Sop Stores 15v1g
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- Pages: 72
Div./dept..
BTL
Procedure
BTL Stores
STORES
Date Effective
Title
Purchase Requisition (PR)
Page 1/2 Revision
Jan. 2004
02
Scope: This procedure is applicable in ICS of all stores Purpose: To raise general demands for purchase or repair of items. Responsibilities: - End feed demand in system at his terminal - Head of department approves demands of his concerned departments - I/C (Stores) check the validity of demand and forwarded it to purchase dept. - Store personnel sends system generated mail to all requisite departments Definitions: PR Purchase Requisition ICS Inventory Control Section ROL Re-Ordering Level: These are the fast moving items for which main stores ICS. receives sanctioned quotas from different dept. (based on their avg. consumption). Store is responsible for maintaining its minimum stock level. Procedure: Demands are fed by the end in system, while feeding system give him full regarding stocks of that particular item in all five stores of our SBUs alongwith pending demand, pending PO,s avg. consumption, last issue quantity, and number of days since last issue of that demanding item. Head of department approves demands in the system of his concerned departmernts He also get acquainted with all necessary information by the system regarding where that particular item is needed e.g. cost center, department wise stocks etc. -
Nature and source of the demand is selected by the whether urgent, normal, Local or import
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For repairable items separate code is got opened by the end with complete description of work required. If demanded item is required as per sample, "SAMPLE" should be delivered, alongwith sample tag bearing complete information about sample, to main stores ICS. These samples are then handed over to Purchase dept. by main stores and their receipt is taken on daily purchase requisition report where these samples are
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mentioned separately
Prepared By
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Item specification should be written completely in item code
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Names, IP address and s of authorized signatories are fed in the system
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If demanded item is new & imported then remarks should be given for justification.
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A separate demand should be raised for items regarding office supply or furniture & fixture (after getting them write-off from General if that have been got issued earlier and become unusable any more due to deteriorate condition. Checked By
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Procedure
Div./dept..
BTL
BTL Stores
STORES
Title
Purchase Requisition (PR)
-
Date Effective
Page 2/2 Revision
Jan. 2004
02
Incomplete purchase requisition in any respect are not forwarded to purchase dept. In-charge store reads demands carefully and check all necessary auspects like stocks avg. consumption, pending demand, pending PO. He negociate it with concerned dept. in case if item is there in stock of some other dept. except the demanding dept. Demanded item is written "AVAILABLE" on seeing the stock availability in stores or availability in stores in near future for the sake of inventory control.
Finally I/C Stores send the demand to purchase dept. System allots unique document # to maintain its record Store helper delivers its copies as under for further proceedings:
Note:
System copy to Mail copy for
Buying office / Purchase Office Self record in general demands file
Mail is send to
Requisition dept.(for their information & record)
Demands regarding ROL items are raised by main stores.
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Div./dept..
BTL
Procedure
STORES
Title
Inspection & Goods Receipt Note (IRN)
Scope: Purpose:
BTL Stores Date Effective
Jan. 2004
Pag 1/2 Revision
03
This procedure is applicable in ICS of all Stores Receipt of supply/goods from RS.
Responsibilities: - RS. hands over the IGP to ICS of store - IC get the supply in accordance with IGP's approved quantity. - KPO feeds the data. - Store helper delivers the IGP's to concerned dept. Definitions: Procedure: -
-
ICS. RS. IC KPO IGP. SIR. GRN
Inventory Control Section Receipt Section Inventory Controller Key Punch Operator In-ward Gate Store Issue Requisition Goods Receipt Note
RS gets the quality of in-coming items inspected from technical staff of respective requisite department on IGP, which is also used as inspection report. Remarkes in case of rejection are given on IGP, that are also fed in system.Location Bin # are printed on IGPs in system for proper placement. As per policy inspection should be got cleared within 48 hours in routine except some special cases. Main Stores IC receives the Inward Gate from RS with duly affixed code sticker (printed through system) on each and every item With the help of store helper he places the items in there respective locations bins In case of shortage, RS provides the SIR (for the quantity issued on temporary slip) duly signed by the authorized signatories. For example items directly received by dept. RS in-charge finally feeds its GRN (Goods Receipt Note) on seeing all formalities Copies of daily GRN report is distributed as follows - Billing Section - s - Self record of RS. Copies of IGPs is distributed as follows - Gate - Concerned Dept. - RS. - s
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Div./dept..
BTL
Procedure
BTL
STORES
Title
Page 1/3
Stores
Store Issue Requisition (SIR) / Store Transfer Note (STN)
Date Effective
Jan. 2004
Revision
01
Scope: This procedure is applicable in all stores Purpose: Issue / Transfer of goods from store to end . Responsibilities: - Authorized indenting officer sanction the issue requisition. -
I/C Stores check the validitiy of SIR. Concerned IC issue the requisite item. Bearer of SIR or TN takes the supply according their demand.
Definitions: ICS. PR.
Inventory Control Section Purchase Requisition
IC KPO IRN. SIR. STN.
Inventory Controller Key Punch Operator Inspection & Receipt Note Store Issue Requisition Store Transfer Note
Procedure: Main stores IC's checks the information as follows: -
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Date,dept/section name,cost center,item description,unit of measurement,required quantity,item code If required stock item does not belongs to the requisite dept. Then requisite get the stock transferred from the concerned department through prescribed form If requisite item falls in replacement category but getting issued for the first time, then "NEW" is written along with authorized signature on SIR. New parts/items are replaced with old parts/items and the same are deposited in the Main Stores as replacement on SIR at the time of issue of new parts/items.
Replacement Parts/items categories are as under:
1) Items/parts of value more than Rs. 500/=
Prepared By
Checked By
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Div./dept..
BTL
Procedure
STORES
Title
BTL Stores Date Effective
Store Issue Requisition (SIR) / Store Transfer Note (STN)
Jan. 2004
Page 2/3 Revision
01
2) All types of machinery spare parts 3) Bearings (All kinds) 4) Belts (All kinds) 5) Tools
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Record of such receipt on replacement is maintained in the system
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If emergency falls, temporary issue slip can also be entertained with signature of any senior personnel like Foreman,Supervisor or equal to their level to avoid any production loss, and its system generated issue note is got procured from relevant dept. (on the very next day or on arrival of indenting officer) completed in all respects as mentioned above.
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Store personnel issue the items to the bearer after getting his signature on system generated SIR. These SIR's are handed over on daily basis to s for re-checking Store helper maintain the SIR record with its detailed report
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Store maintains the list of authorized persons in authority form, from where system matches the alloted and IP address of that concerned terminal Stocks are being maintained department wise and item wise simultaniously, End can only get their concerned items issued from store. System doesn’t give permission to get the material issued concerning to other department, but give detail of stock dept. wise along with age of that item lying with store. Only concerned department has right to change the entitlement of his demanded stock for giving permission to other than requisite dept. for getting the material issued from store
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At this level issue slip doesn’t affect the store stocks, so he is authorized to change any required quantity before this slip is finalized in store.
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While finalizing the issue store personnel checks the required quantity, he can decrease the required quantity on seeing its last issue quantity and days. After finalizing store personnel issues the items concerning to his particular store head on seeing location bin number printed on the SIR.
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Issue of Flour Labour office issues a list of entitled / deserving employees as per company policy to stores which manages its procurement. After receiving of flour , labour office issue slips to worker with stamp and signed by the authority to get the desired items from Main Stores. Main Stores issues these to worker and keeps these slip. On completion of all monthly issue, slips are sent to labour office for their record.
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BTL
Div./dept..
Procedure
STORES
Title
BTL Stores Date Effective
Store Issue Requisition (SIR) / Store Transfer Note (STN)
Page 3/3 Revision
Jan. 2004
02
Issue of Tools To control cost and the pilferage chances, Main Stores issues tools on proper documented SIR. A separate tools record is maintained in the system While leaving the organization, he submits the issued item on his name & get clearance. These received items may be issued to some one else with same procedure but this time issued on FOC base, record of which is maintained in system.
Issue of SIR Book For proper maintaining of record & to control the issue, SIR Books are issued to dept. heads on SIR duly signed by g authority and a separate is kept maintained for this purpose in system software. No one can use issue slip of other dept. for getting the material issued in stores where manual SIR is received and fed by stores in system software. Stock transfer within one SBU If some dept. needs an item that belong to some other dept. then demanding dept. asks the concerned dept. for transfer of entitlement in the system Only the concerned department to which that item belongs can change the entitlement. Once the entitlement is transferred then the new entitled dept. can get the item issued from store. Stock transfer from one SBU to other If some dept. needs an item that belong to some other dept. of other SBU. Then demanding dept. asks the store personnel to get the item transferred from other SBU. Which he does after consulting with the concerned dept. In this way stocks decreases with value in the SBU from where item is transferred, and stocks increases with same quantity and value of that SBU to which it is being transferred. A system generated mail is sent to both SBU for awareness. At the month end complete detailed report is sent to all stores and s dept. of all SBUs for proper recording. Sale of inventory items Cost center is select as out side issuance for those items that are sold out from inventory, as per our gate policy. While selecting cost center as out side issuance system restrict the to feed its purpose whether sale, rejection, sample whatever, along with party name towards it is being sent out. This information is linked with gate data base. So while making its OGP,system gets the information automatically and reduces the chance of wrong entry. At the month end complete detailed report is sent to s dept. for proper book keeping.
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Procedure
Div./dept..
BTL
STORES
Title
Disposal of Replacement
BTL Stores Date Effective
Page 1/1 Revision
Jan. 2004
Scope:
This procedure is applicable at Main Stores & its allied sub-stores.
Purpose:
Proper disposal of replacements.
01
Responsibilities: -
IC's. received replacements from dept. & prepares monthly Replacement Form for the disposal of items. Incharge Stores get them examined by technical staff.(if necessary) & signs the report.
Definitions: Replacement It is the old item for which concerned technical staff from dept. thinks not usable any more to produce quality product and requires new one in exchange of old one. IC Inventory Controller Procedure:
Prepared By
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Replacement is received at the time of issue and all IC,s stored their repacement at designated areas.
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Concerned store staff write down the replacement on Replacement Form while issuing replaceable items, and at the month end same list is got signed by I/C Stores, who checks the report and ask the technical staff for review of items (if he think so) and finally forward the list alongwith items to purchase / audit ddept., for proper waste management through store helper (ICS). The record of such lists is kept maintained in file called Replacement Disposal.
Checked By
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Div./dept.
BTL
Procedure
STORES
Title
BTL
Page 1/1
Stores
Disposal of Slow Moving/Dead Stores
Date Effective
Jan. 2004
Revision
00
Scope:
This procedure is applicable in Main Stores (ICS.)
Purpose:
To sort out and to dispose off those items which are no more required in future.
Responsibilities: -
KPO makes the reports. ED. & I/C(Stores) check and sign the report. Store Helper takes the report to concerned dept. Purchase dept. takes necessary measures for proper disposal.
Definitions: - KPO - ED. - ICS
Key Punch Operator Executive Director Inventory Control Section
Procedure:
Prepared By
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A computer generated report is prepared annually showing last issue/receipt for stock items and is sent to concerned dept. through ED. after examining & g by incharge stores, for sorting out those items that are no more required in future.
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Concerned depts. sort out and mark the useless items that latterly sent to Purchase through ED. for proper disposal, by incharge stores. Cases are pursued through reminders until disposal of slow moving/dead stock.
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BTL
Div./dept.
Procedure
STORES
Title
BTL
Page 1/1
Stores Re-Ordering Level (ROL)
Date Effective
Revision
Jan. 2004
Scope:
This procedure is applicable in ICS. Of all stores
Purpose:
To control the inventory or to maintain minimum stock level (MSL) for commonly used items.
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Responsibilities: - Incharge (Stores) provides the avg. consumption of regularly used items to concerned depts. - Concerned dept. gives (MSL.) - Incharge (Stores) maintains the (MSL.)
Definitions: MSL. ROL. ICS.
Minimum Stock Level. Re-Ordering Level Inventory Control Section
Procedure: Main Stores (ICS.) provides avg. consumption of commonly used items as per dept. request. Head of the dept. studies the report deeply and calculates their monthly consumption. After finalizing the report, sends it back to stores for their monthly quota. Stores(ICS.) is responsible to maintain its (MSL.) by raising demands accordingly. Main Stores(ICS.) issues these items according to their approved quota, in case of non-availability of one item, some other parallel item may be issued to avoid production loss, that may cause variation in stock level.
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BTL
Div./dept.
Procedure
STORES
Title
Page 1/1
Stores Date Effective
Checking of Stores
Scope: Purpose:
BTL
Jan. 2004
Revision
00
This procedure is applicable in all stores of BTL. To reconcile the data with physical stocks, for data reliability.
Responsibilities: - Main Stores ICS. staff checks their concerned items. - Incharge Sores randomly re-checks the items by store helpers. - External auditors counter check the data for audit purpose.
Definitions: ICS.
Inventory Control Section
Procedure: Main Store ICS. staff checks the items in their respective head physically and tally them with their respective loc bin wise movement on daily basis for assurance of accuracy of data, any difference is reported to I/C Stores, who too checks the stock randomly. Stock evaluation reports & daily consumption reports are properly filed to ensure the proper store closing in term of values on daily basis. At the end of every month complete item wise stock report is got audited by finance or audit dept. to ensure that physical stocks are in accordance with the stocks in books Monthly stock reports, Out side issuance report, Stock transfer summery report is forwarded to s for their book keeping. At the end of fiscal year inventory list of stores is handed over to external auditors for audit purpose who checks the stores physically and reconcile them with their respective stock reports. At the end of the audit, auditor countersigns the report. Its record is kept maintained in stock report file.
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Div./dept..
BTL
Procedure
BTL
STORES
Stores Date Effective
Title
Page 1/2
New Item Code
Revision
Jan. 2004
Scope:
This procedure is applicable at main stores (ICS.)
Purpose:
To avoid duplication of record & items standardization.
00
Responsibilities: -
Computer operator feeds this new code into the computer.
Procedure: The stores have been divided into 16-different heads as per nature of the items, like; (1) Spinning, (2) Weaving, (3) Processing, (4) Dyes, (5) Chemicals, (6) Packing, (7) Electric, (8) Hardware, (9) Oil & Lubes, (10) Construction, (11) Stationary, (12) Bearings, (13) Tools, (14) General, (15) Power Genr and (16) V-Belts. Further more within one store head, items of similar nature are grouped and a category no. is allotted for uniqueness. For example; 16 - 01 - 01
- 001 - 005 XX - XX - XX - XXX - XXX
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Item sr.# Category
DRIMARENE BLUE K2RL DRIMARINE (DYES)
Category
REACTIVE DYES
Category
DYES
Store head DYES & CHEMICALS
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BTL
Checked By
Div./dept..
Approved by
Procedure
STORES
Title
BTL
Page 2/2
Stores Date Effective
New Item Code
Jan. 2004
Revision
00
Store staff determines & checks thoroughly newly approved item for its verification, concerned dept. may also be consulted for determining new item head & its newness. After verification of item from LOV list of value of items that this item doesn’t exist, code is opened in its concerned head. System software automatically allote next code to this item in accordance with its category.
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Div./dept.
BTL
Approved By
Procedure
STORES
Date effective
Title Scope:
BTL Stores
Control Of Quality Records
Page 1/1 Revision
Jan. 2004
00
This procedure is applicable in Main Stores(ICS.)
Purpose: To establish documented procedure for identification, collection, indexing, access, filing, storage, maintenance and disposition of quality records. Responsibilities: I/C(Stores) is responsible to; * *
Check time to time & confirm the proper maintenance of quality records. Arrange the deposition of quality records.
Procedure : 1.
Collection, identification, assessment, filing and storage of quality records are done as per list of quality records.
2.
Indexing of quality records are carried out as per central document and data control procedure.
3.
On completion of retention time, responsible person give its information to his concerned dept. head and gets approval and makes arrangements either to sent old records to archive or discard.
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BTL STORES
Page 1/1
LIST OF QUALITY RECORDS
Main Stores
Sr.# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Description
File #
Main Store
2 5 1 2 2 For ever 2 1 2 2 For ever 1 2 2 1 1 2 1 For ever For ever 1 For ever 2 2 For ever 2 1 1
Approved Quota Authorized Signatories File Correspondence File E.Mail Record ISO Training ISO Manual Items Written Off / Dispose Off File MIS. Reports Regularized Cases Physical Assessment of Store File Policies & Orders File Dept Stk <> IM Stk Slow Moving Dead Store File Monthly Stock Taking File Surplus Items Cancelled GPs & GRNs Outstanding ROGPs & RIGPs Dyes n Chemicals Critical Items Civil Works MSDS ( Material Safety Data Sheets ) Stock Movements Important Documents / Misc. Doc. Scrap Sale MRN Printed Samples ( Company Wide ) Ahmad Lace Work Orders Dispatch Advice
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Arch. -
3 3 3
2 3 1 3
1
2
BTL STORES START
Page 1/1
FLOW CHART PURCHASE REQUISITION FROM
CHECK & APPROVAL
RE-CHECK & BY STORE
RECEIPT OF APP.IGP
RECEIPT OF SUPPLY
FEEDING OF GRNS
SIR FROM
STN FROM OTHER SBU
POSTING IN COMPUTER
DAILY STOCK TAKING
MONTHLY STK.TAKING
DISTRIBUTION OF LIST FOR CHECKING
ANNUAL STOCKS
END END
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BTL
Div./dept..
Procedure
STORES
Title Scope:
BTL
Page 1/2
Stores
Handling, Storage and Preservation
Date effective
Revision
Jan. 2004
02
This procedure is applicable in all stores of BTL
Purpose: Proper handling & storage throughout the process, to avoid damage, or deterioration of stores. Responsibilities: * Store staff is responsible for its concerned head of items. * I/C Stores is responsible for the activities involved in this procedure. * ED. takes decision for an appropriate action. Procedure : Material is stacked or placed in bins properly to avoid any sort of damage or deterioration. Proper measures are taken, (as per instructions of supplier if given) for better preservation of goods. 1.
HANDLING While unloading and placing the goods in their respective bins or during stacking extra care is taken (supplier instructions are followed, if any).
1.1
Instruments for handling 1.11 Bins: Small items are often stored within bins. Which have their number that can be located from the system while issuing or receiving the particular item. 1.12
Racking: Racks are fabricated sections and are placed at adjustable height. These can accommodate full pallet load, used for the items that are large in size & heavy in weight.
1.13
Temporary Storage: Usually heavy weight items are stacked in temporary storage areas on floor. Under inspection items are oftenly stored in temporary storage areas.
1.14
FIFO: FIFO (First in First out) method is adopted in main stores considering the following impartial aspects: Approved By
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BTL
Div./dept..
Procedure
STORES
Title
BTL
Page 2/2
Stores
Handling, Storage and Preservation
Date effective
Jan. 2004
Revision
02
- Delivery Schedule - Store capacity - Store location Unloading of locally purchased items is made by the supplier's representative, whereas out-station material is stacked by contractor's labor (Paledar) in presence of receipt room's representative. 2.
STORAGE All items are stored in their respective bins or stacked properly as per nature of item. In order to detect the deterioration, expiry or any sort of damage, stores items are physically inspected half yearly, in every September & March by concerned store staff alongwith I/c Stores and also counter checked by end . Report of deteriorated/ obsolete items are forwarded to ED. for their decision for an appropriate action. Chemicals are especially stacked in accordance with the storage instructions given in MSDS
2.1
Safety Instructions 2.11 Necessary usable fire instruments are placed at easy approach in stores.
2.2
2.3
2.12
Outsiders are not allowed in store areas. (Except end-s, for issuance of material)
2.13
Hazardous / inflammable items are stacked separately with proper marking
2.14
Smoking is not allowed in or near the store areas.
Storage Instructions 2.21 Training is being provided to all store staff, how to handle, store, preserve and deliver the material. Different material has different methods as per their nature, pl. consult MSDS 2.22
Total material is placed category/shade wise & batch wise.
2.23
Stacking is made at easy approachable height.
2.24
Common usable items, e.g. (Stationery, Tools) and other pilferagable items are placed under lock n key.
Accidental Handling of Chemicals ( spillage / fire ) 2.31 Wear protective equipments like Googles, Gloves, Gumboot and or Mask were necessary 2.32 Place hazardous chemicals in dick area / containments at separate location properly marked 2.33 Place inflammable items separately under non-sparking lights 2.34 Fire extinguish media should be properly placed in reachable location 2.35 If fire expolde shower high stream of water on surrounding drums to cool down their temp. Properly place the MSDS at the location where the chemicals is stacked, and at commom place 2.36 2.37
Do as mentioned on MSDS for Storage and for first aid
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BTL
Div./dept..
Procedure
STORES
Title Scope:
BTL
Page 1/1
Stores
Product Identification and traceability
Date effective
Revision
Jan. 2004
00
This procedure is applicable in all stores of BTL
Responsibilities: * Receipt section is responsible to affix item code sticker / identity tag to the items. * Concerned store staff is responsible for proper identification of items. * I/C Stores is responsible for the activities involves in this procedure. Definitions: GRN. PR. PO.
Goods Receipt Note Purchase Requisition Purchase Order
Procedure : Hard Material While receiving the fresh approved supply from receipt section according to GRN's, main stores personnel check the identity tag / code sticker having information about item name item code, IGP#, and requisite department, store location and bin number. This all information is system printed on item code sticker, If item is going to be received for the first time then Loc.Bin number entry will appear blank and will be updated by the store personnel in the system for onward reference. Dyes & Chemicals Dyes/Chemicals are stacked in racks or on floor as per nature of item, location of which can be traced-out from their respective location and bins as mentioned in the system, For prompt traceability this information is printed on SIR that helps the store personnel in issuance of material. Dyes and chemicals are stacked batch wise for FIFO purpose. Mostly packings of dyes/chemicals have clear identification of item nature, and its supplier name. Nevertheless identification plates are also used where needed. Shelf Life: Shelf life stickers are used for the identification of their expiry dates.
Approved By
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Div./dept..
BTL
Procedure
STORES
Title Scope:
Product Identification and traceability
BTL Stores Date effective
Jan. 2004
Page 1/1
Revision
00
This procedure is applicable in Main Stores and its three allied sub-stores.
Responsibilities: * Receipt section is responsible to affix identity tag to the items. * Concerned store staff is responsible for proper identification of items. * I/C Stores is responsible for the activities involves in this procedure. Definitions: IRN. GD. PO.
Inspection & Receipt Note General Demand Purchase Order
Procedure : Hard Material While receiving the fresh approved supply from receipt section according to IRN's, main stores personnel check the identity tag having information about item, supplier, GD.#/PO.# and requisite department, alongwith others and fill up their concerned portion like bin # & item code #. Same bin # is written on bin stock card for traceability. Dyes & Chemicals Dyes/Chemicals are stacked in racks or on floor as per nature of item, location of which can be traced-out from their respective bin stock cards. Items are stacked in batch wise. Mostly packings of dyes/chemicals have clear identification of item nature, and its supplier name. Nevertheless identification plates are also used where needed. Shelf Life: Shelf life stickers are used for the identification of their expiry dates. Document name
Document #
Shelf Life Sticker
(63202/PR.11/18)
Approved By
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BTL
Procedure
Div./dept.. STORES
Title
BTL Stores Date effective
Inventory Analysis
Page 1/1
Revision
Jan. 2004
Objective:
To avoid build-up of Dead stocks in future and to provide comprehensive information regarding Inventory position to the SBU/Division heads.
Scope:
All divisions
00
Responsibility: In-charge Main Store
Procedure :
1) Monthly Inventory Analysis Report is updated by store
2) Information of report updation is given to s through E-mail by Main Store. 3) I/c Main Store closely analyses the Inventory position of each division and make a case of each abnormality and sends to concerned division/section head/in-charge, GMs
and ED. 4) I/c Main Store is responsible to follow those cases till any logical end of the issue. 5) Inventory of every division should be analyzed at least once in 3-months. 6) I/c Main Store will keep the record of these cases for at least 1-year on computer.
Definitions: GM. ED.
General Manager Executive Director
Approved By
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indicates bearing range indicates needle bearing
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Div./dept..
BTL
Procedure
Purchase
BTL Purchase Date Effective
Title
Puchase Order PO
Scope: Purpose:
Page 1/2 Revision
Jan. 2004
00
This procedure is applicable in purchase department of all SBUs To raise general purchase order for purcurement of demanded items from vendors To fullfil the specified requirements and needs
Responsibilities: - End feed demand in system at his terminal - Head of department approves demands of his concerned departments - I/C (Stores) check the validity of demand and forwarded it to purchase dept. - Purchase dept. generate PO,s Definitions: PO Purchase Order CS Comparative Statement PR Purchase Report ICS Inventory Control Section ED Executive Director Procedure: All record are being maintained in system software. Demands are fed by the end in system, while feeding system give him full regarding stocks of that particular item in all five stores of our SBUs alongwith pending demand, pending PO,s avg. consumption, last issue quantity, and number of days since last issue of that demanding item. Head of department approves demands in the system of his concerned departmernts He also get acquainted with all necessary information by the system regarding where that particular item is needed e.g. cost center, department wise stocks etc. -
Nature and source of the demand is selected by the whether urgent, normal, Local or import
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For repairable items separate code is got opened by the end with complete description of work required. If demanded item is required as per sample, "SAMPLE" should be delivered, alongwith sample tag bearing complete information about sample, to main stores ICS. These samples are then handed over to Purchase dept. by main stores
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Item specification should be written completely in item code
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All vendors have been categorised as per their nature of business, and same is the case with item codes that are interlinked with vendors In case of regular items and pre decided rates PO,s are prepared in routine. ED. decision is got in case of fluctuation in rates of routine items, new high valued items and or irregular items. Demand is negociated with the end (regarding its consumption, its function or for clear specificatio) if so required.
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Approved by
Div./dept..
BTL
Procedure
Purchase
Title
Purchase Order
-
BTL Purchase Date Effective
Jan. 2004
Page 2/2 Revision
02
In case of new, irregular and or highly priced item quotation are sought from already listed vendors and or some potential vendors. These enquires / quotation are sought in shape of e.mails, fax or on phones in case of emergencies. CS is prepared from received quotations and are presented to ED. For approval of most compitent supplier, after reading it between lines, sources of quotation are mentioned on CS for ED's checking purpose. After getting approval from ED. PO is developed as per conditions of CS. Monitory,tax, freight and other necessary are clearly mentioned in PO. System automatically assigend next serial number as PO number to each and every vendor Same procedure is adopted for service charges / repairing demands, for which a separate job / order form completely filled is received from requisite dept. in case of maintenance / fabrication of any task / work. Samples / items for repairing are sent to vendors in accordance with gate policy. Cash purchase are also handdled in the same way, by generating Pos,considering purchaser as vendor. Daily purchase report dully signed by ED. Sent to internal audit dept. for varification as they required. Goods are handed over to store receiving section in accordance with PO,s as mentioned on IGPs.
Div./dept..
BTL
Procedure
Purchase
Title
New Vendor Registration
Scope: Purpose:
BTL Purchase Date Effective
Jan. 2004
Pag 1/2 Revision
03
This procedure is applicable in purchase department of all SBUs For selection of new potential vendor to meet requirements and needs of end in case of existing / listed vendor don’t meet the requirement.
Responsibilities: - Purchase dept. is responsible to seek out potential vendor. - ED. Approves the new vendor
Definitions: -
ED.
Executive Director
Procedure: -
Market is viewd for potential vendor for following reasons Manufacture is preferred on distributor Distributor is preferred on general supplier When existing supplier doesn’t meet the requirement in case of volume of time frame For getting counter productr to our routine item
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Prepared By
Supplier is evaluated on following grounds Quality Efficiency Potential Price Market Repute Credibility Its financial setup Work experience
Checked By
Approved by
BTL
Div./dept..
Procedure
Purchase
Title
BTL
Page 2/2
Purchase New Vendor Registration
Date Effective
Jan. 2004
Revision
01
On varification of all above factors new vendor form is filled and got approved by ED. After getting approval new vendor code is ed in system by purchase department and s department Performance of existing / listed suppliers is evaluated six monthly by seeing their supplies and rejections, its behaviour / services etc. ED. Makes decision for those suppliers for whose performance is not satisfactory.
Prepared By
Checked By
Approved by
Date Effective
Revision
nd (regarding its consumption, its function or for clear
Date Effective
Revision
ought in shape of e.mails, fax or on phones in case of emer-
otations and are presented to ED. For approval of most comtween lines, sources of quotation are mentioned on CS for
O is developed as per conditions of CS. Monitory,tax, freight
ext serial number as PO number to each and every vendor
d in the same way, by generating Pos,considering purchaser
eceiving section in accordance with PO,s as mentioned on
Date Effective
Revision
Date Effective
Revision
BTL
Procedure
BTL Stores
STORES
Date Effective
Title
Purchase Requisition (PR)
Page 1/2 Revision
Jan. 2004
02
Scope: This procedure is applicable in ICS of all stores Purpose: To raise general demands for purchase or repair of items. Responsibilities: - End feed demand in system at his terminal - Head of department approves demands of his concerned departments - I/C (Stores) check the validity of demand and forwarded it to purchase dept. - Store personnel sends system generated mail to all requisite departments Definitions: PR Purchase Requisition ICS Inventory Control Section ROL Re-Ordering Level: These are the fast moving items for which main stores ICS. receives sanctioned quotas from different dept. (based on their avg. consumption). Store is responsible for maintaining its minimum stock level. Procedure: Demands are fed by the end in system, while feeding system give him full regarding stocks of that particular item in all five stores of our SBUs alongwith pending demand, pending PO,s avg. consumption, last issue quantity, and number of days since last issue of that demanding item. Head of department approves demands in the system of his concerned departmernts He also get acquainted with all necessary information by the system regarding where that particular item is needed e.g. cost center, department wise stocks etc. -
Nature and source of the demand is selected by the whether urgent, normal, Local or import
-
For repairable items separate code is got opened by the end with complete description of work required. If demanded item is required as per sample, "SAMPLE" should be delivered, alongwith sample tag bearing complete information about sample, to main stores ICS. These samples are then handed over to Purchase dept. by main stores and their receipt is taken on daily purchase requisition report where these samples are
-
mentioned separately
Prepared By
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Item specification should be written completely in item code
-
Names, IP address and s of authorized signatories are fed in the system
-
If demanded item is new & imported then remarks should be given for justification.
-
A separate demand should be raised for items regarding office supply or furniture & fixture (after getting them write-off from General if that have been got issued earlier and become unusable any more due to deteriorate condition. Checked By
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Procedure
Div./dept..
BTL
BTL Stores
STORES
Title
Purchase Requisition (PR)
-
Date Effective
Page 2/2 Revision
Jan. 2004
02
Incomplete purchase requisition in any respect are not forwarded to purchase dept. In-charge store reads demands carefully and check all necessary auspects like stocks avg. consumption, pending demand, pending PO. He negociate it with concerned dept. in case if item is there in stock of some other dept. except the demanding dept. Demanded item is written "AVAILABLE" on seeing the stock availability in stores or availability in stores in near future for the sake of inventory control.
Finally I/C Stores send the demand to purchase dept. System allots unique document # to maintain its record Store helper delivers its copies as under for further proceedings:
Note:
System copy to Mail copy for
Buying office / Purchase Office Self record in general demands file
Mail is send to
Requisition dept.(for their information & record)
Demands regarding ROL items are raised by main stores.
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Div./dept..
BTL
Procedure
STORES
Title
Inspection & Goods Receipt Note (IRN)
Scope: Purpose:
BTL Stores Date Effective
Jan. 2004
Pag 1/2 Revision
03
This procedure is applicable in ICS of all Stores Receipt of supply/goods from RS.
Responsibilities: - RS. hands over the IGP to ICS of store - IC get the supply in accordance with IGP's approved quantity. - KPO feeds the data. - Store helper delivers the IGP's to concerned dept. Definitions: Procedure: -
-
ICS. RS. IC KPO IGP. SIR. GRN
Inventory Control Section Receipt Section Inventory Controller Key Punch Operator In-ward Gate Store Issue Requisition Goods Receipt Note
RS gets the quality of in-coming items inspected from technical staff of respective requisite department on IGP, which is also used as inspection report. Remarkes in case of rejection are given on IGP, that are also fed in system.Location Bin # are printed on IGPs in system for proper placement. As per policy inspection should be got cleared within 48 hours in routine except some special cases. Main Stores IC receives the Inward Gate from RS with duly affixed code sticker (printed through system) on each and every item With the help of store helper he places the items in there respective locations bins In case of shortage, RS provides the SIR (for the quantity issued on temporary slip) duly signed by the authorized signatories. For example items directly received by dept. RS in-charge finally feeds its GRN (Goods Receipt Note) on seeing all formalities Copies of daily GRN report is distributed as follows - Billing Section - s - Self record of RS. Copies of IGPs is distributed as follows - Gate - Concerned Dept. - RS. - s
Prepared By
Checked By
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Div./dept..
BTL
Procedure
BTL
STORES
Title
Page 1/3
Stores
Store Issue Requisition (SIR) / Store Transfer Note (STN)
Date Effective
Jan. 2004
Revision
01
Scope: This procedure is applicable in all stores Purpose: Issue / Transfer of goods from store to end . Responsibilities: - Authorized indenting officer sanction the issue requisition. -
I/C Stores check the validitiy of SIR. Concerned IC issue the requisite item. Bearer of SIR or TN takes the supply according their demand.
Definitions: ICS. PR.
Inventory Control Section Purchase Requisition
IC KPO IRN. SIR. STN.
Inventory Controller Key Punch Operator Inspection & Receipt Note Store Issue Requisition Store Transfer Note
Procedure: Main stores IC's checks the information as follows: -
-
Date,dept/section name,cost center,item description,unit of measurement,required quantity,item code If required stock item does not belongs to the requisite dept. Then requisite get the stock transferred from the concerned department through prescribed form If requisite item falls in replacement category but getting issued for the first time, then "NEW" is written along with authorized signature on SIR. New parts/items are replaced with old parts/items and the same are deposited in the Main Stores as replacement on SIR at the time of issue of new parts/items.
Replacement Parts/items categories are as under:
1) Items/parts of value more than Rs. 500/=
Prepared By
Checked By
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Div./dept..
BTL
Procedure
STORES
Title
BTL Stores Date Effective
Store Issue Requisition (SIR) / Store Transfer Note (STN)
Jan. 2004
Page 2/3 Revision
01
2) All types of machinery spare parts 3) Bearings (All kinds) 4) Belts (All kinds) 5) Tools
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Record of such receipt on replacement is maintained in the system
-
If emergency falls, temporary issue slip can also be entertained with signature of any senior personnel like Foreman,Supervisor or equal to their level to avoid any production loss, and its system generated issue note is got procured from relevant dept. (on the very next day or on arrival of indenting officer) completed in all respects as mentioned above.
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Store personnel issue the items to the bearer after getting his signature on system generated SIR. These SIR's are handed over on daily basis to s for re-checking Store helper maintain the SIR record with its detailed report
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Store maintains the list of authorized persons in authority form, from where system matches the alloted and IP address of that concerned terminal Stocks are being maintained department wise and item wise simultaniously, End can only get their concerned items issued from store. System doesn’t give permission to get the material issued concerning to other department, but give detail of stock dept. wise along with age of that item lying with store. Only concerned department has right to change the entitlement of his demanded stock for giving permission to other than requisite dept. for getting the material issued from store
-
-
-
At this level issue slip doesn’t affect the store stocks, so he is authorized to change any required quantity before this slip is finalized in store.
-
While finalizing the issue store personnel checks the required quantity, he can decrease the required quantity on seeing its last issue quantity and days. After finalizing store personnel issues the items concerning to his particular store head on seeing location bin number printed on the SIR.
-
Issue of Flour Labour office issues a list of entitled / deserving employees as per company policy to stores which manages its procurement. After receiving of flour , labour office issue slips to worker with stamp and signed by the authority to get the desired items from Main Stores. Main Stores issues these to worker and keeps these slip. On completion of all monthly issue, slips are sent to labour office for their record.
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BTL
Div./dept..
Procedure
STORES
Title
BTL Stores Date Effective
Store Issue Requisition (SIR) / Store Transfer Note (STN)
Page 3/3 Revision
Jan. 2004
02
Issue of Tools To control cost and the pilferage chances, Main Stores issues tools on proper documented SIR. A separate tools record is maintained in the system While leaving the organization, he submits the issued item on his name & get clearance. These received items may be issued to some one else with same procedure but this time issued on FOC base, record of which is maintained in system.
Issue of SIR Book For proper maintaining of record & to control the issue, SIR Books are issued to dept. heads on SIR duly signed by g authority and a separate is kept maintained for this purpose in system software. No one can use issue slip of other dept. for getting the material issued in stores where manual SIR is received and fed by stores in system software. Stock transfer within one SBU If some dept. needs an item that belong to some other dept. then demanding dept. asks the concerned dept. for transfer of entitlement in the system Only the concerned department to which that item belongs can change the entitlement. Once the entitlement is transferred then the new entitled dept. can get the item issued from store. Stock transfer from one SBU to other If some dept. needs an item that belong to some other dept. of other SBU. Then demanding dept. asks the store personnel to get the item transferred from other SBU. Which he does after consulting with the concerned dept. In this way stocks decreases with value in the SBU from where item is transferred, and stocks increases with same quantity and value of that SBU to which it is being transferred. A system generated mail is sent to both SBU for awareness. At the month end complete detailed report is sent to all stores and s dept. of all SBUs for proper recording. Sale of inventory items Cost center is select as out side issuance for those items that are sold out from inventory, as per our gate policy. While selecting cost center as out side issuance system restrict the to feed its purpose whether sale, rejection, sample whatever, along with party name towards it is being sent out. This information is linked with gate data base. So while making its OGP,system gets the information automatically and reduces the chance of wrong entry. At the month end complete detailed report is sent to s dept. for proper book keeping.
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Procedure
Div./dept..
BTL
STORES
Title
Disposal of Replacement
BTL Stores Date Effective
Page 1/1 Revision
Jan. 2004
Scope:
This procedure is applicable at Main Stores & its allied sub-stores.
Purpose:
Proper disposal of replacements.
01
Responsibilities: -
IC's. received replacements from dept. & prepares monthly Replacement Form for the disposal of items. Incharge Stores get them examined by technical staff.(if necessary) & signs the report.
Definitions: Replacement It is the old item for which concerned technical staff from dept. thinks not usable any more to produce quality product and requires new one in exchange of old one. IC Inventory Controller Procedure:
Prepared By
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Replacement is received at the time of issue and all IC,s stored their repacement at designated areas.
-
Concerned store staff write down the replacement on Replacement Form while issuing replaceable items, and at the month end same list is got signed by I/C Stores, who checks the report and ask the technical staff for review of items (if he think so) and finally forward the list alongwith items to purchase / audit ddept., for proper waste management through store helper (ICS). The record of such lists is kept maintained in file called Replacement Disposal.
Checked By
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Div./dept.
BTL
Procedure
STORES
Title
BTL
Page 1/1
Stores
Disposal of Slow Moving/Dead Stores
Date Effective
Jan. 2004
Revision
00
Scope:
This procedure is applicable in Main Stores (ICS.)
Purpose:
To sort out and to dispose off those items which are no more required in future.
Responsibilities: -
KPO makes the reports. ED. & I/C(Stores) check and sign the report. Store Helper takes the report to concerned dept. Purchase dept. takes necessary measures for proper disposal.
Definitions: - KPO - ED. - ICS
Key Punch Operator Executive Director Inventory Control Section
Procedure:
Prepared By
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A computer generated report is prepared annually showing last issue/receipt for stock items and is sent to concerned dept. through ED. after examining & g by incharge stores, for sorting out those items that are no more required in future.
-
Concerned depts. sort out and mark the useless items that latterly sent to Purchase through ED. for proper disposal, by incharge stores. Cases are pursued through reminders until disposal of slow moving/dead stock.
Checked By
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BTL
Div./dept.
Procedure
STORES
Title
BTL
Page 1/1
Stores Re-Ordering Level (ROL)
Date Effective
Revision
Jan. 2004
Scope:
This procedure is applicable in ICS. Of all stores
Purpose:
To control the inventory or to maintain minimum stock level (MSL) for commonly used items.
00
Responsibilities: - Incharge (Stores) provides the avg. consumption of regularly used items to concerned depts. - Concerned dept. gives (MSL.) - Incharge (Stores) maintains the (MSL.)
Definitions: MSL. ROL. ICS.
Minimum Stock Level. Re-Ordering Level Inventory Control Section
Procedure: Main Stores (ICS.) provides avg. consumption of commonly used items as per dept. request. Head of the dept. studies the report deeply and calculates their monthly consumption. After finalizing the report, sends it back to stores for their monthly quota. Stores(ICS.) is responsible to maintain its (MSL.) by raising demands accordingly. Main Stores(ICS.) issues these items according to their approved quota, in case of non-availability of one item, some other parallel item may be issued to avoid production loss, that may cause variation in stock level.
Prepared By
Checked By
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BTL
Div./dept.
Procedure
STORES
Title
Page 1/1
Stores Date Effective
Checking of Stores
Scope: Purpose:
BTL
Jan. 2004
Revision
00
This procedure is applicable in all stores of BTL. To reconcile the data with physical stocks, for data reliability.
Responsibilities: - Main Stores ICS. staff checks their concerned items. - Incharge Sores randomly re-checks the items by store helpers. - External auditors counter check the data for audit purpose.
Definitions: ICS.
Inventory Control Section
Procedure: Main Store ICS. staff checks the items in their respective head physically and tally them with their respective loc bin wise movement on daily basis for assurance of accuracy of data, any difference is reported to I/C Stores, who too checks the stock randomly. Stock evaluation reports & daily consumption reports are properly filed to ensure the proper store closing in term of values on daily basis. At the end of every month complete item wise stock report is got audited by finance or audit dept. to ensure that physical stocks are in accordance with the stocks in books Monthly stock reports, Out side issuance report, Stock transfer summery report is forwarded to s for their book keeping. At the end of fiscal year inventory list of stores is handed over to external auditors for audit purpose who checks the stores physically and reconcile them with their respective stock reports. At the end of the audit, auditor countersigns the report. Its record is kept maintained in stock report file.
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Checked By
72 Approved by
Div./dept..
BTL
Procedure
BTL
STORES
Stores Date Effective
Title
Page 1/2
New Item Code
Revision
Jan. 2004
Scope:
This procedure is applicable at main stores (ICS.)
Purpose:
To avoid duplication of record & items standardization.
00
Responsibilities: -
Computer operator feeds this new code into the computer.
Procedure: The stores have been divided into 16-different heads as per nature of the items, like; (1) Spinning, (2) Weaving, (3) Processing, (4) Dyes, (5) Chemicals, (6) Packing, (7) Electric, (8) Hardware, (9) Oil & Lubes, (10) Construction, (11) Stationary, (12) Bearings, (13) Tools, (14) General, (15) Power Genr and (16) V-Belts. Further more within one store head, items of similar nature are grouped and a category no. is allotted for uniqueness. For example; 16 - 01 - 01
- 001 - 005 XX - XX - XX - XXX - XXX
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Item sr.# Category
DRIMARENE BLUE K2RL DRIMARINE (DYES)
Category
REACTIVE DYES
Category
DYES
Store head DYES & CHEMICALS
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BTL
Checked By
Div./dept..
Approved by
Procedure
STORES
Title
BTL
Page 2/2
Stores Date Effective
New Item Code
Jan. 2004
Revision
00
Store staff determines & checks thoroughly newly approved item for its verification, concerned dept. may also be consulted for determining new item head & its newness. After verification of item from LOV list of value of items that this item doesn’t exist, code is opened in its concerned head. System software automatically allote next code to this item in accordance with its category.
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Prepared by
Checked By
Div./dept.
BTL
Approved By
Procedure
STORES
Date effective
Title Scope:
BTL Stores
Control Of Quality Records
Page 1/1 Revision
Jan. 2004
00
This procedure is applicable in Main Stores(ICS.)
Purpose: To establish documented procedure for identification, collection, indexing, access, filing, storage, maintenance and disposition of quality records. Responsibilities: I/C(Stores) is responsible to; * *
Check time to time & confirm the proper maintenance of quality records. Arrange the deposition of quality records.
Procedure : 1.
Collection, identification, assessment, filing and storage of quality records are done as per list of quality records.
2.
Indexing of quality records are carried out as per central document and data control procedure.
3.
On completion of retention time, responsible person give its information to his concerned dept. head and gets approval and makes arrangements either to sent old records to archive or discard.
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BTL STORES
Page 1/1
LIST OF QUALITY RECORDS
Main Stores
Sr.# 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
Description
File #
Main Store
2 5 1 2 2 For ever 2 1 2 2 For ever 1 2 2 1 1 2 1 For ever For ever 1 For ever 2 2 For ever 2 1 1
Approved Quota Authorized Signatories File Correspondence File E.Mail Record ISO Training ISO Manual Items Written Off / Dispose Off File MIS. Reports Regularized Cases Physical Assessment of Store File Policies & Orders File Dept Stk <> IM Stk Slow Moving Dead Store File Monthly Stock Taking File Surplus Items Cancelled GPs & GRNs Outstanding ROGPs & RIGPs Dyes n Chemicals Critical Items Civil Works MSDS ( Material Safety Data Sheets ) Stock Movements Important Documents / Misc. Doc. Scrap Sale MRN Printed Samples ( Company Wide ) Ahmad Lace Work Orders Dispatch Advice
Approved By
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Arch. -
3 3 3
2 3 1 3
1
2
BTL STORES START
Page 1/1
FLOW CHART PURCHASE REQUISITION FROM
CHECK & APPROVAL
RE-CHECK & BY STORE
RECEIPT OF APP.IGP
RECEIPT OF SUPPLY
FEEDING OF GRNS
SIR FROM
STN FROM OTHER SBU
POSTING IN COMPUTER
DAILY STOCK TAKING
MONTHLY STK.TAKING
DISTRIBUTION OF LIST FOR CHECKING
ANNUAL STOCKS
END END
Approved By
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BTL
Div./dept..
Procedure
STORES
Title Scope:
BTL
Page 1/2
Stores
Handling, Storage and Preservation
Date effective
Revision
Jan. 2004
02
This procedure is applicable in all stores of BTL
Purpose: Proper handling & storage throughout the process, to avoid damage, or deterioration of stores. Responsibilities: * Store staff is responsible for its concerned head of items. * I/C Stores is responsible for the activities involved in this procedure. * ED. takes decision for an appropriate action. Procedure : Material is stacked or placed in bins properly to avoid any sort of damage or deterioration. Proper measures are taken, (as per instructions of supplier if given) for better preservation of goods. 1.
HANDLING While unloading and placing the goods in their respective bins or during stacking extra care is taken (supplier instructions are followed, if any).
1.1
Instruments for handling 1.11 Bins: Small items are often stored within bins. Which have their number that can be located from the system while issuing or receiving the particular item. 1.12
Racking: Racks are fabricated sections and are placed at adjustable height. These can accommodate full pallet load, used for the items that are large in size & heavy in weight.
1.13
Temporary Storage: Usually heavy weight items are stacked in temporary storage areas on floor. Under inspection items are oftenly stored in temporary storage areas.
1.14
FIFO: FIFO (First in First out) method is adopted in main stores considering the following impartial aspects: Approved By
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BTL
Div./dept..
Procedure
STORES
Title
BTL
Page 2/2
Stores
Handling, Storage and Preservation
Date effective
Jan. 2004
Revision
02
- Delivery Schedule - Store capacity - Store location Unloading of locally purchased items is made by the supplier's representative, whereas out-station material is stacked by contractor's labor (Paledar) in presence of receipt room's representative. 2.
STORAGE All items are stored in their respective bins or stacked properly as per nature of item. In order to detect the deterioration, expiry or any sort of damage, stores items are physically inspected half yearly, in every September & March by concerned store staff alongwith I/c Stores and also counter checked by end . Report of deteriorated/ obsolete items are forwarded to ED. for their decision for an appropriate action. Chemicals are especially stacked in accordance with the storage instructions given in MSDS
2.1
Safety Instructions 2.11 Necessary usable fire instruments are placed at easy approach in stores.
2.2
2.3
2.12
Outsiders are not allowed in store areas. (Except end-s, for issuance of material)
2.13
Hazardous / inflammable items are stacked separately with proper marking
2.14
Smoking is not allowed in or near the store areas.
Storage Instructions 2.21 Training is being provided to all store staff, how to handle, store, preserve and deliver the material. Different material has different methods as per their nature, pl. consult MSDS 2.22
Total material is placed category/shade wise & batch wise.
2.23
Stacking is made at easy approachable height.
2.24
Common usable items, e.g. (Stationery, Tools) and other pilferagable items are placed under lock n key.
Accidental Handling of Chemicals ( spillage / fire ) 2.31 Wear protective equipments like Googles, Gloves, Gumboot and or Mask were necessary 2.32 Place hazardous chemicals in dick area / containments at separate location properly marked 2.33 Place inflammable items separately under non-sparking lights 2.34 Fire extinguish media should be properly placed in reachable location 2.35 If fire expolde shower high stream of water on surrounding drums to cool down their temp. Properly place the MSDS at the location where the chemicals is stacked, and at commom place 2.36 2.37
Do as mentioned on MSDS for Storage and for first aid
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BTL
Div./dept..
Procedure
STORES
Title Scope:
BTL
Page 1/1
Stores
Product Identification and traceability
Date effective
Revision
Jan. 2004
00
This procedure is applicable in all stores of BTL
Responsibilities: * Receipt section is responsible to affix item code sticker / identity tag to the items. * Concerned store staff is responsible for proper identification of items. * I/C Stores is responsible for the activities involves in this procedure. Definitions: GRN. PR. PO.
Goods Receipt Note Purchase Requisition Purchase Order
Procedure : Hard Material While receiving the fresh approved supply from receipt section according to GRN's, main stores personnel check the identity tag / code sticker having information about item name item code, IGP#, and requisite department, store location and bin number. This all information is system printed on item code sticker, If item is going to be received for the first time then Loc.Bin number entry will appear blank and will be updated by the store personnel in the system for onward reference. Dyes & Chemicals Dyes/Chemicals are stacked in racks or on floor as per nature of item, location of which can be traced-out from their respective location and bins as mentioned in the system, For prompt traceability this information is printed on SIR that helps the store personnel in issuance of material. Dyes and chemicals are stacked batch wise for FIFO purpose. Mostly packings of dyes/chemicals have clear identification of item nature, and its supplier name. Nevertheless identification plates are also used where needed. Shelf Life: Shelf life stickers are used for the identification of their expiry dates.
Approved By
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Div./dept..
BTL
Procedure
STORES
Title Scope:
Product Identification and traceability
BTL Stores Date effective
Jan. 2004
Page 1/1
Revision
00
This procedure is applicable in Main Stores and its three allied sub-stores.
Responsibilities: * Receipt section is responsible to affix identity tag to the items. * Concerned store staff is responsible for proper identification of items. * I/C Stores is responsible for the activities involves in this procedure. Definitions: IRN. GD. PO.
Inspection & Receipt Note General Demand Purchase Order
Procedure : Hard Material While receiving the fresh approved supply from receipt section according to IRN's, main stores personnel check the identity tag having information about item, supplier, GD.#/PO.# and requisite department, alongwith others and fill up their concerned portion like bin # & item code #. Same bin # is written on bin stock card for traceability. Dyes & Chemicals Dyes/Chemicals are stacked in racks or on floor as per nature of item, location of which can be traced-out from their respective bin stock cards. Items are stacked in batch wise. Mostly packings of dyes/chemicals have clear identification of item nature, and its supplier name. Nevertheless identification plates are also used where needed. Shelf Life: Shelf life stickers are used for the identification of their expiry dates. Document name
Document #
Shelf Life Sticker
(63202/PR.11/18)
Approved By
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BTL
Procedure
Div./dept.. STORES
Title
BTL Stores Date effective
Inventory Analysis
Page 1/1
Revision
Jan. 2004
Objective:
To avoid build-up of Dead stocks in future and to provide comprehensive information regarding Inventory position to the SBU/Division heads.
Scope:
All divisions
00
Responsibility: In-charge Main Store
Procedure :
1) Monthly Inventory Analysis Report is updated by store
2) Information of report updation is given to s through E-mail by Main Store. 3) I/c Main Store closely analyses the Inventory position of each division and make a case of each abnormality and sends to concerned division/section head/in-charge, GMs
and ED. 4) I/c Main Store is responsible to follow those cases till any logical end of the issue. 5) Inventory of every division should be analyzed at least once in 3-months. 6) I/c Main Store will keep the record of these cases for at least 1-year on computer.
Definitions: GM. ED.
General Manager Executive Director
Approved By
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indicates bearing range indicates needle bearing
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Div./dept..
BTL
Procedure
Purchase
BTL Purchase Date Effective
Title
Puchase Order PO
Scope: Purpose:
Page 1/2 Revision
Jan. 2004
00
This procedure is applicable in purchase department of all SBUs To raise general purchase order for purcurement of demanded items from vendors To fullfil the specified requirements and needs
Responsibilities: - End feed demand in system at his terminal - Head of department approves demands of his concerned departments - I/C (Stores) check the validity of demand and forwarded it to purchase dept. - Purchase dept. generate PO,s Definitions: PO Purchase Order CS Comparative Statement PR Purchase Report ICS Inventory Control Section ED Executive Director Procedure: All record are being maintained in system software. Demands are fed by the end in system, while feeding system give him full regarding stocks of that particular item in all five stores of our SBUs alongwith pending demand, pending PO,s avg. consumption, last issue quantity, and number of days since last issue of that demanding item. Head of department approves demands in the system of his concerned departmernts He also get acquainted with all necessary information by the system regarding where that particular item is needed e.g. cost center, department wise stocks etc. -
Nature and source of the demand is selected by the whether urgent, normal, Local or import
-
For repairable items separate code is got opened by the end with complete description of work required. If demanded item is required as per sample, "SAMPLE" should be delivered, alongwith sample tag bearing complete information about sample, to main stores ICS. These samples are then handed over to Purchase dept. by main stores
-
Item specification should be written completely in item code
-
All vendors have been categorised as per their nature of business, and same is the case with item codes that are interlinked with vendors In case of regular items and pre decided rates PO,s are prepared in routine. ED. decision is got in case of fluctuation in rates of routine items, new high valued items and or irregular items. Demand is negociated with the end (regarding its consumption, its function or for clear specificatio) if so required.
-
-
Prepared By
Checked By
Approved by
Div./dept..
BTL
Procedure
Purchase
Title
Purchase Order
-
BTL Purchase Date Effective
Jan. 2004
Page 2/2 Revision
02
In case of new, irregular and or highly priced item quotation are sought from already listed vendors and or some potential vendors. These enquires / quotation are sought in shape of e.mails, fax or on phones in case of emergencies. CS is prepared from received quotations and are presented to ED. For approval of most compitent supplier, after reading it between lines, sources of quotation are mentioned on CS for ED's checking purpose. After getting approval from ED. PO is developed as per conditions of CS. Monitory,tax, freight and other necessary are clearly mentioned in PO. System automatically assigend next serial number as PO number to each and every vendor Same procedure is adopted for service charges / repairing demands, for which a separate job / order form completely filled is received from requisite dept. in case of maintenance / fabrication of any task / work. Samples / items for repairing are sent to vendors in accordance with gate policy. Cash purchase are also handdled in the same way, by generating Pos,considering purchaser as vendor. Daily purchase report dully signed by ED. Sent to internal audit dept. for varification as they required. Goods are handed over to store receiving section in accordance with PO,s as mentioned on IGPs.
Div./dept..
BTL
Procedure
Purchase
Title
New Vendor Registration
Scope: Purpose:
BTL Purchase Date Effective
Jan. 2004
Pag 1/2 Revision
03
This procedure is applicable in purchase department of all SBUs For selection of new potential vendor to meet requirements and needs of end in case of existing / listed vendor don’t meet the requirement.
Responsibilities: - Purchase dept. is responsible to seek out potential vendor. - ED. Approves the new vendor
Definitions: -
ED.
Executive Director
Procedure: -
Market is viewd for potential vendor for following reasons Manufacture is preferred on distributor Distributor is preferred on general supplier When existing supplier doesn’t meet the requirement in case of volume of time frame For getting counter productr to our routine item
-
Prepared By
Supplier is evaluated on following grounds Quality Efficiency Potential Price Market Repute Credibility Its financial setup Work experience
Checked By
Approved by
BTL
Div./dept..
Procedure
Purchase
Title
BTL
Page 2/2
Purchase New Vendor Registration
Date Effective
Jan. 2004
Revision
01
On varification of all above factors new vendor form is filled and got approved by ED. After getting approval new vendor code is ed in system by purchase department and s department Performance of existing / listed suppliers is evaluated six monthly by seeing their supplies and rejections, its behaviour / services etc. ED. Makes decision for those suppliers for whose performance is not satisfactory.
Prepared By
Checked By
Approved by
Date Effective
Revision
nd (regarding its consumption, its function or for clear
Date Effective
Revision
ought in shape of e.mails, fax or on phones in case of emer-
otations and are presented to ED. For approval of most comtween lines, sources of quotation are mentioned on CS for
O is developed as per conditions of CS. Monitory,tax, freight
ext serial number as PO number to each and every vendor
d in the same way, by generating Pos,considering purchaser
eceiving section in accordance with PO,s as mentioned on
Date Effective
Revision
Date Effective
Revision
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