Day 1 Fundamentals Of Safety Management.ppt 5x2c5

FUNDAMENTALS OF SAFETY MANAGEMENT EROS G. ZUÑIGA

Fundamental Concept of Safety Management (1) Safety shall be built in the production activity Production Activity

Safety and Health Shall be built in a production activity Consistently and harmoniously from its Planning to completion  Production with Safety  Production and Safety

Relationship between production, quality and Safety Production

Quality

Safety

They don’t restrain each other, They cooperate with each other “Accident and inefficiency grow up in the same nursery”

unsafe conditions (Objects) Standard situation (state or action to be)

Unsafe acts (Persons)

Accident potentials = Unsafe condition + Unsafe acts

Future Level (Target) Matters to be improved (obstructing elements) Matters to be eliminated (Detected Problem)

Leveling the Safety and Health Management

How to restrain the accident potential For the object:  To install the machines etc. in compliance with the construction code, standards etc.  To implement the inspection activity

For the person: 



To set up the standard operation procedures, safety rules etc. for various kinds of operations. To make the worker observe these procedure, rules etc. through education and guidance

Way of Safety and Health Management (From type (a) to (b)

Accident

Analysis Of causes

Improvement Of safety management

(a) “Running after accident” type

Non accident

Elimination Of accident potential

Fullness of safety management

(b) “Taking in advance safety and health” type

Don’t learn safety by accident

Accident

Accident Potential

Cause

Before Accident occurrence

After accident occurrence

(3) Safety management results in enterprising profit. Relationship between production and safety (All industries) year

1991

1996

Classification Fatal accidents

1

1/3

Total casualities resting 4 days on more

1

1/3

Freguency rate for total Casualities resting one Day or More

1 (1995)

1/10

Productivity

1 (1995)

8

(4) The origin of safety management is respect for human life. Always keep in mind the respect for human life If people do so. They will not leave any Potential hazard in the work place, even when it is slight one. Safety and health management originated from this thinking. If it is lacking, any safety measures are apt to be done perfunctorily.

Three Prohibited words to be taken by heart concerning accident potential 1. Working will end in short while 2. Being a slight one 3. We have not experienced any accident in this operation or facility for a long time. “ If people behave to pick up a dropped nail immediately upon its finding no accident will occur at the workplace concerned ”

Way of Safety Management For systematic promotion of safety and health activity, the following matters shall be considered: 1. To set up the safety policy by the top management; 2. To make clear the responsibilities for accident prevention; 3. To perform the peculiar duties perfectly and to maintain close cooperation with each other; 4. To frame and promote the accident prevention program.

3. System for promotion of safety and health program Manager Managerial personnel

Advice, supply of Information etc.

Staffs

Line

Superintendents

Supervisory personnel

3. Problems seen in the latest situation of accident occurrence.

(1) Old problems (2) Same type of accidents are repeated (3) The difference between the large scaled enterprises and medium and small scaled comes in the field of accident prevention. (4) High accident rates in the so called out door labor typed industries

(2) New problems

 Occurrence of new type accidents with the progress of production technique.  Increase of the accident in the third industry in connection with the progress of the service economization.  Insufficient safety and health countermeasures

Safety Management in the Future Establishment of Safety Assessment Principle of Safety assessment (1) To examine the new processes, facilities, materials etc. from the standpoint of safety and health at the stage of planning of these new projects. (2) To eliminate the hazards or harmful conditions by adopting alternative safe way etc.

6 Steps of the safety assessment for chemical plant 1st Step 2nd Step 3rd Step 4th Step 5th Step 6th Step

: : : : :

Collection of the information concerned Qualitative evaluation Quantitative evaluation Examination of Countermeasures Evaluation for countermeasures based on the information concerning experienced accidents : Reevaluation for countermeasures using Fault Tree Analysis (F.T.A) method

4 Steps to promote the safety management

Plan

DO

(Enforcement)

Check

(Review)

Action

Improvement

Table of the Contents of the Guidelines for Occupational Safety and Health Management Systems

(1) (2) (3) (4)

Purpose Definition Publication of Safety and Health Policies Identification of Risks, Hazards and Countermeasures (5) Adoption of Safety and Health Targets (6) Formulation of a Safety and Health Plan (7) Incorporation of Workers’ Opinion in Safety and Health Measures

(08) Implementation and Operation of Safety and Health Plans (09) Establishing an Organization (10) Documentation (11) Emergency Situations (12) Routine Inspections, Improvements, etc. (13) System Audits (14) Records (15) Revisions to OSHMS