C500d6 - Parts Manual - Ingles 5sv3e
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Parts Manual
Generator Set with Engine QSX15−G8 and G9 with PowerCommand 2.2 and 3.3 Controls
C500 D5 C550 D5 C450 D6 C500 D6
English − Original Instructions
8−2011
A034Y540 (Issue 2)
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Table of Contents Description
Page
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
Quick Serve Online (QSOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Related Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
Paint and Thread Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
10
Electric Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
Air Cleaner (Standard Duty) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
Heat Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
Water Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
Exhaust Flexible Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
Alternator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
Skid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
Skid − Rental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
Skid Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
Rail Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
Fuel Tank Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
Fuel Tank Accessories − Rental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
PCC2300 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
34
PCC3300 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
Pedestal Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
I/O Card Aux 101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
I/O Card Aux 102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
Circuit Breaker Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
Bus Bar Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
Current Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48
2011 Copyright Cummins Power Generation
Page 1
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Safety Precautions The following symbols are used in Cummins Power Generation manuals to alert s to the potentially dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and observe. This symbol warns of immediate hazards which will result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or product or property damage.
Product Safety Precautions
Before operating the generator set, read the manuals and become familiar with them and the equipment. Safe and efficient operation can be achieved only if the equipment is properly operated and maintained. Many accidents are caused by failure to follow fundamental rules and precautions. Note:
It is in the Operator’s interest to read and understand all Health and Safety information together with all Warnings and Cautions contained within the documentation relevant to the generator set, its operation and daily maintenance. Improper operation and maintenance can lead to severe personal injury or loss of life and property by fire, electrocution, mechanical breakdown or exhaust gas asphyxiation. Read and follow all safety precautions in the health and safety manual 0908−0110. Service and repair of Cummins Power Generation equipment must be performed by trained, experienced personnel only. Improper service, repair or replacement of parts may result in damage to equipment & property, severe personal injury or death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on. with USED ENGINE OILS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine oils take all necessary precautions not to ingest, breathe the fumes or the used oil. with ASBESTOS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all necessary precautions not to ingest, breathe or the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks and clothing! with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all necessary precautions not to ingest, breathe the fumes or the liquids. Use adequate ventilation and wear protective gloves, masks and protective clothing!
Page 2
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
About This Manual This manual applies to the generator models C500 D5, C550 D5, C450 D6, C500 D6. Parts illustrations are arranged in groups relating to their position and function on the generator set. Each part illustrated is identified by a reference number corresponding to the list of part numbers in the accompanying table. Engine and alternator parts that have been modified or added by Cummins Power Generation are identified in this catalog. your nearest authorized distributor for assistance in ordering replacement parts. All other replacement parts must be ordered from the engine/alternator manufacturer by referring to the item nameplate and supplying all available information. Cummins Power Generation Generator Model
Cummins Engine Model
C500 D5
QSX15−G8
C550 D5
QSX15−G8
C450 D6
QSX15−G9
C500 D6
QSX15−G9
Generator Set Data Table Electrical Data Watts
VA
Hertz
Wire
Phase
Battery Voltage
C500 D5
500,000
400,000
50
4L, 6L
3
24VDC
C550 D5
550,000
440,000
50
4L, 6L
3
24VDC
C450 D6
450,000
563,000
60
4L, 6L
3
24VDC
C500 D6
500,000
625,000
60
4L, 6L
3
24VDC
Model
Replacement parts not identified in this catalogue can be ordered by ing: Engine Parts:
Alternator Parts:
Cummins Engine Company, Ltd +1 (800) 343−7357 Web: http://www.quickserve.cummins.com
Cummins Generator Technologies Within the US: 1−763−528−7301 Outside the US: +44 (0) 1780−484744 Web: http://www.cumminsgeneratortechnolo gies.com
2011 Copyright Cummins Power Generation
Page 3
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Quick Serve Online (QSOL) Documentation and operator manuals pertaining to the generator set are available on QuickServe Online. QuickServe Online: https://quickserve.cummins.com/info/index.html The information contained within this manual is based on information available at the time of going to print. In line with Cummins Power Generation policy of continuous development and improvement, information may change at any time without notice. Make sure that the documentation is the latest information available. your authorized distributor for assistance.
Related Literature The related literature that is appropriate to your generator set includes: Operator Manual for Generator Set − With PowerCommand 2.2 (0908−0219) Operator Manual for Generator Set − With PowerCommand 3.3 (0908−0230) If further information is required, your authorized distributor.
Page 4
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Model Identification This manual covers generator set models produced under the Cummins Power Generation and Cummins Onan brand names. To avoid errors or delay in filling your parts order, always state the MODEL and SERIAL NUMBER from the Cummins Power Generation nameplate.
5MDKAU-667A I000 123456
The engine serial number is located on a data tag on the engine or is stamped on the engine block. The control software number is located on the electronic control module (ECM) or can be obtained via the digital interface if one is available. For reference document your genset information in the spaces below. Generator Model Number:
_________________________________
Generator Set Serial Number:
_________________________________
Engine Serial Number:
_________________________________
Digital Control Software:
_________________________________
2011 Copyright Cummins Power Generation
Page 5
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Abbreviations Some of the following abbreviations may be used throughout this Parts Manual: AC Alternating Current LED Light−Emitting Diode ACB Air Circuit Breaker LTP Limited Time Power Rating ACH Anti−Condensations Heaters LTA Low Temperature Aftercooling ATS Automatic Transfer Switch LV Low Voltage Amp Ampere M Meter A/R As Required MCB Miniature Circuit Breaker AVR Automatic Voltage Regulator MCCB Moulded Case Circuit Breaker AWG American Wire Gauge MF Mains Failed BHP Brake Horsepower MFSS Master First Start Sensor BMS Building Measurement System mm Millimeter BST Busnar Sensing Transformer MOH Mobile Off Highway MR Mains Returned CAN Controlled Area Network MST Mains Sensing Transformer CB Circuit Breaker MSU Mains Sensing Unit CCA Cold Cranking Amps MV Medium Voltage CHP Combined Heat and Power COP Continuous Power Rating NEC Neutral Earthing CT Current Transformer NFS Not For Sale NPT National Pipe Thread dB(A) Unit of noise level DC Direct Current OD Outside Diameter Deg Degree oz. Ounce DIP Dual In−line Package PC PowerCommand 3.3 DMC Digital Master Control PC Printed Circuit DMSU Demand Load Standby Unit PF Power Factor ECM Engine Control Module Ph Phase EFC Electronic Fuel Control PFC Power Factor Controller EIT External/Internal Tooth PLC Programmable Logic Controller EMCU Engine Monitoring and Control Unit PMG Permanent Magnet Generator EMF Electromotive Force PRP Prime Power Rating EPROM Erasable Programmable Read PSU Power Supply Unit Only Memory PT/CT Potential Transformer/Current EPU Engine Protection Unit Transformer ET External Tooth PTC Power Transfer Control FAE Full Authority Engine QCC Quadrature Current Control FSS First Start Sensor RFI Radio Frequency Interference G Generator Control RMS Root Mean Square Genset Generator set RPM Revolutions Per Minute GFI Ground Fault Interrupter RT Right GKWT Global Kilowatt Transducer RTD Resistance Temperature Detector HMI Human/Machine Interface HV High Voltage Spec Specification IC ID IEC I/O IT
Integrated Circuit Inside Diameter International Electrotechnical Commission Input / Output Internal Tooth
kVA kVAR kW kWh
Apparent Power Reactive Power Active / Real Power (Kilowatt) Unit of electrical energy or work
LPG LT
Liquid Petroleum Gas Left
Page 6
Thk
Thick
UL UNC UNF
Underwriters Laboratories Inc. Union National Coarse Union National Fine
V VAC VCB VDC VF VT
Volts Volts, Alternating Current Vacuum Circuit Breaker Volts, Direct Current Volt−free Voltage Transformer
W/(ET, IT, EIT) With 2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Labels
1
3
2
6
4
5
7
10
8
9
11 14 13
12
15
Item
Part No.
Description
Qty
1
098−8130
Label, Caution (Rotating Parts)
2
2
098−8219
Label, Warning (Voltage)
4
3
098−7894
Label, Information (Lifting Eye)
4
4
098−8095
Label, Warning (Hot Surface)
6
5
098−7895
Label, Warning (Do Not Lift)
2
6
C230−0049
Label, Logo (Web)
2
7
098−8097
Label, Information (Earth / Ground)
2
8
098−7902−03
Label, Logo
2
9
098−8099
Label, Danger (Autostart)
1
10
098−8312
Label, Instruction
2
11
098−8094
Label, Warning (Pressurized Liquid)
1
12
098−8098
Label, Instruction (Isolate Batteries)
1
13
098−8381
Label, Caution (No )
2
14
098−8505−02
Label, Logo (Web)
2
15
098−7902−05
Label, Logo
4
2011 Copyright Cummins Power Generation
Page 7
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Consumables The following is a list of consumables associated with the generator models covered in this manual: Ref. Page No.
Part No.
Description
Qty
12
39354215
Element, Air Cleaner
1
14
0503−1634−01
Hose, Plain − Water Heater
4
19
C330−0016
Hose − Radiator
1
Paint and Thread Sealant Item
Part No.
Description
Qty
1
0525−0305
Onan Green Enamel (Non−Metallic) 12 oz. Pressurized Spray Can
n/a
2
0518−0601
Sealant, Thread (6 ml Tube)
n/a
Page 8
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
This page is Intentionally blank.
2011 Copyright Cummins Power Generation
Page 9
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Engine Accessories 13 14 15
18 SEE DETAIL D
12 9 10 11 DETAIL D 3 17 7 8
2
4 5 6 7 8
DETAIL B
SEE DETAIL B
16
SEE DETAIL C SEE DETAIL A
2 1 DETAIL A Item
DETAIL C
9 10 11
Part No.
Description
Qty
1
C051−0070
Bracket, Engine (Front)
1
2
0402−0779−07
Isolator, Vibration
4
3
C370−0046−07
Screw, Hex (3/4” x 2-1/2)
2
4
C380−0034
Nut, Hex (3/4”)
4
5
C041−0020
Washer (M20)
4
6
C370−0046−05
Screw, Hex (3/4” x 2”)
4
7
C041−0018
Washer (3/4”)
8
8
C031−0019
Washer, Lock − Spring (3/4”)
6
9
C370−0031−04
Screw, Hex (M12 x 35)
8
10
C041−0006
Washer (M12)
8
11
C031−0007
Washer, Lock − Spring (M12)
8
12
C051−0074
Bracket, Engine (Rear)
2
13
C370−0045−03
Screw, Hex (5/8” x 1-1/2”)
6
14
C041−0017
Washer (5/8”)
6
15
C031−0018
Washer, Lock − Spring (5/8”)
6
16
C360−0056
Valve, Drain
1
17
C380−0042
Nut, Hex (3/4”)
2
18
C350−0048
Connection, Exhaust Outlet
1
Page 10
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Electric Start 3 4
2
5 1 6
Item
Part No.
Description
Qty
1
C051−0092
, Battery
1
2
C370−0069
Hook, Battery
2
3
C051−0093
Lock, Battery
1
4
C380−0001−08
Nut, Wing (M6)
2
5
C370−0030−03
Screw, Hex (M10 x 25)
5
6
C041−0005
Washer (M10)
5
C045−0004
Washer, Toothed (M10)
1
C091−0031
Battery, Cable
1
C091−0032
Cordage, Ground − Starter
1
2011 Copyright Cummins Power Generation
Page 11
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Air Cleaner (Standard Duty) 2 6 5 15
3 7 6
8 1 4 12 13
14
8
9 9 10 11
Item
Part No.
Description
Qty
1
0140−3537−02
Bracket, Air Cleaner
1
2
0503−1675
Hose, Reducer
1
3
0140−3408−02
Tube, Air Cleaner (Inlet)
1
4
0503−0970
Elbow
1
5
0140−3288−02
Housing, Air Cleaner (Flame Retardant)
1
6
0503−1870−14
Clamp, Hose
3
7
0503−1870−10
Clamp, Hose
1
8
0140−3407−02
Bracket, Air Cleaner
2
9
0821−6003−02
Screw, Hex Head (M8 x 1.25 x 20)
8
10
0526−0399−64
Washer, Flat (M12)
4
11
0800−0310−64
Screw, Cap − Hex Head
4
12
0526−2140
Washer, Flat (M12)
1
13
0800−2111
Screw, Cap − Hex Head (M12 x 1.75 x 25)
1
14
0098−7954
Label, Information
1
15
39354215
Element, Air Cleaner
1
Page 12
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Heat Shield
1
6 8 4
5
7
3 1 2
Item
Part No.
Description
Qty
1
0155−4399−02
Bracket, Heat Shield
2
2
0155−4400−02
Shield, Heat − Exhaust
1
3
C370−0031−02
Screw, Hex (M12 x 25)
4
4
C370−0029−04
Screw, Hex (M8 x 25)
4
5
C041−0006
Washer, Flat (M12)
4
6
C041−0004
Washer, Flat (M8)
4
7
C031−0007
Washer, Lock − Spring (M12)
4
8
C031−0005
Washer, Lock − Spring (M8)
4
2011 Copyright Cummins Power Generation
Page 13
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Water Heater
12
6
4 4
10 3
4
10
14
4
4
4
17
1
16
10 6
9 5 2
8
4 4 15 20
18
15 7 18
Item
20
11
10 19 13
Part No.
Description
Qty
1
C360−0055
Adapter, Pipe (M27 x 2 x 3/8”)
1
2
C025−0006
Bracket, Water Heater
1
3
C071−0009
Clamp
1
4
C071−0012−02
Clamp, Hose
8
5
C071−0019
Clamp, U
1
6
C360−0049
Connector, Hose (M27 x 2 x 3/4”)
2
7
0300−5356
Control, Heater
1
8
0319−2815
Cover, Terminal Box
1
9
0333−0634−01
Heater, Water (4.99kW)
1
10
0503−1634−01
Hose, Plain
4
11
C335−0031
Pipe, Water Heater
1
12
C335−0032
Pipe, Water Heater
1
13
C370−0068−03
Screw, Allen (M4 x 8)
3
14
C370−0040−06
Screw, Hex (1/4” x 1”)
4
15
C370−0047−07
Screw, Allen (M10 x 40)
4
16
0309−0649
Thermostat
1
17
C041−0012
Washer, Flat (1/4”)
4
18
C041−0005
Washer (M10)
4
19
C041−0022
Washer, Flat (M4)
3
20
C031−0006
Washer, Lock − Spring (M10)
4
Page 14
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Water Heater (Continued) 10
4
4
6
12
5
3
2 14 17
10
Item
15 20 18
4
6
4
11
7 8
16
1
9
11
13 19 15 20 18
Part No.
Description
Qty
1
C360−0055
Adapter, Pipe (M27 x 2 x 3/8”)
1
2
C025−0006
Bracket, Water Heater
1
3
C071−0009
Clamp
1
4
C071−0012−02
Clamp, Hose
8
5
C071−0019
Clamp, U
1
6
C360−0049
Connector, Hose (M27 x 2 x 3/4”)
2
7
0300−5356
Control, Heater
1
8
0319−2815
Cover, Terminal Box
1
9
0333−0634−01
Heater, Water (4.99kW)
1
10
0503−1634−01
Hose, Plain
4
11
C335−0031
Pipe, Water Heater
1
12
C335−0032
Pipe, Water Heater
1
13
C370−0068−03
Screw, Allen (M4 x 8)
3
14
C370−0040−06
Screw, Hex (1/4” x 1”)
4
15
C370−0047−07
Screw, Allen (M10 x 40)
4
16
0309−0649
Thermostat
1
17
C041−0012
Washer, Flat (1/4”)
4
18
C041−0005
Washer (M10)
4
19
C041−0022
Washer, Flat (M4)
3
20
C031−0006
Washer, Lock − Spring (M10)
4
2011 Copyright Cummins Power Generation
Page 15
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Exhaust Flexible Pipe 1 2
5
6
4
6 7 3
Item
Part No.
Description
Qty
1
C350−0030
Flange
2
C350−0035
Gasket
2
3
C380−0020
Nut, Hex (M10)
16
4
C350−0050
Pipe, Exhaust
1
5
C370−0030−05
Screw, Hex (M10 x 35)
16
6
C041−0005
Washer (M10)
32
7
C031−0006
Washer, Lock − Spring (M10)
16
Page 16
1
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Muffler
2
1
3
5 6 6 4
Item
Part No.
Description
7
Qty
1
C350−0030
Flange
2
2
C350−0035
Gasket
2
3
Muffler C350−0020
9dB
C350−0025
29dB
1 1
4
C380−0020
Nut, Hex (M10)
16
5
C370−0030−05
Screw, Hex (M10 x 35)
16
6
C041−0005
Washer (M10)
32
7
C031−0006
Washer, Lock − Spring (M10)
16
2011 Copyright Cummins Power Generation
Page 17
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Radiator
15
18
17
18 1
16
12
14
4 5 6
13
11
2
3
Page 18
7 8 9 10
7 9 10
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Radiator Item
Part No.
Description
Qty
1
0130−6299
Radiator
1
2
C190−0047
Bracket, Radiator (RH)
1
3
C190−0048
Bracket, Radiator (LH)
1
4
C370−0030−03
Screw, Hex Head (M10 x 25)
10
5
C041−0005
Washer, Flat (M10)
10
6
C031−0006
Washer, Lock − Spring (M10)
10
7
C370−0031−04
Screw, Hex Head (M12 x 35)
4
8
C380−0021
Nut, Hex (M12)
2
9
C041−0006
Washer, Flat (M12)
6
10
C031−0007
Washer, Lock − Spring (M12)
4
11
0130−6295
Fan, Radiator
1
12
0130−5175
Spacer, Fan
1
13
C370−0044−20
Screw, Hex (1/2” x 6-1/2”)
6
14
C031−0017
Washer, Lock − Spring (1/2”)
6
15
C360−0017
Connector (1/4” x 1/4”)
1
16
C360−0054
Connector (M12 x 1.5 x 1/4”)
1
17
C330−0016
Hose
1
18
C071−0008−02
Clamp
2
2011 Copyright Cummins Power Generation
Page 19
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Alternator Installation
9 1
4
5
15
13 10
8
11
7 7
12 3
15 6
10
14
2
HC5C−WD311 Item
Part No.
Description
Qty
1
0200−3137−03
Alternator, Main
1
2
0402−0779−07
Isolator, Vibration
2
3
C380−0034
Nut, Hex (3/4”)
2
4
C380−0021
Nut, Hex (M12)
2
5
C370−0057−05
Screw, Allen (7/16” x 1-1/2”)
12
6
C370−0046−09
Screw, Hex (3/4” x 3”)
2
7
C370−0031−04
Screw, Hex (M12 x 35)
6
8
C370−0058−04
Screw, Allen (1/2” x 1”)
8
9
C290−0565
Box, Terminal
1
10
C041−0020
Washer (M20)
4
11
C041−0016
Washer, Flat (1/2”)
8
12
C041−0006
Washer, Flat (M12)
8
13
C031−0019
Washer, Lock − Spring (3/4”)
2
14
C031−0016
Washer, Lock − Spring (7/16”)
12
15
C031−0007
Washer, Lock − Spring (M12)
6
Page 20
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Alternator Installation
9 1
4
5
15
13 10
8
11
7 7
12 3
15 6
10
14
2
HC5D−WD311 Item
Part No.
Description
Qty
1
0200−3137−04
Alternator, Main
1
2
0402−0779−07
Isolator, Vibration
2
3
C380−0034
Nut, Hex (3/4”)
2
4
C380−0021
Nut, Hex (M12)
2
5
C370−0057−05
Screw, Allen (7/16” x 1-1/2”)
12
6
C370−0046−09
Screw, Hex (3/4” x 3”)
2
7
C370−0031−04
Screw, Hex (M12 x 35)
6
8
C370−0058−04
Screw, Allen (1/2” x 1-1/4”)
8
9
C290−0565
Box, Terminal
1
10
C041−0020
Washer (M20)
4
11
C041−0016
Washer, Flat (1/2”)
8
12
C041−0006
Washer, Flat (M12)
8
13
C031−0019
Washer, Lock − Spring (3/4”)
2
14
C031−0016
Washer, Lock − Spring (7/16”)
12
15
C031−0007
Washer, Lock − Spring (M12)
6
2011 Copyright Cummins Power Generation
Page 21
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Alternator Installation
9 1
4
5
15
13 10
8
10
7
11
7 3 15 5
12
14
2
HC5E−WD311 Item
Part No.
Description
Qty
1
0200−3137−10
Alternator, Main
1
2
0402−0779−07
Isolator, Vibration
2
3
C380−0034
Nut, Hex (3/4”)
2
4
C380−0021
Nut, Hex (M12)
2
5
C370−0057−05
Screw, Allen (7/16” x 1-1/2”)
12
6
C370−0046−09
Screw, Hex (3/4” x 3”)
2
7
C370−0031−04
Screw, Hex (M12 x 35)
6
8
C370−0058−03
Screw, Allen (1/2” x 1”)
8
9
C290−0565
Box, Terminal
1
10
C041−0020
Washer (M20)
4
11
C041−0016
Washer, Flat (1/2”)
8
12
C041−0006
Washer, Flat (M12)
8
13
C031−0019
Washer, Lock − Spring (3/4”)
2
14
C031−0016
Washer, Lock − Spring (7/16”)
12
15
C031−0007
Washer, Lock − Spring (M12)
6
Page 22
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Skid
2 3
2
5 4 6
1
Item
Part No.
Description
Qty
1
C051−0068
Skid
2
C051−0071
, Engine/Alternator
3
3
C370−0031−04
Screw, Hex (M12 x 30)
12
4
C380−0021
Nut, Hex (M12)
12
5
C041−0006
Washer (M12)
24
6
C031−0007
Washer, Lock − Spring (M12)
12
2011 Copyright Cummins Power Generation
1
Page 23
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Skid − Rental
4
5
3
Item
1
Part No.
Description
2
6
Qty
1
C380−0021
Nut, Hex (M12)
12
2
C370−0031−04
Screw, Hex (M12 x 35)
12
3
C051−0083
Skid, Fuel Tank
1
4
C051−0071
, Engine/Alternator
3
5
C041−0006
Washer (M12)
24
6
C031−0007
Washer, Lock − Spring (M12)
12
Page 24
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Skid Floor 6 7 8
4 1
6 7 8
4 3 5
6 7 8
Item
5
Part No.
Description
2
Qty
1
C051−0094
Plate, Floor (Cover − Front)
1
2
C051−0095
Plate, Floor (Cover − Rear)
2
3
C051−0096
Plate, Floor (Cover − Cables)
2
4
C051−0097
Plate, Floor ( − Front)
2
5
C051−0098
Plate, Floor ( − Rear)
2
6
C370−0029−04
Screw, Hex (M8 x 25)
32
7
C041−0004
Washer, Flat (M8)
32
8
C031−0005
Washer, Lock − Spring (M8)
32
2011 Copyright Cummins Power Generation
Page 25
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Rail Enclosure
1
4 3
Item
2
7
6
6
Part No.
5
Description
Qty
1
C290−0735
Skid
1
2
C380−0021
Nut, Hex (M12)
8
3
C115−0119
Rail, Enclosure (LH)
1
4
C115−0120
Rail, Enclosure (RH)
1
5
C370−0031−04
Screw, Hex (M12 x 35)
8
6
C041−0006
Washer, Flat (M12)
16
7
C031−0007
Washer, Lock − Spring (M12)
8
Page 26
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Fuel Tank Accessories
6
5
7
Item
1 2
5
Part No.
8
3 4
Description
Qty
1
C635−0001
Connection, Oil Fill
1
2
C635−0002
Cover, Oil Fill
1
3
0193−5580
Gauge, Level
1
4
C635−0011−02
Level, Indicator
1
5
C360−0044
Connector, Pipe
2
6
C360−0046
Connector, Hose
1
7
C360−0047
Connector, Hose
1
8
C330−0024
Hose, Intake
1
2011 Copyright Cummins Power Generation
Page 27
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Fuel Tank Accessories − Rental 4
See Detail A Detail A
7 1
6 3
2 5
Item
8
2
Part No.
Description
Qty
1
C360−0048
Breather, Fuel Tank
1
2
C360−0040
Connection, Fuel Outlet
2
3
C635−0001
Connection, Oil Fill
1
4
C360−0046
Connector, Hose
1
5
C360−0047
Connector, Hose
1
6
C635−0002
Cover, Oil Fill
1
7
C330−0024
Hose, Fuel Inlet
1
8
C635−0011−03
Level, Indicator
1
Page 28
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Battery Charger
1
Item 1
Part No. C250−0009
Description Charger, Battery
2011 Copyright Cummins Power Generation
Qty 1
Page 29
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Battery
1
1
Item 1
Page 30
Part No. C250−0005
Description Battery
Qty 2
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Enclosure 1
4
7
5 7
8
10
2
8
9
11
12
3
6
Item
13
Part No.
Description
Qty
1
C405−0302
Enclosure − Assembly
1
2
C380−0021
Nut, Hex (M12)
6
3
C380−0025
Nut, Hex (M20)
8
4
C370−0031−04
Screw, Hex (M12 x 35)
6
5
C370−0035−04
Screw, Hex (M20 x 45)
8
6
C370−0029−05
Screw, Hex (M8 x 30)
14
7
C041−0006
Washer, Flat (M12)
12
8
C041−0010
Washer, Flat (M20)
16
9
C041−0004
Washer, Flat (M8)
14
10
C031−0007
Washer, Lock − Spring (M12)
6
11
C031−0011
Washer, Lock − Spring (M20)
8
12
C031−0005
Washer, Lock − Spring (M8)
14
13
C310−0012
Gasket, Rubber (10m)
1
2011 Copyright Cummins Power Generation
Page 31
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Control
9
5
7 21 13 12
2
14 22
11 4
1 21 16
10 21 15 19 3
6
Page 32
14
18 22 8
20
17
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
PCC2300 Installation Item
Part No.
Description
Qty
1
0327−1636−01
Baseboard, PCC2300
1
2
C051−0077
Bracket, Printed Circuit Board
1
3
C110−0152
Cover
1
4
C110−0200
Cover, Display
1
5
C110−0161
Cover, Control
1
6
0300−6314−01
Display − HMI220
1
7
C110−0211
Frame, Terminal − PC3.3 Electronic Engine
1
8
C380−0041
Nut, Hex (M6)
2
9
C110−0165
Pedestal
1
10
C230−0058
Label
1
11
C370−0068−03
Screw, Allen (M4 x 8)
8
12
C370−0070−05
Screw, Cross Slotted (#4 x 1/2”)
4
13
C370−0027−03
Screw, Hex (M5 x 16)
6
14
C370−0028−03
Screw, Hex (M6 x 16)
27
15
C370−0061−05
Screw, Phillips (M5 x 25)
2
16
C370−0061−07
Screw, Phillips (M5 x 35)
6
17
C061−0017
Switch, Push − E-Stop
1
18
C061−0015
Block, Terminal − Customer
1
19
C061−0018
Block, Terminal − P/N
1
20
C061−0012
Block, Terminal − Battery Charge
1
21
C041−0002
Washer, Flat (M5)
14
22
C041−0003
Washer, Flat (M6)
27
C420−0013
Relay, Auxiliary (24V)
3
C140−0004
Fastener, Self Adhesive
6
0193−0468
Sender, Low Coolant Level
1
C130−0118
Harness, Engine
1
C130−0119
Harness, Control
1
C130−0120
Harness, Alternator
1
C130−0121
Harness, Electrical
1
2011 Copyright Cummins Power Generation
Page 33
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Control
10
8
3
6
22
14
13
15 23 12 5
2 22 17
4
1
Page 34
7
18
15 23 19 9
16
20
21
11
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
PCC2300 Installation (With Bargraph) Item
Part No.
Description
Qty
1
0300−6366−02
Baseboard, Bargraph
1
2
0327−1636−01
Baseboard, PCC2300
1
3
C051−0077
Bracket, Printed Circuit Board
1
4
C110−0152
Cover
1
5
C110−0199
Cover, Display
1
6
C110−0161
Cover, Control
1
7
0300−6314−01
Display , Control
1
8
C110−0211
Frame, Terminal − PC3.3 Electronic Engine
1
9
C380−0041
Nut, Hex (M6)
2
10
C3110−0165
Pedestal
1
11
C230−0057
Label
1
12
C370−0068−03
Screw, Allen (M4 x 8)
14
13
C370−0070−05
Screw, Cross Slotted (#4 x 1/2”)
4
14
C370−0027−03
Screw, Hex (M5 x 16)
6
15
C370−0028−03
Screw, Hex (M6 x 16)
27
16
C370−0061−05
Screw, Phillips (M5 x 25)
2
17
C370−0061−07
Screw, Phillips (M5 x 35)
6
18
C061−0017
Switch, Push − E-Stop
1
19
C061−0015
Block, Terminal − Customer
1
20
C061−0018
Block, Terminal − P/N
1
21
C061−0012
Block, Terminal − Battery Charge
1
22
C041−0002
Washer, Flat (M5)
14
23
C041−0003
Washer, Flat (M6)
27
C420−0013
Relay, Auxiliary (24V)
3
C380−0017
Nut, Hex (M5)
2
C140−0004
Fastener, Self-Adhesive
6
C130−0121
Harness, Control
1
C130−0120
Harness, Alternator
1
C130−0119
Harness, Control
1
C130−0118
Harness, Engine
1
0193−0468
Sender, Low Coolant Level
1
2011 Copyright Cummins Power Generation
Page 35
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Control
15
6
2
3
8
23 4 12 22 11 17
7
22
14 13
9 15
20 23
5 1
Page 36
16 19
21 22 10
18
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
PCC3300 Installation Item
Part No.
Description
Qty
1
0300−6366−02
Baseboard, Bargraph
1
2
0327−1636−01
Baseboard, PCC3300
1
3
C051−0077
Bracket, Printed Circuit Board
1
4
C110−0152
Cover
1
5
C110−0199
Cover, Display
1
6
C110−0161
Cover, Control
1
7
0300−6315−02
Display , Control
1
8
C110−0211
Frame, Terminal − PC3.3 Electronic Engine
1
9
C380−0041
Nut, Hex (M6)
2
10
C110−0165
Pedestal
1
11
C230−0057
Label
1
12
C370−0068−03
Screw, Allen (M4 x 8)
14
13
C370−0070−05
Screw, Cross-Slotted (#4 x 1/2”)
4
14
C370−0027−03
Screw, Hex (M5 x 16)
6
15
C370−0028−03
Screw, Hex (M6 x 16)
27
16
C370−0061−05
Screw, Phillips (M5 x 25)
2
17
C370−0061−07
Screw, Phillips (M5 x 35)
10
18
C061−0017
Switch, Push − E-Stop
1
19
C061−0019
Block, Terminal − Customer PCC3300
1
20
C061−0018
Block, Terminal − P/N
1
21
C061−0012
Block, Terminal − Battery Charge
1
22
C041−0002
Washer, Flat (M5)
18
23
C041−0003
Washer, Flat (M6)
27
C420−0013
Relay, Auxiliary (24V)
3
C260−0002−05
Fuse, Glass (20A)
1
C260−0002−03
Fuse, Glass (5A)
1
C260−0002−01
Fuse, Glass (10A)
1
C140−0004
Fastener, Self-Adhesive
9
C130−0127
Harness, Regulator
1
C130−0125
Harness, Engine
1
C130−0120
Harness, Alternator
1
C130−0119
Harness, Control
1
C130−0118
Harness, Engine
1
0327−1593
Powerstage, AVR
1
0193−0468
Sender, Low Coolant Level
1
2011 Copyright Cummins Power Generation
Page 37
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Pedestal Installation
9
16
1
7
17
13
19
4
5
12 13
18
16
15
2
10 18 15
8
16 15
11
3
13
18 6
Page 38
14
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Pedestal Installation Item
Part No.
Description
Qty
1
C091−0024
Cordage Ground
1
2
C110−0166
Cover, Access − Lateral
1
3
C110−0147
Cover, Access − Front (QSX15)
1
4
C110−0162
Duct, Inlet
1
5
C380−0019
Nut, Hex (M8)
1
6
C380−0020
Nut, Hex (M10)
2
7
C110−0144
Pedestal
1
8
C051−0075
Bracket, Pedestal
1
9
C396−0002−X
Rubber, Garrison
1
10
C370−0030−03
Screw, Hex (M10 x 25)
4
11
C370−0030−05
Screw, Hex (M10 x 35)
2
12
C370−0030−08
Screw, Hex (M10 x 45)
1
13
C370−0028−03
Screw, Hex (M6 x 16)
14
14
C220−0005
Spacer, Nylon
1
15
C041−0005
Washer, Flat (M10)
9
16
C041−0003
Washer, Flat (M6)
14
17
C041−0004
Washer, Flat (M8)
1
18
C031−0006
Washer, Lock − Spring (M10)
7
19
C031−0005
Washer, Lock − Spring (M8)
1
2011 Copyright Cummins Power Generation
Page 39
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
I/O Card Aux 101
3
2
1
Item
Part No.
Description
Qty
1
0327−1536
Module, I/O Card − Aux 101
1
2
C370−0061−05
Screw, Phillips (M5 x 25)
4
3
C041−0002
Washer, Flat (M5)
4
C130−0136
Harness, I/O Card
1
Page 40
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
I/O Card Aux 102
3
2
1
Item
Part No.
Description
Qty
1
0327−1265
Module, I/O Card − Aux 102
1
2
C370−0061−05
Screw, Phillips (M5 x 25)
4
3
C041−0002
Washer, Flat (M5)
4
2011 Copyright Cummins Power Generation
Page 41
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Blind
9
3
8 2
7 5
9 6
3
10 4 1
Item
Part No.
Description
Qty
1
C110−0177
, Blind
1
2
C091−0017
Cordage, Ground
1
3
C380−0035
Nut, Hex − Parlock (M8)
2
4
C370−0030−04
Screw, Hex (M10 x 30)
1
5
C370−0028−03
Screw, Hex (M6 x 16)
10
6
C041−0005
Washer (M10)
1
7
C041−0003
Washer (M6)
10
8
C045−0004
Washer, Flat − Lock − W/ET (M10)
1
9
C041−0004
Washer, Flat (M8)
3
10
C031−0006
Washer, Lock − Spring (M10)
1
Page 42
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
This page is Intentionally blank.
2011 Copyright Cummins Power Generation
Page 43
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Circuit Breaker Installation
23 19
17
18
21
22
24
20 9
7
26
6
28 29
25
27
8 11 16
12 13 15
5
14
4
1
Page 44
2
12
11
3
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Circuit Breaker Installation Item
Part No.
Description
Qty
1
C110−0149
, Circuit Breaker
1
2
C110−0179
Frame, Circuit Breaker
1
3
Breaker, Circuit C210−0003−01
800A
1
C210−0003−02
1000A
1
C210−0003−03
1250A
1
1600A
1
C210−0003−04 4
C110−0182
Bracket, Circuit Breaker
1
5
C048−0006
Insulator, Low Voltage
4
6
C046−0021
Busbar, Breaker (Neutral)
1
7
C046−0022
Busbar, Breaker (Neutral)
1
8
0337−3738−01
Busbar, Breaker
3
9
C046−0023
Busbar, Breaker
3
10
C130−0097
Cable, Power (Not Shown)
2
11
C041−0003
Washer, Flat (M6)
18
12
C370−0028−03
Screw, Hex (M6 x 16)
18
13
C041−0004
Washer, Flat (M8)
11
14
C370−0029−01
Screw, Hex (M8 x 12)
2
15
C370−0029−02
Screw, Hex (M8 x 16)
2
16
C370−0022−01
Screw, Allen (M8 x 10)
4
17
C041−0005
Washer, Flat (M10)
17
18
C031−0006
Washer, Lock − Spring (M10)
9
19
C370−0030−06
Screw, Hex (M10 x 40)
8
20
C380−0020
Nut, Hex (M10)
8
21
C041−0006
Washer, Flat (M12)
32
22
C031−0007
Washer, Lock − Spring (M12)
16
23
C370−0031−05
Screw, Hex (M12 x 40)
16
24
C380−0021
Nut, Hex (M12)
16
25
C091−0017
Cordage, Ground
1
26
C370−0029−04
Screw, Hex (M8 x 25)
1
27
C380−0035
Nut, Hex − Parlock (M8)
2
28
C370−0030−04
Screw, Hex (M10 x 30)
1
29
C045−0004
Washer, Flat − Lock − W/ET (M10)
1
2011 Copyright Cummins Power Generation
Page 45
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Bus Bar Breaker
23
21
22
24 27
25
26
28
2 8 14 18
15
29
30
11
1
19 20
12
16 17 7
9
Page 46
4
10
5
6
3
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Bus Bar Breaker Item
Part No.
Description
Qty
1
C110−0177
, Bus Bar Breaker
1
2
C110−0181
Bracket, Bus Bar Breaker
1
3
C048−0006
Insulator, Low Voltage
10
4
C048−0005
Insulator, Low Voltage
4
5
C046−0025
Breaker, Bus Bar − Neutral
1
6
C046−0026
Breaker, Bus Bar − 630−1600A
2
7
C046−0027
Breaker, Bus Bar − 630−1600A
2
8
C046−0022
Breaker, Bus Bar − 1000−1600A
4
9
C370−0067−04
Bolt, Screw (M8 x 26)
8
10
C370−0067−06
Bolt, Screw (M8 x 18)
2
11
C091−0017
Cordage, Ground
1
12
C091−0036
Cordage, Ground
1
13
C130−0097
Cable, Power (Not Shown)
4
14
C041−0003
Washer, Flat (M6)
14
15
C370−0028−03
Screw, Hex (M6 x 16)
14
16
C041−0004
Washer, Flat (M8)
9
17
C370−0029−02
Screw, Hex (M6 x 16)
2
18
C370−0029−05
Screw, Hex (M6 x 30)
2
19
C380−0035
Nut, Hex − Parlock (M8)
3
20
C370−0022−01
Screw, Allen (M8 x 10)
6
21
C041−0005
Washer, Flat (M10)
17
22
C031−0006
Washer, Lock − Spring (M10)
8
23
C370−0030−06
Screw, Hex (M10 x 40)
8
24
C380−0020
Nut, Hex (M10)
8
25
C041−0006
Washer, Flat (M12)
32
26
C031−0007
Washer, Lock − Spring (M12)
16
27
C370−0031−05
Screw, Hex (M12 x 40)
16
28
C380−0021
Nut, Hex (M12)
16
29
C370−0030−04
Screw, Hex (M10 x 30)
1
30
C045−0004
Washer, Flat − W/ET (M10)
1
2011 Copyright Cummins Power Generation
Page 47
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Current Transformer
1
Item
Part No.
1
Page 48
Description
Qty
Transformer, Current C290−0637
1500−3000/5A
1
C290−0638
1650−3300/5A
1
C290−0639
1800−3600/5A
1
C290−0640
1950−3900/5A
1
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
This page is Intentionally blank.
2011 Copyright Cummins Power Generation
Page 49
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Topical Index A Alternator, 20 , 21 , 22
B Baseboard, Bargraph, 35 , 37 Baseboard, PCC2300, 33 , 35
Cover, Access, 39 Cover, Control, 33 , 35 , 37 Cover, Display, 33 , 35 , 37 Cover, Oil Fill, 27 , 28 Cover, Terminal Box, 14 , 15
D
Baseboard, PCC3300, 37
Display − HMI220, 33
Battery, 30
Display, Control, 35 , 37
Battery, Cable, 11
Duct, Inlet, 39
Block, Terminal, 33 , 35 , 37 Box, Terminal, 20 , 21 , 22 Bracket, Air Cleaner, 12 Bracket, Bus Bar Breaker, 47 Bracket, Circuit Breaker, 45 Bracket, Engine, 10 Bracket, Heat Shield, 13 Bracket, Pedestal, 39 Bracket, Printed Circuit Board, 33 , 35 , 37
E Electric Start, 11 Element, Air Cleaner, 12 Enclosure, 31 Engine Accessories, 10
F
Bracket, Radiator, 19
Fan, Radiator, 19
Bracket, Water Heater, 14 , 15
Frame, Circuit Breaker, 45
Breaker, Bus Bar, 47
Frame, Terminal, 33 , 35 , 37
Breaker, Circuit − 1000A, 45
Fuel Tank Accessories, 27
Breaker, Circuit − 1250A, 45
Fuel Tank Accessories − Rental, 28
Breaker, Circuit − 1600A, 45
Fuse − Control, 37
Breaker, Circuit − 800A, 45 Breather, Fuel Tank, 28 Busbar, Breaker, 45 Busbar, Breaker (Neutral), 45
C Cable, Power, 45
G Gasket − Muffler, 17 Gasket, Exhaust Pipe, 16 Gauge, Level, 27
H
Charger, Battery, 29
Harness, Alternator, 33 , 35 , 37
Connection, Exhaust Outlet, 10
Harness, Control, 33 , 35
Connection, Oil Fill, 27
Harness, Control , 35 , 37
Control, Heater, 14 , 15
Harness, Electrical, 33
Cordage, Ground − Starter, 11
Harness, Engine, 33 , 35 , 37
Page 50
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Index (Continued) Harness, I/O Card, 40
Pedestal, 33 , 35 , 37 , 39
Harness, Regulator, 37
Pipe, Exhaust, 16
Heater, Water, 14
Pipe, Water Heater, 14 , 15
Hose, Fuel, 28
Plate, Floor, 25
Hose, Intake, 27
Powerstage, AVR, 37
Hose, Radiator, 19 Hose, Reducer, 12 Housing, Air Cleaner, 12
R Radiator, 19
I Insulator, Low Voltage, 45 , 47 Isolator, Vibration, 10 , 20 , 21 , 22
L Labels, 7 Level, Indicator, 27 , 28
M
Rail Enclosure, 26 Relay, Auxiliary, 33 , 35 , 37
S Sender, Low Coolant Level, 33 , 35 , 37 Shield, Heat, 13 Skid, 23 , 26 Skid − Rental, 24 Skid Floor, 25 Spacer, Fan, 19
Module, I/O Card − Aux 101, 40
, Battery, 11
Module, I/O Card − Aux 102, 41
, Engine/Alternator, 23 , 24
Muffler, 17
Switch, Push − E−Stop, 33 , 35 , 37
P
T
Paint and Thread Sealant, 8
Thermostat, 14 , 15
, Blind, 42
Transformer, Current, 48
, Bus Bar Breaker, 47 , Circuit Breaker, 45 PCC2300 Installation, 33 PCC3300 Installation, 37
2011 Copyright Cummins Power Generation
V Valve, Drain, 10
Page 51
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Numerical Index Part No.
Page
Part No.
Page
Part No.
Page
Part No.
Page
0098−7954, 12
098−7894, 7
C041−0017, 10
C110−0021, 37
0130−5175, 19
098−7895, 7
C041−0018, 10
C110−0144, 39
0130−6295, 19
098−7902−03, 7
C041−0020, 10 , 20 , 21 , 22
C110−0147, 39
0130−6299, 19
098−7902−05, 7
C041−0022, 14 , 15
C110−0149, 45
0140−3288−02, 12
098−8094, 7
C045−0004, 11 , 42 , 45 , 47
C110−0152, 33 , 35 , 37
0140−3407−02, 12
098−8095, 7
C046−0021, 45
C110−0161, 33 , 35 , 37
0140−3408−02, 12
098−8097, 7
C046−0022, 45 , 47
C110−0162, 39
0140−3537−02, 12
098−8098, 7
C046−0023, 45
C110−0165, 33 , 35 , 37
0155−4399−02, 13
098−8099, 7
C046−0025, 47
C110−0166, 39
0155−4400−02, 13
098−8130, 7
C046−0026, 47
C110−0177, 42 , 47
0193−0468, 33 , 35 , 37
098−8219, 7
C046−0027, 47
C110−0179, 45
0193−5580, 27
098−8312, 7
C048−0005, 47
C110−0181, 47
0200−3137−03, 20
098−8381, 7
C048−0006, 45 , 47
C110−0182, 45
0200−3137−04, 21
098−8505−02, 7
C051−0068, 23
C110−0199, 35 , 37
0200−3137−10, 22
39354215, 8 , 12
C051−0070, 10
C110−0200, 33
C051−0071, 23 , 24
C110−0211, 33 , 35
C051−0074, 10
C115−0119, 26
C051−0075, 39
C115−0120, 26
0300−5356, 14 , 15 0300−6314−01, 33 , 35 0300−6315−02, 37
C
0300−6366−02, 35 , 37
C025−0006, 14 , 15
C051−0077, 33 , 35 , 37
C130−0097, 45 , 47
0309−0649, 14 , 15
C031−0005, 13 , 25 , 31 , 39
C051−0083, 24
C130−0118, 33 , 35 , 37
C031−0006, 14 , 15 , 16 , 17 , 19 , 39 , 42 , 45 , 47
C051−0092, 11
C130−0119, 33 , 35 , 37
C051−0093, 11
C130−0120, 33 , 35 , 37
C051−0094, 25
C130−0121, 33 , 35
C051−0095, 25
C130−0125, 37
0319−2815, 14 , 15 0327−1265, 41 0327−1593, 37
C031−0007, 10 , 13 , 19 , 20 , 21 , 22 , 23 , 24 , 26 , 31 , 45 , 47
0327−1636−01, 33 , 35 , 37
C031−0011, 31
C051−0096, 25
C130−0127, 37
0333−0634−01, 14 , 15
C031−0016, 20 , 21 , 22
C051−0097, 25
C130−0136, 40
0337−3738−01, 45
C031−0017, 19
C051−0098, 25
C140−0004, 33 , 35 , 37
0402−0779−07, 10 , 20 , 21 , 22
C031−0018, 10
C061−0012, 33 , 35 , 37
C190−0047, 19
C031−0019, 10 , 20 , 21 , 22
C061−0015, 33 , 35
C190−0048, 19
0503−0970, 12
C041−0002, 33 , 35 , 37 , 40 , 41
C061−0017, 33 , 35 , 37
C210−0003−01, 45
C061−0018, 33 , 35 , 37
C210−0003−02, 45
C041−0003, 33 , 35 , 37 , 39 , 42 , 45 , 47
C061−0019, 37
C210−0003−03, 45
C041−0004, 13 , 25 , 31 , 39 , 42 , 45 , 47
C071−0008−02, 19
C210−0003−04, 45
C071−0009, 14 , 15
C220−0005, 39
C071−0012−02, 14 , 15
C230−0049, 7
C071−0019, 14 , 15
C230−0057, 35 , 37
C091−0017, 42 , 45 , 47
C230−0058, 33
C091−0024, 39
C250−0005, 30
0327−1536, 40
0503−1634−01, 8 , 14 , 15 0503−1675, 12 0503−1870−10, 12 0503−1870−14, 12 0518−0601, 8 0525−0305, 8
C041−0005, 11 , 14 , 15 , 16 , 17 , 19 , 39 , 42 , 45 , 47
0526−2140, 12
C041−0006, 10 , 13 , 19 , 20 , 21 , 22 , 23 , 24 , 26 , 31 , 45 , 47
0800−0310−64, 12
C041−0010, 31
C091−0031, 11
C250−0009, 29
0800−2111, 12
C041−0012, 14 , 15
C091−0032, 11
C260−0002−01, 37
0821−6003−02, 12
C041−0016, 20 , 21 , 22
C091−0036, 47
C260−0002−03, 37
0526−0399−64, 12
Page 52
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Numerical Index (Continued) Part No.
Page
Part No.
Page
Part No.
Page
C260−0002−05, 37
C360−0046, 27 , 28
C290−0565, 20 , 21 , 22
C360−0047, 27 , 28
C290−0637, 48
C360−0048, 28
C290−0638, 48
C360−0049, 14 , 15
C290−0639, 48
C360−0054, 19
C290−0640, 48
C360−0055, 14 , 15
C290−0735, 26
C360−0056, 10
C310−0012, 31
C370−0022−01, 45 , 47
C330−0016, 8 , 19
C370−0027−03, 33 , 35 , 37
C330−0024, 27 , 28 C335−0031, 14 , 15
C370−0028−03, 33 , 35 , 37 , 39 , 42 , 45 , 47
C335−0032, 14 , 15
C370−0029−01, 45
C370−0057−05, 20 , 21 , 22
C350−0020, 17
C370−0029−02, 45 , 47
C370−0058−03, 22
C350−0025, 17
C370−0029−04, 13 , 25 , 45
C370−0058−04, 20 , 21
C350−0030, 16 , 17
C370−0029−05, 31 , 47
C350−0035, 16 , 17
C370−0030−03, 11 , 19 , 39
C370−0061−05, 33 , 35 , 37 , 40 , 41
C350−0048, 10
C370−0030−04, 42 , 45 , 47
C350−0050, 16
C370−0030−05, 16 , 17 , 39
C360−0017, 19
C370−0030−06, 45 , 47
C360−0040, 28
C370−0030−08, 39
C370−0068−03, 14 , 15 , 33 , 35 , 37
C360−0044, 27
C370−0031−02, 13
C370−0069, 11
2011 Copyright Cummins Power Generation
C370−0031−04, 10 , 19 , 20 , 21 , 22 , 23 , 24 , 26 , 31 C370−0031−05, 45 , 47 C370−0035−04, 31 C370−0040−06, 14 , 15 C370−0044−20, 19 C370−0045−03, 10
Part No.
Page
C370−0070−05, 33 , 35 , 37 C380−0001−08, 11 C380−0017, 35 C380−0019, 39 C380−0020, 16 , 17 , 39 , 45 , 47
C370−0046−05, 10
C380−0021, 19 , 20 , 21 , 22 , 23 , 24 , 26 , 31 , 45 , 47
C370−0046−07, 10
C380−0025, 31
C370−0046−09, 20 , 21 , 22 C370−0047−07, 14 , 15
C370−0061−07, 33 , 35 , 37 C370−0067−04, 47 C370−0067−06, 47
C380−0034, 10 , 20 , 21 , 22 C380−0035, 42 , 45 , 47 C380−0041, 33 , 35 , 37 C380−0042, 10 C396−0002−X, 39 C405−0302, 31 C420−0013, 33 , 35 , 37 C635−0001, 27 , 28 C635−0002, 27 , 28 C635−0011−02, 27 C635−0011−03, 28
Page 53
Cummins Power Generation 1400 73rd Ave. NE Minneapolis, MN 55432 USA Tel: +1 (763) 574−5000 Toll Free: +1 (800) 888 6626 Fax: +1 (763) 574 5298
Cummins Power Generation 35A/1/2 Erandawana Pune 411 038 India Tel: (91 020) 3024 8600 Fax: (91 020) 6602 8090
Cummins Power Generation ( Latin America ) 3350 SouthWest 148th Ave. Suite 205 Miramar, FL 33027 USA Tel: (91 020) 3024 8600 Fax: (91 020) 6602 8090
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Tel: (55 11) 2186 4195 Fax: (55 11) 2186 4729
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Web: www.cumminspower.com
CumminsR, the “C” logo, and “Our energy working for you.” are trademarks of Cummins Inc. E2011 Cummins Power Generation, Inc. All rights reserved.
Generator Set with Engine QSX15−G8 and G9 with PowerCommand 2.2 and 3.3 Controls
C500 D5 C550 D5 C450 D6 C500 D6
English − Original Instructions
8−2011
A034Y540 (Issue 2)
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Table of Contents Description
Page
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
Quick Serve Online (QSOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Related Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
Paint and Thread Sealant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
10
Electric Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
Air Cleaner (Standard Duty) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
Heat Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
Water Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
Exhaust Flexible Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
Alternator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
Skid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23
Skid − Rental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
Skid Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25
Rail Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26
Fuel Tank Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27
Fuel Tank Accessories − Rental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
PCC2300 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33
34
PCC3300 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37
Pedestal Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39
I/O Card Aux 101 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
I/O Card Aux 102 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
41
Circuit Breaker Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
45
Bus Bar Breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
47
Current Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48
2011 Copyright Cummins Power Generation
Page 1
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Safety Precautions The following symbols are used in Cummins Power Generation manuals to alert s to the potentially dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and observe. This symbol warns of immediate hazards which will result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or product or property damage.
Product Safety Precautions
Before operating the generator set, read the manuals and become familiar with them and the equipment. Safe and efficient operation can be achieved only if the equipment is properly operated and maintained. Many accidents are caused by failure to follow fundamental rules and precautions. Note:
It is in the Operator’s interest to read and understand all Health and Safety information together with all Warnings and Cautions contained within the documentation relevant to the generator set, its operation and daily maintenance. Improper operation and maintenance can lead to severe personal injury or loss of life and property by fire, electrocution, mechanical breakdown or exhaust gas asphyxiation. Read and follow all safety precautions in the health and safety manual 0908−0110. Service and repair of Cummins Power Generation equipment must be performed by trained, experienced personnel only. Improper service, repair or replacement of parts may result in damage to equipment & property, severe personal injury or death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on. with USED ENGINE OILS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine oils take all necessary precautions not to ingest, breathe the fumes or the used oil. with ASBESTOS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all necessary precautions not to ingest, breathe or the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks and clothing! with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all necessary precautions not to ingest, breathe the fumes or the liquids. Use adequate ventilation and wear protective gloves, masks and protective clothing!
Page 2
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
About This Manual This manual applies to the generator models C500 D5, C550 D5, C450 D6, C500 D6. Parts illustrations are arranged in groups relating to their position and function on the generator set. Each part illustrated is identified by a reference number corresponding to the list of part numbers in the accompanying table. Engine and alternator parts that have been modified or added by Cummins Power Generation are identified in this catalog. your nearest authorized distributor for assistance in ordering replacement parts. All other replacement parts must be ordered from the engine/alternator manufacturer by referring to the item nameplate and supplying all available information. Cummins Power Generation Generator Model
Cummins Engine Model
C500 D5
QSX15−G8
C550 D5
QSX15−G8
C450 D6
QSX15−G9
C500 D6
QSX15−G9
Generator Set Data Table Electrical Data Watts
VA
Hertz
Wire
Phase
Battery Voltage
C500 D5
500,000
400,000
50
4L, 6L
3
24VDC
C550 D5
550,000
440,000
50
4L, 6L
3
24VDC
C450 D6
450,000
563,000
60
4L, 6L
3
24VDC
C500 D6
500,000
625,000
60
4L, 6L
3
24VDC
Model
Replacement parts not identified in this catalogue can be ordered by ing: Engine Parts:
Alternator Parts:
Cummins Engine Company, Ltd +1 (800) 343−7357 Web: http://www.quickserve.cummins.com
Cummins Generator Technologies Within the US: 1−763−528−7301 Outside the US: +44 (0) 1780−484744 Web: http://www.cumminsgeneratortechnolo gies.com
2011 Copyright Cummins Power Generation
Page 3
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Quick Serve Online (QSOL) Documentation and operator manuals pertaining to the generator set are available on QuickServe Online. QuickServe Online: https://quickserve.cummins.com/info/index.html The information contained within this manual is based on information available at the time of going to print. In line with Cummins Power Generation policy of continuous development and improvement, information may change at any time without notice. Make sure that the documentation is the latest information available. your authorized distributor for assistance.
Related Literature The related literature that is appropriate to your generator set includes: Operator Manual for Generator Set − With PowerCommand 2.2 (0908−0219) Operator Manual for Generator Set − With PowerCommand 3.3 (0908−0230) If further information is required, your authorized distributor.
Page 4
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Model Identification This manual covers generator set models produced under the Cummins Power Generation and Cummins Onan brand names. To avoid errors or delay in filling your parts order, always state the MODEL and SERIAL NUMBER from the Cummins Power Generation nameplate.
5MDKAU-667A I000 123456
The engine serial number is located on a data tag on the engine or is stamped on the engine block. The control software number is located on the electronic control module (ECM) or can be obtained via the digital interface if one is available. For reference document your genset information in the spaces below. Generator Model Number:
_________________________________
Generator Set Serial Number:
_________________________________
Engine Serial Number:
_________________________________
Digital Control Software:
_________________________________
2011 Copyright Cummins Power Generation
Page 5
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Abbreviations Some of the following abbreviations may be used throughout this Parts Manual: AC Alternating Current LED Light−Emitting Diode ACB Air Circuit Breaker LTP Limited Time Power Rating ACH Anti−Condensations Heaters LTA Low Temperature Aftercooling ATS Automatic Transfer Switch LV Low Voltage Amp Ampere M Meter A/R As Required MCB Miniature Circuit Breaker AVR Automatic Voltage Regulator MCCB Moulded Case Circuit Breaker AWG American Wire Gauge MF Mains Failed BHP Brake Horsepower MFSS Master First Start Sensor BMS Building Measurement System mm Millimeter BST Busnar Sensing Transformer MOH Mobile Off Highway MR Mains Returned CAN Controlled Area Network MST Mains Sensing Transformer CB Circuit Breaker MSU Mains Sensing Unit CCA Cold Cranking Amps MV Medium Voltage CHP Combined Heat and Power COP Continuous Power Rating NEC Neutral Earthing CT Current Transformer NFS Not For Sale NPT National Pipe Thread dB(A) Unit of noise level DC Direct Current OD Outside Diameter Deg Degree oz. Ounce DIP Dual In−line Package PC PowerCommand 3.3 DMC Digital Master Control PC Printed Circuit DMSU Demand Load Standby Unit PF Power Factor ECM Engine Control Module Ph Phase EFC Electronic Fuel Control PFC Power Factor Controller EIT External/Internal Tooth PLC Programmable Logic Controller EMCU Engine Monitoring and Control Unit PMG Permanent Magnet Generator EMF Electromotive Force PRP Prime Power Rating EPROM Erasable Programmable Read PSU Power Supply Unit Only Memory PT/CT Potential Transformer/Current EPU Engine Protection Unit Transformer ET External Tooth PTC Power Transfer Control FAE Full Authority Engine QCC Quadrature Current Control FSS First Start Sensor RFI Radio Frequency Interference G Generator Control RMS Root Mean Square Genset Generator set RPM Revolutions Per Minute GFI Ground Fault Interrupter RT Right GKWT Global Kilowatt Transducer RTD Resistance Temperature Detector HMI Human/Machine Interface HV High Voltage Spec Specification IC ID IEC I/O IT
Integrated Circuit Inside Diameter International Electrotechnical Commission Input / Output Internal Tooth
kVA kVAR kW kWh
Apparent Power Reactive Power Active / Real Power (Kilowatt) Unit of electrical energy or work
LPG LT
Liquid Petroleum Gas Left
Page 6
Thk
Thick
UL UNC UNF
Underwriters Laboratories Inc. Union National Coarse Union National Fine
V VAC VCB VDC VF VT
Volts Volts, Alternating Current Vacuum Circuit Breaker Volts, Direct Current Volt−free Voltage Transformer
W/(ET, IT, EIT) With 2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Labels
1
3
2
6
4
5
7
10
8
9
11 14 13
12
15
Item
Part No.
Description
Qty
1
098−8130
Label, Caution (Rotating Parts)
2
2
098−8219
Label, Warning (Voltage)
4
3
098−7894
Label, Information (Lifting Eye)
4
4
098−8095
Label, Warning (Hot Surface)
6
5
098−7895
Label, Warning (Do Not Lift)
2
6
C230−0049
Label, Logo (Web)
2
7
098−8097
Label, Information (Earth / Ground)
2
8
098−7902−03
Label, Logo
2
9
098−8099
Label, Danger (Autostart)
1
10
098−8312
Label, Instruction
2
11
098−8094
Label, Warning (Pressurized Liquid)
1
12
098−8098
Label, Instruction (Isolate Batteries)
1
13
098−8381
Label, Caution (No )
2
14
098−8505−02
Label, Logo (Web)
2
15
098−7902−05
Label, Logo
4
2011 Copyright Cummins Power Generation
Page 7
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Consumables The following is a list of consumables associated with the generator models covered in this manual: Ref. Page No.
Part No.
Description
Qty
12
39354215
Element, Air Cleaner
1
14
0503−1634−01
Hose, Plain − Water Heater
4
19
C330−0016
Hose − Radiator
1
Paint and Thread Sealant Item
Part No.
Description
Qty
1
0525−0305
Onan Green Enamel (Non−Metallic) 12 oz. Pressurized Spray Can
n/a
2
0518−0601
Sealant, Thread (6 ml Tube)
n/a
Page 8
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
This page is Intentionally blank.
2011 Copyright Cummins Power Generation
Page 9
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Engine Accessories 13 14 15
18 SEE DETAIL D
12 9 10 11 DETAIL D 3 17 7 8
2
4 5 6 7 8
DETAIL B
SEE DETAIL B
16
SEE DETAIL C SEE DETAIL A
2 1 DETAIL A Item
DETAIL C
9 10 11
Part No.
Description
Qty
1
C051−0070
Bracket, Engine (Front)
1
2
0402−0779−07
Isolator, Vibration
4
3
C370−0046−07
Screw, Hex (3/4” x 2-1/2)
2
4
C380−0034
Nut, Hex (3/4”)
4
5
C041−0020
Washer (M20)
4
6
C370−0046−05
Screw, Hex (3/4” x 2”)
4
7
C041−0018
Washer (3/4”)
8
8
C031−0019
Washer, Lock − Spring (3/4”)
6
9
C370−0031−04
Screw, Hex (M12 x 35)
8
10
C041−0006
Washer (M12)
8
11
C031−0007
Washer, Lock − Spring (M12)
8
12
C051−0074
Bracket, Engine (Rear)
2
13
C370−0045−03
Screw, Hex (5/8” x 1-1/2”)
6
14
C041−0017
Washer (5/8”)
6
15
C031−0018
Washer, Lock − Spring (5/8”)
6
16
C360−0056
Valve, Drain
1
17
C380−0042
Nut, Hex (3/4”)
2
18
C350−0048
Connection, Exhaust Outlet
1
Page 10
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Electric Start 3 4
2
5 1 6
Item
Part No.
Description
Qty
1
C051−0092
, Battery
1
2
C370−0069
Hook, Battery
2
3
C051−0093
Lock, Battery
1
4
C380−0001−08
Nut, Wing (M6)
2
5
C370−0030−03
Screw, Hex (M10 x 25)
5
6
C041−0005
Washer (M10)
5
C045−0004
Washer, Toothed (M10)
1
C091−0031
Battery, Cable
1
C091−0032
Cordage, Ground − Starter
1
2011 Copyright Cummins Power Generation
Page 11
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Air Cleaner (Standard Duty) 2 6 5 15
3 7 6
8 1 4 12 13
14
8
9 9 10 11
Item
Part No.
Description
Qty
1
0140−3537−02
Bracket, Air Cleaner
1
2
0503−1675
Hose, Reducer
1
3
0140−3408−02
Tube, Air Cleaner (Inlet)
1
4
0503−0970
Elbow
1
5
0140−3288−02
Housing, Air Cleaner (Flame Retardant)
1
6
0503−1870−14
Clamp, Hose
3
7
0503−1870−10
Clamp, Hose
1
8
0140−3407−02
Bracket, Air Cleaner
2
9
0821−6003−02
Screw, Hex Head (M8 x 1.25 x 20)
8
10
0526−0399−64
Washer, Flat (M12)
4
11
0800−0310−64
Screw, Cap − Hex Head
4
12
0526−2140
Washer, Flat (M12)
1
13
0800−2111
Screw, Cap − Hex Head (M12 x 1.75 x 25)
1
14
0098−7954
Label, Information
1
15
39354215
Element, Air Cleaner
1
Page 12
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Heat Shield
1
6 8 4
5
7
3 1 2
Item
Part No.
Description
Qty
1
0155−4399−02
Bracket, Heat Shield
2
2
0155−4400−02
Shield, Heat − Exhaust
1
3
C370−0031−02
Screw, Hex (M12 x 25)
4
4
C370−0029−04
Screw, Hex (M8 x 25)
4
5
C041−0006
Washer, Flat (M12)
4
6
C041−0004
Washer, Flat (M8)
4
7
C031−0007
Washer, Lock − Spring (M12)
4
8
C031−0005
Washer, Lock − Spring (M8)
4
2011 Copyright Cummins Power Generation
Page 13
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Water Heater
12
6
4 4
10 3
4
10
14
4
4
4
17
1
16
10 6
9 5 2
8
4 4 15 20
18
15 7 18
Item
20
11
10 19 13
Part No.
Description
Qty
1
C360−0055
Adapter, Pipe (M27 x 2 x 3/8”)
1
2
C025−0006
Bracket, Water Heater
1
3
C071−0009
Clamp
1
4
C071−0012−02
Clamp, Hose
8
5
C071−0019
Clamp, U
1
6
C360−0049
Connector, Hose (M27 x 2 x 3/4”)
2
7
0300−5356
Control, Heater
1
8
0319−2815
Cover, Terminal Box
1
9
0333−0634−01
Heater, Water (4.99kW)
1
10
0503−1634−01
Hose, Plain
4
11
C335−0031
Pipe, Water Heater
1
12
C335−0032
Pipe, Water Heater
1
13
C370−0068−03
Screw, Allen (M4 x 8)
3
14
C370−0040−06
Screw, Hex (1/4” x 1”)
4
15
C370−0047−07
Screw, Allen (M10 x 40)
4
16
0309−0649
Thermostat
1
17
C041−0012
Washer, Flat (1/4”)
4
18
C041−0005
Washer (M10)
4
19
C041−0022
Washer, Flat (M4)
3
20
C031−0006
Washer, Lock − Spring (M10)
4
Page 14
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Water Heater (Continued) 10
4
4
6
12
5
3
2 14 17
10
Item
15 20 18
4
6
4
11
7 8
16
1
9
11
13 19 15 20 18
Part No.
Description
Qty
1
C360−0055
Adapter, Pipe (M27 x 2 x 3/8”)
1
2
C025−0006
Bracket, Water Heater
1
3
C071−0009
Clamp
1
4
C071−0012−02
Clamp, Hose
8
5
C071−0019
Clamp, U
1
6
C360−0049
Connector, Hose (M27 x 2 x 3/4”)
2
7
0300−5356
Control, Heater
1
8
0319−2815
Cover, Terminal Box
1
9
0333−0634−01
Heater, Water (4.99kW)
1
10
0503−1634−01
Hose, Plain
4
11
C335−0031
Pipe, Water Heater
1
12
C335−0032
Pipe, Water Heater
1
13
C370−0068−03
Screw, Allen (M4 x 8)
3
14
C370−0040−06
Screw, Hex (1/4” x 1”)
4
15
C370−0047−07
Screw, Allen (M10 x 40)
4
16
0309−0649
Thermostat
1
17
C041−0012
Washer, Flat (1/4”)
4
18
C041−0005
Washer (M10)
4
19
C041−0022
Washer, Flat (M4)
3
20
C031−0006
Washer, Lock − Spring (M10)
4
2011 Copyright Cummins Power Generation
Page 15
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Exhaust Flexible Pipe 1 2
5
6
4
6 7 3
Item
Part No.
Description
Qty
1
C350−0030
Flange
2
C350−0035
Gasket
2
3
C380−0020
Nut, Hex (M10)
16
4
C350−0050
Pipe, Exhaust
1
5
C370−0030−05
Screw, Hex (M10 x 35)
16
6
C041−0005
Washer (M10)
32
7
C031−0006
Washer, Lock − Spring (M10)
16
Page 16
1
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Muffler
2
1
3
5 6 6 4
Item
Part No.
Description
7
Qty
1
C350−0030
Flange
2
2
C350−0035
Gasket
2
3
Muffler C350−0020
9dB
C350−0025
29dB
1 1
4
C380−0020
Nut, Hex (M10)
16
5
C370−0030−05
Screw, Hex (M10 x 35)
16
6
C041−0005
Washer (M10)
32
7
C031−0006
Washer, Lock − Spring (M10)
16
2011 Copyright Cummins Power Generation
Page 17
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Radiator
15
18
17
18 1
16
12
14
4 5 6
13
11
2
3
Page 18
7 8 9 10
7 9 10
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Radiator Item
Part No.
Description
Qty
1
0130−6299
Radiator
1
2
C190−0047
Bracket, Radiator (RH)
1
3
C190−0048
Bracket, Radiator (LH)
1
4
C370−0030−03
Screw, Hex Head (M10 x 25)
10
5
C041−0005
Washer, Flat (M10)
10
6
C031−0006
Washer, Lock − Spring (M10)
10
7
C370−0031−04
Screw, Hex Head (M12 x 35)
4
8
C380−0021
Nut, Hex (M12)
2
9
C041−0006
Washer, Flat (M12)
6
10
C031−0007
Washer, Lock − Spring (M12)
4
11
0130−6295
Fan, Radiator
1
12
0130−5175
Spacer, Fan
1
13
C370−0044−20
Screw, Hex (1/2” x 6-1/2”)
6
14
C031−0017
Washer, Lock − Spring (1/2”)
6
15
C360−0017
Connector (1/4” x 1/4”)
1
16
C360−0054
Connector (M12 x 1.5 x 1/4”)
1
17
C330−0016
Hose
1
18
C071−0008−02
Clamp
2
2011 Copyright Cummins Power Generation
Page 19
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Alternator Installation
9 1
4
5
15
13 10
8
11
7 7
12 3
15 6
10
14
2
HC5C−WD311 Item
Part No.
Description
Qty
1
0200−3137−03
Alternator, Main
1
2
0402−0779−07
Isolator, Vibration
2
3
C380−0034
Nut, Hex (3/4”)
2
4
C380−0021
Nut, Hex (M12)
2
5
C370−0057−05
Screw, Allen (7/16” x 1-1/2”)
12
6
C370−0046−09
Screw, Hex (3/4” x 3”)
2
7
C370−0031−04
Screw, Hex (M12 x 35)
6
8
C370−0058−04
Screw, Allen (1/2” x 1”)
8
9
C290−0565
Box, Terminal
1
10
C041−0020
Washer (M20)
4
11
C041−0016
Washer, Flat (1/2”)
8
12
C041−0006
Washer, Flat (M12)
8
13
C031−0019
Washer, Lock − Spring (3/4”)
2
14
C031−0016
Washer, Lock − Spring (7/16”)
12
15
C031−0007
Washer, Lock − Spring (M12)
6
Page 20
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Alternator Installation
9 1
4
5
15
13 10
8
11
7 7
12 3
15 6
10
14
2
HC5D−WD311 Item
Part No.
Description
Qty
1
0200−3137−04
Alternator, Main
1
2
0402−0779−07
Isolator, Vibration
2
3
C380−0034
Nut, Hex (3/4”)
2
4
C380−0021
Nut, Hex (M12)
2
5
C370−0057−05
Screw, Allen (7/16” x 1-1/2”)
12
6
C370−0046−09
Screw, Hex (3/4” x 3”)
2
7
C370−0031−04
Screw, Hex (M12 x 35)
6
8
C370−0058−04
Screw, Allen (1/2” x 1-1/4”)
8
9
C290−0565
Box, Terminal
1
10
C041−0020
Washer (M20)
4
11
C041−0016
Washer, Flat (1/2”)
8
12
C041−0006
Washer, Flat (M12)
8
13
C031−0019
Washer, Lock − Spring (3/4”)
2
14
C031−0016
Washer, Lock − Spring (7/16”)
12
15
C031−0007
Washer, Lock − Spring (M12)
6
2011 Copyright Cummins Power Generation
Page 21
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Alternator Installation
9 1
4
5
15
13 10
8
10
7
11
7 3 15 5
12
14
2
HC5E−WD311 Item
Part No.
Description
Qty
1
0200−3137−10
Alternator, Main
1
2
0402−0779−07
Isolator, Vibration
2
3
C380−0034
Nut, Hex (3/4”)
2
4
C380−0021
Nut, Hex (M12)
2
5
C370−0057−05
Screw, Allen (7/16” x 1-1/2”)
12
6
C370−0046−09
Screw, Hex (3/4” x 3”)
2
7
C370−0031−04
Screw, Hex (M12 x 35)
6
8
C370−0058−03
Screw, Allen (1/2” x 1”)
8
9
C290−0565
Box, Terminal
1
10
C041−0020
Washer (M20)
4
11
C041−0016
Washer, Flat (1/2”)
8
12
C041−0006
Washer, Flat (M12)
8
13
C031−0019
Washer, Lock − Spring (3/4”)
2
14
C031−0016
Washer, Lock − Spring (7/16”)
12
15
C031−0007
Washer, Lock − Spring (M12)
6
Page 22
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Skid
2 3
2
5 4 6
1
Item
Part No.
Description
Qty
1
C051−0068
Skid
2
C051−0071
, Engine/Alternator
3
3
C370−0031−04
Screw, Hex (M12 x 30)
12
4
C380−0021
Nut, Hex (M12)
12
5
C041−0006
Washer (M12)
24
6
C031−0007
Washer, Lock − Spring (M12)
12
2011 Copyright Cummins Power Generation
1
Page 23
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Skid − Rental
4
5
3
Item
1
Part No.
Description
2
6
Qty
1
C380−0021
Nut, Hex (M12)
12
2
C370−0031−04
Screw, Hex (M12 x 35)
12
3
C051−0083
Skid, Fuel Tank
1
4
C051−0071
, Engine/Alternator
3
5
C041−0006
Washer (M12)
24
6
C031−0007
Washer, Lock − Spring (M12)
12
Page 24
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Skid Floor 6 7 8
4 1
6 7 8
4 3 5
6 7 8
Item
5
Part No.
Description
2
Qty
1
C051−0094
Plate, Floor (Cover − Front)
1
2
C051−0095
Plate, Floor (Cover − Rear)
2
3
C051−0096
Plate, Floor (Cover − Cables)
2
4
C051−0097
Plate, Floor ( − Front)
2
5
C051−0098
Plate, Floor ( − Rear)
2
6
C370−0029−04
Screw, Hex (M8 x 25)
32
7
C041−0004
Washer, Flat (M8)
32
8
C031−0005
Washer, Lock − Spring (M8)
32
2011 Copyright Cummins Power Generation
Page 25
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Rail Enclosure
1
4 3
Item
2
7
6
6
Part No.
5
Description
Qty
1
C290−0735
Skid
1
2
C380−0021
Nut, Hex (M12)
8
3
C115−0119
Rail, Enclosure (LH)
1
4
C115−0120
Rail, Enclosure (RH)
1
5
C370−0031−04
Screw, Hex (M12 x 35)
8
6
C041−0006
Washer, Flat (M12)
16
7
C031−0007
Washer, Lock − Spring (M12)
8
Page 26
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Fuel Tank Accessories
6
5
7
Item
1 2
5
Part No.
8
3 4
Description
Qty
1
C635−0001
Connection, Oil Fill
1
2
C635−0002
Cover, Oil Fill
1
3
0193−5580
Gauge, Level
1
4
C635−0011−02
Level, Indicator
1
5
C360−0044
Connector, Pipe
2
6
C360−0046
Connector, Hose
1
7
C360−0047
Connector, Hose
1
8
C330−0024
Hose, Intake
1
2011 Copyright Cummins Power Generation
Page 27
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Fuel Tank Accessories − Rental 4
See Detail A Detail A
7 1
6 3
2 5
Item
8
2
Part No.
Description
Qty
1
C360−0048
Breather, Fuel Tank
1
2
C360−0040
Connection, Fuel Outlet
2
3
C635−0001
Connection, Oil Fill
1
4
C360−0046
Connector, Hose
1
5
C360−0047
Connector, Hose
1
6
C635−0002
Cover, Oil Fill
1
7
C330−0024
Hose, Fuel Inlet
1
8
C635−0011−03
Level, Indicator
1
Page 28
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Battery Charger
1
Item 1
Part No. C250−0009
Description Charger, Battery
2011 Copyright Cummins Power Generation
Qty 1
Page 29
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Battery
1
1
Item 1
Page 30
Part No. C250−0005
Description Battery
Qty 2
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Enclosure 1
4
7
5 7
8
10
2
8
9
11
12
3
6
Item
13
Part No.
Description
Qty
1
C405−0302
Enclosure − Assembly
1
2
C380−0021
Nut, Hex (M12)
6
3
C380−0025
Nut, Hex (M20)
8
4
C370−0031−04
Screw, Hex (M12 x 35)
6
5
C370−0035−04
Screw, Hex (M20 x 45)
8
6
C370−0029−05
Screw, Hex (M8 x 30)
14
7
C041−0006
Washer, Flat (M12)
12
8
C041−0010
Washer, Flat (M20)
16
9
C041−0004
Washer, Flat (M8)
14
10
C031−0007
Washer, Lock − Spring (M12)
6
11
C031−0011
Washer, Lock − Spring (M20)
8
12
C031−0005
Washer, Lock − Spring (M8)
14
13
C310−0012
Gasket, Rubber (10m)
1
2011 Copyright Cummins Power Generation
Page 31
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Control
9
5
7 21 13 12
2
14 22
11 4
1 21 16
10 21 15 19 3
6
Page 32
14
18 22 8
20
17
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
PCC2300 Installation Item
Part No.
Description
Qty
1
0327−1636−01
Baseboard, PCC2300
1
2
C051−0077
Bracket, Printed Circuit Board
1
3
C110−0152
Cover
1
4
C110−0200
Cover, Display
1
5
C110−0161
Cover, Control
1
6
0300−6314−01
Display − HMI220
1
7
C110−0211
Frame, Terminal − PC3.3 Electronic Engine
1
8
C380−0041
Nut, Hex (M6)
2
9
C110−0165
Pedestal
1
10
C230−0058
Label
1
11
C370−0068−03
Screw, Allen (M4 x 8)
8
12
C370−0070−05
Screw, Cross Slotted (#4 x 1/2”)
4
13
C370−0027−03
Screw, Hex (M5 x 16)
6
14
C370−0028−03
Screw, Hex (M6 x 16)
27
15
C370−0061−05
Screw, Phillips (M5 x 25)
2
16
C370−0061−07
Screw, Phillips (M5 x 35)
6
17
C061−0017
Switch, Push − E-Stop
1
18
C061−0015
Block, Terminal − Customer
1
19
C061−0018
Block, Terminal − P/N
1
20
C061−0012
Block, Terminal − Battery Charge
1
21
C041−0002
Washer, Flat (M5)
14
22
C041−0003
Washer, Flat (M6)
27
C420−0013
Relay, Auxiliary (24V)
3
C140−0004
Fastener, Self Adhesive
6
0193−0468
Sender, Low Coolant Level
1
C130−0118
Harness, Engine
1
C130−0119
Harness, Control
1
C130−0120
Harness, Alternator
1
C130−0121
Harness, Electrical
1
2011 Copyright Cummins Power Generation
Page 33
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Control
10
8
3
6
22
14
13
15 23 12 5
2 22 17
4
1
Page 34
7
18
15 23 19 9
16
20
21
11
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
PCC2300 Installation (With Bargraph) Item
Part No.
Description
Qty
1
0300−6366−02
Baseboard, Bargraph
1
2
0327−1636−01
Baseboard, PCC2300
1
3
C051−0077
Bracket, Printed Circuit Board
1
4
C110−0152
Cover
1
5
C110−0199
Cover, Display
1
6
C110−0161
Cover, Control
1
7
0300−6314−01
Display , Control
1
8
C110−0211
Frame, Terminal − PC3.3 Electronic Engine
1
9
C380−0041
Nut, Hex (M6)
2
10
C3110−0165
Pedestal
1
11
C230−0057
Label
1
12
C370−0068−03
Screw, Allen (M4 x 8)
14
13
C370−0070−05
Screw, Cross Slotted (#4 x 1/2”)
4
14
C370−0027−03
Screw, Hex (M5 x 16)
6
15
C370−0028−03
Screw, Hex (M6 x 16)
27
16
C370−0061−05
Screw, Phillips (M5 x 25)
2
17
C370−0061−07
Screw, Phillips (M5 x 35)
6
18
C061−0017
Switch, Push − E-Stop
1
19
C061−0015
Block, Terminal − Customer
1
20
C061−0018
Block, Terminal − P/N
1
21
C061−0012
Block, Terminal − Battery Charge
1
22
C041−0002
Washer, Flat (M5)
14
23
C041−0003
Washer, Flat (M6)
27
C420−0013
Relay, Auxiliary (24V)
3
C380−0017
Nut, Hex (M5)
2
C140−0004
Fastener, Self-Adhesive
6
C130−0121
Harness, Control
1
C130−0120
Harness, Alternator
1
C130−0119
Harness, Control
1
C130−0118
Harness, Engine
1
0193−0468
Sender, Low Coolant Level
1
2011 Copyright Cummins Power Generation
Page 35
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Control
15
6
2
3
8
23 4 12 22 11 17
7
22
14 13
9 15
20 23
5 1
Page 36
16 19
21 22 10
18
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
PCC3300 Installation Item
Part No.
Description
Qty
1
0300−6366−02
Baseboard, Bargraph
1
2
0327−1636−01
Baseboard, PCC3300
1
3
C051−0077
Bracket, Printed Circuit Board
1
4
C110−0152
Cover
1
5
C110−0199
Cover, Display
1
6
C110−0161
Cover, Control
1
7
0300−6315−02
Display , Control
1
8
C110−0211
Frame, Terminal − PC3.3 Electronic Engine
1
9
C380−0041
Nut, Hex (M6)
2
10
C110−0165
Pedestal
1
11
C230−0057
Label
1
12
C370−0068−03
Screw, Allen (M4 x 8)
14
13
C370−0070−05
Screw, Cross-Slotted (#4 x 1/2”)
4
14
C370−0027−03
Screw, Hex (M5 x 16)
6
15
C370−0028−03
Screw, Hex (M6 x 16)
27
16
C370−0061−05
Screw, Phillips (M5 x 25)
2
17
C370−0061−07
Screw, Phillips (M5 x 35)
10
18
C061−0017
Switch, Push − E-Stop
1
19
C061−0019
Block, Terminal − Customer PCC3300
1
20
C061−0018
Block, Terminal − P/N
1
21
C061−0012
Block, Terminal − Battery Charge
1
22
C041−0002
Washer, Flat (M5)
18
23
C041−0003
Washer, Flat (M6)
27
C420−0013
Relay, Auxiliary (24V)
3
C260−0002−05
Fuse, Glass (20A)
1
C260−0002−03
Fuse, Glass (5A)
1
C260−0002−01
Fuse, Glass (10A)
1
C140−0004
Fastener, Self-Adhesive
9
C130−0127
Harness, Regulator
1
C130−0125
Harness, Engine
1
C130−0120
Harness, Alternator
1
C130−0119
Harness, Control
1
C130−0118
Harness, Engine
1
0327−1593
Powerstage, AVR
1
0193−0468
Sender, Low Coolant Level
1
2011 Copyright Cummins Power Generation
Page 37
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Pedestal Installation
9
16
1
7
17
13
19
4
5
12 13
18
16
15
2
10 18 15
8
16 15
11
3
13
18 6
Page 38
14
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Pedestal Installation Item
Part No.
Description
Qty
1
C091−0024
Cordage Ground
1
2
C110−0166
Cover, Access − Lateral
1
3
C110−0147
Cover, Access − Front (QSX15)
1
4
C110−0162
Duct, Inlet
1
5
C380−0019
Nut, Hex (M8)
1
6
C380−0020
Nut, Hex (M10)
2
7
C110−0144
Pedestal
1
8
C051−0075
Bracket, Pedestal
1
9
C396−0002−X
Rubber, Garrison
1
10
C370−0030−03
Screw, Hex (M10 x 25)
4
11
C370−0030−05
Screw, Hex (M10 x 35)
2
12
C370−0030−08
Screw, Hex (M10 x 45)
1
13
C370−0028−03
Screw, Hex (M6 x 16)
14
14
C220−0005
Spacer, Nylon
1
15
C041−0005
Washer, Flat (M10)
9
16
C041−0003
Washer, Flat (M6)
14
17
C041−0004
Washer, Flat (M8)
1
18
C031−0006
Washer, Lock − Spring (M10)
7
19
C031−0005
Washer, Lock − Spring (M8)
1
2011 Copyright Cummins Power Generation
Page 39
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
I/O Card Aux 101
3
2
1
Item
Part No.
Description
Qty
1
0327−1536
Module, I/O Card − Aux 101
1
2
C370−0061−05
Screw, Phillips (M5 x 25)
4
3
C041−0002
Washer, Flat (M5)
4
C130−0136
Harness, I/O Card
1
Page 40
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
I/O Card Aux 102
3
2
1
Item
Part No.
Description
Qty
1
0327−1265
Module, I/O Card − Aux 102
1
2
C370−0061−05
Screw, Phillips (M5 x 25)
4
3
C041−0002
Washer, Flat (M5)
4
2011 Copyright Cummins Power Generation
Page 41
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Blind
9
3
8 2
7 5
9 6
3
10 4 1
Item
Part No.
Description
Qty
1
C110−0177
, Blind
1
2
C091−0017
Cordage, Ground
1
3
C380−0035
Nut, Hex − Parlock (M8)
2
4
C370−0030−04
Screw, Hex (M10 x 30)
1
5
C370−0028−03
Screw, Hex (M6 x 16)
10
6
C041−0005
Washer (M10)
1
7
C041−0003
Washer (M6)
10
8
C045−0004
Washer, Flat − Lock − W/ET (M10)
1
9
C041−0004
Washer, Flat (M8)
3
10
C031−0006
Washer, Lock − Spring (M10)
1
Page 42
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
This page is Intentionally blank.
2011 Copyright Cummins Power Generation
Page 43
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Circuit Breaker Installation
23 19
17
18
21
22
24
20 9
7
26
6
28 29
25
27
8 11 16
12 13 15
5
14
4
1
Page 44
2
12
11
3
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Circuit Breaker Installation Item
Part No.
Description
Qty
1
C110−0149
, Circuit Breaker
1
2
C110−0179
Frame, Circuit Breaker
1
3
Breaker, Circuit C210−0003−01
800A
1
C210−0003−02
1000A
1
C210−0003−03
1250A
1
1600A
1
C210−0003−04 4
C110−0182
Bracket, Circuit Breaker
1
5
C048−0006
Insulator, Low Voltage
4
6
C046−0021
Busbar, Breaker (Neutral)
1
7
C046−0022
Busbar, Breaker (Neutral)
1
8
0337−3738−01
Busbar, Breaker
3
9
C046−0023
Busbar, Breaker
3
10
C130−0097
Cable, Power (Not Shown)
2
11
C041−0003
Washer, Flat (M6)
18
12
C370−0028−03
Screw, Hex (M6 x 16)
18
13
C041−0004
Washer, Flat (M8)
11
14
C370−0029−01
Screw, Hex (M8 x 12)
2
15
C370−0029−02
Screw, Hex (M8 x 16)
2
16
C370−0022−01
Screw, Allen (M8 x 10)
4
17
C041−0005
Washer, Flat (M10)
17
18
C031−0006
Washer, Lock − Spring (M10)
9
19
C370−0030−06
Screw, Hex (M10 x 40)
8
20
C380−0020
Nut, Hex (M10)
8
21
C041−0006
Washer, Flat (M12)
32
22
C031−0007
Washer, Lock − Spring (M12)
16
23
C370−0031−05
Screw, Hex (M12 x 40)
16
24
C380−0021
Nut, Hex (M12)
16
25
C091−0017
Cordage, Ground
1
26
C370−0029−04
Screw, Hex (M8 x 25)
1
27
C380−0035
Nut, Hex − Parlock (M8)
2
28
C370−0030−04
Screw, Hex (M10 x 30)
1
29
C045−0004
Washer, Flat − Lock − W/ET (M10)
1
2011 Copyright Cummins Power Generation
Page 45
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Bus Bar Breaker
23
21
22
24 27
25
26
28
2 8 14 18
15
29
30
11
1
19 20
12
16 17 7
9
Page 46
4
10
5
6
3
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Bus Bar Breaker Item
Part No.
Description
Qty
1
C110−0177
, Bus Bar Breaker
1
2
C110−0181
Bracket, Bus Bar Breaker
1
3
C048−0006
Insulator, Low Voltage
10
4
C048−0005
Insulator, Low Voltage
4
5
C046−0025
Breaker, Bus Bar − Neutral
1
6
C046−0026
Breaker, Bus Bar − 630−1600A
2
7
C046−0027
Breaker, Bus Bar − 630−1600A
2
8
C046−0022
Breaker, Bus Bar − 1000−1600A
4
9
C370−0067−04
Bolt, Screw (M8 x 26)
8
10
C370−0067−06
Bolt, Screw (M8 x 18)
2
11
C091−0017
Cordage, Ground
1
12
C091−0036
Cordage, Ground
1
13
C130−0097
Cable, Power (Not Shown)
4
14
C041−0003
Washer, Flat (M6)
14
15
C370−0028−03
Screw, Hex (M6 x 16)
14
16
C041−0004
Washer, Flat (M8)
9
17
C370−0029−02
Screw, Hex (M6 x 16)
2
18
C370−0029−05
Screw, Hex (M6 x 30)
2
19
C380−0035
Nut, Hex − Parlock (M8)
3
20
C370−0022−01
Screw, Allen (M8 x 10)
6
21
C041−0005
Washer, Flat (M10)
17
22
C031−0006
Washer, Lock − Spring (M10)
8
23
C370−0030−06
Screw, Hex (M10 x 40)
8
24
C380−0020
Nut, Hex (M10)
8
25
C041−0006
Washer, Flat (M12)
32
26
C031−0007
Washer, Lock − Spring (M12)
16
27
C370−0031−05
Screw, Hex (M12 x 40)
16
28
C380−0021
Nut, Hex (M12)
16
29
C370−0030−04
Screw, Hex (M10 x 30)
1
30
C045−0004
Washer, Flat − W/ET (M10)
1
2011 Copyright Cummins Power Generation
Page 47
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Current Transformer
1
Item
Part No.
1
Page 48
Description
Qty
Transformer, Current C290−0637
1500−3000/5A
1
C290−0638
1650−3300/5A
1
C290−0639
1800−3600/5A
1
C290−0640
1950−3900/5A
1
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
This page is Intentionally blank.
2011 Copyright Cummins Power Generation
Page 49
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Topical Index A Alternator, 20 , 21 , 22
B Baseboard, Bargraph, 35 , 37 Baseboard, PCC2300, 33 , 35
Cover, Access, 39 Cover, Control, 33 , 35 , 37 Cover, Display, 33 , 35 , 37 Cover, Oil Fill, 27 , 28 Cover, Terminal Box, 14 , 15
D
Baseboard, PCC3300, 37
Display − HMI220, 33
Battery, 30
Display, Control, 35 , 37
Battery, Cable, 11
Duct, Inlet, 39
Block, Terminal, 33 , 35 , 37 Box, Terminal, 20 , 21 , 22 Bracket, Air Cleaner, 12 Bracket, Bus Bar Breaker, 47 Bracket, Circuit Breaker, 45 Bracket, Engine, 10 Bracket, Heat Shield, 13 Bracket, Pedestal, 39 Bracket, Printed Circuit Board, 33 , 35 , 37
E Electric Start, 11 Element, Air Cleaner, 12 Enclosure, 31 Engine Accessories, 10
F
Bracket, Radiator, 19
Fan, Radiator, 19
Bracket, Water Heater, 14 , 15
Frame, Circuit Breaker, 45
Breaker, Bus Bar, 47
Frame, Terminal, 33 , 35 , 37
Breaker, Circuit − 1000A, 45
Fuel Tank Accessories, 27
Breaker, Circuit − 1250A, 45
Fuel Tank Accessories − Rental, 28
Breaker, Circuit − 1600A, 45
Fuse − Control, 37
Breaker, Circuit − 800A, 45 Breather, Fuel Tank, 28 Busbar, Breaker, 45 Busbar, Breaker (Neutral), 45
C Cable, Power, 45
G Gasket − Muffler, 17 Gasket, Exhaust Pipe, 16 Gauge, Level, 27
H
Charger, Battery, 29
Harness, Alternator, 33 , 35 , 37
Connection, Exhaust Outlet, 10
Harness, Control, 33 , 35
Connection, Oil Fill, 27
Harness, Control , 35 , 37
Control, Heater, 14 , 15
Harness, Electrical, 33
Cordage, Ground − Starter, 11
Harness, Engine, 33 , 35 , 37
Page 50
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Index (Continued) Harness, I/O Card, 40
Pedestal, 33 , 35 , 37 , 39
Harness, Regulator, 37
Pipe, Exhaust, 16
Heater, Water, 14
Pipe, Water Heater, 14 , 15
Hose, Fuel, 28
Plate, Floor, 25
Hose, Intake, 27
Powerstage, AVR, 37
Hose, Radiator, 19 Hose, Reducer, 12 Housing, Air Cleaner, 12
R Radiator, 19
I Insulator, Low Voltage, 45 , 47 Isolator, Vibration, 10 , 20 , 21 , 22
L Labels, 7 Level, Indicator, 27 , 28
M
Rail Enclosure, 26 Relay, Auxiliary, 33 , 35 , 37
S Sender, Low Coolant Level, 33 , 35 , 37 Shield, Heat, 13 Skid, 23 , 26 Skid − Rental, 24 Skid Floor, 25 Spacer, Fan, 19
Module, I/O Card − Aux 101, 40
, Battery, 11
Module, I/O Card − Aux 102, 41
, Engine/Alternator, 23 , 24
Muffler, 17
Switch, Push − E−Stop, 33 , 35 , 37
P
T
Paint and Thread Sealant, 8
Thermostat, 14 , 15
, Blind, 42
Transformer, Current, 48
, Bus Bar Breaker, 47 , Circuit Breaker, 45 PCC2300 Installation, 33 PCC3300 Installation, 37
2011 Copyright Cummins Power Generation
V Valve, Drain, 10
Page 51
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Publication A034Y540 Issue 2 − 8-2011
Numerical Index Part No.
Page
Part No.
Page
Part No.
Page
Part No.
Page
0098−7954, 12
098−7894, 7
C041−0017, 10
C110−0021, 37
0130−5175, 19
098−7895, 7
C041−0018, 10
C110−0144, 39
0130−6295, 19
098−7902−03, 7
C041−0020, 10 , 20 , 21 , 22
C110−0147, 39
0130−6299, 19
098−7902−05, 7
C041−0022, 14 , 15
C110−0149, 45
0140−3288−02, 12
098−8094, 7
C045−0004, 11 , 42 , 45 , 47
C110−0152, 33 , 35 , 37
0140−3407−02, 12
098−8095, 7
C046−0021, 45
C110−0161, 33 , 35 , 37
0140−3408−02, 12
098−8097, 7
C046−0022, 45 , 47
C110−0162, 39
0140−3537−02, 12
098−8098, 7
C046−0023, 45
C110−0165, 33 , 35 , 37
0155−4399−02, 13
098−8099, 7
C046−0025, 47
C110−0166, 39
0155−4400−02, 13
098−8130, 7
C046−0026, 47
C110−0177, 42 , 47
0193−0468, 33 , 35 , 37
098−8219, 7
C046−0027, 47
C110−0179, 45
0193−5580, 27
098−8312, 7
C048−0005, 47
C110−0181, 47
0200−3137−03, 20
098−8381, 7
C048−0006, 45 , 47
C110−0182, 45
0200−3137−04, 21
098−8505−02, 7
C051−0068, 23
C110−0199, 35 , 37
0200−3137−10, 22
39354215, 8 , 12
C051−0070, 10
C110−0200, 33
C051−0071, 23 , 24
C110−0211, 33 , 35
C051−0074, 10
C115−0119, 26
C051−0075, 39
C115−0120, 26
0300−5356, 14 , 15 0300−6314−01, 33 , 35 0300−6315−02, 37
C
0300−6366−02, 35 , 37
C025−0006, 14 , 15
C051−0077, 33 , 35 , 37
C130−0097, 45 , 47
0309−0649, 14 , 15
C031−0005, 13 , 25 , 31 , 39
C051−0083, 24
C130−0118, 33 , 35 , 37
C031−0006, 14 , 15 , 16 , 17 , 19 , 39 , 42 , 45 , 47
C051−0092, 11
C130−0119, 33 , 35 , 37
C051−0093, 11
C130−0120, 33 , 35 , 37
C051−0094, 25
C130−0121, 33 , 35
C051−0095, 25
C130−0125, 37
0319−2815, 14 , 15 0327−1265, 41 0327−1593, 37
C031−0007, 10 , 13 , 19 , 20 , 21 , 22 , 23 , 24 , 26 , 31 , 45 , 47
0327−1636−01, 33 , 35 , 37
C031−0011, 31
C051−0096, 25
C130−0127, 37
0333−0634−01, 14 , 15
C031−0016, 20 , 21 , 22
C051−0097, 25
C130−0136, 40
0337−3738−01, 45
C031−0017, 19
C051−0098, 25
C140−0004, 33 , 35 , 37
0402−0779−07, 10 , 20 , 21 , 22
C031−0018, 10
C061−0012, 33 , 35 , 37
C190−0047, 19
C031−0019, 10 , 20 , 21 , 22
C061−0015, 33 , 35
C190−0048, 19
0503−0970, 12
C041−0002, 33 , 35 , 37 , 40 , 41
C061−0017, 33 , 35 , 37
C210−0003−01, 45
C061−0018, 33 , 35 , 37
C210−0003−02, 45
C041−0003, 33 , 35 , 37 , 39 , 42 , 45 , 47
C061−0019, 37
C210−0003−03, 45
C041−0004, 13 , 25 , 31 , 39 , 42 , 45 , 47
C071−0008−02, 19
C210−0003−04, 45
C071−0009, 14 , 15
C220−0005, 39
C071−0012−02, 14 , 15
C230−0049, 7
C071−0019, 14 , 15
C230−0057, 35 , 37
C091−0017, 42 , 45 , 47
C230−0058, 33
C091−0024, 39
C250−0005, 30
0327−1536, 40
0503−1634−01, 8 , 14 , 15 0503−1675, 12 0503−1870−10, 12 0503−1870−14, 12 0518−0601, 8 0525−0305, 8
C041−0005, 11 , 14 , 15 , 16 , 17 , 19 , 39 , 42 , 45 , 47
0526−2140, 12
C041−0006, 10 , 13 , 19 , 20 , 21 , 22 , 23 , 24 , 26 , 31 , 45 , 47
0800−0310−64, 12
C041−0010, 31
C091−0031, 11
C250−0009, 29
0800−2111, 12
C041−0012, 14 , 15
C091−0032, 11
C260−0002−01, 37
0821−6003−02, 12
C041−0016, 20 , 21 , 22
C091−0036, 47
C260−0002−03, 37
0526−0399−64, 12
Page 52
2011 Copyright Cummins Power Generation
Publication A034Y540 Issue 2 − 8-2011
Parts Manual Model: C500 D5,C550 D5,C450 D6,C500 D6
Numerical Index (Continued) Part No.
Page
Part No.
Page
Part No.
Page
C260−0002−05, 37
C360−0046, 27 , 28
C290−0565, 20 , 21 , 22
C360−0047, 27 , 28
C290−0637, 48
C360−0048, 28
C290−0638, 48
C360−0049, 14 , 15
C290−0639, 48
C360−0054, 19
C290−0640, 48
C360−0055, 14 , 15
C290−0735, 26
C360−0056, 10
C310−0012, 31
C370−0022−01, 45 , 47
C330−0016, 8 , 19
C370−0027−03, 33 , 35 , 37
C330−0024, 27 , 28 C335−0031, 14 , 15
C370−0028−03, 33 , 35 , 37 , 39 , 42 , 45 , 47
C335−0032, 14 , 15
C370−0029−01, 45
C370−0057−05, 20 , 21 , 22
C350−0020, 17
C370−0029−02, 45 , 47
C370−0058−03, 22
C350−0025, 17
C370−0029−04, 13 , 25 , 45
C370−0058−04, 20 , 21
C350−0030, 16 , 17
C370−0029−05, 31 , 47
C350−0035, 16 , 17
C370−0030−03, 11 , 19 , 39
C370−0061−05, 33 , 35 , 37 , 40 , 41
C350−0048, 10
C370−0030−04, 42 , 45 , 47
C350−0050, 16
C370−0030−05, 16 , 17 , 39
C360−0017, 19
C370−0030−06, 45 , 47
C360−0040, 28
C370−0030−08, 39
C370−0068−03, 14 , 15 , 33 , 35 , 37
C360−0044, 27
C370−0031−02, 13
C370−0069, 11
2011 Copyright Cummins Power Generation
C370−0031−04, 10 , 19 , 20 , 21 , 22 , 23 , 24 , 26 , 31 C370−0031−05, 45 , 47 C370−0035−04, 31 C370−0040−06, 14 , 15 C370−0044−20, 19 C370−0045−03, 10
Part No.
Page
C370−0070−05, 33 , 35 , 37 C380−0001−08, 11 C380−0017, 35 C380−0019, 39 C380−0020, 16 , 17 , 39 , 45 , 47
C370−0046−05, 10
C380−0021, 19 , 20 , 21 , 22 , 23 , 24 , 26 , 31 , 45 , 47
C370−0046−07, 10
C380−0025, 31
C370−0046−09, 20 , 21 , 22 C370−0047−07, 14 , 15
C370−0061−07, 33 , 35 , 37 C370−0067−04, 47 C370−0067−06, 47
C380−0034, 10 , 20 , 21 , 22 C380−0035, 42 , 45 , 47 C380−0041, 33 , 35 , 37 C380−0042, 10 C396−0002−X, 39 C405−0302, 31 C420−0013, 33 , 35 , 37 C635−0001, 27 , 28 C635−0002, 27 , 28 C635−0011−02, 27 C635−0011−03, 28
Page 53
Cummins Power Generation 1400 73rd Ave. NE Minneapolis, MN 55432 USA Tel: +1 (763) 574−5000 Toll Free: +1 (800) 888 6626 Fax: +1 (763) 574 5298
Cummins Power Generation 35A/1/2 Erandawana Pune 411 038 India Tel: (91 020) 3024 8600 Fax: (91 020) 6602 8090
Cummins Power Generation ( Latin America ) 3350 SouthWest 148th Ave. Suite 205 Miramar, FL 33027 USA Tel: (91 020) 3024 8600 Fax: (91 020) 6602 8090
Cummins Power Generation Columbus Avenue Manston Park Manston, Ramsgate Kent CT12 5BF United Kingdom Tel: +44 (0) 1843 255000 Fax: +44 (0) 1843 255902
Cummins Power Generation 10 Toh Guan Road #07−01 TT International Tradepark Singapore 608838 Tel: (65) 6417 2388 Fax: (65) 6417 2399
Cummins Power Generation Guarulhos − SP Rua Jati, 310 − Cumbica Brazil CEP: 07180−900
Cummins Power Generation 2 Rongchang East Street Beijing Economic − Technological Development Area Beijing 100176, P. R. China
Tel: (55 11) 2186 4195 Fax: (55 11) 2186 4729
Tel: (86 10) 5902 3000 Fax: (86 10) 5902 3199
Cummins Power Generation Eje 122 No. 200 Zona Indurstrial San Luis Potosi, S.L.P 78395 Mexico Tel: (91 020) 3024 8600 Fax: (91 020) 6602 8090
Web: www.cumminspower.com
CumminsR, the “C” logo, and “Our energy working for you.” are trademarks of Cummins Inc. E2011 Cummins Power Generation, Inc. All rights reserved.
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