Hansen Broch 415 Eng Lr0411 4v4i2r

a complete product range Hansen Industrial Transmissions: offering drive solutions powerful drivepackage solutions

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Our mission: In Gear For Your Success

Driven by gear technology, Hansen Industrial Transmissions fulfils the needs of its global customer base by offering them reliable mechanical power transmission solutions for demanding industrial applications.

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Dear reader,

Since 1923, Hansen Industrial Transmissions nv has been at the forefront of power transmission technology. We have grown to become a world leading manufacturer of industrial gear units and a supplier of complete drive solutions from grid connection to machine shaft for a wide variety of applications in a broad range of industries.

Our main product line, the Hansen P4 range, excels in low noise, minimum weight and features numerous other characteristics answering our customer needs and complying with today’s standards of durable and efficient mechanical drive solutions.

Worldwide, our skilled staff and business partners are in gear for your success, offering a wealth of experience and expertise, the result of years of close and interactive cooperation with a distinguished record of customers.

Our complete portfolio of products and drive solutions is reflected in this brochure. I hereby also invite you to find out how you can benefit from our experience and expertise, either through our website or by ing your nearest Hansen Industrial Transmissions sales centre.

Torsten Schultz Managing Director Hansen Industrial Transmissions nv

1980)

970)

950)

85 yea

In the late 1940’s, any company producing industrial transmission drive systems was faced with a problem that at the time seemed insoluble. No company had succeeded in

Hansen P4(1995)

Hansen PowerPlus(1980)

standardizing the production of gear units. Hansen Transmissions traces back to the for-

In 19

Expensive, custom-made time-conmation of "La Mécanique solutions Générale"– in 1923,

Ltd.,

to produce, maintain asuming small workshop in assemble downtownand Antwerp pro-–

ing c

were the norm. ducing spare parts for gear units. Gradually,

In 19

David Hansen, activities however, was a born innovator, the company’s shifted towards the

Britis

David Hansen,

who tackledofthe problem through original thinkproduction customised gear units – mainly

a wo

the brain behind the product

ing based on scientifically researched concepts. under the influence of young engineer David

moto

In 1929, 24 year-old civil engineer

The result, launched in 1950, was the Hansen Hansen. In 1939, the company relocated to its

1999

David Hansen (

Patent-Ilocation – a revolutionary new concept for the present in Edegem, offering a range

chan

Technical Manager of "La Mécanique

design and manufacture of standard gear units. of possibilities for future expansion.

Hans

Générale". He led the enterpise in the

As David Hansen himself was able to say with

Grou

1984 ) becomes

direction of the gear sector and fully

understandable pride:came in 1950, when The big breakthrough

In 20

committed himself to the technical

"The Hansen Patent-I reducer constitutes David inventedspeed and later brought to

Units

improvement of the products. In 1950,

an originalhis and complete answer the perfection unique concept for to standardisa-

Early

David Hansen introduced a revolutio-

problem of standardization, meeting the tion of gear units. He patented it worldwide

that

nary standardisation concept and

requirements of "Hansen application selling, mass under the name Patent". For the

and m

launched the Hansen Patent gear unit.

production, and of competitive prices." research and quality marketing this concept, the

In M

Not just a technical genius, Hansen

"MGH" (Machinery & Gears Hansen) subsidiary

Capit

was also a man of great vision, with

was set up, the start of major international

Toda

a clear strategic plan, laying the foun-

expansion. Until then no more than a manu-

Asia’s

dation for the company as it is today.

facturer of gear units, the company was soon

that

Hansen P4(1995)

1923

recognised as a world leader and trendsetter in industrial power transmission technology. In 1966, La Mécanique Générale and MGH merged and in 1972, the company name was changed to reflect its international renown and continuing expansion, becoming

E R E R

"Hansen Transmissions International (HTI)".

Moving from customized to serial manufacture led to a number of important benefits: Hansen Patent II (1970)

Hansen PowerPlus(1980)

h i s t o r y

Hansen P4(1995)

• Production costs were reduced.

• Improved quality control procedures could be implemented.

PAG 4, 5, 9.indd 1

• The number of spare parts was reduced. • Delivery times were slashed.

Gear units were never the same again as other manufacturers followed our lead. Since then we have consistently been at

Hansen Patent I (1950)

Hansen Patent II (1970)

Hansen PowerPlus(1980)

the forefront of transmission technology. Hansen Transmissions Transmissions traces traces back back to to the the Hansen Hansen mationP4(1995) of "La "La Mécanique Mécanique Générale" Générale" in in 1 1 mation of

small workshop workshop in in downtown downtown Antwerp Antwerp aa small ducing spare spare parts parts for for gear gear units. units. Gradua Gradua ducing the company’s company’s activities activities shifted shifted towards towards the

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Hansen Patent I (1950)

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■ H A N S E N PAT E N T- I

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Hansen Patent II (1970)

Common gear sets allowed Hansen P atent-I "law of centre distances", a principle

A N S M IasSone S Isize ON gear units to T beR inter-related, of S

® ®

Hansen PowerPlus(1980) ■ HANSEN POWERPLUS

In 1970 the product line was re-evaluated to

ansen ansen y

gearPAT unitsE to beIinter-related, as one size of ■ HANSEN N Tfollowing sizes. This is expressed in the

S

Hansen Patent II (1970)

Common gear sets allowed Hansen P atent-I

gear unit determined the preceding and

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■ H A N S E N PAT E N T- I I

Hansen Patent I (1950)

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■ Hrespond A N S Eto N changing PAT E Nmarket T- I I requirements and

Hansen PowerPlus(1980) By 1980 the company took another step ahead of the■competition. H A N S E NThe P Oobjective W E R Pwas L U Sto incorpo-

to take advantage of new technologies such as

rate new technologies and achieve the highest

improved hardening and grinding techniques.

performance and reliability in this area.

Based on the Hansen Patent-I principles of

Emphasis was placed on the introduction

®

In 1970 the product line was re-evaluated to

changing market requirements and T R Arespond Nstandardization S MtoI S S of IO N S and gearings, TRANSMISSIONS housings

which is still applied today in the latest

By 1980 the company took another step ahead

of the competition. The objective was to incorpo-

of new rigid housings, in line with the high

gear unit determined the preceding and Hansen industrial gearboxes.

8 5 ysizes. e a This r s is iexpressed n a nin uthet s following

to take advantage of new technologies such as stiffness raterequirements new technologies and achieve the highest Hansen Patent-II established new standards for load distribution improved and grinding techniques. performance and reliability in this area. with thehardening concept of market adequacy of the and low noise behaviour.

"law of centre distances", a principle

torque Based on scale. the Hansen Patent-I principles of

Emphasis was placed on the introduction

which is still applied today in the latest

The launch of Hansen Patent-II confirmed standardization of housings and gearings,

of new rigid housings, in line with the high

hell 8 5 y e a r s i n a n8u5t syheealrl s i n a n u t s h e l l

Hansen industrial gearboxes.

our position as the worldwide leader in

Hansen Patent-II established new standards

stiffness requirements for load distribution

with the concept of market adequacy of the

and low noise behaviour.

industrial transmission drive systems.

torque scale.

The launch of Hansen Patent-II confirmed k to the forIn 1969, the company ed Thomas Tilling our positioned as the Thomas worldwide leader in ansen traces backcompany tobased the forIn 1969, the company Tilling to the forInLtd., 1969, the edholding. Thomas Tilling ale" inTransmissions 1923, a London British This holdindustrial driveThis systems. ation of "La inacquired 1923, Ltd., basedtransmission British holding. holde" in 1923, Ltd., a Générale" Londonwas based Britishbyholding. holdAntwerp pro-Mécanique ing company BTR plcaThis inLondon 1983.

small workshop ining downtown pro- merged ingplc company ntwerp procompany was acquired by BTR inthe 1983.was acquired by BTR plc in 1983. . Gradually, In 1992, theAntwerp Hansen group with

ucing spare gear units. Gradually, In 1992, Gradually, InBritish-based 1992, the Hansen group merged with towards the parts for Brook Crompton Group – the Hansen group merged with the

e company’s shifted towards the British-based Brook Crompton Group – wards units – the mainly activities British-based Brook Crompton Group – a world-class manufacturer of electric

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ansenansen s i n g l e & m u l t i - s itnag lee g&e amr uul n t ii-tsst a g e g e a r u n i t s The P4 range excels in low noise and vibration levels as well as in minimum weight: for a given output, a Hansen P4 is just one-fifth of the weight of its 1950 ancestor. Hansen P4 multi-stage units come in 19 sizes from 6 to 1100 kNm. The Hansen P4 single stage range caters for 5 sizes in two mounting positions for mechanical powers from 100 kW up to 4 MW.

Hansen P4 (1995) Hansen Hansen P4 (1995) P4 (1995)

Hansen P4 single stage Hansen (1999) P4 single sta Hansen P4 single stage (1999)

"Compliance with application "Compliance requirements" with application knownrequirements" brands for accessories known created brands a greater for accessories created a greater The The new range of single stage

The launch of the HansenThe P4 range launchinof 1995 the Hansen P4 availability range inof1995 spare parts and availability unparalleled of spare comparts and unparalleled been been designedcomfrom scratch: e

revealed new standards inrevealed how gearnew units standards are in mitment how geartounits customer are service. mitment to customer service.multi-stage dogma has been mulq matched to the market applications: matched tosimplified the market applications: simplified

natives have been developed nativ

"Power and reliability through "Power quality and reliability through quality product selection; gear units product fine-tuned selection; to gear units fine-tuned to and technology" specific applications; accessories specificmore applications; easily accessories more easily

and technology"

A ty A typical example of this appro

technology State-of-the-art resulted in thetechnologyvariable resultedcentre in thedistances invaria integrated; special featuresintegrated; included asspecial standard. features State-of-the-art included as standard. ag

most powerful gear units most available powerful today.gear units available today. designs, with In "t In "traditional" fi

"An innovative approach"An to -friendliness" innovative approach Development to -friendliness" and manufacturing Development according and manufacturing ce a ce and according torque rating, the redu

Through creative industrialThrough design techniques, creative industrialtodesign ISO 9001 techniques, standards leads to to ISOquality 9001 standards leads to quality single stage gear unit has asing ma lower noise levels, 100% oil-tightness lower noise(Oil-Lock™ levels, 100% oil-tightness in all aspects. (Oil-Lock™ as a new standard), easy handling as a newand standard), simplified easy handling and simplified

in all aspects.

pow power rating. This means that

tionc tion ratios, very large powers

To complement range complement of standardized its current range of standardized maintenance procedures were maintenance established. procedures were established. its currentTo ted, ted, which may lead to therma

multi-stage gear units, Hansen multi-stage Industrial gear units, Hansen Industrial At the other end, for largeAt rati th

"A balanced line-up of components "A balancedfor line-up of components Transmissions forintroduced Transmissions an innovative range introduced an innovative rangefor the tran beco become oversized excellence in service"

excellence in service"

of single stage gear units for of single various stage applications gear units for For Forvarious a givenapplications size of unit this lea

requiring small reduction requiring ratios: e.g.small paper reduction ratios: e.g. paper Reduced number of pinionReduced shafts; fewer number spare of pinion shafts; fewer spare com compromises on bearing selec

machines, machines, parts; standardized components; parts; standardized proven well- components; proven pumps, well- compressors, etc. pumps, compressors, etc. and thermal rating mechanical mec

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monobloc gear units The Hansen M4 ACC product line is available in 6 sizes within an output torque range from 20000 to 70000 Nm and a wide range of reduction ratio’s.

4 single stage (1999)

Hansen M4 ACC (2004)

er

The new range of single stage gear units has

More than 2500 of the Hansen M4 ACC gear

The Hansen M4 ACC monobloc range is

m-

been designed from scratch: every existing

units are successfully operating air cooled

designed to comply with the Standard Cooling

multi-stage dogma has been questioned, alter-

condensers in energy generation plants in the

Tower Institute specifications for gearboxes.

natives have been developed and evaluated.

main markets worldwide.

Its helical gears are designed and rated in

■ H A N S E N PAT E N T- I A typical example of this approach is the use of

■ H A N S E N PAT E N T- I I Its dedicated design has been developed in

variable centre distances in a given housing size. Common gear sets allowed Hansen P atent-I In "traditional" designs, with fixed centre distangear units to be inter-related, as one size of ce and torque rating, the reduction ratio of a gear unit determined the preceding and single stage gear unit has a major effect on the following sizes. This is expressed in the power rating. This means that for small reduc"law of centre distances", a principle tion ratios, very large powers can be transmitwhich is still applied today in the latest ted, which may lead to thermal limitations. Hansen industrial gearboxes. At the other end, for large ratios, gear casings

close cooperation with customers of Air Cooled In 1970 the product line was re-evaluated to Condensers, a technical high demanding respond to changing market requirements and application. It makes use of the very latest in to take advantage of new technologies such as gear technology and gear unit design. Major improved hardening and grinding techniques. interest has been paid to the reliability and Based on the Hansen Patent-I principles of friendliness of these gear units by using standardization of housings and gearings, our extensive in-house experience. The Hansen Hansen Patent-II established new standards M4 ACC range excels in low noise and gearing with the concept of market adequacy of the performance by using the second to none torque scale. Hansen P4 gear technology. The launch of Hansen Patent-II confirmed

zed

Hansen Patent I (1950)

ge

become oversized for the transmitted power.

tions

For a given size of unit this leads to inefficient compromises on bearing selection and mechanical and thermal rating.

Hansen Patent II (1970)

our position as the worldwide leader in industrial transmission drive systems.

Hansen PowerPlus(1980)

accordance with AGMA for maximum load ■ HANSEN POWERPLUS capacity, minimum losses and quiet operation. The low speed shaft bearings are selected to By 1980 the company took another step ahead allow considerable thrust loads. of the competition. The objective was to incorpoThe heat generated in the gearbox due to rate new technologies and achieve the highest losses can be dissipated by natural cooling performance and reliability in this area. through the housing or additional fan coolEmphasis was placed on the introduction ing. The low speed shaft has a regreasable of new rigid housings, in line with the high labyrinth and a drywell construction. The builtstiffness requirements for load distribution in backstop (optional) prevents the cooling and low noise behaviour. tower fan from “windmilling”. The backstop is accessible after removing the motor and lantern housing.

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o uo ru rp rpor do ud cutc tf efaetaut ruerse s our product features

yyyo o u u r r b b e e n n e e f f i i t t s s our benefits

ansen ansen ansen

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V EVRETRI T C IACLA LA PAPPLPI C L IACTAI T OIN OSN S V E R T I C A L A P P L I C AT I O N S

H OHROI R Z IOZN OTNATLA LA PAPPLPI C L IACTAI T OIN OSN S H O R I Z O N TA L A P P L I C AT I O N S

22 2Stage Stage Stage

3- 33 4- 4 Stage 4Stage Stage

Size Size Centre Centre distance distance kNm kNm Size y yz za ab bc cd de eCentre kNm f fg gh distance hj jk kl m l m n np pq qr rs st u t

A A y z a b c d e f g h j k l m n p q r s t 6 6 9 B B 6 9 A 15 C C 9 15 B D D 23 15 23 C E E 35 35 D 23 F F 53 53 E 35 G G 75 F 53 75 H 100 G H 75100 130 HJ J 100130 KJ K 170170 130 L L 230 K 170230 M 290290 L M 230 NN 350350 M 290 P P 420 N 350420 Q 500 P Q 420500 600600 R R Q 500 S S 700 600700 R 800800 S T T 700 1100 800 U T 6 6 6 A A A

9 9 9 B B B

15 15 23 23 15 23 C C D D C D

35 35 53 53 75 75100 100130 130 170 170230 35 53 75 100 130 170 230 E E F F G G H HJ J K KL E F G H J K L

230 290 290 LM M

350 290 420 350 500 420 600500700 600 800 700 800 350 420 500 600 700 800 1100 NM PN QP RQ SR TS T N P Q R S T U

NVO VV E R I E W F HW L A HK E C OK U O RE N H ES N CA A LT O A G L O E I T WHI T RH E FR .E F2 .2 02 2 0 F OF R O AR N A O E R I EVW O F OW AH T ’AST ’ AS V A V I LAAI B L EB ,L EC, H C E C R U CR O C MOP M R EP H I VS EI V CE A T UG E UW F O R

A N

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FITNESS FOR USE

POWER & RELIABILITY

With the Hansen P4 product line you can easily select what you need, thereby optimizing your investement.

The excellent constructional rigidity of Hansen P4, together with the commitment to apply state-of-the-art gear technology, leads to remarkable power and performance

■ F E AT U R E

■ F E AT U R E

■ YOUR BENEFIT

Specific housings for horizontal and vertical applications

Easy to select the optimal gear unit for a specific application value for money

Standard higher bearing span for vertical applications

Stronger shaft for surface aerators, mixers...

Simple, standard systems for cooling and lubrication

Proven and cost- effective solutions

Accessories and instrumentation are offered as catalogue options

Easy and fast customization possibilities

Improved component standardization

Shorter delivery times

Special ratios up to 1% of the requested ratio at moderate cost

Cost efficient tailor-made solution

Rigid, standardized pinion shafts and housings Full-scale application of: High torque geometry in low speed gear sets Low noise geometry in high speed gear sets Profile-controlled gas carburizing Precision grinding with sophisticated tooth analysis Assured oil circulation through the bearings

■ YOUR BENEFIT

Better lateral load distribution, lower noise and vibration levels Better strength/surface durability rating balance Lower noise and vibration levels Optimal load capacity Optimal transverse and lateral load distribution, lower noise and vibration levels Long, troublefree working life

S PA R E PA R T S , S E R V I C E & M A I N T E N A N C E The Hansen P4 is one of the easiest to maintain gear units on the market. The maintenance operation itself has been simplified and shortened.

I N S TA L L AT I O N

■ F E AT U R E

Even the larger Hansen P4 models are easy to transport, manoeuvre and install. ■ F E AT U R E

■ YOUR BENEFIT

Housings for horizontal and vertical applications both with horizontal split

Easy to open for inspection and service on-the-spot

Maintenance-free Oil-Lock™ seal as a standard on the high speed shaft extensions

Oil-tight for life no maintenance required

Drywell standard for vertically down shaft

Oil-tight for life

Easy to remove inspection cover with O-seal above the oil level

Easy and quick inspection without oil drainage

Provision for easy removal of covers

Easy to open for service on-the-spot

Specific housings for horizontal and vertical applications

Total oil evacuation possible

Rounded external design

Smooth surface without dirt-retaining cavities

■ YOUR BENEFIT

Provision for crowbar or adjusting screws, oval transport slots or hoist eyes & standard fixation points for accessories

Easy installation procedure; easy to handle, install and to mount accessories such as protection caps

Internal construction ensures oil supply to all bearings on first oil filling

Bearings safely lubricated from the start

Large mounting pads can accommodate extra dowel pins

Easy realignment

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ansen ansen

3000 2500 5000 2000 4500 1500 4000 1000 3500 500 3000 0 2500

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Sizes

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Sizes

3500

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3000

F

2500

E

2000

D

1500

C

Sizes

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1000

1,2 1,25

1,4

500 0

Nominal ratio 1,6

1,8

1,2 1,25

2000

FITNESS FOR USE 1500

1,4

2,24 2,5

2 1,6

1,8

2

2,8 3,15 3,55

2,24 2,5

2,8 3,15 3,55

■ F E AT U R E

Two mounting positions and alternative mounting with both shafts in a vertical plane

Increased flexibility in mounting arrangements

right hand execution

and only one spare unit needed for both

Easy replacement and improvement of existing installations at a minimum effort and cost

requested ratio at solution Enlarged though compact the The input shaft height matches moderate cost Accessories instrumentation Easy and fast customization housing andand increased shaft the large motor shaft height are offered as catalogue options possibilities height even better

Increased flexibilityand in mountEasy replacement ing arrangements improvement of existing installations at a minimum effort and cost Easy change of shaft handing, and onlydelivery one spare unit needShorter times g ed for both

Enlarged though Special ratios up compact to 1% of housing and increased the requested ratio at shaft height moderate cost

The shaft height matches Costinput efficient Tailor-made the large motor shaft height solution P R O even better

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Variable centre distances

Easy replacement and improvement of existing instalS PA R E PA R T S , S E R V I C E & M A I N T E N A N C E lations at a minimum effort and cost ■ F E AT U R E ■ YOUR BENEFIT Improved component standardization Oil-Lock™ Maintenance-free seal as a standard on the high Specialshaft ratiosextensions up to 1% of speed the requested ratio at moderateexternal cost Rounded design

AN N A

OV V ER E RV V II EE W W O

Better lateral load distribution, lower noise and vibration levels

Lower noise and vibration levels Optimal load Capacity

Smooth surface without dirt-retaining cavities

AV VA A II LL A A A B B LL EE ,,

Better lateral load distribution, lower noise and vibration levels

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Ideal absorbtion of high Long, troublefree working life internal gear forces

T S Increased shaft height Optimal balance between mechanical, thermal and bearing rating

Motor & gear unit equally Size is equivalent to power, reaffected by thermal expansion sulting in optimal performance and efficiency for all ratios

Specific macro gear geometry ■ F E AT U R E

Reduced power losses ■ YO U R Bnoise E N E F&I Tvibration levels Lower

Reduced operating costs

Oil-tight for life no maintenance required Cost efficient Tailor-made solution

WH HA AT T ’’ SS W

■ YOUR BENEFIT

Tapered roller bearings in Assured oil circulation the monolithic housingthrough the bearings

Shorter delivery times

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Nominal ratio Full-scale application of: Optimal transverse and laterHigh torque geometry in Better strength/surface 5 3,15 3,55 4 4.5al load distribution, 5,6 lower low speed gear noise setsand vibration levels durability rating balance Low noise geometry in high Lower noise and vibration Long, troublefree working life Assured oil circulation through the bearings speed gear sets levels PO WProfile-controlled E R & R E LSizeI Ais equivalent B I L I toTpower, Y reOptimal balance between gas Optimal load Capacity sulting in optimal performance mechanical, thermal and and efficiency for all ratios bearing rating carburizing ■ F E AT U R E grinding with ■ YOU R B E Ntransverse EFIT Optimal and laterPrecision Reduced power losses Specific macro gear geometry Lower noise & vibration levels al load distribution, lower sophisticated tooth Reduced operating costs Rigid, standardized pinion Better load distribunoiselateral and vibration levels analysis Tapered roller bearings in Ideal absorbtion of high shafts and housings tion, lower noise and the monolithic housing internal gear forces vibration levels working life Long, troublefree Assured oil circulation through Increased shaft height Motor & gear unit equally affectedof: by thermal expansion Full-scale application the bearings High torque geometry in Better strength/surface low speed gear sets durability ratingtobalance Size is equivalent power, reOptimal balance between Low noisethermal geometry Lower and vibration sulting in noise optimal performance mechanical, andin high speedrating gear sets levels and efficiency for all ratios bearing Profile-controlled gas Optimal load Capacity carburizing Reduced power losses Specific macro gear geometry Optimal transverse and levels laterPrecision grinding with Lower noise & vibration al load distribution, lower sophisticated tooth Reduced operating costs noise and vibration levels analysis

■ YEasy OUR B E N Eof F Ishaft T change handing, right hand execution and only one spare unit needImproved component Shorter delivery times Simple, standard systems for Proven and cost- effective standardization ed for both cooling and lubrication solutions Special ratios up to 1% of Cost efficient Tailor-made

_ standardization

E D

Rigid, standardized pinion Better strength/surface shafts and housingsdurability rating balance

Full-scale application of: High torque geometry in low speed gear sets Low noise geometry in high speed gear sets Profile-controlled gas carburizing Precision grinding with sophisticated tooth analysis

Two mounting positions andEnlarged though compact Increased flexibility in mountThe input shaft height matches housing and increased shaft the large motor shaft height alternative mounting with both ing arrangements height even better F I Tshafts N E SinSa Fvertical O R Uplane SE

Left hand execution equals right handcomponent execution Improved

5,6

■ YOUR BENEFIT

■ F E AT U R E

0 and instrumentation Accessories Easy and fast customization Left hand execution equals Easy change of shaft handing, are offered as1,2 catalogue options 1,25 1,4 1,6 possibilities 1,8 2 2,24 2,5 2,8

Two mounting Variable centrepositions distancesand alternative mounting with both shafts in a vertical plane

5

5,6

Rigid, standardized pinion shafts and housings

solutions

Accessories and instrumentation and fasteffective customization Simple, standard systems for Proven andEasycostare offered as catalogue options possibilities 500and lubrication cooling solutions

■ FLeft E AThand U R E execution equals

5

4.5

Nominal ratio

POWER & RELIABILITY

■ YOUR BEN EFIT Proven and cost- effective

Variable centre distances

4.5

■ F E AT U R E

■ YOUR BENEFIT

Simple, standard systems for cooling and lubrication

1000

4

4

POWER & RELIABILITY

FITNESS FOR USE

■ F E AT U R E

O R FF OR

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5000

Power at 1500 mh-1

Power at 1500 mh-1

Power at 1500 mh-1

3500

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Oversized inspection cover Tapered bearings on top ofroller the gear unit in the monolithic housing

Easy to open for service or Ideal absorbtion of high taper inspection or to replace internal gear forces roller bearings

Increased shaft height

Motor & gear unit equally affected by thermal expansion

O OU UR R

C E H G UU EE W E FF .. 22 33 33 CO OM M PP R RE H EE N N SS II VV EE CC AA TT AA LL O OG W II TT HH RRE

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Our technology: innovative & sustainable P

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■ ■ NOISE AT A MINIMUM

■ ■ FIRM ON ITS FEET

■ ■ 100% OIL TIGHT

Minimal noise contributes to the comfort of

The rigid gear casing design of the Hansen

Our unique Oil-LockTM system offers a mainte-

the workplace and is therefore an important

P4 series maintains a correct gear alignment.

nance free seal on high speed shaft extensions,

criterion when selecting industrial gear units.

The vertical P4 housing has been designed to

and is standard on all Hansen P4 units. It is

The Hansen P4 is designed to generate as

ensure smooth transition of forces from the

designed to keep the oil in and dirt out and is

little noise as possible; the basic design rules

centre bore to the mounting feet, which are

the most secure high speed shaft sealing solu-

guarantee maximum stiffness of all gear unit

positioned concentric to the low speed shaft.

tion available, which has proven its effective-

components under load. Together with the

An important feature for e.g. mixers and agita-

ness on thousands of Hansen P4 gear units.

most rigid pinion shafts and housings, the gear

tors or surface aerators.

For tilted or inclined operation, we provide a unique Oil-GuardTM. It consists of a tapered

units transmit exceptional high power and a minimum of noise. Standard manufactur-

■ ■ INTEGRATED DRYWELL

ring, rotating close to the machined housing and functioning as a centrifugal pump. It is lo-

ing processes help to minimize noise: precise machining of the housing on advanced CNC

The integrated drywell is a standard feature

cated between the oil and a radial seal. During

machines guarantees that the bores of the

for all vertical Hansen P4 gear units (output

operation, even in submerged conditions, our

gear units are exact; an imperative for optimal

shaft i). It guarantees oil-tightness for life. A

Oil-GuardTM ensures leak free running condi-

gear mesh. Precision grinding of the gears and

highly appreciated feature in many industries,

tions.

adapted gear geometry in the high-speed

including food processing and water treatment.

gear sets diminishes vibration levels; this ‘low noise geometry’ is applied to both bevel and

■ ■ NEVER A DRY START-UP

helical gears. Centralized oil filling in Hansen P4 gear units guarantees initial oil lubrication and circulation through all bearings, thus avoiding any risk of a dry start-up. This results in minimized wear on the bearings, simplified overall maintenance and a longer bearing life.

Hansen Oil-LockTM

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application focused ■ AIR COOLED CONDENSERS

Dry cooling tower drives

Brochure: Ref. 603 Catalogue: Ref. 604 ■ COOLING TOWERS

Wet cooling tower drives

Brochure: Ref. 603 Catalogue: Ref. 604 ■ WATER TREATMENT

Common aerators Brush aerators Carrousel aerators Screw pumps …

Brochure: Ref. 605 Catalogue: Ref. 606

■ MATERIAL HANDLING

Conveyors Bucket elevators Travel drives ...

Brochure: Ref. 612 Catalogue: Ref. 615

■ MIXERS & AGITATORS

Chemical industry Petro-chemical Food & drinks ...

Brochure: Ref. 608 Catalogue: Ref. 607

■ P U L P & PA P E R

Chippers Calenders Winders

Brochure: Ref. 609

Pumps …

Catalogue: Ref. 233

■ PEOPLE TRANSPORT

Brochure: Ref. 619 Detailed information: refer to factory

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a complete

product portfolio HELICAL AND BEVEL GEARED MOTORS

ELECTRIC MOTORS

COUPLINGS

BRAKING SYSTEMS

DETAILED DOCUMENTATION UPON REQUEST

complete the right combination for

■ O N E S T O P S H O P P I N G : Y O U R A D VA N TA G E S

The ideal win-win relation • Focus on your core business and area of expertise • Simplify engineering, assembly and mainte-

• A single warranty and a worldwide service network for the whole package avoid buck ing between suppliers • All products are designed for easy maintenance

nance processes • Elements of the drive package are designed to suit your application

Improved cost effectiveness • One stop shopping reduces purchasing costs • Correct component sizing cuts operation costs

Product and supplier reliability • Total project solutions from one supplier

Close partnerships with several world-class suppliers for motors, couplings, brakes, instrumentation, bearings, pumps, etc. enable us to offer complete drive solutions.

• Optimum design and matching saves assembly time and expense

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drive packages your application

■ H O R I Z O N TA L C O N F I G U R AT I O N

Frequently used in conveyor systems, mill

Additional features can be incorporated:

drives, extruders, pumps and various material

• The electric motor can be controlled by

handling operations, horizontal drive packages consist of a parallel or right-angle gear unit,

a frequency inverter. • An auxiliary drive may include an in-line or

input and output coupling and an electric

right-angle geared motor, which is connect-

motor, mounted on a common bed or base

ed to the main gear unit by chain, free-

plate. Other configurations are also offered,

wheel or clutch coupling.

which include lantern housings for flange

• Disc or drum brakes can be easily added.

motors, hydraulic couplings, V-belt

• The drive package can be foot- or shaft mount-

transmissions, etc. …

ed, using a hollow shaft or a flange coupling.

■ V E R T I C A L C O N F I G U R AT I O N

Many applications will require a configuration

• Standard gear units with increased bearing

with a vertical output shaft.

span or a variety of optional bearing/output

Examples can be found in mixers and agitators,

shaft arrangements to absorb a wide range

surface aerators, etc. … A typical vertical drive package consists of a

of external loads. • Designs with hollow output shaft arrange-

parallel gear unit fitted with a lantern housing

ments, V-belt connections between the

to accommodate a flange motor, a flexible

motor and the input shaft of the gear unit

input coupling and a rigid flange output coupling.

and variable speed drives, either electronic

Other configurations include:

or mechanical.

p r oduct ion Advanced production technology Hansen Industrial Transmissions’ position as a

Both employee and system flexibility are

world leading company is built on the highest

integral to productivity. Highly skilled machine

production standards. Our core manufacturing

operators can run a variety of machines,

activities are the production of gears and gear

depending on the customers’ orders and work-

housings. Investing in technology and machinery

load. Employee training is strongly emphasised

has allowed the succession of quality products.

and concentrates on lean manufacturing,

Attention to production standards begins with

implementing:

in-house expertise that ensures the quality of

• Total Productive Maintenance (TPM) to

raw materials such as cast iron and steel. Further quality assurance includes state-of-theart in-house technology for heat treatment, gear grinding and machining of housings. Efficiency and cost of the working methods are systematically re-evaluated. The factory makes full use of the CAD/CAM flexible manufacturing systems and the latest in CNC machinery for top-notch productivity.

increase the availability of machinery; • Single Minute Exchange of Dies (SMED) to decrease set up times; • Six Sigma to ensure faultless manufacturing processes; • Kanbans to adjust product flow to current demand; • 5 S programmes to monitor work efficiency and cleanliness.

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n o l o g y s e rvice s For professional Hansen Industrial Transmissions Sales and Engineering Centres are located on every continent. The international standards implemented at these centres are your assurance of consistent engineering expertise - a key asset in international projects.

For technical Our experienced service engineers are highly qualified to evaluate problems and recommend the best solutions. Round the clock production requires round the clock . Our service engineers are on standby 24 hours a day at our Service Centres around the world - 7 days a week, 365 days a year!

For expert training Hansen Industrial Transmissions can conduct T

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requested.

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Service Centres or at a customer’s own site if

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customer service training programmes at its

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tel. +32(0)3 450 12 34 fax +32(0)3 450 15 99 www.hansenindustrialgearboxes.com/services [email protected]

a sHt a n d a r d o f anse n In dus Ede trial Tr gem a , Be nsmiss ions lgiu m nv

q u a l i t y

Quality throughout Every aspect of our activities, starting with our system operators, is impregnated by a total commitment to quality. The production process itself means another quality guarantee. The production units use the most reliable manufacturing techniques available, including precise NC boring of housings, case carburising of all gears (the most reliable heat treatment) and gear grinding with the latest machinery. Both gear & housing manufacturing dispose of a fully equiped and climatised test lab. Inhouse test facilities are used for load testing and measuring. Fully committed to total quality assurance, Hansen Industrial Transmission was in 1991 the first in its industry to receive the ISO 9001 certificate for its quality management system.

w h a t d i f f e gr een ta i ar t e ts eu cs h • Focus on Industrial Gear Units • Application oriented product range - 2 different housings for vertical and horizontal applications - large number of options available to adapt standard unit to the requests of a specific application - Dedicated gear units to exactly match application specification - Best in class on low noise and vibration behaviour - Long life cycle • Engineered to order – philosophy, each order treated as „unique“ • Service friendly product concepts - Split housing for Hansen P4 – always - Unique Oil-Lock™ for maintenance free high speed sealing - Drywell system for leak-free operation • Complete solutions by offering drive packages : strong partnerships with first class suppliers of motors, couplings, brakes, ...

Structured and organized to project business - Documentation - Quality plans, Certificates - Witness tests - Customer inspections • Global network with fast links between local organisations - No internal competition, customer oriented organisation - Continuous exchange of information and worldwide coöperation • World wide Service Network - Europe: own service facilities + authorized service partners - Global: assembly centres + partners • In-house R&D and manufacturing - Excellent technical know-how - Able to make „specials“ – customized gear units - High quality awareness throughout the organisation

• Familiar with project business, using the required tools - Philosophy of customer , from early stages of a project - For both technical and commercial aspects • Advisory selling – high level of technical skills - Technical expertise - Application skills - Being able to advise and give technical immediately - Specification reviews, deviation lists if needed • Having the right tools - Calculation software for the complete gear unit - Mechanical and thermal selections • High quality of quotations - Complete descriptions - Transparent - Fast reaction time because of skilled people and „do it yourself“ approach

Hansen Industrial Transmissions commits to be a pioneering innovator. The production of high performance gear units stems from an interactive partnership with our clients, the end s and the actively engaged manpower of our global enterprise. Embracing design, manufacturing and customer services, the company has grown into a world leader in its field. Today, we set standards for both product and working environment, inciting a knowing environment to seize all new and inspiring technologies.

See our worldwide sales & service network at

tel. +32(0)3 450 12 11 fax +32(0)3 450 12 20

0311 / 415 Ef

[email protected]

Hansen Industrial Transmissions nv Leonardo da Vincilaan 1 2650 Edegem - Antwerp Belgium

www.hansenindustrialgearboxes.com

www.hansenindustrialgearboxes.com