTORS
(*1) Select either tachometer or GPS (*2) Not connected on V6 models
(*2)
W/ R
B
X
P
B/ W
W B
WIRING DIAGRAMS
DIGITAL METER
G G/R
G G/R
Y
L B
Y G R
Gy
4-26
Thermo sender
B B
L
Y
WB
Fuel sender
B
B B
B
B Sb
L
L
L
Y
Y
Water temperature meter
Y
B O P Gy
Fuel meter
P
B
To 703 remote control box or switch
To Engine wire harness or trim sender
G
O
G G/R
X
G/R
X
Y
Y L
X
L Y
B
X B G/R
Y G Y/R G/R G
Y B R Y R
YBG L B
L L Y Y
B O P Gy
B
L
Y
B B
L
Y
B
G
Y
Engine is running
B
G
Y
B
G Y
Main switch is "ON"
B
Y
B
L
B B
L
Y
P
B
Gy
O
L
B B
B B
Y Y
X
O
P
B B O P
B OPY B LB
Trim meter
B
L
B
L B
G Y
R G
R G
L B
Charge lamp
B
Y
G
B
L
Charge warning unit Speedometer Water pressure meter
G
Y
R
B
Voltage meter
R
Y
B G G
G/R
Y/R
Tachometer with oil indicator
B B
Digital hour meter
Lamp switch
G/R G/R
X
Analog hour meter
Fuse
ON OFF
G
X
Relay Assy
B
Y
Tachometer with oil indicator
To Engine wire harness or oil level sender
R
G
For pre-mixed models
WIRING DIAGRAMS
2 STROKE ENGINE
ANALOG METER
4-27
Thermo sender
B O P Gy
B B
L
Y
WB
Fuel sender
B
B B
B
B Sb
L
L
L
Y
Y
Water temperature meter
Y
P
B
R G
X R G
P
B
Gy
O
L
B
L
Y
B B
L
Y
B
G
Y
Engine is running
B
G
Y
Analog hour meter
B
G Y
Main switch is "ON"
B
Y
B
L
X
O
P
B B O P
B O PY B L B
Trim meter
B B
L
Y
B
L
B
L B
G Y
R G
R G
L B
Charge lamp
B
Y
G
B
L
Charge warning unit Voltage meter Speedometer Water pressure meter
B
B O P Gy
B G G
Y
Y BGL B
G
Digital hour meter
G/R
X
B B
L Y
Lamp switch
G
X
B B
L
G G/R
X
B
Y
Y
G G/R
Y Y
Fuse
ON OFF
G
X
L L Y Y
Y
Fuel meter
To 703 remote control box or switch
Gy
To Trim sender
O
G/R
To Engine wire harness
X
Tachometer
WIRING DIAGRAMS
4 STROKE ENGINE
ANALOG METER
WIRING DIAGRAMS GROMMET DETAILS V6 (2.6)
29 3
4
1 Shift cable 2 Throttle cable 3 Main harness 4 Oil warning and trim gauge harness 5 Remote oil tank lead 6 Battery leads 7 Oil hose 8 Fuel hose 9 Speedometer hose 0 Water pressure tube or Water temp. gauge harness A Isolator lead
8 7 6
A 5
10 A
V6 (3.1)
2
3
8
4 5
7
9
6
1
0
1
V4
8 9
4 5 A
3 7 2
6
0
3
F80/F100/F115 8
1
7 4 5
2 6 4
F200/F225
3
6
8 1
7 2
1 Throttle cable 2 Shift cable 3 Main harness 4 Oil warning lead 5 Remote oil tank lead 6 Trim gauge harness 7 Battery leads 8 Oil hose 9 Fuel hose 0 Speedometer hose A Water pressure tube or Water temp. gauge harness 1 Throttle cable 2 Shift cable 3 Main harness 4 Extension wire harness for tacho and trim meters 5 Battery leads 6 Fuel hose 7 Speedometer hose 8 Water pressure tube or Water temp. gauge harness 1 Throttle cable 2 Shift cable 3 Main harness 4 Water pressure tube or Water temp. gauge harness 5 Battery leads 6 Fuel hose 7 Speedometer hose 8 Extension wire harness for tacho and trim meters
5 4-28
BATTERY RECOMMENDED BATTERY.......................................................................... 5-2 TWIN BATTERY WIRING ............................................................................... 5-3 ISOLATOR EQUIPPED V6 MODEL ........................................................ 5-3
5-1
RECOMMENDED BATTERY Do not use the battery that dose not meet the specified capacity. If different battery from the specification is used, the electric system may perform poorly or be overloaded, causing electrical system damage. Select a suitable battery by the table below. Model
CCA/SAE MCA/NMMA RC/SAE CCA/EN 20HR/IEC JIS CCA/SAE MCA/NMMA
Recommended battery capacity Min.245 Amperes Min.323 Amperes Min.52 Minutes Min.347 Amperes Min.40 Ah 32C24 to 65D31 Min.380 Amperes Min.502 Amperes
RC/SAE CCA/EN 20HR/IEC JIS CCA/SAE MCA/NMMA RC/SAE CCA/EN 20HR/IEC JIS
Min.124 Minutes Min.430 Amperes Min.70 Ah 65D31 to 95E41 Min.512 Amperes Min.675 Amperes Min.182 Minutes Min.711 Amperes Min.100 AH 95E41 to 115F51
Unit
(*1)
6 to 55 F6 to F25
Carbureted 40X,E40X,40Y,50G,55D and 60 to 225 (2.6L) Electronic fuel injected 150 to 200 (2.6L) F30 to F115
Carbureted 225 (3.1L) to 250 Electronic fuel injected 200 (3.1L) to 250 HPDI 150 to 200 (2.6L) F200 to F225
(*1) 40X,E40X,40Y,50G and 55D are excluded. CCA
: Cold Cranking Ampere
SAE
: Society of Automotive Engineers
MCA
: Marine Cranking Ampere
NMMA
: National Marine Manufacture Association
RC
: Reserve Capacity
EN
: European Norm
IEC
: International Electrotechnical Commission
JIS
: Japan Industrial Standard
NOTE: Using a deep cycle, maintenance-free, or gel cell battery for starting is not recommended.
5-2
When one battery is used, connect the large red battery cable and the small red cable to the (+) terminal.
TWIN BATTERY WIRING ISOLATOR EQUIPPED V6 MODEL Battery electrolyte is poisonous and dangerous, causing severe burns, etc. It contains sulfuric acid. Avoid with skin, eyes, or clothing. Antidote: EXTERNAL: Flush with water. INTERNAL: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or vegetable oil. Call physician immediately. EYES: Flush with water for 15 minutes and get prompt medical attention. Batteries produce explosive gases: Keep sparks, flame, cigarettes, etc. away. Ventilate when charging or using in a closed space. Always wear eye protection when working near batteries. KEEP OUT OF REACH OF CHILDREN.
Motor
Black
Battery
Battery 1 for cranking
Red
Negative connecting cable
Red Accessory Battery 2 for accessory
Battery cable
Do not make the small red cable unconnect, otherwise an accidental of the red cable to the ground will form a short circuit and may cause a fire.
NOTE: On a model, the small charging cable to a battery for accessory is prepared as an option. Part No.68F-81949-00, 2.7m (9ft).
Black
Red
Small cable
When using an accessory battery, its capacity is recommended the same one as the main battery for cranking the engine. For wiring to both batteries, a connecting cable for the (–) terminals must be installed between the accessory battery and the main battery. This cable size has to be equivalent to the main battery cable.
Motor
Red
Battery cable Small cable
5-3
APPENDIX MODEL NAME DESIGNATION ...................................................................... 6-2 FUEL SYSTEM VACUUM PRESSURE STANDARD ..................................... 6-3 FUEL HOSE ROUTING RESISTANCE MEASURING METHOD ............ 6-3 LOWEST VACUUM PRESSURE STANDARD ........................................ 6-4
6-1
MODEL NAME DESIGNATION The model ID that consists of the model name, model approval cord, transom length and serial number is stamped on the label attached to the clamp bracket. (c)
(a)
(b)
(d)
(a) Model name (b) Approval model cord (c) Transom length (d) Serial number
The model name has standardized since 1998 models as follows. L Model category
250 A Output Model horsepower generation
Non : 2-stroke model Example: E : Enduro model 6 F : 4-stroke model 9.9 L : Counter rotating model 75 T : High thrust model 150 D : Twin rotating propeller model K : Kerosene model Z : HPDI model
A B C D F G H J L N P Q R S T U V X Y
ETO Model variation Level 1 : Starting method M : Manual start E : Electric start W : Electric start with manual start Level 2 : Control method Non : Remote control without tiller handle H : Tiller handle C : Remote control with tiller handle Level 3 : Tilting method Non : Manual tilt D : Hydraulic tilt P : Power tilt T : PT/T (Power trim & tilt) Level 4 : Fuel lubrication system Non : Pre-mixed fuel with oil model O : Oil injection model
6-2
X Transom length S L Y (LL) X (UL) U (SUL)
FUEL SYSTEM VACUUM PRESSURE STANDARD In high-horsepower V6 models, the required fuel flow volume at normal operation may become insufficient and the engine’s reliability may decrease, due to the routing resistance of the fuel hoses and the installation of a larger fuel filter. For the fuel hose routing standard, be sure to adequately inform the service network as well as the boat manufactures.
FUEL HOSE ROUTING RESISTANCE MEASURING METHOD
Hose to filter
Check valve (2) Short clear hose Hose to gauge
(3)
(1)
(4)
Hose to fuel pump
(5)
Ref.No. Description (1) HOSE T
Part No.
Quantity
6E5-24378-00
1
(2)
HOSE
Commercially obtainable
1
(3)
HOSE
61A-24313-00
1
(4)
CLAMP 90465-11M10 VACUUM Commercially obtainable PRESSURE GAUGE
(5)
Remark 50mm (2.0in) clear hose (inside diameter is 8mm) used to check for air bubbles L=300mm (11.8in) (250 to 400mm (9.8 to 15.7in) is acceptable)
4 1
Specified pressure range : -101kPa (-760mmHg) to 0
1) Connect a 50mm (2.0in) clear hose (commercially obtainable) (2) to the top nipple of the hose t (1). 2) Connect the other end of the clear hose (2) to the engine fuel filter outlet (i.e.,the check valve outlet). 3) Connect the fuel hose (3) to the center nipple of the hose t, and the other end of the fuel hose to a vacuum gauge (commercially obtainable) (5). 4) Connect the fuel pump hose to the hose t, and then fasten all hose connections with clamps (4). 5) Start the engine, let it warm up, and then measure the vacuum pressure at idle and wide-open throttle, after the breaking-in period has been completed. 6) Measure that the vacuum pressure is within specification, and then route the fuel hoses to their original positions. 6-3
FUEL SYSTEM VACUUM PRESSURE STANDARD LOWEST VACUUM PRESSURE STANDARD The lowest vacuum pressure must be fulfilled as below at an atmospheric temperature of 20°C (68°F) and higher. Idle : Wide-open throttle :
0kPa to -10.7kPa (-80mmHg) -10.7kPa (-80mmHg) to -20kPa (-150mmHg)
NOTE: Be sure to measure the vacuum pressure which is within specification at the idle and the wide-open throttle, after the breaking-in period has been completed. Engine breaking-in operating conditions • 2-stroke carbureted models • 2-stroke electronic fuel injected models • 2-stroke HPDI models • 4-stroke models
: 10 hours : Use a 25:1 pre-mixed gasoline with 2-stroke engine oil. : Use a 50:1 pre-mixed gasoline with 2-stroke engine oil, plus 2-stroke oil injection. : Use straight gasoline, plus 2-stroke oil injection. : Use straight gasoline.
Larger fuel filters installed onto a boat may lower the fuel vacuum pressure to -20.0 kPa (-15 mmHg) and under. Therefore, follow the instructions mentioned above to rig the boat properly so that the fuel vacuum pressure is within specification. If the vacuum pressure dose not sur -10.7 kPa (-80 mmHg) at wide-open throttle, use a clear hose to check fuel for air bubbles mixed.
6-4
YAMAHA MOTOR CO.,LTD. Made in Japan Mar.2002--.- 1 (E)